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1 Laboratoire de Transfert de Chaleur et de Masse ECOLE POLYTECHNIQUE FEDERALE DE LAUSANNE Laboratoire de Transfert de Chaleur et de Masse ECOLE POLYTECHNIQUE FEDERALE DE LAUSANNE Definition of static, momentum and frictional two-phase pressure drops. Homogeneous method for two-phase pressure drops. Separate flow methods for two-phase flow pressure drops inside channels. Two-phase pressure drops over tube bundles.

Two-Phase Pressure Drops inside Tubes

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Page 1: Two-Phase Pressure Drops inside Tubes

1

Laboratoire de Transfert de Chaleur et de Masse

ECOLE POLYTECHNIQUEFEDERALE DE LAUSANNE

Laboratoire de Transfert de Chaleur et de Masse

ECOLE POLYTECHNIQUEFEDERALE DE LAUSANNE

• Definition of static, momentum and frictional two-phase pressure drops.

• Homogeneous method for two-phase pressure drops.

• Separate flow methods for two-phase flow pressure drops inside channels.

• Two-phase pressure drops over tube bundles.

Page 2: Two-Phase Pressure Drops inside Tubes

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Laboratoire de Transfert de Chaleur et de Masse

ECOLE POLYTECHNIQUEFEDERALE DE LAUSANNE

Laboratoire de Transfert de Chaleur et de Masse

ECOLE POLYTECHNIQUEFEDERALE DE LAUSANNE

Accurate prediction of two-phase pressure drops in direct-expansion and flooded evaporators, in tube-side and shell-side condensers, and in two-phase transfer lines is of paramount importance to the design and optimization of refrigeration, air-conditioning and heat pump systems. Taking direct-expansion evaporators as an example, the optimal use of the two-phase pressure drop to obtain the maximum flow boiling heat transfer performance is one of the primary designgoals. In these evaporators, typically a two-phase pressure drop equivalent to a loss of 1.4°C (2.5°F) in saturation temperature from inlet to outlet is set as the design limit. Yet, pressuredrops predicted using leading methods differ by up to 100%. Putting this into perspective, if an evaporator is inaccurately designed with a two-phase pressure drop only one-half the real value, then the system efficiency will suffer accordinglyfrom the larger than expected fall in saturation temperature and pressure through theevaporator. On the other hand, if the predicted pressure drop is too large by a factor of two, then fewer tubes of longer length could have been utilized to obtain a more compact unit. Hence, accurate prediction of two-phase pressure drops is a key aspect in the first law and second law optimization of these systems.

Page 3: Two-Phase Pressure Drops inside Tubes

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ECOLE POLYTECHNIQUEFEDERALE DE LAUSANNE

The total pressure drop of a fluid is due to the variation of potential energy of the fluid, kineticenergy of the fluid and that due to friction on the walls of the flow channel. Thus, the total pressuredrop Δptotal is the sum of the static pressure drop (elevation head) Δpstatic, the momentum pressuredrop (acceleration) Δpmom, and the frictional pressure drop Δpfrict:

frictmomstatictotal pppp Δ+Δ+Δ=Δ [13.1.1]

The static pressure drop for a homogeneous two-phase fluid is:

θρ=Δ sinHgp Hstatic [13.1.2]

where H is the vertical height, θ is the angle with respect to the horizontal, and the homogeneousdensity ρH is

( ) HGHLH 1 ερ+ε−ρ=ρ [13.1.3]

and ρL and ρG are the liquid and gas (or vapor) densities, respectively. For a horizontal flow whereθ = 0 and H = 0, then Δpstatic is equal to zero.

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ECOLE POLYTECHNIQUEFEDERALE DE LAUSANNE

The homogeneous void fraction εH is determined from the quality x as

( )⎟⎟⎠

⎞⎜⎜⎝

⎛ρρ−

+=ε

L

G

L

GH

xx1

uu1

1[13.1.4]

where uG/uL is the velocity ratio, or slip ratio (S), and is equal to 1.0 for a homogeneous flow. Themomentum pressure gradient per unit length of the tube is:

( )dz

/mddzdp Htotal

mom

ρ=⎟

⎠⎞

⎜⎝⎛ &

[13.1.5]

For an adiabatic flow where x = constant, (dp/dz)mom is equal to zero.

