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Electric Machinery (EM) turbo generators provide high quality and reliability along with low maintenance and long life. They are designed to be used with a wide variety of steam and gas turbine drives. Accessories and features can be provided to meet demanding customer specifications. 2-Pole Steam/Gas Turbine Driven Turbo Generators 2-Pole Generator with TEWAC enclosure in a utility generating station. Ratings range from 6,000kW to 120,000 kW, 0.8–0.9 P.F. and include 50Hz at 3,000 rpm and 60Hz at 3,600 rpm. Custom engineered to match your mechanical, electrical and site requirements. Enclosures available include TEWAC (Totally Enclosed Water Air Cooled), room air cooled and hydrogen cooled to fit various applications requirements. Duraguard VPI (Vacuum Pressure Impregnation) insulation is fully Class F rated and uses a split component epoxy-mica system to provide industry proven long life. Robust design coupled with state-ofthe- art, rated speed, dynamic balancing provides the lowest levels of vibration which results in smoother/longer life. Brushless excitation without collector rings or brushes provides maintenancefree operation. High voltage terminal boxes can be top, side or bottom mounted to accommodate customer installation requirements. Fully assembled and tested at rated speed and voltage while running in its own bearings to demonstrate conformance to customer requirements. All designs incorporate the features to meet the rigid requirements of cyclicduty, rapid loading and peaking applications. Custom designed to match steam or gas turbine drives. Various mounting arrangements are available to match different OEM turbine interface requirements. Experience Electric Machinery EM has built over 1,000 units since 1947; representing over 20,000 MW of installed capacity worldwide

Turbo Generators - WEGecatalog.weg.net/...2...turbo-generators-usa10003-brochure-english.pdf · Electric Machinery (EM) turbo generators provide high quality and reliability along

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Page 1: Turbo Generators - WEGecatalog.weg.net/...2...turbo-generators-usa10003-brochure-english.pdf · Electric Machinery (EM) turbo generators provide high quality and reliability along

Electric Machinery (EM) turbo generators provide highquality and reliability along with low maintenance and long life.They are designed to be used with a wide variety of steam and gasturbine drives. Accessories and features can be provided to meetdemanding customer specifications.

2-Pole Steam/Gas Turbine DrivenTurbo Generators

WARRANTY

2-Pole Steam/Gas Turbine Driven Turbo Generators

• Ratings range from 6,000kW to 120,000 kW, 0.8–0.9 P.F. and include 50Hz at 3,000 rpm and 60Hz at 3,600 rpm.

• Custom engineered to match your mechanical, electrical and site requirements.

• Enclosures available include TEWAC (Totally Enclosed Water Air Cooled), room air cooled and hydrogen cooled to fit various applications requirements.

• Duraguard VPI (Vacuum Pressure Impregnation) insulation is fully Class F rated and uses a split component epoxy-mica system to provide industry proven long life.

• Robust design coupled with state-of-the-art, rated speed, dynamic balancing provides the lowest levels of vibration which results in smoother/longer life.

• Brushless excitation without collector rings or brushes provides maintenance-free operation.

• High voltage terminal boxes can be top, side or bottom mounted to accommodate customer installation requirements.

• Fully assembled and tested at rated speed and voltage while running in its own bearings to demonstrate conformance to customer requirements.

• All designs incorporate the features to meet the rigid requirements of cyclic-duty, rapid loading and peaking applications.

• Custom designed to match steam or gas turbine drives.

• Various mounting arrangements are available to match different OEM turbine interface requirements.

ExperienceConverteam EM has built over 1,000 units since 1947; representing over 20,000 MW of installed capacity worldwide.

Converteam Electric Machinery (EM) turbo generators provide high quality and reliability along with low maintenance and long life. They are designed to be used with a wide variety of steam and gas turbine drives. Accessories and features can be provided to meet demanding customer specifications.

2-Pole Generator with TEWAC enclosure in a utility generating station.

• Ratings range from 6,000kW to 120,000 kW, 0.8–0.9 P.F. and include 50Hz at 3,000 rpm and 60Hz at 3,600 rpm.

• Custom engineered to match your mechanical, electrical and site requirements.

• Enclosures available include TEWAC (Totally Enclosed Water Air Cooled), room air cooled and hydrogen cooled to fit various applications requirements.

• Duraguard VPI (Vacuum Pressure Impregnation) insulation is fully Class F rated and uses a split component epoxy-mica system to provide industry

proven long life.

• Robust design coupled with state-ofthe- art, rated speed, dynamic balancing provides the lowest levels of vibration which results in smoother/longer life.

• Brushless excitation without collector rings or brushes provides maintenancefree operation.

• High voltage terminal boxes can be top, side or bottom mounted to accommodate customer installation requirements.

• Fully assembled and tested at rated speed and voltage while running in its own bearings to demonstrate conformance to customer requirements.

• All designs incorporate the features to meet the rigid requirements of cyclicduty, rapid loading and peaking applications.

