SUNRISE CNC MACHINE CO., LTD ... Shearing & Marking Line for Angles ... 4 Electromagnetic Change Valve Italy ATOS 5

JINAN SUNRISE CNC MACHINE CO., LTD 济南天旭数控机械有限公司

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TEL: 0086-531-55611277 FAX: 0086-531-55611266

MSN: [email protected] Email: [email protected]

Email: [email protected] Contact: Gaven

Mob: +86 13306412803 (China) +91 8096713897 (India)

------------------------------------------------------ TAPM1412 High speed CNC Punching, Shearing & Marking Line for Angles

(Single blade shearing) (Three punches on each side)

Applicable Industry：The machine is the special equipment used for angle steel punching, marking &

shearing in the field of angle steel tower industry.

Product Composition:

This machine is mainly composed of transverse conveyor, rotating loading system, infeed conveyor,

CNC infeed carriage, punching unit, marking unit, cutting unit, unloading conveyor, as well as

hydraulic, electrical and pneumatic systems etc.


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Product Feature:

1. Adopt CNC technology, servo motor infeeding, with high efficiency, stable workpiece precision. Key

hydraulic, pneumatic and electric parts all imported.

2. There are three sets of punch and die on each side which can install three kinds of punches with

different diameters. Three sets of moulds can move altogether controlled by PLC to change the

punching back mark.

3. Computer with Chinese/English interface, easy operation, and can display the drawing of

workpiece. Easy programming and can directly use the program data made by lofting software. Only

need to input size of workpiece, diameter of holes, back mark and quantity of workpiece when edit

program.

4. CNC infeed carriage is driven by servo motor. The photoelectric encoder feeds back the

information. Closed loop control to ensure high positioning precision.

5. All marking, punching and shearing in automatic completeness, all finished angles can be unloaded

by pneumatic turnover device so as to lighten the working strength.

6. The control system consists of the host computer, CNC system, servo motor, PLC, external

examination sensors, etc. Just input the dimension of workpiece, the processing will be created.

Furthermore, the program can be stored, selected, displayed and communicated as per the

workpiece No..

7. Marking unit adopts closed frame with good rigidity. Four groups of character boxes are fixed on

the marking unit which can be selected by program. Marking stadia can be set at will.

8. Single blade shearing, shearing section is smooth and save raw material.

POWER: Three phase four wire systems

AC Voltage: 380V or 415V for India

Fluctuation of voltage: ±5%

Frequency: 50Hz

Local working temperature: 0—40℃

Special advantages:

1. Space between our character groups is larger, which can accommodate bigger size character.

2. Enclosed marking unit. It is more stable and safe. It will prolong the marking unit life.


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3. Minimum End piece length to minimize scrap.

4. Double accumulators; Feeder speed faster compare to other machines.

Specifications:

Model TAPM1412

Angle size (mm) 40х40х4～140х140х12(Q420)

Max. Punching (dia. х thi.) (mm) Φ26х12

Punching force (kN) 1000

Marking force (kN) 1030

Cutting force (kN) 1800

Max. length of blank (m) 14

Max. length of finished (m) 14

Punches per side 3

Group of Marking letters 4

Stadia range (back mark)(mm) 20-170 (stepless)

Stadia servo motor power (kW) 1.3 × 2 YASKAWA

NC carriage motor power (kW) 4.4 YASKAWA

Motor power of infeed conveyor(kW) 2.2

Motor power of overturn rack (kW) 2.2

Motor power of hydraulic station (kW) 22

Dimension of letter (mm) 14×10×19 or 20×12×19

CNC axes 3

Cutting mode Single blade cutting

Max. feeding speed of angle (m/min) 80

Processing precision Accordance with GB2694

Programming mode Input by keyboard, RS232 interface,

floppy disk and USB interface

Overall dimensions (mm) ≈32000×7500×3000

Gross Weight of machine (kg) ≈16500

Main components of TAPM1412:

No. Name Brand Main Electric Components

1 PLC Japan Mitsubishi Or YOKOGAWA


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2 Servo Motor

Japan YASKAWA 3 Servo Driver 4 Servo Motor 5 Servo Driver 6 Business Computer China Lenovo 7 Photoelectric Switch Germany Bedook 8 Rotary Encoder Germany Bedook 9 Proximity Switch Germany Bedook Main Hydraulic Components 1 Small Valve

Block Electromagnetic Change Valve Italy ATOS

2 Check Valve Italy ATOS 3

Main Valve Block Electro hydraulic Valve Italy ATOS

4 Electromagnetic Change Valve Italy ATOS 5

Hydraulic Station Electromagnetic Overflow Valve Italy ATOS

6 Unloading Valve Italy ATOS

Main Pneumatic Components 1

Punching Unit

Padding Block Cylinder Japan SMC 2 Magnetic Switch Japan SMC 3 Electromagnetic Gas-valve Japan SMC 4 Pneumatic Treatment Components Japan SMC 5

Carriage Up Cylinder Taiwan AirTAC

6 Clamp Cylinder Taiwan AirTAC 7 Electromagnetic Gas-valve Taiwan AirTAC 8

Unload Conveyor Overturn Cylinder Taiwan AirTAC

9 Electromagnetic Gas-valve Taiwan AirTAC If any part model is upgraded or changed, we promise to use same quality level part to replace it. Every change will be based on written form, which is agreed by each party. Spare parts list of TAPM1412:

No Name Model Qty. Remark

1 Punch head (Ф17.6, Ф21.6, Ф25.6) TBL20.6-31 12 Including installed in machine

2 Cavity die (Ф18.7,Ф19.2,Ф22.7, Ф24.6,Ф26.7,Ф28.6) TBL20.6-30 24 Including installed in machine

3 Upper blade TAPM1412.8-14 2 Including installed in machine

4 nether blade TAPM1412.8-12 4 Including installed in machine


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5 Punching die base TBL20.6-39 7 Including installed in machine

6 Punch head pole TBL20.6-38 7 Including installed in machine

7 Punching screw nut TBL20.6-32 7 Including installed in machine

8 Upper jaw TBL20.3-76 2 Including installed in machine

9 Nether jaw TBL20.3-72 2 Including installed in machine

10 Character box TAPM1412.5.1-7 4 Including installed in machine

11 Character TBL20.5-12 2 set Including installed in machine

12 Proximity switch Normal open 1 Germany Bedook

13 Proximity switch Normal close 1 Germany Bedook

14 Photoelectric switch 1 Germany Bedook

15 Charge nitrogen tool CQJ-16 1 set

16 O ring 2sets

17 Spanner for punch head 1 Manufacturer made

18 Spanner 2 Manufacturer made

19 Tools with equipment 1 set

20 Springs 1 set

21 Standby paint 2pail 1pail for main color and 1pail for warning color

22 Operation Manual & Attached Illustration 2 sets

Packing list of TAPM1412:

No. Name & Specification Qty. Remark

1 Main machine 1

2 Hydraulic pressure station 1

3 Electric cabinet 1

4 Operation cabinet 1

5 Blank material rack 4 pcs

6 Overturn loading rack 4 pcs

7 Infeed NC carriage 1


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8 Loading conveyor 18m (5 pcs) 3 pieces of 4m, 1 piece of 6m

9 Unloading conveyor 10.8m (3 pcs) 3 pieces of 3.6m

10 Air compressor 1

11 Spare parts 1 box Refer to Spare parts list

12 Spare part list 1 set

13 Operation Manual 2 sets

14 Attachment drawing 2 sets

15 Certificates 1 set

16 Packing list 1 set

Single blade shearing unit


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Better quality blade for long lasting use

Cutting surface is smooth and save raw material


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High tensile marking unit

Three punches on each side Bigger cylinder and capacity


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Double accumulators, faster punching speed

America Denison vane pump, low noisy, better quality, occupy smaller place

Italy ATOS valves


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Common TBL1412 only has two punches on each side, while TAPM1412 has three.


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Documents

SUNRISE CNC MACHINE CO., LTD ... Shearing & Marking Line for Angles ... 4 Electromagnetic Change Valve Italy ATOS 5