Page 4: Two-Phase Pressure Drops inside Tubes

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The most problematic term is the frictional pressure drop, which can be expressed as a functionof the two-phase friction factor ftp, and for a steady flow in a channel with a constant cross-sectional area is:

Hi

2totaltp

frict dmL2

ƒ=Δ

&

[13.1.6]

where L is the length of the channel and di is its internal diameter. The friction factor may beexpressed in terms of the Reynolds number by the Blasius equation:

25.0tp Re079.0

=ƒ [13.1.7] and the Reynolds number is tp

itotaldmReμ

=&

[13.1.8]

The viscosity for calculating the Reynolds number can be chosen as the viscosity of the liquidphase or as a quality averaged viscosity μtp:

LGtp )x1(x μ−+μ=μ [13.1.9]

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Example Calculation: Using the homogeneous flow pressure drop method, calculate the two-phasepressure drop for upflow in a vertical tube of 10 mm internal diameter that is 2 m long. The flow isadiabatic, the mass flow rate is 0.02 kg/s and the vapor quality is 0.05. The fluid is R-123 at asaturation temperature of 3°C and saturation pressure of 0.37 bar, whose physical properties are:liquid density = 1518 kg/m3, vapor density = 2.60 kg/m3, liquid dynamic viscosity = 0.0005856kg/m s, vapor dynamic viscosity = 0.0000126 kg/m s.

Solution: The homogeneous void fraction εH is determined from the quality x using [13.1.4] whereuG/uL = 1:

( ) ( ) ( ) 9685.0

151860.2

05.005.0111

1

xx1

uu1

1

L

G

L

GH =

⎟⎠⎞

⎜⎝⎛ −

+=

⎟⎟⎠

⎞⎜⎜⎝

ρρ−

⎟⎟⎠

⎞⎜⎜⎝

⎛+

The homogeneous density ρH is obtained using [13.1.3]:

( ) ( ) ( ) 3HGHLH m/kg3.509685.060.29685.0115181 =+−=ερ+ε−ρ=ρ

Page 5: Two-Phase Pressure Drops inside Tubes

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The static pressure drop for a homogeneous two-phase fluid with H = 2 m and θ = 90° isobtained using [13.1.2]:

( )( ) 2Hstatic m/N98790sin281.93.50sinHgp =°=θρ=Δ

The momentum pressure drop is Δpmom = 0 since the vapor quality is constant from inlet to outlet.The viscosity for calculating the Reynolds number choosing the quality averaged viscosity μtp: isobtained with [13.1.9]:

( ) ( )( ) sm/kg000557.00005856.005.010000126.005.0)x1(x LGtp =−+=μ−+μ=μ

The mass velocity is calculated by dividing the mass flow rate by the cross-sectional area of thetube and is 254.6 kg/m2s. The Reynolds number is then obtained with [13.1.8]:

( ) 4571000557.0

01.06.254dmRetp

itotal ==μ

=&

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The friction factor is obtained from [13.1.7]:

00961.04571

079.0Re

079.025.025.0tp ===ƒ

The frictional pressure drop is then obtained with [13.1.6]:

( )( )( )( )

22

tpi

2totaltp

frict m/N49533.5001.0

6.254200961.02d

mL2p ==

ρ

ƒ=Δ

&

Thus, the total pressure drop is obtained with [13.1.1]:( )psi86.0kPa94.5m/N594049530987pppp 2

frictmomstatictotal ==++=Δ+Δ+Δ=Δ

Page 6: Two-Phase Pressure Drops inside Tubes

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The two-phase pressure drops for flows inside tubes are the sum of three contributions: the staticpressure drop Δpstatic, the momentum pressure drop Δpmom and the frictional pressure drop Δpfrict

as:

frictmomstatictotal pppp Δ+Δ+Δ=Δ [13.2.1]

