1.1

15.05.2014

Volvo Car, engine in Zhangjiakou

Technical specification from Festo AG & Co. KG

Version: 1.1

Technical specifications Fluid control

Date of creation

Originator

Yi Yuefeng

Version

Festo AG & Co. KG

Telefon +49 (711) 347-2030

Telefax +49 (711) 34754-2030

E-Mail thw@de.festo.com

Ruiter Straße 82-84

D - 73734 Esslingen

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28 24 22 21 20 19 18 16 15 14 14 13 12

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Contact Persons from Festo

Festo AG & Co. KG Ver. 1.1 Page 2

Contents

1 ......................................................................................................................................... 3

2 General Specifications ................................................................................................................................................. 4

3 Overview ......................................................................................................................................................................

3.1 Pneumatic Drives .................................................................................................................................................3.1.1 Standard Drives ............................................................................................................................................3.1.2 Rotary Drives ................................................................................................................................................3.1.3 Slide Units ....................................................................................................................................................3.1.4 Stopper Cylinder ...........................................................................................................................................3.1.5 Clamping Units .............................................................................................................................................

3.2 Grippers ...............................................................................................................................................................3.3 Vacuum Technology ................................................................................................ ........................................... 3.4 Standard Valves ................................................................................................ ................................................. 3.5 Valve Terminals ................................................................................................ .................................................. 3.6 Process Valves and Actuators ............................................................................................................................ 3.7 Other Valves ................................................................................................ ...................................................... 3.8 Sensors ................................................................................................ .............................................................. 3.9 Compressed Air Preparation .............................................................................................................................. 3.10 Pneumatic Fittings System ................................................................................................ .................................

3.10.1 Tubes and Fittings ................................................................................................ ...................................... 3.10.2 Installation Material ................................................................................................ ...................................

4 Table of Changes ................................................................................................ .......................................................

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for VOLVO PT

3

Contact Person from Festo China1

GCN Project support Engineer Mr .Yi yuefeng Mobil: +86-13818972792 Email:yuefeng_yi@cn.festo.com

Local service Engineer

Maintenance managerMr .Ye zhihui TeL: 0086-021-58549001 Email:zhihui_ye@cn.festo.com

Festo China support organization

Mobil: +86-13604111840Email:hong_sang@cn.festo.com

Mobil: +86-13810752496Email:yang_bai@cn.festo.com

north zone Automotive managerMr.Sang Hong

Mr.Bai Yang

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Valve terminals, with MPA-FB:

type of VT is the Festo MPA with CPX electrical I/O devices. When big cylinders, diameter 160 and bigger

2.1 Valve terminals

4

2 General Specifications

Ver. 1.1 Page

This specification defines products and automation concepts which are state of the art and ensure the availability

worldwide. The availability of products includes offering additional services to Volvo.

The named contact persons are to be contacted as soon as possible during the start up phase of the project, to

determine the quantity of components to be used and together secure delivery times setup in the project.

Documentation of products and software is in English language available, also in other languages.

Cylinders for use in Foundry,add R8 in ordercode “DNC-32-80-PPV-A-R8” (Another piston rod and wiper)

If any conflicts occur, then specific and direct discussions must take place with Volvo/Pneumatic supplier and written

permission for any deviations must be obtained.

Valve terminals (VT) must be used for piloting pneumatic actuated cylinders, clamps or other devices. The specified

use two valves on the valve terminal as first choice, second choice pilot valve near the cylinder.

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Controller / field bus: 1No. of pilot valves: 8 x 5/2 bistable (max.16)No. of electrical input modules: 6 (max.10)

Pneumatic connection: min. 6 mm (QS-6) depends on applicationElectrical connection type: M12

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Installation guideline:

Consideration to Volvos demands of cycle times and availability, when configuring valve terminals must be taken.The VT must be installed as near as possible to the pneumatic actuators to prevent long tubes and to optimize installation costs as well as short cycle times.

Connection definitions:

VT design:

VT’s must be defined that 10% of the maximum numbers of I/ O and one blanking plate for a valve are free during first installation and SOP.

