2. LNG PH TRONG SN XUT 1. Sn xut tha 2. Khuyt tt LNG3. Tn
khoPH4. Di chuyn bt hp lTRONG5. Ch iSN6. Sa sai XUT7. Thao tc tha
8. Kin thc ri rc 9. Gia cng tha 3. LNG PH TRONG SN XUT SN XUT THASn
xut nhiu hn hoc smhn yu cuD li thi hoc sai chng loi Bn gi thp hoc
phi loi b 4. LNG PH TRONG SN XUT KHUYT TT: Sai hng vt l: khuyt, r
phi, ct thiu, ph phm trc tip lm tng chi ph sn xut Sai hng giy t: ti
liu khng ph hp vi sn phm,ti liu li thi, cung cp thng tin sai lch v
sn phm Giao hng khng ng hn ... S dng qu nhiu nguyn vt liu hay to ra
nhiu ph liukhng cn thit 5. LNG PH TRONG SN XUT TN KHO: S lng qu
nhiu hockhng kim sot c Chi ph ti chnh Chi ph bo qunT l sai hng cao
caotng 6. LNG PH TRONG SN XUT DI CHUYN BT HP L: Di chuyn nhiu nhng
khng to gi tr mi (v + m) S dng mt bng vlao ng km hiu qu C th gynh
tr sn xut 7. LNG PH TRONG SN XUT DI CHUYN BT HP L: TI U:u ra cng on
trc c s dng tc thi cho cng on sau 8. LNG PH TRONG SN XUT CH I:Dy
chuyn tc nghn, thiu hiu quNhn cng, my mc phi ch iTng chi ph nhn
cngv khu hao trn sn phm 9. LNG PH TRONG SN XUT SA SAI: phi thc hin
li nhiu ln bi v n khngc lm ng ngay ln u tin. gim hiu qu s dng lao
ng v thit b lm gin on sn xut ch tc v nh trdy chuyn. tiu tn nhiu thi
gian ca cc cp qun l tng chi ph qun l sn sut. 10. LNG PH TRONG SN
XUT THAO TC THA: Sp xp v tr lm vicQuy trnhkhng khoa hc nhiu ng tc
tha Thi gian i li, thao tckhng cn thit nhiuNng sut gim Khng to gi
tr mi (v + m) 11. LNG PH TRONG SN XUT KIN THC RI RC:Thng tin Ti liu
k thut Kin thc khng y khng c sn thiuKhng thc hin ngquy trnh, yu cu
k thutSn phm khng ph hp 12. LNG PH TRONG SN XUT GIA CNG THA:Cht lng
gia cng sn phm cao hn nhiu yu cu ca khch Tng chi ph sn xut nhngkhng
thm gi tr mi (v + m) 13. TRIT L KAIZEN KAI ZEN thay i tt hn
KAIZENThay i tt hn Ci tin lin tc 14. TRIT L KAIZEN S lc v Kaizen:
KAIZEN khng phi cng c, khng phi k thut. KAIZEN l mt trit l trong
qun l ca ngi Nht. Xut pht t suy ngh rng "trc trc" c th ny sinh lin
tc bt k thi im no, b phn no ca doanh nghip trong qu trnh hot ng,
ngi Nht ra trit l qun l Kaizen vi ni dung 5S (nm nguyn tc bt u bng
ch S trong ting Nht) khc phc cc "trc trc" ny. 15. TRIT L KAIZEN Khc
bit ca Kaizen:65Kaizen (ci tin)Improve (i mi)4 Cp 3210T1 T2 T3 T4
T5T6 T7 T8 T9 T10 Thi gian 16. TRIT L KAIZEN Yu cu ca KAIZEN:
KAIZEN khng i hi vn u t ln nhng yu cu s cam kt v n lc mi cp ca
doanh nghip (c bit l cp lnh o). Cc yu t quyt nh s thnh cng ca
Kaizen v 5S: cam kt ca lnh o cao nht, vai tr ca cn b qun l cc phng
ban, t, nhm, s n lc tham gia ca mi ngi, vic trin khai ci tin c thc
hin lin tc, hng ngy. 17. TRIT L KAIZEN 10 nguyn tc ca KAIZEN:1. Tp
trung vo khch hng2. Lun lun ci tin3. Xy dng vn ha khng li4. Thc y
mi trng vn ha m5. Khuyn khch lm vic theo nhm6. Qun l cc d n kt hp b
phn chc nng7. Nui dng cc quy trnh quan h ng n8. Rn luyn thc k lut,
t gic9. Thng tin n mi nhn vin10. Thc y nng sut v hiu qu 18. TRIT L
KAIZEN 10 nguyn tc ca KAIZEN: 1. Tp trung vo khch hng: Nguyn tc bt
bin: sn xut v cung cp dch v theo nh hng th trng v p ng nhu cu ca
khch hng. Mc tiu: tp trung ci tin v qun tr cht lng sn phm, ti a ho
s hi lng ca khch hng. Loi b mi hot ng khng to nn gi tr gia tng cho
sn phm v khng nng cao s tho mn ca khch hng. 19. TRIT L KAIZEN 10
nguyn tc ca KAIZEN: 2. Lun lun ci tin: Nguyn tc: hon thnh khng c
ngha l kt thc cng vic m ch l chun b chuyn sang giai on k tip. Cc
tiu chun k thut, mu m v chi ph hin ti s khng p ng c nhu cu ca khch
hng trong tng lai. Tp trung ci tin sn phm hin ti s hiu qu hn rt
nhiu, c gc chi ph ln thi gian so vi vic sn xut ra mt sn phm mi. 20.
