1.1
15.05.2014
Volvo Car, engine in Zhangjiakou
Technical specification from Festo AG & Co. KG
Version: 1.1
Technical specifications Fluid control
Date of creation
Originator
Yi Yuefeng
Version
Festo AG & Co. KG
Telefon +49 (711) 347-2030
Telefax +49 (711) 34754-2030
E-Mail [email protected]
Ruiter Straße 82-84
D - 73734 Esslingen
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Contact Persons from Festo
Festo AG & Co. KG Ver. 1.1 Page 2
Contents
1 ......................................................................................................................................... 3
2 General Specifications ................................................................................................................................................. 4
3 Overview ......................................................................................................................................................................
3.1 Pneumatic Drives .................................................................................................................................................3.1.1 Standard Drives ............................................................................................................................................3.1.2 Rotary Drives ................................................................................................................................................3.1.3 Slide Units ....................................................................................................................................................3.1.4 Stopper Cylinder ...........................................................................................................................................3.1.5 Clamping Units .............................................................................................................................................
3.2 Grippers ...............................................................................................................................................................3.3 Vacuum Technology ................................................................................................ ........................................... 3.4 Standard Valves ................................................................................................ ................................................. 3.5 Valve Terminals ................................................................................................ .................................................. 3.6 Process Valves and Actuators ............................................................................................................................ 3.7 Other Valves ................................................................................................ ...................................................... 3.8 Sensors ................................................................................................ .............................................................. 3.9 Compressed Air Preparation .............................................................................................................................. 3.10 Pneumatic Fittings System ................................................................................................ .................................
3.10.1 Tubes and Fittings ................................................................................................ ...................................... 3.10.2 Installation Material ................................................................................................ ...................................
4 Table of Changes ................................................................................................ .......................................................
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for VOLVO PT
3
Contact Person from Festo China1
GCN Project support Engineer Mr .Yi yuefeng Mobil: +86-13818972792 Email:[email protected]
Local service Engineer
Maintenance managerMr .Ye zhihui TeL: 0086-021-58549001 Email:[email protected]
Festo China support organization
Mobil: +86-13604111840Email:[email protected]
Mobil: +86-13810752496Email:[email protected]
north zone Automotive managerMr.Sang Hong
Mr.Bai Yang
Ver. 1.1 Page 15.05.2014 VOLVO PTFesto AG & Co. KG
Valve terminals, with MPA-FB:
type of VT is the Festo MPA with CPX electrical I/O devices. When big cylinders, diameter 160 and bigger
2.1 Valve terminals
4
2 General Specifications
Ver. 1.1 Page
This specification defines products and automation concepts which are state of the art and ensure the availability
worldwide. The availability of products includes offering additional services to Volvo.
The named contact persons are to be contacted as soon as possible during the start up phase of the project, to
determine the quantity of components to be used and together secure delivery times setup in the project.
Documentation of products and software is in English language available, also in other languages.
Cylinders for use in Foundry,add R8 in ordercode “DNC-32-80-PPV-A-R8” (Another piston rod and wiper)
If any conflicts occur, then specific and direct discussions must take place with Volvo/Pneumatic supplier and written
permission for any deviations must be obtained.
Valve terminals (VT) must be used for piloting pneumatic actuated cylinders, clamps or other devices. The specified
use two valves on the valve terminal as first choice, second choice pilot valve near the cylinder.
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Controller / field bus: 1No. of pilot valves: 8 x 5/2 bistable (max.16)No. of electrical input modules: 6 (max.10)
Pneumatic connection: min. 6 mm (QS-6) depends on applicationElectrical connection type: M12
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Installation guideline:
Consideration to Volvos demands of cycle times and availability, when configuring valve terminals must be taken.The VT must be installed as near as possible to the pneumatic actuators to prevent long tubes and to optimize installation costs as well as short cycle times.
Connection definitions:
VT design:
VT’s must be defined that 10% of the maximum numbers of I/ O and one blanking plate for a valve are free during first installation and SOP.
