Toc Al a Tianchen

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OPERATION AND MAINTENANCE MANUAL Rev. : A

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GENERAL

All rights reserved Copyright

ToC - TIANCHEN - R510 Revision : (A) Date : 02/2009

TABLE OF CONTENTS

SAFETY PRECAUTIONS FIRST

TAB 1 : GAS TURBINE


1 Description

1.1 Gas Turbine

1.2 GT Auxiliary Systems

1.2.1 GT Auxiliary Systems1.2.2 0415 - Turbine control devices system1.2.3 0416 - Lubricating oil system1.2.4 0417 - Cooling & sealing air system1.2.5 0420 - Cooling water system

1.2.6 0421 - Starting means system1.2.7 0422 - Gas fuel system1.2.8 0424 - Liquid fuel system1.2.9 0425 - Atomizing air system1.2.10 0426 - Fire protection system1.2.11 0431 – Steam injection system1.2.12 0434 - Hydraulic supply system1.2.13 0436 - Heating and ventilation system1.2.14 0442 - Turbine and/or compressor washing system1.2.15 0462 – Water injection system1.2.16 0469 - Inlet guide vanes system

1.2.17 0471 - Air Filter System1.2.18 0474 - Gas detection system1.2.19 0477 - Fuel purge system1.2.20 0492 - Performance monitoring system




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GENERAL



2 Operation

2.1 Operation principle

2.2 Operational inspections

2.3 Parameter readout and analysis

2.4 Special sequences

3 Maintenance

3.1 Introduction and standard practices3.1.1 Operating and maintenance considerations3.1.2 Standard practices3.1.3 Storage of gas turbine supplies3.1.4 General rules applicable to delivery of petroleum products

3.2 Scheduled turbine maintenance

3.2.1 Risks3.2.2 Running inspections3.2.3 Borescope Inspection3.2.4 Manual turning gear operation3.2.5 Cleaning (compressor and turbine) and tests after cleaning3.2.6 Monitoring of lubricating oil3.2.7 Combustion inspection3.2.8 Hot gas path inspection3.2.9 Major inspection3.2.10 Drawings3.2.11 Maintenance Forms

3.3 Gas turbine auxiliary and controls systems routine maintenance

3.3.1 Introduction3.3.2 Periodic inspection schedule3.3.3 Inspection and maintenance procedures




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GENERAL



4 Parts lists

4.1 Introduction

4.2 Turbine flange to flange

4.2.1 0200_Instructions, instrumentation & tests4.2.2 0500_Control arrangements & assemblies4.2.3 0600_Control components4.2.4 0700_Combustion & turbine stator arrangement4.2.5 0800_Compressor stator parts4.2.6 0900_Basis, piping arrangements & assemblies4.2.7 1000_Piping components

4.2.8 1100_Electrical arrangements & assemblies4.2.9 1200_Overspeed device4.2.10 1300_Stator blades, rotor parts & couplings4.2.11 1400_Nozzles parts, turbine stator components4.2.12 1500_Bearings assemblies4.2.13 1600_Unit assemblies, enclosure arrangement4.2.14 A Components & accessories off base

4.3 Auxiliaries

4.3.1 0200_Instructions, instrumentation & tests4.3.2 0500_Control arrangements & assemblies

4.3.3 0600_Control components4.3.4 0900_Basis, piping arrangements & assemblies4.3.5 1000_Piping components4.3.6 1100_Electrical arrangements & assemblies

4.4 Module MSDM

4.4.1 COMMONS4.4.1.1 1200_Overspeed device4.4.1.2 A_Components & accessories off base4.4.2 Exhaust plenum module4.4.2.1 0500_Control arrangements & assemblies4.4.2.2 0600_Control components4.3.2.3 0900_Basis, piping arrangements & assemblies4.3.2.4 1100_Electrical arrangements & assemblies4.3.2.5 1600_Unit assemblies, enclosure arrangement

4.5 Module MSDP

4.5.1 COMMONS4.5.1.1 0700_Combustion & turbine stator arrangement4.5.1.2 1300_Stator blades, rotor parts & couplings4.5.2 Exhaust duct module4.5.3 Load compartment




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GENERAL



5 Component and system literature

5.1 Gas turbine

5.2 Accessory coupling

5.3 Accessory drive

5.4 Auxiliary systems

5.4.1 0415 - Turbine control devices system5.4.2 0416 - Lubricating oil system5.4.3 0417 - Cooling & sealing air system5.4.4 0420 - Cooling water system

5.4.5 0421 - Starting means system5.4.6 0424 - Liquid fuel system5.4.7 0425 – Atomizing air system5.4.8 0426 - Fire protection system5.4.9 0434 - Hydraulic supply system5.4.10 0436 - Heating and Ventilation System5.4.11 0442 - Turbine and/or compressor washing system5.4.12 0462 – Water injection system5.4.13 0469 - Inlet guide vanes system5.4.14 0471 - Air Filter System5.4.15 0474 - Gas detection system