TRIT L KAIZEN 10 nguyn tc ca KAIZEN: 3. Xy dng vn ha khng li: Phng
chm li do ti, thnh cng do tp th, quy trch nhim ng n v ph hp cho tng
c nhn, c nhn phi chu trch nhim hon thnh nhim v c giao. Khng bo co,
xin li v nhng l do khng chnh ng nh: tri nng, tri ma, iu kin ngho nn
... Dm nhn thng vo sai st pht huy nng lc ca mi thnh vin cng nhau sa
li, hon thin sn phm tt nht c th ... 21. TRIT L KAIZEN 10 nguyn tc
ca KAIZEN: 4. Thc y mi trng vn ha m: Xy dng vn ha doanh nghip theo
tiu ch doanh nghip duy nht cho sn phm trn th trng. Xy dng tt h thng
thng tin ni b, trong cc knh thng tin cn h tr c lc nhn vin chia s v
trao i kinh nghim gia cc b phn, gia ng nghip, nhn vin vi lnh o v
ngc li trong ton cng ty. 22. TRIT L KAIZEN 10 nguyn tc ca KAIZEN:
5. Khuyn khch lm vic theo nhm: To dng cc nhm lm vic hiu qu l mt phn
quan trng trong cu trc ca cng ty. Phn quyn, quy nh nhim v v trch
nhim c th cho cc thnh vin trong nhm. Tn trng uy tn v c tnh ca mi
thnh vin. 23. TRIT L KAIZEN 10 nguyn tc ca KAIZEN: 6. Qun l cc d n
kt hp cc b phn chc nng: Theo nguyn tc ny, cc d n c lp k hoch v thc
hin trn c s s dng ngun lc kt hp t cc b phn, phng ban trong cng ty,
k c tn dng ngun lc bn ngoi. 24. TRIT L KAIZEN 10 nguyn tc ca
KAIZEN: 7. Nui dng cc quy trnh quan h ng n: Khng to dng quan h i u
hay k th. Tng cng u t cc chng trnh o to k nng giao tip cho nhn vin,
c bit l cc kho o to cho ngi qun l v lnh o, gp phn quan trong to dng
nim tin cho nhn vin lun c lng trung thnh v cam kt lm vic lu di
trong cng ty 25. TRIT L KAIZEN 10 nguyn tc ca KAIZEN: 8. Rn luyn
thc k lut, t gic: T nguyn thch nghi vi nghi l, lut l ca x hi. Hy
sinh quyn li bn thn c s ng nht vi ng nghip v cng lnh ca cng ty. Lun
t soi xt kim ch c tnh ring, t li ch cng vic ln trn ht. 26. TRIT L
KAIZEN 10 nguyn tc ca KAIZEN: 9. Thng tin n mi nhn vin: Thng tin l
mt yu t u vo quan trng hng u trong qu trnh sn xut kinh doanh hin i.
Nhn vin khng th t kt qu xut sc ngoi mong i nu khng thu hiu nhim v,
gi tr, sn phm, kt qu kinh doanh, nhn s v cc k hoch khc ca cng ty.