The static pressure drop is given by

θρ=Δ sinHgp tpstatic [13.2.2]For a horizontal tube, there is no change in static head, i.e. θ = 0 and H = 0 so Δpstatic = 0 whilesinθ is equal to 1.0 for a vertical tube. The momentum pressure drop reflects the change in kineticenergy of the flow and is for the present case given by:

( ) ( )⎪⎭

⎪⎬⎫

⎪⎩

⎪⎨⎧

⎥⎦

⎤⎢⎣

⎡ερ

+ε−ρ

−−⎥

⎤⎢⎣

⎡ερ

+ε−ρ

−=Δ

inG

2

L

2

outG

2

L

22totalmom

x)1(

x1x)1(

x1mp & [13.2.3]

where totalm& is the total mass velocity of liquid plus vapor and x is the vapor quality.

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The separated flow model considers the two phases to be artificially separated into two streams,each flowing in its own pipe. The areas of the two pipes are proportional to the void fraction ε. It is recommended here to use the Steiner (1993) version of the drift flux model of Rouhani and Axelsson (1970) for horizontal flows:

( )( ) ( ) ( )[ ] 1

5.0L

2total

25.0GL

LGG mgx118.1x1xx112.01x

⎥⎦

⎤⎢⎣

ρρ−ρσ−

+⎟⎟⎠

⎞⎜⎜⎝

⎛ρ−

−+ρ

=ε& [13.2.4a]

For vertical flows, the Rouhani and Axelsson (1970) expression can be used for void fractionslarger than 0.1:

( ) ( ) ( )[ ]1

5.0L

2total

25.0GL

LG

4/1

2total

2Li

G mgx118.1x1x

mgdx12.01x

⎥⎥⎦

⎢⎢⎣

ρρ−ρσ−

+⎟⎟⎠

⎞⎜⎜⎝

⎛ρ−

+ρ⎥

⎥⎦

⎢⎢⎣

⎡⎟⎟⎠

⎞⎜⎜⎝

⎛ ρ−+

ρ=ε

&& [13.2.4]

The two-phase density is obtained from: ( ) ερ+ε−ρ=ρ GLtp 1 [13.2.4c] The momentum pressure drop depends on the inlet and outlet vapor qualities and void fractions.

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The correlation method of Friedel (1979) utilizes a two-phase multiplier:2frLfrict pp ΦΔ=Δ [13.2.5]

where ΔpL is calculated for the liquid-phase flow as

)2/1(m)d/L(4p L2totaliLL ρƒ=Δ & [13.2.6]

The liquid friction factor ƒL and liquid Reynolds number (and vapor friction factor ƒG andvapor Reynolds number with the vapor viscosity) are obtained from

25.0Re079.0

=ƒ [13.2.7] μ= itotaldmRe&

[13.2.8]

using the liquid dynamic viscosity μL. His two-phase multiplier is

035.0L

045.0H

2fr WeFr

FH24.3E +=Φ [13.2.9]

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The dimensionless factors FrH, E, F and H are as follows:

2Hi

2total

H gdm

Frρ

=&

[13.2.10] ( )LG

GL22 xx1Eƒρƒρ

+−= [13.2.11]

( ) 224.078.0 x1xF −= [13.2.12]

7.0

L

G19.0

L

G91.0

G

L 1H ⎟⎟⎠

⎞⎜⎜⎝

⎛μμ

−⎟⎟⎠

⎞⎜⎜⎝

⎛μμ

⎟⎟⎠

⎞⎜⎜⎝

⎛ρρ

= [13.2.13]

The liquid Weber WeL is defined as: H

i2total

LdmWe

σρ=&

[13.2.14]

in which Friedel used the homogeneous density ρH based on vapor quality:

1

LGH

x1x−

⎟⎟⎠

⎞⎜⎜⎝

⎛ρ−

=ρ [13.2.15]