Recommend standard configuration for VT in fixtures:
Service unit combination with Quick coupling socket,On-off valve with silencer and with Filter Regulator 0-7 bar,
The compressed air has to be connected by an air preparation unit equipped with:
be added. I.e. air flow measure sensors or pressure switches for control the compressed air system. (Compressed In order to the planned compressed air system additional devices for a cost effective and a reliable operation must
-soft start valve
-manual cut off valve with venting (lockable with padlock)
-regulater-filter(manual condensate drain)
Service units for compressed air preparation must be Volvos specific Festo-MS family
2.2 Service units
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40um,plastic bowl with manual condensate drain
air management)
Part number: MS6 -1/2” - SE-SY-102534
-manometer
-venting valve(automatic)-pressure switch
Service unit combination with Quick coupling socket,On-off valve with silencer,Filter Regulator 0-7 bar,40um,
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plastic bowl with manual condensate drain,with Soft-start,exhaust valve .
Part number: MS6 – 1/2” - SE-SY-XXXXXX
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Service unit combination with Quick coupling socket,On-off valve with silencer,Filter Regulator 0,5-12 bar,40um,plastic bowl with manual condensate drain,with On-Off,electrical valve and Soft-start valve, pneumatic
Part number: MS4 – 1/4” - SE-SY-XXXXXX
See page for hoses and release list details page 30
the selection of colours should be approved by VOLVO
Use marking of tubes for identification
2.3 Tubing technology
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3 Overview
3.1 Pneumatic Drives
3.1.1 Standard Drives Name Remarks Picture Documentation
Compact cylinder ADN Diameter 12, 16, 20, 25, 32, 40, 50, 63, 80, 100, 125 mm Stroke length 1 ... 500 mm Force 51 ... 7363 N Double-acting Position sensing Cushioning fixed/self-adjusting PPS is suggested Female thread Male thread
ADN (engb)
Compact cylinder AEN Diameter 12, 16, 20, 25, 32, 40, 50, 63, 80, 100 mm Stroke length 1 ... 25 mm Force 59 ... 4510 N Single-acting, pushing/pulling Position sensing Fixed cushioning Female thread Male thread
ADN (engb)
Standard cylinder DSNU Diameter 8, 10, 12, 16, 20, 25 mm Stroke length 1 ... 500 mm Force 19 ... 295 N Double-acting Position sensing Fixed/adjustable/self-adjusting cushioning Female thread PPS is suggestedMale thread Mounting flange.
DSNU-ISO (engb)
Standard cylinder ESNU Diameter 8, 10, 12, 16, 20, 25 mm Stroke length 1 ... 50 mm Force 24 ... 270 N Single-acting, pushing Position sensing Fixed cushioning Female thread Male thread
DSNU-ISO (engb)
Standard cylinder DNC Diameter 32, 40, 50, 63, 80, 100, 125 mm Stroke length 10 ... 2000 mm Force 415 ... 7363 N Double-acting Position sensing Fixed/adjustable cushioning Male thread Numerous variants
DNC (engb)
Standard cylinder DSBC Diameter 32, 40, 50, 63, 80, 100, 125 mm Stroke length 10 ... 2000 mm Force 483 ... 4712 N Double-acting Position sensing Adjustable cushioning Male thread
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Standard cylinders DNG Diameter 160, 200, 250, 320 mm Stroke length 1 ... 2000 mm Force 415 ... 48250 N Double-acting Position sensing Adjustable cushioning Male thread Trunnion flange.
DNG (engb)
Linear drives DGC Diameter 8, 12, 18, 25, 32, 40, 50, 63 mm Stroke length 1 to 8500 mm Force 30 to 1870 N Position sensing Various different cushioning options possible Guide options - Basic design - Plain-bearing guide - Recirculating ball bearing guide
DGC (engb)
3.1.2 Rotary Drives Name Remarks Picture Documentation
Swivel modules DSM Size 6, 8, 10, 12, 16, 25, 32, 40, 63 mm Torque 0.15 ... 80 Nm Swivel angle 0 ... 270° Position sensing Adjustable cushioning.
DSM-B (engb)
Semi-rotary drives DRQ Size 16, 20, 25, 40, 50, 63, 80, 100 mm Torque 0.5 ... 150 Nm Swivel angle 0 ... 360° Position sensing Cushioning Fixed spigot shaft.
DRQ (engb)
Semi-rotary drives DRQD Size 6, 8, 12, 16, 20, 25, 32, 40, 50 mm Torque 0.16 ... 50 Nm Swivel angle 0 ... 360° Position sensing Adjustable cushioning System product for handling and assembly technology
DRQD-B (engb)
Rotary indexing table DHTG Rotary plate diameter 65, 90, 140, 220 mm Torque 2.1 ... 58.9 Nm Indexing 2 ... 24.