Recommend standard configuration for VT in fixtures:

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Service unit combination with Quick coupling socket,On-off valve with silencer and with Filter Regulator 0-7 bar,

The compressed air has to be connected by an air preparation unit equipped with:

be added. I.e. air flow measure sensors or pressure switches for control the compressed air system. (Compressed In order to the planned compressed air system additional devices for a cost effective and a reliable operation must

-soft start valve

-manual cut off valve with venting (lockable with padlock)

-regulater-filter(manual condensate drain)

Service units for compressed air preparation must be Volvos specific Festo-MS family

2.2 Service units

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40um,plastic bowl with manual condensate drain

air management)

Part number: MS6 -1/2” - SE-SY-102534

-manometer

-venting valve(automatic)-pressure switch

Service unit combination with Quick coupling socket,On-off valve with silencer,Filter Regulator 0-7 bar,40um,

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plastic bowl with manual condensate drain,with Soft-start,exhaust valve .

Part number: MS6 – 1/2” - SE-SY-XXXXXX

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Service unit combination with Quick coupling socket,On-off valve with silencer,Filter Regulator 0,5-12 bar,40um,plastic bowl with manual condensate drain,with On-Off,electrical valve and Soft-start valve, pneumatic

Part number: MS4 – 1/4” - SE-SY-XXXXXX

See page for hoses and release list details page 30

the selection of colours should be approved by VOLVO

Use marking of tubes for identification

2.3 Tubing technology

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3 Overview

3.1 Pneumatic Drives

3.1.1 Standard Drives Name Remarks Picture Documentation

Compact cylinder ADN Diameter 12, 16, 20, 25, 32, 40, 50, 63, 80, 100, 125 mm Stroke length 1 ... 500 mm Force 51 ... 7363 N Double-acting Position sensing Cushioning fixed/self-adjusting PPS is suggested Female thread Male thread

ADN (engb)

Compact cylinder AEN Diameter 12, 16, 20, 25, 32, 40, 50, 63, 80, 100 mm Stroke length 1 ... 25 mm Force 59 ... 4510 N Single-acting, pushing/pulling Position sensing Fixed cushioning Female thread Male thread

ADN (engb)

Standard cylinder DSNU Diameter 8, 10, 12, 16, 20, 25 mm Stroke length 1 ... 500 mm Force 19 ... 295 N Double-acting Position sensing Fixed/adjustable/self-adjusting cushioning Female thread PPS is suggestedMale thread Mounting flange.

DSNU-ISO (engb)

Standard cylinder ESNU Diameter 8, 10, 12, 16, 20, 25 mm Stroke length 1 ... 50 mm Force 24 ... 270 N Single-acting, pushing Position sensing Fixed cushioning Female thread Male thread

DSNU-ISO (engb)

Standard cylinder DNC Diameter 32, 40, 50, 63, 80, 100, 125 mm Stroke length 10 ... 2000 mm Force 415 ... 7363 N Double-acting Position sensing Fixed/adjustable cushioning Male thread Numerous variants

DNC (engb)

Standard cylinder DSBC Diameter 32, 40, 50, 63, 80, 100, 125 mm Stroke length 10 ... 2000 mm Force 483 ... 4712 N Double-acting Position sensing Adjustable cushioning Male thread

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Standard cylinders DNG Diameter 160, 200, 250, 320 mm Stroke length 1 ... 2000 mm Force 415 ... 48250 N Double-acting Position sensing Adjustable cushioning Male thread Trunnion flange.

DNG (engb)

Linear drives DGC Diameter 8, 12, 18, 25, 32, 40, 50, 63 mm Stroke length 1 to 8500 mm Force 30 to 1870 N Position sensing Various different cushioning options possible Guide options - Basic design - Plain-bearing guide - Recirculating ball bearing guide

DGC (engb)

3.1.2 Rotary Drives Name Remarks Picture Documentation

Swivel modules DSM Size 6, 8, 10, 12, 16, 25, 32, 40, 63 mm Torque 0.15 ... 80 Nm Swivel angle 0 ... 270° Position sensing Adjustable cushioning.

DSM-B (engb)

Semi-rotary drives DRQ Size 16, 20, 25, 40, 50, 63, 80, 100 mm Torque 0.5 ... 150 Nm Swivel angle 0 ... 360° Position sensing Cushioning Fixed spigot shaft.

DRQ (engb)

Semi-rotary drives DRQD Size 6, 8, 12, 16, 20, 25, 32, 40, 50 mm Torque 0.16 ... 50 Nm Swivel angle 0 ... 360° Position sensing Adjustable cushioning System product for handling and assembly technology

DRQD-B (engb)

Rotary indexing table DHTG Rotary plate diameter 65, 90, 140, 220 mm Torque 2.1 ... 58.9 Nm Indexing 2 ... 24.

