TB_eng_10_2012[1] SERVICE

Service International / hc / 08.10.2012 / 1

Service training

TB commercial vehicle wash


Service training

TB

TB 46

Wash height, for example: 4,6 m

Brush

Truck

TB 36 => 3,6 m wash height




Wash width = 2,9 m for all wash height


TB overview gantry

- Steel frame hot-dip

galvanized

- Powder coating optional,

for intensive pre spraying

necessary

- TB36 has smaller profile for

support column

Steel frame

Service training


TB measurements

- Longer brush hair with roof and side brush possible, maximum diameter 1165mm

- Splash guard side brushes adjustable

Service training

Gantry without HP60 Gantry with HP60


TB Video

Video

Service training


TB standard equipment

2 plastic cabinets

Side 1: main cabinet

2 x frequency converter ATV12

Side 2: water cabinet

Solenoid valves / compresser air /

dosing pumps / chemicals

Service training



Spraying arch A and B

Service training



Distance counter:

- Lifting roof brush

- Side brush 1 and 2 drive system

- Gantry drive system

Service training



Top position of roof brush can be lowered during installation:

- The roof brush can be lowered in 3 steps, 10 cm each

- Also the roof brush splash guard (optional) can be lowered

Service training



Side brush proximity switches are movable:

- The inner and outer proximity switches can be mounted in 3 different positions. This

can be used for longer brushes or narrow wash bays.

- Different level of proximity switches of side brush 1 and 2

Service training


TB standard equipment Service training

2 Light barriers / 3 Light barriers position 2

- For front / gap / rear-end detection

- 2 light barriers standard position 2 top and position 2 bottom

- Option (starting with new PLC): position 2 middle (yellow), necessary with: HP 60 bar, articulated transporter, special vehicle with low bed, => necessary for contract cleaners



Light barrier clamp adjustable

- Each light barrier clamp can be moved 80mm towards the center of the wash bay,

this is helpfull in narrow wash bays

Service training


TB necessary add-on kits

Brushes

- Round shafts like CB-Line

- Colours grey and black

- PE-brushes

- Carlite brushes for busses only

- Carlite with HP prewash only

Service training


TB necessary add-on kits Service training

Water distributor

100 (without CAN-bus)

Options:

- Used water

- Flow switch

- Drying aid

100 C / 100 S / 100 CS

(with CAN-bus)

Options:

- Used water

- Flow switch

- Drying aid

- Arch C - Foam

- Intensive pre spraying

- Chemical dry run signals

- Counter cycle wash

85/15 S / 85/15 CS

(with CAN-bus)

Used water standard

Options:

- Flow switch

- Drying aid

- Arch C - Foam


- Chemical dry run signals

- Counter cycle wash

Compressed air always

necessary !



Operating panel Basic - Mounting at gantry or external

- Wash program and options

combined

- Suitable for small bus

companies or for manual

functions at gantry

Comfort

- Mounting external

- Wall or table mounting

- Wash program and options

seperated

- Necessary for contract cleaners

Service training



Wash program



Option buttons

Foam

Intensive

pre spraying

High pressure

Single wash

Overlapping

Without roof brush

Europe cabin

Truck - mirror

Spoiler

BUS - mirror

USA - cabin

Lift gate



Gantry drive rails

- Rail distance 3700 mm like RBE4 / RBE6 / RBG6 / RB6

- Standard length 18 m, 24 m, 31 m

- 24m => maximum vehicle length18,75 m with positioning

- 1 m extension recommended, with 60 bar HP necessary

- Maximum rail length 32m

Service training



Energy chain

- Narrow version for gantries without high pressure

- Wide version for gantries with high pressure

- Improved channel

- Backward bend chain links

- Up to 19m drive rail lenght

- Up to 25m drive rail lenght

- Up to 32m drive rail length

Service training



Energy chain

- Wall mounting

- Stand mounting

- Floor mounting (with special arm)

Service training



Festooned system



- One high pressure hose for one pair of 60 bar spinner possible

- Opposit mounting of festooned system with special carrier arm possible (optional)

Service training



Main switch or main switch distributor

Main switch:

- For TB with operating panel at the

gantry

- The only possible external option is

manual frost protection.