The type of control must be selected, installed and commissioned in strict compliance with the operation manual!
DHTG (engb)
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3.1.3 Slide Units Name Remarks Picture Documentation
Guided drives DFM Diameter 12, 16, 20, 25, 32, 40, 50, 63, 80, 100 mm Stroke length 10 ... 400 mm Force 51 ... 4712 N Position sensing Fixed/adjustable cushioning Plain-bearing guide Recirculating ball bearing guide Variants available.
DFM (engb)
Mini slide SLF Diameter 6, 10, 16 mm Stroke length 10 ... 80 mm Force 17 ... 121 N Position sensing Fixed cushioning Recirculating ball bearing guide.
SLT-SLS-SLF (engb)
Mini slide SLS Diameter 6, 10, 16 mm Stroke length 5 ... 30 mm Force 17 ... 121 N Position sensing Fixed cushioning Recirculating ball bearing guide.
SLT-SLS-SLF (engb)
Mini slide SLT Diameter 6, 10, 16, 20, 25 mm Stroke length 10 ... 200 mm Force 34 ... 590 N Position sensing Fixed cushioning Recirculating ball bearing guide System product for handling and assembly technology.
SLT-SLS-SLF (engb)
Linear modules HMP Diameter 16, 20, 25, 32 mm Stroke length 16 ... 400 mm Force 121 ... 483 N Double-acting Position sensing Shock absorbers Recirculating ball bearing guide System product for handling and assembly technology
HMP (engb)
Linear modules HMPL Diameter 12, 16, 20 mm Stroke length 30 ... 200 mm Force 51 ... 158 N Double-acting Position sensing Shock absorbers Recirculating ball bearing guide System product for handling and assembly technology
HMPL (engb)
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distinglish stopping and separating attention to locking function
3.1.4 Stopper Cylinder Name Remarks Picture Documentation
Stopper cylinder DFST Diameters 50, 63, 80 mm Stroke length 30 ... 40 mm Permissible impact force on the advanced piston rod 3000 ... 6000 N Position sensing Fixed cushioning.
DFST (engb)
Stopper cylinders STA, STAF Diameter 20, 32, 50, 80 mm Stroke length 10 ... 40 mm Permissible impact force on the extended piston rod 170 ... 14600 N Position sensing Fixed cushioning.
STA (engb)
3.1.5 Clamping Units Name Remarks Picture Documentation
Clamping unit cylinders DNCKE-S Diameters 40, 63, 100 mm Stroke length 10 ... 2000 mm Force 754 ... 4712 N Double-acting Position sensing Adjustable cushioning Male thread
DNCKE can be used as brake!
DNCKE (engb)
Clamping cartridges KP For round material 4, 6, 8, 10, 12, 16, 20, 25, 32 mm.
KP can’t be used as brake!
KP-KPE-KEC (engb)
Clamping units KEC, KPE For round material 4, 6, 8, 10, 12, 16, 20, 25, 32 mm.
KP-KPE-KEC (engb)
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3.2 Grippers
Name Remarks Picture Documentation
Parallel gripper DHPS Size 6, 10, 16, 20, 25, 35 mm Stroke length 2 ... 12.5 mm per gripper jaw Force: 13.5 ... 483 N per gripper jaw Position sensing Can be used as either a double-acting or single-acting gripper.
DHPS (engb)
Parallel gripper HGPT Size 16, 20, 25, 35, 40, 50, 63, 80 mm Stroke length 3 ... 20 mm per gripper jaw Force 53 ... 3150 N per gripper jaw Position sensing Sealing air connection.
HGPT-B (engb)
Parallel gripper HGPL Size 14, 25, 40, 63 mm Stroke length 40 ... 150 mm per gripper jaw Force 79 ... 1371 N per gripper jaw Position sensing.
HGPL (engb)
Three-point gripper DHDS Size 16, 32, 50 mm Stroke length 2.5 ... 6 mm per gripper jaw Force: 29 ... 280 N per gripper jaw Position sensing Can be used as either a double-acting or single-acting gripper.
DHDS (engb)
Three-point gripper HGDT Size 25, 35, 40, 50, 63 mm Stroke length 3 ... 10 mm per gripper jaw Force 69 ... 864 N per gripper jaw Position sensing.