• Custom designed to match steam or gas turbine drives.

• Various mounting arrangements are available to match different OEM turbine interface requirements.

ExperienceElectric Machinery EM has built over 1,000 units since 1947; representing over 20,000 MW of installed capacity worldwide

Page 2: Turbo Generators - WEGecatalog.weg.net/...2...turbo-generators-usa10003-brochure-english.pdf · Electric Machinery (EM) turbo generators provide high quality and reliability along

Stator CoreThe frame is engineered, welded andmachined to withstand forces exerted byelectrical and mechanical stresses in thecore.

A “thin” cylinder support providesflexibility in the radial direction as well asstrength in the tangential direction. Above16,000kVA, flexible core mounting is usedto isolate low frequency vibration fromthe foundation.

Core laminations are punched frominsulation-coated electrical steel. Spacerlaminations are stacked into the core atregular intervals to provide openings forradial ventilation to ensure even coolingthroughout the core.

Stator coils are form-wound and vacuumpressure impregnated to meet Class Finsulation requirements. This systemprovides outstanding dielectric properties,superior moisture and chemical resistance,superb mechanical integrity and provenlong life.

Brushless Excitation SystemThe shaft mounted brushless exciter isprovided with permanent magnetgenerators, redundant fused diodes, andground detector system to providemaintenance-free, reliable operation.Voltage regulators offered by Electric Machinery or manufacturer of your choice.

Electric Machinery800 Central Avenue NEMinneapolis, Minnesota 55413United StatesTel: +1 612 378 8000Fax: +1 612 378 8051www.electricmachinery.com

© Electric Machinery 2011. Publication NA.10003.gb.11-09.01. Electric Machinery, the Electric Machinery logo and any version thereof are trademarks and service marks of Electric Machinery.The other names mentioned, registered or not, are the property of their respective companies.

WARRANTY

RotorThe rotor is forged from high quality,vacuum degassed alloy steel. Forging istested for ductility, tensile strength andchemistry. Ultrasonic tests are made todetect subsurface flaws.

Rotor coils are formed from silver-bearingstrap copper to reduce dimensionalchanges under various load conditions.Each turn is individually insulated priorto winding.

After winding, coils are pressed andheated to bond the insulation. A solidconfiguration is formed which allowsuniform movement of the coils undervarious loading conditions.

Air is forced into the rotor body, where itpasses through the ventilation slots, andis discharged through spacer laminationsin the core to provide uniform cooling.

Rotor shaft journals are precision machinedand burnished. Coupled with precisionbalancing at rated speed, this enablesElectric Machinery to meet the most stringentindustry requirements for balance andvibration.

www.converteam.com

Converteam Electric Machinery800 Central Avenue NEMinneapolis, Minnesota 55413United StatesTel: +1 612 378 8000Fax: +1 612 378 8051

North America Headquarters:Converteam Inc.Pittsburgh, PennsylvaniaTel: +1 412 967 0765

France Tel: +33 1 77 31 20 00Germany Tel: +49 30 76 22 0UK Tel: +44 1788 563563Brazil Tel: +55 31 3330 5800China Tel: +86 21 6442 1666India Tel: +91 44 2440 0900Russia Tel: +7 495 225 1916

StatorThe frame is engineered, welded and machined to withstand forces exerted by electrical and mechanical stresses in the core.

A “thin” cylinder support provides flexibility in the radial direction as well as strength in the tangential direction. Above 16,000kVA, flexible core mounting is used to isolate low frequency vibration from the foundation.

Core laminations are punched from insulation-coated electrical steel. Spacer laminations are stacked into the core at regular intervals to provide openings for radial ventilation to ensure even cooling throughout the core.

Stator coils are form-wound and vacuum pressure impregnated to meet Class F insulation requirements. This system provides outstanding dielectric properties, superior moisture and chemical resistance, superb mechanical integrity and proven long life.

Brushless Excitation SystemThe shaft mounted brushless exciter is provided with permanent magnet generators, redundant fused diodes, and ground detector system to provide maintenance-free, reliable operation. Voltage regulators offered by Converteam or manufacturer of your choice.

RotorThe rotor is forged from high quality, vacuum degassed alloy steel. Forging is tested for ductility, tensile strength and chemistry. Ultrasonic tests are made to detect subsurface flaws.

Rotor coils are formed from silver-bearing strap copper to reduce dimensional changes under various load conditions. Each turn is individually insulated prior to winding.

After winding, coils are pressed and heated to bond the insulation. A solid configuration is formed which allows uniform movement of the coils under various loading conditions.

Air is forced into the rotor body, where it passes through the ventilation slots, and is discharged through spacer laminations in the core to provide uniform cooling.

Rotor shaft journals are precision machined and burnished. Coupled with precision balancing at rated speed, this enables Converteam to meet the most stringent industry requirements for balance and vibration.

Generator wound stator ready for VPI. Generator rotor assembly.

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Brushless Exciter with Permanent Magnet Generator.