The type of control must be selected, installed and commissioned in strict compliance with the operation manual!

DHTG (engb)

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3.1.3 Slide Units Name Remarks Picture Documentation

Guided drives DFM Diameter 12, 16, 20, 25, 32, 40, 50, 63, 80, 100 mm Stroke length 10 ... 400 mm Force 51 ... 4712 N Position sensing Fixed/adjustable cushioning Plain-bearing guide Recirculating ball bearing guide Variants available.

DFM (engb)

Mini slide SLF Diameter 6, 10, 16 mm Stroke length 10 ... 80 mm Force 17 ... 121 N Position sensing Fixed cushioning Recirculating ball bearing guide.

SLT-SLS-SLF (engb)

Mini slide SLS Diameter 6, 10, 16 mm Stroke length 5 ... 30 mm Force 17 ... 121 N Position sensing Fixed cushioning Recirculating ball bearing guide.

SLT-SLS-SLF (engb)

Mini slide SLT Diameter 6, 10, 16, 20, 25 mm Stroke length 10 ... 200 mm Force 34 ... 590 N Position sensing Fixed cushioning Recirculating ball bearing guide System product for handling and assembly technology.

SLT-SLS-SLF (engb)

Linear modules HMP Diameter 16, 20, 25, 32 mm Stroke length 16 ... 400 mm Force 121 ... 483 N Double-acting Position sensing Shock absorbers Recirculating ball bearing guide System product for handling and assembly technology

HMP (engb)

Linear modules HMPL Diameter 12, 16, 20 mm Stroke length 30 ... 200 mm Force 51 ... 158 N Double-acting Position sensing Shock absorbers Recirculating ball bearing guide System product for handling and assembly technology

HMPL (engb)

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distinglish stopping and separating attention to locking function

3.1.4 Stopper Cylinder Name Remarks Picture Documentation

Stopper cylinder DFST Diameters 50, 63, 80 mm Stroke length 30 ... 40 mm Permissible impact force on the advanced piston rod 3000 ... 6000 N Position sensing Fixed cushioning.

DFST (engb)

Stopper cylinders STA, STAF Diameter 20, 32, 50, 80 mm Stroke length 10 ... 40 mm Permissible impact force on the extended piston rod 170 ... 14600 N Position sensing Fixed cushioning.

STA (engb)

3.1.5 Clamping Units Name Remarks Picture Documentation

Clamping unit cylinders DNCKE-S Diameters 40, 63, 100 mm Stroke length 10 ... 2000 mm Force 754 ... 4712 N Double-acting Position sensing Adjustable cushioning Male thread

DNCKE can be used as brake!

DNCKE (engb)

Clamping cartridges KP For round material 4, 6, 8, 10, 12, 16, 20, 25, 32 mm.

KP can’t be used as brake!

KP-KPE-KEC (engb)

Clamping units KEC, KPE For round material 4, 6, 8, 10, 12, 16, 20, 25, 32 mm.

KP-KPE-KEC (engb)

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3.2 Grippers

Name Remarks Picture Documentation

Parallel gripper DHPS Size 6, 10, 16, 20, 25, 35 mm Stroke length 2 ... 12.5 mm per gripper jaw Force: 13.5 ... 483 N per gripper jaw Position sensing Can be used as either a double-acting or single-acting gripper.

DHPS (engb)

Parallel gripper HGPT Size 16, 20, 25, 35, 40, 50, 63, 80 mm Stroke length 3 ... 20 mm per gripper jaw Force 53 ... 3150 N per gripper jaw Position sensing Sealing air connection.

HGPT-B (engb)

Parallel gripper HGPL Size 14, 25, 40, 63 mm Stroke length 40 ... 150 mm per gripper jaw Force 79 ... 1371 N per gripper jaw Position sensing.

HGPL (engb)

Three-point gripper DHDS Size 16, 32, 50 mm Stroke length 2.5 ... 6 mm per gripper jaw Force: 29 ... 280 N per gripper jaw Position sensing Can be used as either a double-acting or single-acting gripper.

DHDS (engb)

Three-point gripper HGDT Size 25, 35, 40, 50, 63 mm Stroke length 3 ... 10 mm per gripper jaw Force 69 ... 864 N per gripper jaw Position sensing.