HGDT (engb)
Angle gripper DHWS Size 10, 16, 25, 32, 40 mm Opening angle 40° Total gripping torque 30 ... 1497 Ncm Position sensing With or without gripping force backup
DHWS (engb)
Radial gripper DHRS Size 10, 16, 25, 32, 40 mm Opening angle 180° Total gripping torque 15 ... 725 Nm Position sensing With or without gripping force backup
DHRS (engb)
Swivel gripper unit HGDS Size 12, 16, 20 mm Stroke length 2.5 ... 7 mm per gripper jaw Force 26 ... 65 N per gripper jaw Swivel angle 220° Position sensing Flexible cushioning rings/pads at both ends Shock absorbers.
HGDS (engb)
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3.3 Vacuum Technology
Name Remarks Picture Documentation
Vacuum generator OVEM Nominal size 0.45 ... 1.4 mm Connection -Push-in connector QS6, QS8 Solenoid valve, vacuum ON/OFF Solenoid valve for ejector pulse Integrated vacuum switch.
OVEM (engb)
Vacuum generators VN, pneumatic Nominal size 0.45 to 3 mm Connection -Plug connector QS4, QS6, QS8, QS10, QS12 -Thread M5, G1/8, G1/4, G3/8 -Push-in sleeve 4.6 mm Standard -Vacuum port 90° to supply port Inline -Vacuum port in line with supply port Ejector pulse valve, pneumatic.
VN (engb)
Vacuum generators VAD, VAK Nominal size 0.5 ... 2 mm Port M5, G1/8, G1/4, G3/8.
VAD-VAK (engb)
Vacuum generators VN, electro-pneumatic
Nominal size 0.45 to 3 mm Connection -Plug connector QS4, QS6, QS8, QS10, QS12 -Thread M5, G1/8, G1/4, G3/8 Standard -Vacuum port 90° to supply port Inline -Vacuum port in line with supply port Solenoid valve, vacuum ON/OFF Vacuum switch, integrated.
VN (engb)
Vacuum generators VADM, VADMI Nominal size 0,45 ... 3,0 mm Connection M5, G 1/8, G 1/4, G 3/8 Solenoid valve, vacuum ON/OFF Solenoid valve, ejector pulse Integrated silencer Integrated filter with contamination indicator.
VADM (engb)
Suction gripper ESG, round Suction cup size diameter 2 ... 200 mm Connection - Male thread - Female thread - Push-in connector Round suction cup - Standard - Extra deep suction cup - Bellows, 1.5-fold - Bellows, 3.5-fold - Bell-shaped Height compensator Angle compensator Filter
ESG (engb)
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Vacuum generator cartridges VN Nominal size 0.45 ... 3 mm Standard -Vacuum port 90° to supply port.
VN (engb)
Suction gripper ESG, oval Suction cup size, diameter 4x10 ... 30x90 mm Connection - Male thread - Female thread - Push-in connector - Barbed connector Oval suction cup Height compensator Angle compensator Filter
ESG (engb)
Suction cups ESS Suction cup size diameter 2 to 200 mm, 4x10 to 30x90 mm Connection - Male thread - Female thread Round suction cup - Standard - Extra deep suction cup - Bellows, 1.5-fold - Bellows, 3.5-fold - Bell-shaped Oval suction cup.
ESS-ESV (engb)
Suction cups ESV Suction cup size diameter 20 to 200 mm Round suction cup - Standard - Extra deep suction cup - Bellows, 1.5-fold - Bellows, 3.5-fold - Bell-shaped.
ESS-ESV (engb)
Suction cups VAS, VASB Suction cup size diameter 1 to 125 mm Connection - Male thread Round suction cup - Standard - Bellows, 1.5 convolutions
VAS (engb)
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ISO5599VSVA (engb)
ISO5599-1
ISO15407-1
MPA-S (engb)
ISO15407VSVA (engb)
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3.4 Standard Valves
Name Remarks Picture Documentation
Standard valves VSVA with round plugs M12
Flow rate 400 ... 1400 l/min Voltage 24 V DC Sub-base valve Solenoid actuated, piloted Sub-bases.