Page 8: Two-Phase Pressure Drops inside Tubes

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The method of Lockhart and Martinelli (1949) is the orginal method that predicted the two-phase frictional pressure drop based on a two-phase multiplier for the liquid-phase, or thevapor-phase, respectively, as:

L2Lttfrict pp ΔΦ=Δ [13.2.16] G

2Gttfrict pp ΔΦ=Δ [13.2.17]

where Eq. [13.2.6] is used for ΔpL applying liquid fraction (1-x)2 in the expression and ΔpG isobtained from (corrected here to include x2)

)2/1(mx)d/L(4p G2total

2iGG ρƒ=Δ & [13.2.18]

The single-phase friction factors of the liquid ƒL and the vapor ƒG, are calculated using Eqs.[13.2.7] and [13.2.8] with their respective physical properties corrected to their respectiveliquid (1-x) and vapor (x) fractions in Re. Their corresponding two-phase multipliers are

4000Refor,X1

XC1 L2

tttt

2Ltt >++=Φ [13.2.19]

4000Refor,XCX1 L2tttt

2Gtt <++=Φ [13.2.20]

where the choice of expressions, liquid or vapor, depends on the Reynolds number.

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The Martinelli parameter for both phases in the turbulent regimes Xtt is defined as

1.0

G

L

5.0

L

G9.0

tt xx1X ⎟⎟

⎞⎜⎜⎝

⎛μμ

⎟⎟⎠

⎞⎜⎜⎝

⎛ρρ

⎟⎠⎞

⎜⎝⎛ −

= [13.2.21]

The value of C in Eqs. [13.2.19] and [13.2.20] depends on the regimes of the liquidand vapor. The appropriate values to use are listed in Table 13.1. The correlation ofLockhart and Martinelli is applicable to the vapor quality range of 0 < x ≤ 1.

Table 13.1 Values of C.

Liquid Gas CTurbulent Turbulent 20Laminar Turbulent 12

Turbulent Laminar 10Laminar Laminar 5

Page 9: Two-Phase Pressure Drops inside Tubes

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The method of Grönnerud (1972) was developed specifically for refrigerants and is as follows:

Lgdfrict pp ΔΦ=Δ [13.2.22]

and his two-phase multiplier is

⎥⎥⎥⎥⎥

⎢⎢⎢⎢⎢

⎟⎟⎠

⎞⎜⎜⎝

⎛μμ

⎟⎟⎠

⎞⎜⎜⎝

⎛ρρ

⎟⎠⎞

⎜⎝⎛+=Φ 1

dzdp1 25.0

G

L

G

L

Frgd [13.2.23]

where Eq. [13.2.6] is used for ΔpL . His frictional pressure gradient depends on the Froudenumber and is

( )[ ]5.0Fr

108.1Fr

Fr

xx4xdzdp

ƒ−+ƒ=⎟⎠⎞

⎜⎝⎛

[13.2.24]

When applying this expression, if the liquid Froud number FrL ≥ 1, then the friction factor ƒFr =1.0, or if FrL < 1, then:

2

L

3.0LFr Fr

1ln0055.0Fr ⎟⎟⎠

⎞⎜⎜⎝

⎛+=ƒ [13.2.25] where 2

Li

2total

L gdmFr

ρ=

& [13.2.26]

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Müller-Steinhagen and Heck (1986) proposed a two-phase frictional pressure gradientcorrelation that is an empirical interpolation between all liquid flow and all vapor flow:

( ) 33/1

frict

Bxx1Gdzdp

+−=⎟⎠⎞

⎜⎝⎛

[13.2.42] and G is ( )xAB2AG −+= [13.2.43]

The factors A and B are the frictional pressure gradients for all the flow liquid (dp/dz)L and allthe flow vapor (dp/dz)G, obtained respectively from Eqs. [13.2.28] and [13.2.29].The frictional pressure gradients for the liquid and vapor phases are:

Li

2total

LL d

m2dzdp

ρƒ=⎟

⎠⎞

⎜⎝⎛ &

[13.2.28] Gi

2total

GG d

m2dzdp

ρƒ=⎟

⎠⎞

⎜⎝⎛ &

[13.2.29]