HGDT (engb)

Angle gripper DHWS Size 10, 16, 25, 32, 40 mm Opening angle 40° Total gripping torque 30 ... 1497 Ncm Position sensing With or without gripping force backup

DHWS (engb)

Radial gripper DHRS Size 10, 16, 25, 32, 40 mm Opening angle 180° Total gripping torque 15 ... 725 Nm Position sensing With or without gripping force backup

DHRS (engb)

Swivel gripper unit HGDS Size 12, 16, 20 mm Stroke length 2.5 ... 7 mm per gripper jaw Force 26 ... 65 N per gripper jaw Swivel angle 220° Position sensing Flexible cushioning rings/pads at both ends Shock absorbers.

HGDS (engb)

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3.3 Vacuum Technology

Name Remarks Picture Documentation

Vacuum generator OVEM Nominal size 0.45 ... 1.4 mm Connection -Push-in connector QS6, QS8 Solenoid valve, vacuum ON/OFF Solenoid valve for ejector pulse Integrated vacuum switch.

OVEM (engb)

Vacuum generators VN, pneumatic Nominal size 0.45 to 3 mm Connection -Plug connector QS4, QS6, QS8, QS10, QS12 -Thread M5, G1/8, G1/4, G3/8 -Push-in sleeve 4.6 mm Standard -Vacuum port 90° to supply port Inline -Vacuum port in line with supply port Ejector pulse valve, pneumatic.

VN (engb)

Vacuum generators VAD, VAK Nominal size 0.5 ... 2 mm Port M5, G1/8, G1/4, G3/8.

VAD-VAK (engb)

Vacuum generators VN, electro-pneumatic

Nominal size 0.45 to 3 mm Connection -Plug connector QS4, QS6, QS8, QS10, QS12 -Thread M5, G1/8, G1/4, G3/8 Standard -Vacuum port 90° to supply port Inline -Vacuum port in line with supply port Solenoid valve, vacuum ON/OFF Vacuum switch, integrated.

VN (engb)

Vacuum generators VADM, VADMI Nominal size 0,45 ... 3,0 mm Connection M5, G 1/8, G 1/4, G 3/8 Solenoid valve, vacuum ON/OFF Solenoid valve, ejector pulse Integrated silencer Integrated filter with contamination indicator.

VADM (engb)

Suction gripper ESG, round Suction cup size diameter 2 ... 200 mm Connection - Male thread - Female thread - Push-in connector Round suction cup - Standard - Extra deep suction cup - Bellows, 1.5-fold - Bellows, 3.5-fold - Bell-shaped Height compensator Angle compensator Filter

ESG (engb)

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Vacuum generator cartridges VN Nominal size 0.45 ... 3 mm Standard -Vacuum port 90° to supply port.

VN (engb)

Suction gripper ESG, oval Suction cup size, diameter 4x10 ... 30x90 mm Connection - Male thread - Female thread - Push-in connector - Barbed connector Oval suction cup Height compensator Angle compensator Filter

ESG (engb)

Suction cups ESS Suction cup size diameter 2 to 200 mm, 4x10 to 30x90 mm Connection - Male thread - Female thread Round suction cup - Standard - Extra deep suction cup - Bellows, 1.5-fold - Bellows, 3.5-fold - Bell-shaped Oval suction cup.

ESS-ESV (engb)

Suction cups ESV Suction cup size diameter 20 to 200 mm Round suction cup - Standard - Extra deep suction cup - Bellows, 1.5-fold - Bellows, 3.5-fold - Bell-shaped.

ESS-ESV (engb)

Suction cups VAS, VASB Suction cup size diameter 1 to 125 mm Connection - Male thread Round suction cup - Standard - Bellows, 1.5 convolutions

VAS (engb)

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ISO5599VSVA (engb)

ISO5599-1

ISO15407-1

MPA-S (engb)

ISO15407VSVA (engb)

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3.4 Standard Valves

Name Remarks Picture Documentation

Standard valves VSVA with round plugs M12

Flow rate 400 ... 1400 l/min Voltage 24 V DC Sub-base valve Solenoid actuated, piloted Sub-bases.