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Valve for type 32 MPA-S Flow rate 700] l/minVoltage 24 V DCEasy valve replacement For modular, multifunctional valve terminal with up to 64 valves
MPA (engb)
electrical CPX terminalfieldbus connection with modular,protection:IP 65 electrical I/Os andpressure range:-0.9 to 10 barup to 32 valves positions or 64 coilsflow 700l/min widths:20mmValve terminal MPA with CPX
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3.5 Valve Terminals
Name Remarks Picture Documentation
terminal
-
Electrical terminal CPX Operating mode- Stand-alone- With valve terminal VTSA-F - With valve terminal VTSA- With valve terminal MPAF- With valve terminal MPA- With valve terminal Midi/MaxiInput/output modulesDigitalAnalogue.
CPX (engb)
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3.6 Process Valves and Actuators
Name Remarks Picture Documentation
Ball valves QH, QHS Connection G 1/4...G1 1/2 plug connector 4, 6 mm flow (rate) 148 ... 84 000 l/min on-off valve.
HE (engb)
Ball valves VAPB Port Rp 1/4, Rp 3/8, Rp 1/2, Rp 3/4, Rp1, Rp1 1/4, Rp1 1/2, Rp2, Rp2 1/2, Rp3, Rp4 Flow rate 2000 ... 23500 l/min Flange hole pattern to ISO 5211 Mechanically actuated Corrosion and acid-resistant designs 2-way ball valve
VAPB (engb)
Quarter turn actuators, Sypar DAPS Size 0008 ... 8000 Torque 8 ... 8,000 Nm Swivel angle 0 ... 90° Flange hole pattern to ISO 5211 Namur hole pattern for solenoid valves/sensor boxes to VDI/VDE 3845
DAPS (engb)
Quarter turn actuators DFPB Size 10 ... 1050 Torque 7 ... 945 Nm Swivel angle 0 ... 90° Flange hole pattern to ISO 5211 Port pattern as per NAMUR for solenoid valves/sensor boxes to VDI/VDE 3845
DFPB (engb)
Quarter turn actuators, Copar DRD, DRE
Size 1 ... 880 Torque 7.44 ... 8814 Nm Swivel angle 0 ... 90° Flange hole pattern to ISO 5211 Namur port pattern for solenoid valves/sensor boxes in acc. with VDI/VDE 3845
DRD (engb)
Linear actuators, Copac DLP Diameter 80, 100, 125, 160, 200, 250, 320 mm Stroke length 40 to 2000 mm Force 2800 to 47500 N Position sensing Integrated air supply Piston rod with male thread Namur port pattern for solenoid valves/sensor boxes according to VDI/VDE 3845 Mounting port pattern according to ISO 5210.
DLP (engb)
Limit switch attachment DAPZ Drive interface to Namur VDI/VDE 3845 Quick and easy assembly and connection Integrated solenoid valve actuation DAPZ-SB-I-... with AS-interface.
DAPZ (engb)
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3.7 Other Valves
Name Remarks Picture Documentation
Non-return valves H, HA, HB Port M5, G1/8, G1/4, G3/8, G1/2, G3/4 Plug connector 2, 4, 6, 8, 10, 12 mm Flow rate 115 ... 2230 l/min Shut-off valve
HGL (engb)
Non-return valves, piloted HGL with manual override HAB
Port M5, G1/8, G1/4, G3/8, G1/2 Flow rate 130 ... 1600 l/min Shut-off valve - Pneumatic piloted non-return valve
HGL (engb)
Quick exhaust valves SE, SEU Connection G 1/8, G 1/4, G 3/8, G 1/2. G 3/4 Flow 300 ... 6 480 l/min Shut-off valve.
SEU (engb)
One-way flow control valve VFOC Flow rate 0 ... 325 l/min Shut-off valve
GRX-VFO (engb)
One-way flow control valve GRxA, GRxZ
Connection M3, M5, G 1/8, G 1/4, G 3/8, G 1/2, Plug connector 3, 4, 6, 8, 10, 12 mm Flow rate 0 ... 1,400 l/min Non-return and flow control valve.
GR-VF (engb) GRX-VFO (engb)
In-line installation GR Connection M3, M5, G1/8, G1/4, G3/8, G1/2, G3/4 Push-in connector 3, 4, 6, 8 mm Flow 0 ... 3 300 l/min Non-return and flow control valve.
GRX-VFOI (engb)
Flow control valve GRLO Connection M3, M5 Push-in connector 3, 4 mm Flow 0 ... 40 l/min Flow control valve.