Main switch disributor:

- With PLC (since new PLC system)

Service training



Interface PCB A26

- Necessary for:

Card reader connection, autostart-program, operating time input

- Will be mounted in main switch distributor

Main switch distributor:

Service training

100 %

adjustable


TB options

Splash guard side brushes

Different part number for:

TB 36, TB 42, TB 46, TB 50

Service training


TB options

Splash guard roof brush

- Can be used for all different wash heights

- No special splash guard for lowered wash height necessary

Service training


TB options

Switches short- / narrow wash bay + light barrier position 1 - Maximum 4 switches short- / narrow wash bay can be mounted

- Switches at front can be used for light barrier position 1

- Proximity switches are normaly open

Service training

LS Pos. 1

Only bracket for light barrier position 1 Front switch with light barrier position 1


TB options

Switches short- / narrow wash bay

Service training

- Maximum 4 switches short- / narrow wash bay can be mounted - Different brackets for 60 bar high pressure

- Proximity switches are normaly open

Rear end without 60 bar high pressure

Rear end with 60 bar high pressure


TB options

Spraying arch C

- Necessary for single wash, short move

wash, drive through wash, counter wash...

Service training


TB options

Used water connection

- Necessary for water disributor 100, 100C,

100S and 100CS

- Will be mounted at water manifold in factory

Service training


TB options

Foam

- Possible with water distributor 100S, 100CS,

85/15S and 85/15CS

- Will be applied with standard arch B - Will be mounted at water distributor in factory

Service training


TB options

Flow switch

- Possible with all water distributor

- Monitors water flow for arch B during brush wash

- Will be mounted at water distributor in factory

Service training


TB options

Dosing pump drying aid / liquid leather

- Possible with all water distributor


Turn over valve dosing pump arch A / C - Only at water distributor 100C, 100CS, and 85/15CS

possible


Service training


TB options

Traffic light left or right

- Only one traffic light at gantry possible

- CAN-bus PCB is located in door side 1

Service training


TB options

Gantry feet for lowered drive rails

- Must be ordered together with gantry - Different gantry feed

- Different gantry drive motors

- Different drive rollers

- Different flange bearings

- Different settings frequency transformer gantry drive system

Service training


TB options

Intensive pre spraying

- Side only, or

- Side and roof with HP roof beam

- Concentration up to 5 % with Dosatron

Service training


TB options

Intensive pre spraying

Service training

With compressed air

With HP roof beam


TB options

High pressure 20 bar - 15 KW centrifugal pump

- 3 HP hoses to gantry

- Side pipes + roof pipe

- Can work in same step with brushes

Service training


TB options Service training

High pressure 60 bar

Roof: Power nozzles Side: Spinner




- 3 x HD 60 / 6 K2 pump module

- max. 3 HP hoses for gantry supply

- HP needs to be separate from brush wash step

- Roof and side HP separate wash step

- Traffic light positioning for HP roof beam

necessary

- Roof beam +/- 90 swivelling

- 4 light barriers and safety ring

- Intensive pre spraying roof is option

- Intensive pre spraying roof sprays through

HP roof nozzles




Changeover

roof / side




Standard versions:

TB 36:

- 1 spinner pair 1 x HD60/6K2

- 2 spinner pairs 2 x HD60/6K2

TB 42 / TB 46 / TB 50

- 1 spinner pair 1 x HD60/6K2



- 3 spinner p. + roof 3 x HD60/6K2

Wide energy chain for 2 or 3 HP hoses

necessary

Festooned system can be equipped with

one HP hose for one spinner pair

For gantries with HP 60 bar more travel

rail and wash bay length in necessary

Gantry with HP60


TB options

Undercarriage wash 20 bar

- Changeover function with 2 3-way ball valve - Light barrier wall- or stand mounting