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Valve for type 32 MPA-S Flow rate 700] l/minVoltage 24 V DCEasy valve replacement For modular, multifunctional valve terminal with up to 64 valves

MPA (engb)

electrical CPX terminalfieldbus connection with modular,protection:IP 65 electrical I/Os andpressure range:-0.9 to 10 barup to 32 valves positions or 64 coilsflow 700l/min widths:20mmValve terminal MPA with CPX

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3.5 Valve Terminals

Name Remarks Picture Documentation

terminal

-

Electrical terminal CPX Operating mode- Stand-alone- With valve terminal VTSA-F - With valve terminal VTSA- With valve terminal MPAF- With valve terminal MPA- With valve terminal Midi/MaxiInput/output modulesDigitalAnalogue.

CPX (engb)

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3.6 Process Valves and Actuators

Name Remarks Picture Documentation

Ball valves QH, QHS Connection G 1/4...G1 1/2 plug connector 4, 6 mm flow (rate) 148 ... 84 000 l/min on-off valve.

HE (engb)

Ball valves VAPB Port Rp 1/4, Rp 3/8, Rp 1/2, Rp 3/4, Rp1, Rp1 1/4, Rp1 1/2, Rp2, Rp2 1/2, Rp3, Rp4 Flow rate 2000 ... 23500 l/min Flange hole pattern to ISO 5211 Mechanically actuated Corrosion and acid-resistant designs 2-way ball valve

VAPB (engb)

Quarter turn actuators, Sypar DAPS Size 0008 ... 8000 Torque 8 ... 8,000 Nm Swivel angle 0 ... 90° Flange hole pattern to ISO 5211 Namur hole pattern for solenoid valves/sensor boxes to VDI/VDE 3845

DAPS (engb)

Quarter turn actuators DFPB Size 10 ... 1050 Torque 7 ... 945 Nm Swivel angle 0 ... 90° Flange hole pattern to ISO 5211 Port pattern as per NAMUR for solenoid valves/sensor boxes to VDI/VDE 3845

DFPB (engb)

Quarter turn actuators, Copar DRD, DRE

Size 1 ... 880 Torque 7.44 ... 8814 Nm Swivel angle 0 ... 90° Flange hole pattern to ISO 5211 Namur port pattern for solenoid valves/sensor boxes in acc. with VDI/VDE 3845

DRD (engb)

Linear actuators, Copac DLP Diameter 80, 100, 125, 160, 200, 250, 320 mm Stroke length 40 to 2000 mm Force 2800 to 47500 N Position sensing Integrated air supply Piston rod with male thread Namur port pattern for solenoid valves/sensor boxes according to VDI/VDE 3845 Mounting port pattern according to ISO 5210.

DLP (engb)

Limit switch attachment DAPZ Drive interface to Namur VDI/VDE 3845 Quick and easy assembly and connection Integrated solenoid valve actuation DAPZ-SB-I-... with AS-interface.

DAPZ (engb)

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3.7 Other Valves

Name Remarks Picture Documentation

Non-return valves H, HA, HB Port M5, G1/8, G1/4, G3/8, G1/2, G3/4 Plug connector 2, 4, 6, 8, 10, 12 mm Flow rate 115 ... 2230 l/min Shut-off valve

HGL (engb)

Non-return valves, piloted HGL with manual override HAB

Port M5, G1/8, G1/4, G3/8, G1/2 Flow rate 130 ... 1600 l/min Shut-off valve - Pneumatic piloted non-return valve

HGL (engb)

Quick exhaust valves SE, SEU Connection G 1/8, G 1/4, G 3/8, G 1/2. G 3/4 Flow 300 ... 6 480 l/min Shut-off valve.

SEU (engb)

One-way flow control valve VFOC Flow rate 0 ... 325 l/min Shut-off valve

GRX-VFO (engb)

One-way flow control valve GRxA, GRxZ

Connection M3, M5, G 1/8, G 1/4, G 3/8, G 1/2, Plug connector 3, 4, 6, 8, 10, 12 mm Flow rate 0 ... 1,400 l/min Non-return and flow control valve.

GR-VF (engb) GRX-VFO (engb)

In-line installation GR Connection M3, M5, G1/8, G1/4, G3/8, G1/2, G3/4 Push-in connector 3, 4, 6, 8 mm Flow 0 ... 3 300 l/min Non-return and flow control valve.

GRX-VFOI (engb)

Flow control valve GRLO Connection M3, M5 Push-in connector 3, 4 mm Flow 0 ... 40 l/min Flow control valve.