GRLO-VFFS (engb)
In-line installation GRO Connection M5, G 1/8, G 1/4 Push-in connector 3, 4, 6 mm Flow 0 ... 350 l/min Flow control valve.
GRO-VFFI (engb)
Exhaust air flow control valves GRU, GRE
Connector G 1/8, G 1/4, G 3/8, G 1/2, G 3/4 Flow 0 ... 8 000 l/min Flow control valve.
GR-VFFE (engb)
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Pressure sensors SPAB
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Manually and mechanically actuated
With push-in connector LRL, LRLL Port M5, G1/8, G1/4, G3/8, G1/2 Plug connector 4, 6, 8, 10, 12 mm Flow rate 30 ... 760 l/min For use outside a service unit - With integrated non-return valve
LR-MA-LL (engb)
Hand lever valves VHER Port M5, G1/8, G1/4, G1/2 Flow rate 170 ... 4300 l/min.
VHER-G (engb)
Manually and mechanically actuated valves with G1/8 connections
Port G1/8 Flow rate 80 ... 140 l/min Metal valve - Mechanically actuated.
VM (engb)
valves with G1/4 connections Port G1/4 Flow rate 80 ... 600 l/min Metal valve
VM (engb)
3.8 Sensors
Name Remarks Picture Documentation
Pressure sensors SDE1 Pressure sensor Vacuum sensor Differential pressure measurement Illuminated LCD with optimised display User optimised Adjustable switching point Pneumatic port G1/8, QS-4, R1/4, R1/8
SDE1 (engb)
Air gap sensors SOPA Sensing range 20 ... 200 µm Pressure 4 ... 7 bar Switching outputs PNP or NPN Integrated air jet function Multi-coloured LCD display Filtered compressed air, lubricated or unlubricated H-rail, wall mounting, through-hole
SOPA (engb)
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SMx-8M…
Proximity Sensors for Cylinders and Actuators
Attention to install and
accessories!
With M12 connector! Together with M12 connectors at e.g. valves and pressure switches, all pneumatic components can be installed with one type of connectors (Time saving!)
Ver. 1.1 Page 15.05.2014 VOLVO PTFesto AG & Co. KG
pressure gauge with bar Mpa psi solenoid actuated voltage 24VDC,110VAC,230VAC flow rates 4300l/min, 16000l/min pressure 3.5---16 bar connection G1/2,G3/4,G1 Size 6,9 Soft-start/ exhaust valve MS-SV
MS-SV (engb)
LFR (engb)
LRP (engb)
LRB (engb)
LR (engb)
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3.9 Compressed Air Preparation
Name Remarks Picture Documentation
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529991
529417 MS4-LR-1/4-D6-AS port1 G1/4 flow rate:1800l/min
port1 G1/2 flow rate:6500l/min
Size MS4 MS6Pressure regulator LR
operating pressure:0.3...7bar Hy. max:0.25bar
MS6-LR-1/2-D6-AS
manual operated
lockable regulator head
operating pressure:0.3...7bar Hy. max:0.25bar
-
530328
529479 MS4-LRB-1/4-D6-AS port1 G1/4 flow rate:1700l/min
port1 G1/2 flow rate:6300l/min
Size MS4 MS6Pressure regulator valves for
operating pressure:0.3...7bar Hy. max:0.25bar
MS6-LRB-1/2-D6-AS
manual operated
lockable regulator head
operating pressure:0.3...7bar Hy. max:0.25bar
manifold assembly LRB
operating pressure:0.3...7bar filter: 5um -
529148
529144 MS4-LFR-1/4-D6-CRM-AS port1 G1/4 flow rate:1500l/min
port1 G1/4 flow rate:1700l/min
Size MS4 MS6
plastic bowl with plastic bowl guard
-
529188