5.4.16 0492 - Performance monitoring system




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GENERAL



6 Drawings

6.1 Device summary (0414)

6.2 Symbol legend

6.3 Fluid flow diagram (PID)

6.4 Control specification (A010)

6.5 Electrical circuit diagrams

6.6 Gas turbine components6.6.1 Gas turbine unit6.6.2 Location of components6.6.2.1 0415 - Turbine control devices system6.6.2.2 0416 - Lubricating oil system

6.6.2.3 0417 - Cooling & sealing air system6.6.2.4 0420 - Cooling water system6.6.2.5 0424 - Liquid fuel system6.6.2.6 0425 – Atomizing air system6.6.2.7 0426 - Fire protection system6.6.2.8 0436 - Heating and Ventilation System6.6.2.9 0442 - Turbine and/or compressor washing system6.6.2.10 0469 - Inlet guide vanes system6.6.2.11 0474 - Gas detection system6.6.3 Compressor section assembly6.6.4 Combustion section assembly

6.6.5 Turbine section assembly

6.3.16.3.26.3.36.3.46.3.56.3.6

6.3.76.3.86.3.96.3.106.3.116.3.126.3.136.3.146.3.156.3.166.3.176.3.186.3.19

0415 - Turbine control devices system0416 - Lubricating oil system0417 - Cooling & sealing air system0420 - Cooling water system0421 - Starting means system0422 - Gas fuel system

0424 - Liquid fuel system0425 – Atomizing air system0426 - Fire protection system0431 - Steam injection system0434 - Hydraulic supply system0436 - Heating and Ventilation System0442 - Turbine and_or compressor washing system0462 – Water injection system0469 - Inlet guide vanes system0471 - Air Filter System0474 - Gas detection system0477 - Fuel purge system0492 - Performance monitoring system




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GENERAL



6.7 Auxiliary components6.7.1 0416 - Lubricating oil system6.7.2 0417 - Cooling & sealing air system6.7.3 0420 - Cooling water system6.7.4 0421 - Starting means system6.7.5 0426 - Fire protection system6.7.6 0434 - Hydraulic supply system6.7.7 0436 - Heating and Ventilation System6.7.8 0469 - Inlet guide vanes system6.7.9 0471 - Air Filter System6.7.10 0492 - Performance monitoring system




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GENERAL



TAB 2 : GT CONTROL & LV DISTRIBUTION


1 Turbine control compartment_B10

1.1 Description

1.2 Operation

1.3 Maintenance

1.4 Spare parts and parts lists

1.5 Subcontractor's literature

1.6 Drawings




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GENERAL



2 Generator excit control protection panel

2.1 EX2100

2.1.1 Description

2.1.2 Operation

2.1.3 Maintenance

2.1.4 Spare parts and parts lists

2.1.5 Subcontractor's literature

2.1.6 Drawings2.2 G60

2.2.1 Description

2.2.2 Operation

2.2.3 Maintenance


2.2.5 Subcontractor's literature2.2.5.1 Circuit breaker

2.2.5.2 EPM96502.2.5.3 Filters2.2.5.4 Heaters TH2.2.5.5 Light2.2.5.6 Relays2.2.5.7 Transducers2.2.5.8 Voltage transformers

2.2.6 Drawings




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GENERAL



3 Auxiliary panel_A500

3.1 Description

3.2 Operation

3.3 Maintenance


3.5 Subcontractor's literature3.5.1 Filter3.5.2 Frequency divider3.5.3 Fuse holders

3.5.4 Gas detection system3.5.5 Interface relays3.5.6 Power supply3.5.7 Vibration deter rack

3.6 Drawings

4 Speedtronic_A503

4.1 Description

4.2 Operation

4.3 Maintenance



4.6 Drawings

5 Hmi_A504

5.1 Description

5.2 Operation5.3 Maintenance


5.5 Subcontractor's literature5.5.1 Dell HMI outline5.5.2 Historian

5.6 Drawings

6 Excitation Transformer

6.1 Drawings




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GENERAL



TAB 3 : MECHANICAL EQUIPMENTS


1 FIRE PROTECTION SYSTEM

1.1 Fire protection electrical panel_241

1.1.1 Description

1.1.2 Operation

1.1.3 Maintenance



1.1.6 Drawings

2 ACOUSTICAL ENCLOSURES

2.1 Gas turbine off base acoustic enclosure_1605-GT

2.1.1 Description2.1.2 Operation

2.1.3 Maintenance



2.1.6 Drawings

2.2 Gas module off base acoustic enclosure

2.2.1 Drawings

3 INLET SYSTEM

3.1 Description

3.2 Drawings




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GENERAL



4 WASHING SKID

3.1 Description

3.2 Operation

3.3 Maintenance

3.4 Drawings

5 AIR PROCESSING UNIT

3.1 Description

3.2 Drawings

6 WATER INJECTION SKID

3.1 Description

3.2 Operation

3.3 Maintenance

3.4 Drawings




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GENERAL



TAB 4 : ELECTRICAL EQUIPMENTS


1 Exhaust pressure measurement system_A30

1.1 Description

1.2 Operation

1.3 Maintenance

1.4 Drawings

2 Gas turbine battery_B53

2.1 Description

2.2 Operation

2.3 Maintenance



2.6 Drawings

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Toc Al a Tianchen