GRLO-VFFS (engb)

In-line installation GRO Connection M5, G 1/8, G 1/4 Push-in connector 3, 4, 6 mm Flow 0 ... 350 l/min Flow control valve.

GRO-VFFI (engb)

Exhaust air flow control valves GRU, GRE

Connector G 1/8, G 1/4, G 3/8, G 1/2, G 3/4 Flow 0 ... 8 000 l/min Flow control valve.

GR-VFFE (engb)

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Pressure sensors SPAB

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Manually and mechanically actuated

With push-in connector LRL, LRLL Port M5, G1/8, G1/4, G3/8, G1/2 Plug connector 4, 6, 8, 10, 12 mm Flow rate 30 ... 760 l/min For use outside a service unit - With integrated non-return valve

LR-MA-LL (engb)

Hand lever valves VHER Port M5, G1/8, G1/4, G1/2 Flow rate 170 ... 4300 l/min.

VHER-G (engb)

Manually and mechanically actuated valves with G1/8 connections

Port G1/8 Flow rate 80 ... 140 l/min Metal valve - Mechanically actuated.

VM (engb)

valves with G1/4 connections Port G1/4 Flow rate 80 ... 600 l/min Metal valve

VM (engb)

3.8 Sensors

Name Remarks Picture Documentation

Pressure sensors SDE1 Pressure sensor Vacuum sensor Differential pressure measurement Illuminated LCD with optimised display User optimised Adjustable switching point Pneumatic port G1/8, QS-4, R1/4, R1/8

SDE1 (engb)

Air gap sensors SOPA Sensing range 20 ... 200 µm Pressure 4 ... 7 bar Switching outputs PNP or NPN Integrated air jet function Multi-coloured LCD display Filtered compressed air, lubricated or unlubricated H-rail, wall mounting, through-hole

SOPA (engb)

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SMx-8M…

Proximity Sensors for Cylinders and Actuators

Attention to install and

accessories!

With M12 connector! Together with M12 connectors at e.g. valves and pressure switches, all pneumatic components can be installed with one type of connectors (Time saving!)

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pressure gauge with bar Mpa psi solenoid actuated voltage 24VDC,110VAC,230VAC flow rates 4300l/min, 16000l/min pressure 3.5---16 bar connection G1/2,G3/4,G1 Size 6,9 Soft-start/ exhaust valve MS-SV

MS-SV (engb)

LFR (engb)

LRP (engb)

LRB (engb)

LR (engb)

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3.9 Compressed Air Preparation

Name Remarks Picture Documentation

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-

529991

529417 MS4-LR-1/4-D6-AS port1 G1/4 flow rate:1800l/min

port1 G1/2 flow rate:6500l/min

Size MS4 MS6Pressure regulator LR

operating pressure:0.3...7bar Hy. max:0.25bar

MS6-LR-1/2-D6-AS

manual operated

lockable regulator head

operating pressure:0.3...7bar Hy. max:0.25bar

-

530328

529479 MS4-LRB-1/4-D6-AS port1 G1/4 flow rate:1700l/min

port1 G1/2 flow rate:6300l/min

Size MS4 MS6Pressure regulator valves for

operating pressure:0.3...7bar Hy. max:0.25bar

MS6-LRB-1/2-D6-AS

manual operated

lockable regulator head

operating pressure:0.3...7bar Hy. max:0.25bar

manifold assembly LRB

operating pressure:0.3...7bar filter: 5um -

529148

529144 MS4-LFR-1/4-D6-CRM-AS port1 G1/4 flow rate:1500l/min

port1 G1/4 flow rate:1700l/min

Size MS4 MS6

plastic bowl with plastic bowl guard

-

529188

529176 port1 G1/2 flow rate:5600l/min

port1 G1/2 flow rate:6300l/min

filter regulator LFR

manual condensate drain

MS4-LFR-1/4-D6-ERM-AS

MS6-LFR-1/2-D6-CRM-AS

MS6-LFR-1/2-D6-ERM-AS

operating pressure:0.3...7bar filter: 40um

operating pressure:0.3...7bar filter: 5um

operating pressure:0.3...7bar filter: 40um

lockable regulator head

operating pressure:0.1...12bar Hy.max:0.02bar

-

538028

538028 MS6-LRP-1/2-D5-A8M-AS port1 G1/2 flow rate:3000l/min

port1 G1/2 flow rate:5000l/min

Size MS6Precision pressure regulator LRP

operating pressure:0.1...4bar Hy. max:0.02bar

MS6-LRP-1/2-D7-A8M-AS

manual operated

lockable regulator head

LR (engb)LR (engb)LR (engb)