Duy tr vic chia s thng tin cho mi nhn vin chnh l mt phng thc san s
kh khn, thch thc ca cng ty cho mi thnh vin. 27. TRIT L KAIZEN 10
nguyn tc ca KAIZEN: 10. Thc y nng sut v hiu qu: Thng qua tng hp cc
phng php: o to a k nng Khuyn khch v to ng c lm vic Xy dng tinh thn
trch nhim trong cng vic Phn quyn c th Pht huy kh nng ch ng v t quyt
nh To iu kin tip cn v s dng ngun lc, khuyn khch nhn vin a ra kin
phn hi Lun chuyn cng vic v khen thng kp thi 28. TRIT L KAIZEN Li ch
ca KAIZEN: Tch ly cc ci tin nh thnh kt qu ln (gp gi thnh bo) Gim cc
lnh ph, tng nng sut. To ng lc thc y c nhn c cc tng ci tin. To tinh
thn lm vic tp th, on kt. To thc lun hng ti gim thiu cc lng ph. Xy
dng vn ho doanh nghip. 29. TRIT L KAIZEN Cc chng trnh KAIZEN 5S:
chng trnh qun l sn xut v cht lng hng ha nhm ci thin mi trng v iu
kin ni lm vic. KSS: h thng khuyn ngh Kaizen, xy dng tinh thn v s
tham gia tch cc ca ngi lao ng thng qua cc kch thch v ti chnh v kinh
t QCC: nhm cht lng, tnh nguyn thc hin cc hot ng kim sot cht lng ti
ni lm vic. JIT: ng thi hn k thut kim sot hng tn kho v sn xut nhm
gim thiu lng ph khi sn xut. 30. CHNG TRNH 5S Tiu chun 5S thng thng
Ch Ni dung SeiriLc v loi b nhng vt khng cn thit ra khi ni lm vic
Sng lc Seiton Sp xp ngn np nhng vt cn thit c th d ly khi Sp xps dng
SeisoDn sch ni lm vic khng cn bi bn bm trn sn, Sch smy mc v trang
thit b Seiketsu Duy tr tiu chun v gi gn v sinh v sp xp ni lm vic Sn
scgn gng vo mi thi im Shitukeo to mi ngi t gic tun theo cc quy tc
trn Sn sng 31. CHNG TRNH 5S Tiu chun 5S thc tin Ch Ni dung Seiri Lc
v di di c vt v lng khng cn ra khi ni lm vic Sng lc SeitonSp xp
trong iu kin tt (sn sng dng) v an ton Sp xp (khng dng sai) Seiso
Chn phng php lm sch ph hp vi i tng Sch s khng gy nh hng xung quanh
hoc cht lng sn phm Seiketsu Ngn nga bi bn v gi v sinh mc cao Sn sc
Shituke Khng sa i vi cc nh my c nhng i vi cc nh my Sn sngmi, ni
quy, quy nh phi c t ra trc 32. CHNG TRNH 5S Tiu chun 5S thc tin Ch
Ni dung Seiri Lc v di di c vt v lng khng cn ra khi ni lm vic Sng
lcThc cht ch l vic sng lc, sp xp phn loi Seiton Sp xpkhoa hc h iu
kin tt (sn sng my mc, an ton Sp xp trong thng nh xng, dng) v cng c
(khng dng sai)sn xut v tng v sinh doanh nghip Seiso Chn phng php lm
sch ph hp vi i tng Sch s khng gy nh hng xung quanh hoc cht lng sn
phm Seiketsu Tiu chun ha ba nguyn tc trn mi Ngn nga bi bn v gi v
sinh mc cao Sn scthnh vin tun theo mt cch bi bn ShitukeGio dc, i
vitr v ci tin nhng i vi cc nh my Khng sa duy cc nh my c bn nguyn tc
trn Sn sng trongni quy, quy nh phi c t ca doanh nghip mi, mi hon
cnh hot ng ra trc 33. CHNG TRNH 5S Tiu chun 5S thc tin 34. CHNG
TRNH 5S SNG LC Mi ni lm vic, mi i tng s c tiu chun khc nhau. Nguyn
tc: Lc ra nhng vt khng cn thit. Lc ra lng khng cn thit ca nhng vt
cn dng. Sau sng lc, ni lm vic ch cn li nhng vt dng cn thit vi s lng
cn thit. 35. CHNG TRNH 5S SNG LCSau:* Thu dn rc thi* Loi b cc vt
dng tha Trc: * Rc thi ba bi * Nhiu vt dng khng cn thit 36. CHNG
TRNH 5S SNG LCTi ch, tn dngLoi b Bn 37. CHNG TRNH 5S SNG LC Gn nhn
nhn bit cho tng loi 38. CHNG TRNH 5S SNG LC 39. CHNG TRNH 5S SNG LC
40. CHNG TRNH 5S SP XP Sp xp to iu kin tt nht cho cng vic: Sn sng s
dng. Khng b dng sai, m bo an ton. D thc hin, lm theo Theo , c th
hiu, SP XP nhm m bo cc vt dng cn thit lun d tm, d thy, d ly, d kim