The friction factors are obtained with Eq. [13.2.7] using Eq. [13.2.8] and the respective dynamicviscosities of the liquid and the vapor for turbulent flows while for laminar flows (Re < 2000):

Re16

=ƒ [13.2.30]

Page 10: Two-Phase Pressure Drops inside Tubes

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13.2.8 Recommended methods

Whalley (1980) made an extensive comparison between various published correlations, and theHTFS database (which consisted of over 25,000 data points). The recommendations he made areas follows:

• When (μL/μG) < 1000 and mass velocities less than 2000 kg/m2s (1,471,584 lb/h ft2), theFriedel (1979) correlation should be used.

• When (μL/μG) > 1000 and mass velocities greater than 100 kg/m2s (73,579 lb/h ft2), theChisolm (1973) correlation should be used.

• When (μL/μG) > 1000 and mass velocities less than 100 kg/m2s (73,579 lb/h ft2), theLockhart and Martinelli (1949) correlation should be used.

• For most fluids, (μL/μG) < 1000 and the Friedel correlation will be the preferred method forintube flow. At high reduced pressures, the homogeneous method presented earlier may bepreferable.

Laboratoire de Transfert de Chaleur et de Masse

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Tribbe and Müller-Steinhagen (2000) compared some of the leading two-phase frictional pressure drop correlations to a large database including the following combinations: air-oil, air-water, water-steam and several refrigerants. They found that statistically the method of Müller-Steinhagen and Heck (1986) gave the best and most reliable results. Ould Didi, Kattan and Thome (2001) compared the two-phase frictional pressure drop correlations described in the previous section to experimental pressure drops obtained in 10.92 and 12.00 mm (0.430 and 0.472 in.) internal diameter tubes of 3.013 m (9.885 ft) length for R-134a, R-123, R-402A, R-404A and R-502 over mass velocities from 100 to 500 kg/m2s (73,579 to 367,896 lb/h ft2) and vapor qualities from 0.04 to 0.99. Overall, they found the Grönnerud (1972)and the Müller-Steinhagen and Heck (1986) methods to be equally best while the Friedel (1979) method was the third best.

Ould Didi, Kattan and Thome (2001) also classified their data by flow pattern using the Kattan, Thome and Favrat (1998) flow pattern map and thus obtained pressure drop databases for Annularflow, Intermittent flow and Stratified-Wavy flow. They found that the best method for Annular flow was that of Müller-Steinhagen and Heck (1986), the best for Intermittent flow was that of Grönnerud (1972), and the best for Stratified-Wavy flow was that of Grönnerud (1972).

Page 11: Two-Phase Pressure Drops inside Tubes

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Figure 13.1 depicts a comparison of five of the above methods to some R-134a two-phase frictional pressure drop data.

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

0.00 0.20 0.40 0.60 0.80 1.00Vapor Quality

Pres

sure

Gra

dien

t [k

Pa/m

]Experimental Lockhart and Martinelli Friedel Grönnerud Chisholm Müller-Steinhagen and Heck

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R-22 Two-Phase Pressure Drop Data

Page 12: Two-Phase Pressure Drops inside Tubes

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R-410A Two-Phase Flow Map (8mm Tube)

0

100

200

300

400

500

600

700

800

900

1000

1100

1200

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

x [-]

G [k

g/m

2s]

I

MF

A

SW

S

Flow Pattern Map (R410A,d=8mm)

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Two-Phase Pressure Gradient(R410A, G=500 kg/m2s, Tsat=5 °C, q=06-10 kW/m2)

0

20

40

60

80

100

120

0 10 20 30 40 50 60 70 80 90 100

vapor quality [%]

p/L

[mba

r/m

]

8m m 13m m

R-410A Two-Phase Pressure Drop Data (8 mm tube vs. 13 mm tube at G=500)