LOE (engb)

LFM (engb)

LF (engb)

FRM (engb)

operating pressure:0...20bar

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529853

529555 MS4-FRM-1/4

MS6-LFM-1/2

port1 G1/4 flow rate:4600l/min

port1 G1/2 flow rate:14700l/min

Size MS4 MS6Branching module FRM

operating pressure:0...14bar

Name Remarks Picture Documentation

operating pressure:0...14bar filter: 1um -

529459

529461 MS4-LFM-1/4-BRM

MS4-LFM-1/4-ARM

port1 G1/4 flow rate:180l/min

port1 G1/4 flow rate:120l/min

Size MS4 MS6

plastic bowl with plastic bowl guard

-

529655

529659 MS6-LFM-1/2-BRM

MS6-LFM-1/2-ARM

port1 G1/2 flow rate:850l/min

port1 G1/2 flow rate:480l/min

Micro filters LFM

operating pressure:0...20bar filter: 1um

operating pressure:0...14bar filter: 0.01um

operating pressure:0...20bar filter: 0.01um

manual condensate drain

operating pressure:0...14bar filter: 40um -

529395

529399 MS4-LF-1/4-ERM

MS4-LF-1/4-CRM

port1 G1/4 flow rate:1700l/min

port1 G1/4 flow rate:1300l/min

Size MS4 MS6

plastic bowl with plastic bowl guard

-

529607

529615 MS6-LF-1/2-ERM

MS6-LF-1/2-CRM

port1 G1/2 flow rate:4100l/min

port1 G1/2 flow rate:3200l/min

filters LF

operating pressure:0...20bar filter: 40um

operating pressure:0...14bar filter: 5um

operating pressure:0...20bar filter: 5um

manual condensate drain

-

529775

529411 MS4-LOE-1/4-R

MS6-LOE-1/2-R

port1 G1/4 flow rate:2200l/min

port1 G1/2 flow rate:7200l/min

Size MS4 MS6

flow rate Min. :40l/min

Lubricator LOE

flow rate Min. :50l/min

plastic bowl with plastic bowl guard

EM1 (engb)

MS-LDM1 (engb)

DL (engb)

EE (engb)

26Ver. 1.1 Page 15.05.2014 VOLVO PTFesto AG & Co. KG

off valves, electric EEOn-

electrical-

542582

542578 MS4-EE-1/4-10V24

MS6-EE-1/2-10V24

port1 G1/4 flow rate:2000l/min

port1 G1/2 flow rate:7000l/min electrical

electricaltype of actuation:

Size MS4 MS6

off valves, EM1On-

-

541267

541258 MS4-EM1-1/4

MS6-EM1-1/2

port1 G1/4 flow rate:2200l/min

port1 G1/2 flow rate:8700l/min

manualtype of actuation:

Size MS4 MS6

operating pressure:0...14bar

operating pressure:0...18bar

Name Remarks Picture Documentation

pneumatic/electricaltype of actuation:

operating pressure:4...18bar pneu.

operating pressure:4...14bar pneu.

start valves Soft-

-

542558

529531 MS4-DL-1/4

529817

MS4-DE-1/4-10V24

MS6-DL-1/2

MS6-DE-1/2-10V24542562

port1 G1/4 flow rate:2000l/min

port1 G1/4 flow rate:2000l/min

port1 G1/2 flow rate:6450l/min

port1 G1/2 flow rate:6400l/min

operating pressure:4...14bar elec.

operating pressure:4...10bar elec.

Size MS4 MS6

Size MS4 MS6

Flow rate 50 ... 400 l/min

Port G1/8 G1/4 G3/8 G1/2, G3/4,

Air dryer MS-LDM1

543632

543628 MS4-LDM1-1/4-P05

Pressure 3 ... 12.5 bar

543644

MS4-LDM1-1/4-P10

MS6-LDM1-1/2-P20

MS6-LDM1-1/2-P30

MS6-LDM1-1/2-P40

543638

543650

port1 G1/4 flow rate:50l/min operating pressure:3...12.5bar dew-point:20k

port1 G1/4 flow rate:50l/min operating pressure:3...12.5bar dew-point:20k

port1 G1/4 flow rate:50l/min operating pressure:3...12.5bar dew-point:20k

port1 G1/4 flow rate:50l/min operating pressure:3...12.5bar dew-point:20k

port1 G1/4 flow rate:50l/min operating pressure:3...12.5bar dew-point:20k

27

Pressure boosters DPA Twin-piston pressure boosterPressure ratio 1:2Pneumatic port G1/4, G3/8, G1/2Supply pressure 2 ... 10 barOutput pressure 4 ... 16 barFlow rate 300 ... 3000 Nl/minAmbient temperature +5 ... +60°C.