- Amplifier for light barriers in main switch distributor

- Frost protection with drainage hole at undercarriage wash

Service training




- Supplied with 2 x HD60/6K2 with two 3-way ball valves

- Light barrier wall- or stand mounting

- Amplifier for light barriers in main switch distributor

Video




- Supplied with 2 HP hoses

- Frost protection with compressed air

- New nozzle covers


TB options

Operating panels under chassis wash 20 bar / 60 bar

Operating panel 1 Operating panel 2 (additional)

Service training


TB options

External traffic light - 2 x external traffic lights possible

- Wall or stand mounting possible

- Amplifier for light barriers in electrical cabinet

of external traffic light no. 1

- Wall or stand mounting possible

Service training

External postioning light barriers



Park position

- Without traffic light possible

or

- With external traffic light no.1 and external

positioning light barriers possible


TB options

Short move wash

- Internal or external positioning light barriers

necessary

- 2 traffic lights necessary

- Guide rails necessary

- At least 10m drive rails necessary

- Roof brush possible

- Only for buses

Service training

Video


TB options

Drive through wash

- Positioning light barriers necessary (internal or external)

- One traffic light necessary


- Only with side brushes

- Only for buses

- Gantry doesnt drive - No front- and rear end wash

Service training

Video


TB options

- Light barrier position 3 necessary - External positioning light barriers necesarry

- One external traffic light necessary

- Spraying arch C necessary - Possibly change over valve drying aid necessary

- Not possible with water distributor 100

- Used water only with 85/15CS valve block possible


Service training

Counter cycle wash

Video =>



Wireless remote control

- Manual functions and manual functions during wash

(no wash start)

- With second rechargeable battery

- Connection to PLC with A39 CAN-bus PCB


TB options

Guide rails

- Universal guide rail

Service training


TB options

Manual frost protection

FW, UW, HP-20bar, intensive-side, (mounting plate optional)

Service training


TB options

Automatic frost protection

- FW, UW, HP-20bar, intensive-side, intensive-roof, (mounting plate optional)

- CAN-bus PCB A21

Service training


TB options

Fresh water pump

- Possible with or without cabinet

- If it is without cabinet the electrical components can be mounted in the 20 bar

cabinet or in the cabinet of the first 60 bar Pump

- 1000 liter tank (optional)

- Second and third tank optional

Service training



Signal box for existing components

- Fresh water

- Used water

- 3 x high pressure with bypass

- Under chassis wash


- Treadle

- Traffic light

- Demand spot free water

- Frost protection A21 (optional)



Storm clamp

1 x at gantry foot side 1


TB options

External emergency stop

Service training



WRP 8000/ 16000

Eltectrical cabinet

for controlling

Control valve

for filter +

backwash +

rinsing

Input waste water from

immersion pump

Output waste water for

backwash in sludge trap +

backwash regulator

Output recycling water

in recycling water tank +

shut off valve

Sand filter



1 2 3

4

5

6

8 7 9 10

11

12

(1) WRP 16000 with drain / 3000L

(2) Add-on-kit recycling water tank

(3) Add-on-kit fresh water supply

(4) Add-on-kit tank add-on

(5) Add-on-kit medium pressure pump 50/3

(6) Add-on-kit stand conrol cabinet

(7) Add-on-kit immersion pump

(8) Add-on-kit air supply

(9) Float switch S15

(10) Add-on-kit conductivity + S14

(11) Circulation pump

(12) Add-on-kit overflow

WRP 8000/ 16000


TB options

Additional options which are not available yet:

Release 08.10.2012, changes reserved

Service training

- Door control (not for Easy 238 processor)

- Convoy wash

- Drive through rinsing

- Teach in

Documents

TB_eng_10_2012[1] SERVICE