Page 13: Two-Phase Pressure Drops inside Tubes

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Two-Phase Pressure Gradient(R410A, G=300 kg/m2s, Tsat=5 °C, q=06-10 kW/m2,d=8mm)

0

5

10

15

20

25

30

35

40

45

0 10 20 30 40 50 60 70 80 90 100

vapor quality [%]

p/L

[mba

r/m]

fr ictional-diabatic frictional-adiabatic

R-410A Two-Phase Pressure Drop Data (8 mm tube: diabatic vs. adiabatic)

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Exercise 13.1: For a vertical tube of 16.0 mm internal diameter, determine thetotal pressure drop from inlet to outlet if the tube is 2 m long and the flow isupwards with the vapor quality changing from 0.0 to 0.2 (assume Zivi voidfraction model) using the Lockhart-Martinelli model with these properties:Mass flow rate = 0.0402 kg/s; surface tension = 0.015 N/m;Liquid density = 1300 kg/m3; vapor density = 20 kg/m3;Liquid viscosity = 0.0002 Ns/m2; vapor viscosity = 0.00001 Ns/m2

Exercise 13.2: For a vertical tube of 16.0 mm internal diameter, determine thetotal pressure drop from inlet to outlet if the tube is 2 m long and the flow isupwards with the vapor quality changing from 0.0 to 0.2 (assume Zivi voidfraction model) using the Friedel model with these properties:Mass flow rate = 0.0402 kg/s; surface tension = 0.015 N/m;Liquid density = 1300 kg/m3; vapor density = 20 kg/m3;Liquid viscosity = 0.0002 Ns/m2; vapor viscosity = 0.00001 Ns/m2

Page 14: Two-Phase Pressure Drops inside Tubes

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Exercise 13.3: For a vertical tube of 16.0 mm internal diameter, determine thetotal pressure drop from inlet to outlet if the tube is 2 m long and the flow isupwards with the vapor quality changing from 0.0 to 0.2 (assume Zivi voidfraction model) using the Grönnerud model with these properties:Mass flow rate = 0.0402 kg/s; surface tension = 0.015 N/m;Liquid density = 1300 kg/m3; vapor density = 20 kg/m3;Liquid viscosity = 0.0002 Ns/m2; vapor viscosity = 0.00001 Ns/m2

Exercise 13.4: For a vertical tube of 16.0 mm internal diameter, determine thetotal pressure drop from inlet to outlet if the tube is 2 m long and the flow isupwards with the vapor quality changing from 0.0 to 0.2 (assume Zivi voidfraction model) using the MullerSteinhagen-Heck model and these properties:Mass flow rate = 0.0402 kg/s; surface tension = 0.015 N/m;Liquid density = 1300 kg/m3; vapor density = 20 kg/m3;Liquid viscosity = 0.0002 Ns/m2; vapor viscosity = 0.00001 Ns/m2

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13.3 Two-Phase Pressure Drops in Microfin Tubes

• Thors and Bogart (1994) measured two-phase pressure drops for a 3.66 m (12 ft) long horizontal test sections of 9.53 mm (3/8 in.) and 15.9 mm (5/8 in.) diameter tubes for several microfin tubes in comparison to plain bore tubes for R-22 at a saturation temperature of 1.67°C (35°F) for evaporation from an inlet vapor quality of 10% to an outlet vapor quality of 80%.

• Figure 13.2 depicts their comparison of two-phase pressure drops for the smaller tubes: plain tube of 8.72 mm (0.343 in.) internal diameter, microfin tube of 8.87 mm (0.349 in.) internal diameter with 60 fins of 18° helix angle and 0.203 mm height (0.008 in.) and microfin tube of 8.87 mm (0.349 in.) internal diameter with 72 fins of 0° helix angle and 0.203 mm height (0.008 in.).

• As can be noted, the pressure drops for the longitudinal micron fin tube are identical to those of the plain tube, i.e. no pressure drop penalty, while those of the 18° microfin tube are only marginally higher at the higher mass velocities (by about 10-20%).