529176 port1 G1/2 flow rate:5600l/min
port1 G1/2 flow rate:6300l/min
filter regulator LFR
manual condensate drain
MS4-LFR-1/4-D6-ERM-AS
MS6-LFR-1/2-D6-CRM-AS
MS6-LFR-1/2-D6-ERM-AS
operating pressure:0.3...7bar filter: 40um
operating pressure:0.3...7bar filter: 5um
operating pressure:0.3...7bar filter: 40um
lockable regulator head
operating pressure:0.1...12bar Hy.max:0.02bar
-
538028
538028 MS6-LRP-1/2-D5-A8M-AS port1 G1/2 flow rate:3000l/min
port1 G1/2 flow rate:5000l/min
Size MS6Precision pressure regulator LRP
operating pressure:0.1...4bar Hy. max:0.02bar
MS6-LRP-1/2-D7-A8M-AS
manual operated
lockable regulator head
LR (engb)LR (engb)LR (engb)
LOE (engb)
LFM (engb)
LF (engb)
FRM (engb)
operating pressure:0...20bar
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529853
529555 MS4-FRM-1/4
MS6-LFM-1/2
port1 G1/4 flow rate:4600l/min
port1 G1/2 flow rate:14700l/min
Size MS4 MS6Branching module FRM
operating pressure:0...14bar
Name Remarks Picture Documentation
operating pressure:0...14bar filter: 1um -
529459
529461 MS4-LFM-1/4-BRM
MS4-LFM-1/4-ARM
port1 G1/4 flow rate:180l/min
port1 G1/4 flow rate:120l/min
Size MS4 MS6
plastic bowl with plastic bowl guard
-
529655
529659 MS6-LFM-1/2-BRM
MS6-LFM-1/2-ARM
port1 G1/2 flow rate:850l/min
port1 G1/2 flow rate:480l/min
Micro filters LFM
operating pressure:0...20bar filter: 1um
operating pressure:0...14bar filter: 0.01um
operating pressure:0...20bar filter: 0.01um
manual condensate drain
operating pressure:0...14bar filter: 40um -
529395
529399 MS4-LF-1/4-ERM
MS4-LF-1/4-CRM
port1 G1/4 flow rate:1700l/min
port1 G1/4 flow rate:1300l/min
Size MS4 MS6
plastic bowl with plastic bowl guard
-
529607
529615 MS6-LF-1/2-ERM
MS6-LF-1/2-CRM
port1 G1/2 flow rate:4100l/min
port1 G1/2 flow rate:3200l/min
filters LF
operating pressure:0...20bar filter: 40um
operating pressure:0...14bar filter: 5um
operating pressure:0...20bar filter: 5um
manual condensate drain
-
529775
529411 MS4-LOE-1/4-R
MS6-LOE-1/2-R
port1 G1/4 flow rate:2200l/min
port1 G1/2 flow rate:7200l/min
Size MS4 MS6
flow rate Min. :40l/min
Lubricator LOE
flow rate Min. :50l/min
plastic bowl with plastic bowl guard
EM1 (engb)
MS-LDM1 (engb)
DL (engb)
EE (engb)
26Ver. 1.1 Page 15.05.2014 VOLVO PTFesto AG & Co. KG
off valves, electric EEOn-
electrical-
542582
542578 MS4-EE-1/4-10V24
MS6-EE-1/2-10V24
port1 G1/4 flow rate:2000l/min
port1 G1/2 flow rate:7000l/min electrical
electricaltype of actuation:
Size MS4 MS6
off valves, EM1On-
-
541267
541258 MS4-EM1-1/4
MS6-EM1-1/2
port1 G1/4 flow rate:2200l/min
port1 G1/2 flow rate:8700l/min
manualtype of actuation:
Size MS4 MS6
operating pressure:0...14bar
operating pressure:0...18bar
Name Remarks Picture Documentation
pneumatic/electricaltype of actuation:
operating pressure:4...18bar pneu.
operating pressure:4...14bar pneu.
start valves Soft-
-
542558
529531 MS4-DL-1/4
529817
MS4-DE-1/4-10V24
MS6-DL-1/2
MS6-DE-1/2-10V24542562
port1 G1/4 flow rate:2000l/min
port1 G1/4 flow rate:2000l/min
port1 G1/2 flow rate:6450l/min
port1 G1/2 flow rate:6400l/min
operating pressure:4...14bar elec.
operating pressure:4...10bar elec.