tra. 41. CHNG TRNH 5S SP XP Sau: * Sp xp gn * Nhn nhn bit d
dngTrc:* Sp xp ba bi* Khng nhn nhn bit 42. CHNG TRNH 5S SP XP Sp xp
v tr lm vic: Cc vt dng cn thit, hay c s dng phi nm trongvng quan st
tt nht, trong tm thao tc hiu qu nht(vng vng). V d: phi liu, bn thnh
phm .... Cc vt dng cn thit nhng c s dng theo chu knm trong vng th
cp 1 (vng bc), d quan st v c thly khi cn. V d: calip, dng mu, dng c
kim tra ... Cc vt dng cn thit nhng thnh thong phi s dngnm trong vng
th cp 2 (vng ng), c th quan st vly khi cn. V d: dng c g lp khun g
... 43. CHNG TRNH 5S SP XP Cc yu t nh hng n sp xp v tr lm vic: V tr
lm vic v ni dung cng vic ti v tr . Th trng v thi quen thao tc ca
cng nhn. Mt bng lm vic. Trang thit b h tr cng vic 44. CHNG TRNH 5S
SP XP Vng quan st ca mtVng d quan st Vng quan st ti u 45. CHNG TRNH
5S SP XP Vng vng: s dngVng ng: thng xuyn t s dngVng bc: s dngtheo
chu k Cc vng lm vic hiu qu 46. CHNG TRNH 5S SP XP cao lm vic thch
hp94 ~ 109 86 ~ 9 4 71 ~ 86cm cm cm Kim tra sn phmCng vic nh Cng
vic nng 47. CHNG TRNH 5S SP XPTT KHNG TTChiu sng tiv tr lm vic TT
KHNG TT 48. CHNG TRNH 5S SP XP Sp xp mt bng sn xut: S dng cc vch,
ng nh du: Di phn cch ng gii hn ngoi Vch nh mc (chiu cao, min / max)
Mi tn ch hng 49. CHNG TRNH 5S SP XP 50. CHNG TRNH 5S SP XP Sp xp mt
bng sn xut: Dng nhn nhn bit: M mu cho nhn nhn bit. nh v v tr ca chi
tit / phi / vt t / nguyn liu ... Bin bo: Thng tin v trang thit b,
vt dng Thng tin v v tr, chng loi, s lng .... 51. CHNG TRNH 5S SP XP
TrcSau 52. CHNG TRNH 5S SP XPGi ng dn nhn y T h s nhn bit d dng nh
du v tr trn sn Dng c ng v tr quy nh 53. CHNG TRNH 5S SCH S Bao gm
cc ni dung: Ni lm vic khng bi bn: qut dn, thu lm rc ... Lm sch bn
thnh phm v sn phm: nh nhng,cn thn, khng gy h hi ... Kim tra my mc
thit b, v sinh sch s v sa cha cchin tng bt thng. 54. CHNG TRNH 5S
SCH SSau:* Vt dng sch s, gn gng* Sn nh c qut dn schTrc:* Sn nh bn
thu* Vt dng ba bi, bi bn 55. CHNG TRNH 5S SCH S V sinh thit b, nh
xngKim tra hng hc, r r 56. CHNG TRNH 5S SCH STrc Sau 57. CHNG TRNH
5S SN SC Bao gm cc ni dung: Duy tr ni lm vic sch s bng vic lp i lp
li 3S trn nh gi v kim tra theo cc danh mc chi tit, c th theo nguyn
tc c lp, khch quan bi ngi khng lin quan Kt qu nh gi c cng b r rng
cng cc hnh ng khc phc. To dng phong tro thi ua trong ni b cng ty v
5S gia cc n v, b phn khc nhau. 58. CHNG TRNH 5S SN SNG o to mi ngi
tun th thi quen lm vic tt v gim st nghim vic thc hin cc ni quy. To
nn tng vng chc thc hin ci tin doanh nghip theo hng sn xut tinh gn y
l ni dung kh nht trong vic duy tr thnh qu ca Kaizen 5S nn hay b l
l, trnh n phi lin tc trau di, nng cao thc ca mi thnh vin, t nhn vin
qut dn n Gim c cng ty. 59. CHNG TRNH 5S TRC 5S 60. CHNG TRNH 5S THC
HIN 5SSng lc Sng lcSch sSp xp 61. CHNG TRNH 5S KT QU 5S 62. TNG KT
Trong qu trnh sn xut, c rt nhiu nguyn nhn gy ra s lng ph ngun lc ca
doanh nghip. Vic gim thiu, hn ch cc lng ph ny s gip nng cao doanh
thu, li nhun. KAIZEN l mt trit l trong qun l sn xut. N bao gm nhiu
chng trnh, cng c khc nhau nhm nng cao cht lng qun l sn xut bng nhng
ci tin nh, lin tc v thng xuyn. 5S l mt trong nhng chng trnh quan
trng ca Kaizen vi mc ch chnh l sp xp, b tr li mt bng sn xut mt cch
khoa hc v hp l, nng cao tnh t gic v thc trch nhim ca ngi lao ng i
vi doanh nghip.