Page 15: Two-Phase Pressure Drops inside Tubes

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MASS FLUX (kg/s-m2)

FIGURE 6 9.53 mm Pressure drop results.

100 150 200 250 300 350 400 450 500

PRES

SUR

E D

RO

P (k

Pa)

0

10

20

30

40

50

60

60 Ridge, 18 degree helix72 Ridge, zero helixPlain tube

Figure 13.2

Laboratoire de Transfert de Chaleur et de Masse

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13.3 Two-Phase Pressure Drops in Microfin Tubes

• Thors and Bogart (1994) in Figure 13.3 have comparable results for a larger tube size. The tests were run for the following tubes: plain tube of 14.86 mm (0.585 in.) internal diameter, microfin tube of 14.86 mm (0.585 in.) internal diameter with 60 fins of 27° helix angle and 0.305 mm height (0.012 in.), microfin tube of 14.86 mm (0.585 in.) internal diameter with 75 fins of 23° helix angle and 0.305 mm height (0.012 in.) and corrugated tube of 14.10 mm (0.555 in.) internal diameter with one start giving a helix angle of 78° and corrugation depth of 1.041 mm (0.041 in.).

• Here, the microfin tubes have the same pressure drop as the plain tube at low massvelocities while they are up to 50% higher at the highest mass velocity.

• The corrugated tube also begins at the low mass velocity with the same pressure drop as the other tubes but then its pressure drop increases rapidly up to 200% higher than that of the plain tube and up to 100% higher than the microfin tubes.

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Laboratoire de Transfert de Chaleur et de Masse

ECOLE POLYTECHNIQUEFEDERALE DE LAUSANNE

MASS FLUX (kg/s-m2)

FIGURE 8 15.88 mm Pressure drop results.

50 75 100 125 150 175 200 225 250 275 300 325 350 375 400

PRES

SUR

E D

RO

P (k

Pa)

0

10

20

30

40

50

60

70

80

60 Ridge, 27 degree helix75 Ridge, 23 degree helixCorrugatedPlain tube

Figure 13.3

Laboratoire de Transfert de Chaleur et de Masse

ECOLE POLYTECHNIQUEFEDERALE DE LAUSANNE

13.4 Two-Phase Pressure Drops in Corrugated Tubes

• For two-phase flows in corrugated tubes, the two-phase pressure drops are typically much larger than those of plain tubes and microfin tubes. For example, Figure 13.3 depicted some experimental results of Bogart and Thors (1994) for R-22 compared to a plain tube and two microfin tubes.

• Withers and Habdas (1974) have presented an earlier experimental study on a corrugated tube for R-12, with similar pressure drop penalties.

• No general method is available for predicting two-phase pressure drops in corrugated tubes. There are numerous tube diameters, corrugation depths and corrugation pitches among the tubes commercially available and there has apparently not been a systematic study to develop such a method.

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Laboratoire de Transfert de Chaleur et de Masse

ECOLE POLYTECHNIQUEFEDERALE DE LAUSANNE

13.5 Two-Phase Pressure Drops for Twisted Tape Inserts in Plain Tubes

• A twisted tape insert is a metal strip that is twisted into a helix before its insertion into a plain tube. In order to install the twisted tape, its diameter must be slightly less than that of the tube, accounting for the normal manufacturing tolerance of tube wall thickness and roundness. Hence, twisted tapes are in rather poor contact with the tube wall. In fact, a large two-phase pressure drop may drive the insert out of the tube if it is not firmly fixed at the entrance.

• For two-phase flows in tubes with twisted tape inserts, the two-phase pressure drops are typically much larger than those of plain tubes and microfin tubes and similar to those of corrugated tubes.

• No general method is available for predicting two-phase pressure drops in tubes with twisted tape inserts. As a rough approximation, the hydraulic diameter of one of the two flow channels inside the tube, which is bisected by the tape, can be used in one of the plain tube two-phase frictional pressure drop correlations, assuming one-half of the flow goes through this channel. This typically results in two-phase pressure drops on the order of twice as large as in the same tube without the tape.