Size MS4 MS6
Size MS4 MS6
Flow rate 50 ... 400 l/min
Port G1/8 G1/4 G3/8 G1/2, G3/4,
Air dryer MS-LDM1
543632
543628 MS4-LDM1-1/4-P05
Pressure 3 ... 12.5 bar
543644
MS4-LDM1-1/4-P10
MS6-LDM1-1/2-P20
MS6-LDM1-1/2-P30
MS6-LDM1-1/2-P40
543638
543650
port1 G1/4 flow rate:50l/min operating pressure:3...12.5bar dew-point:20k
port1 G1/4 flow rate:50l/min operating pressure:3...12.5bar dew-point:20k
port1 G1/4 flow rate:50l/min operating pressure:3...12.5bar dew-point:20k
port1 G1/4 flow rate:50l/min operating pressure:3...12.5bar dew-point:20k
port1 G1/4 flow rate:50l/min operating pressure:3...12.5bar dew-point:20k
27
Pressure boosters DPA Twin-piston pressure boosterPressure ratio 1:2Pneumatic port G1/4, G3/8, G1/2Supply pressure 2 ... 10 barOutput pressure 4 ... 16 barFlow rate 300 ... 3000 Nl/minAmbient temperature +5 ... +60°C.
DPA (engb)
Drip Leg DNC-100-SA
534059 DNC-100-3/8-SA-203603534427 DNC-100-1/2-SA-203603534428 DNC-100-3/4-SA-203603534429 DNC-100-1-SA-203603
Accessories: 174374 HNC-100
The drip leg is use between the main air drop to the system and the lock out.The purpose of the drip leg is to remove the large pollutants from entering the air stream to the system.Port G3/8, G1/2, G3/4, G1Diameter 100
Ver. 1.1 Page 15.05.2014 VOLVO PTFesto AG & Co. KG
Name Remarks Picture Documentation
CQ (engb)
28
capacitiesHigh thermal and mechanical load
0.95 ... 19 bar30 ... 80 °C
PAN
3.10 Pneumatic Fittings System
3.10.1 Tubes and Fittings Name Remarks Picture Documentation
Flexible tubing PUN Outside diameter 3 ... 16 mm Internal diameter 2.1 ... 11 mm Temperature-dependent operating pressure -0.95 ... 10 bar Ambient temperature -35 ... 60 °C Operating medium - Compressed air - Vacuum High resistance to stress cracks
OD-TUBING (engb)
Flexible tubing Outside diameter 4 ... 16 mm Internal diameter 2.5 ... 12 mm Temperature-dependent operating pressure - Ambient temperature - Operating medium - Compressed air - Vacuum
OD-TUBING (engb)
Quick Star push-in fittings, standard series QS
Connection G 1/8, G 1/4, G 1/2, G 3/8 diameter 4, 6, 8, 10, 12, 16 mmscrew connection
- G thread with sealing ringsuitable for a vacuumpush-in fittingspush-in bulkhead connectors
push-in fittings with push-in sleevesmultiple distributor
push-in bulkhead fittings.
QS (engb)
Pipes PQ Wrought aluminium alloy
Outside diameter 12 ... 28 mmOperating pressure -0.95 ... 7 barAmbient temperature -30 ... 75 °COperating medium- Compressed air- Vacuums
PIPING (engb)
Push-in fitting CQ Connection G 3/8, G 1/2, G 3/4, G1Diameter 12, 15, 18, 22, 28 mmThreaded connection- G thread with sealing ringPush-in fittingPush-in connectorsPush-in sleevesBlanking plugs.
Ver. 1.1 Page 15.05.2014 VOLVO PTFesto AG & Co. KG
29
3.10.2 Installation Material Name Remarks Picture Documentation
Silencer U-...-B Port thread M3, M5, G1/2, G1/4, G1/8, G3/8, G3/4, G1 Noise level 65 ... 84 dB(A)
SILENCERS (engb)
Protective conduits MKV Flexible protective conduits to protect pneumatic tubing and electrical cables on machines and installations.
MKV (engb)
Reductions / sleeves / double nipple D, E, ESK, SCM, QM, QMR
Connection: M3, M5, M7, R 1/8, R 1/4, R 3/8, R 1/2, G 1/8, G 1/4, G 3/8, G 1/2, G 3/4, G1Threaded connection- Metric thread with seal- PTFE coated R thread- G thread with sealing ring
THREADED-FITTINGS (engb)
Blanking plug B Port M3, M5, M7, G1/8, G1/4, G3/8, G1/2, G3/4, G1Threaded connections- Metric thread with sealing ring- G thread with sealing ring.
THREADED-FITTINGS (engb)
Distributors FR Port M3, M5, G1/8, G1/4, G3/8, G1/2Operating pressure 0 ... 16 barOutlets 4, 8, 9, 12.
DISTRIBUTOR-FR (engb)
Ver. 1.1 Page 15.05.2014 VOLVO PTFesto AG & Co. KG