DPA (engb)

Drip Leg DNC-100-SA

534059 DNC-100-3/8-SA-203603534427 DNC-100-1/2-SA-203603534428 DNC-100-3/4-SA-203603534429 DNC-100-1-SA-203603

Accessories: 174374 HNC-100

The drip leg is use between the main air drop to the system and the lock out.The purpose of the drip leg is to remove the large pollutants from entering the air stream to the system.Port G3/8, G1/2, G3/4, G1Diameter 100

Ver. 1.1 Page 15.05.2014 VOLVO PTFesto AG & Co. KG

Name Remarks Picture Documentation

CQ (engb)

28

capacitiesHigh thermal and mechanical load

0.95 ... 19 bar30 ... 80 °C

PAN

3.10 Pneumatic Fittings System

3.10.1 Tubes and Fittings Name Remarks Picture Documentation

Flexible tubing PUN Outside diameter 3 ... 16 mm Internal diameter 2.1 ... 11 mm Temperature-dependent operating pressure -0.95 ... 10 bar Ambient temperature -35 ... 60 °C Operating medium - Compressed air - Vacuum High resistance to stress cracks

OD-TUBING (engb)

Flexible tubing Outside diameter 4 ... 16 mm Internal diameter 2.5 ... 12 mm Temperature-dependent operating pressure - Ambient temperature - Operating medium - Compressed air - Vacuum

OD-TUBING (engb)

Quick Star push-in fittings, standard series QS

Connection G 1/8, G 1/4, G 1/2, G 3/8 diameter 4, 6, 8, 10, 12, 16 mmscrew connection

- G thread with sealing ringsuitable for a vacuumpush-in fittingspush-in bulkhead connectors

push-in fittings with push-in sleevesmultiple distributor

push-in bulkhead fittings.

QS (engb)

Pipes PQ Wrought aluminium alloy

Outside diameter 12 ... 28 mmOperating pressure -0.95 ... 7 barAmbient temperature -30 ... 75 °COperating medium- Compressed air- Vacuums

PIPING (engb)

Push-in fitting CQ Connection G 3/8, G 1/2, G 3/4, G1Diameter 12, 15, 18, 22, 28 mmThreaded connection- G thread with sealing ringPush-in fittingPush-in connectorsPush-in sleevesBlanking plugs.

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29

3.10.2 Installation Material Name Remarks Picture Documentation

Silencer U-...-B Port thread M3, M5, G1/2, G1/4, G1/8, G3/8, G3/4, G1 Noise level 65 ... 84 dB(A)

SILENCERS (engb)

Protective conduits MKV Flexible protective conduits to protect pneumatic tubing and electrical cables on machines and installations.

MKV (engb)

Reductions / sleeves / double nipple D, E, ESK, SCM, QM, QMR

Connection: M3, M5, M7, R 1/8, R 1/4, R 3/8, R 1/2, G 1/8, G 1/4, G 3/8, G 1/2, G 3/4, G1Threaded connection- Metric thread with seal- PTFE coated R thread- G thread with sealing ring

THREADED-FITTINGS (engb)

Blanking plug B Port M3, M5, M7, G1/8, G1/4, G3/8, G1/2, G3/4, G1Threaded connections- Metric thread with sealing ring- G thread with sealing ring.

THREADED-FITTINGS (engb)

Distributors FR Port M3, M5, G1/8, G1/4, G3/8, G1/2Operating pressure 0 ... 16 barOutlets 4, 8, 9, 12.

DISTRIBUTOR-FR (engb)

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26.06.2013

30

4 Table of Changes

Version Date Changes Name Pages

1.0 First release all Yi Yuefeng / Festo

Ver. 1.1 Page 15.05.2014 VOLVO PTFesto AG & Co. KG