Waste Care

Wastecarehttp://www.wastecare.com/Products-Services/Balers/Baler_Vertical_60CC_3010.htm

This 60" Super High Volume Baling System is ideal for:

Recycling Centers Transfer Stations

Large Warehouses / Distribution

Large Institutional Applications

Manufacturing Facilities

Large Retail / Shopping Centers

Large Educational Campuses

Large Hotels & Resorts

Military Bases

Other Large Industrial and Commercial Applications.

For our Lookup Comparison Chart on 60" Vertical Balers Click Here

This Super High Volume Baler is so Loaded with Incredible Power & Features, you won't even think about a Horizontal Baler. Forget about the high cost of a Horizontal Baler Forget about costly material pre-conditioningForget about the huge operating area required by a Horizontal Baler This Baler is a production workhorse that is built for super high volume output . With a 10" Cylinder, 30 HP Motor and 30 Second Cycle Time, and many other features, this baler will produce big results fast. It is loaded with standard features which includes a conveyor fed automated rear chute. Simply load recyclables in the Conveyor Hopper (which is 48" off the floor for extra safety) and watch this baler work. When the bale needs to be removed, the rear chute automatically closes until the bale is removed. Quickly turn a truckload of loose recyclables into dense, high value bales. With over 235,000 pounds of platen force it will process a large variety of the toughest recyclables into dense bales. The door is opened and closed by a hydraulic cylinder with a damper controlled feed chute. (When coupled with a conveyor, the Automatic Rear Chute is used to feed the

http://www.wastecare.com/Products-Services/Balers/Balers_Large_Vertical_Balers_60_inch.htm

baler PET bottles, used beverage containers, aluminum cans and more)

Model 60CH-3010 bales a variety of materials such as:

Cardboard PET HDPE Shrink Wrap Steel and Aluminum Cans Foam Other materials such as Magazines, ONP & Waste Paper More...

With the fast cycle time, you can make 2 to 3 dense cardboard bales weighing approximately 1,500 pounds each in less than an hour. Or you can make can 1 or 2 dense bales of PET weighing approximately 1,000 pounds each. Literally take truckloads of recyclables and turn them into 1or 2 dense bales in less than an hour.

Whether it is recycling cardboard, PET bottles, aluminum cans, steel cans, tin cans, newspaper, HDPE (milk jug type containers), magazines or other materials, the design, components and construction is meant to produce many years of trouble-free economical service for our customers.

Model 60CC-3010 Baler Specifications & Dimensions

*Super High Volume Baler Performance Information

Bale Size 30” x 48” x 60”Bale Volume 50 Cubic FeetCycle Time 30 Seconds (No Load)

Estimated Bale WeightsMaterial Bale Weight Density Lbs/Cu

Ft Loose/BaledBales / Hr

OCC – Cardboard Up to 1,300 - 1,450 Lbs 2.5 / 30 2 – 3

Magazine / Newsprint Up to 1,600 Lbs3.5 / 33 2 – 3

PET Up to 1,000 Lbs 1 / 18 1 – 2UBC – Aluminum Cans Up to 800 Lbs 1 / 24 1 – 2

Steel Cans Up to 1,200 Lbs1 / 20 1 – 2

HPDE Up to 1,200 Lbs 1 / 20 1 – 2

Polyurethane FoamUp to 850 Lbs 1 / 20 1 – 2

Plastic FilmUp to 1,100 Lbs 1 / 15 1 – 2

Halofil Fiber Up to 700 Lbs1 / 20 1 – 2

Painted Sheet Metal Up to 1,500 Lbs3 / 30 1 – 2

Aluminum Radiators Up to 1,600 Lbs4 / 30 1 – 2

Copper Tubes / Wires Up to 2,700 Lbs4 / 30 1 – 2

Note: Performance Rates, Bale Weights, and Bale Densities are subject to many factors such as Material Pre-Bale Densities, Feed rates, Moisture Content and other variables.

*Super High Volume Baler Hydraulics Main Pumps 47.95 GPM - Double VaneSystem Pressure 3000 PSI MaximumMain Cylinder 10” Bore, 7” Rod, 52” StrokeRam Face Pressure 145 PSI Overall Platen Force 235,620 LbsOil Reservoir 150 Gallon CapacityHydraulic Manifold 2 - D08 Pattern Dir Valves, Pump Mounted Relief and UnloadingDoor & Feed Chute Cylinders

3.5” Bore, 10” Stroke, 2” Rod / 2.5” Bore, 10” Stroke, 1 3/8” Rod

*Super High Volume Baler ElectricalMain Motor 30 HP - 230 / 460v – 3 PhaseEnclosure NEMA 12 - RatedControls UL Listed - PLC ControlledMotor Type TEFC High EfficiencyPhotocell LED Type

*Super High Volume Baler - Dimensions & StructuralOverall Height 155Overall Width 85Overall Depth – Main Unit

87

Overall Depth w Conveyor

300”

Feed Opening 30” x 64” Weight 16,000 lbs – Baler Only (+ Conveyor @ 5,000 lbs)

*Other Features of the Super High Volume BalerUL Listed Controls - Electrical Panel and Control AssemblyProduct meets or exceeds all ANSI Z245.5 and OSHA standards.

Product has NEMA 12 Extended Platen Guide TubesSafety Interlock Circuit on Bale Door & Safety Gate

Counterbalanced Feed Door for Easy OpenRetainer Dog SystemSoft Shift, Low Shock Hydraulic Circuit Semi-Automatic Bale Ejection SystemFactory Wired for Easy InstallationExtra reinforced framing Tube Type Platen Guide System

Note: This baler can also be ordered as a stand alone without the Automated Rear Chute or Conveyor which is ideal in a situation where space is at a premium and you need the extremely high capacity of this Baler for bulky materials such as corrugated boxes which can be fed through the front loading door. This Baler only Model (Model 60-2010) comes standard with a 20 HP instead of 30 HP.

* Note: Specifications, Dimensions & other product details may vary slightly upon delivery due to continuous product progressions and improvement. If exactness is required on any item(s), confirm in writing before ordering. In our efforts to provide products with the most up to date engineering and design, we reserve the right to change specifications, dimensions and other product details without notice.• Performance may vary depending upon application.• Products must be installed and operated according to required standards, codes, regulations and safety procedures.

Super High Volume Baler Diagram

60CC-3010 Automated Rear Chute with Automated Rear Chute & Conveyor

60C-3010 - Automated Rear Chute only (without Conveyor)

Note: Dimensions may be rounded (and unless indicated) do not include the recommended 'perimeter buffer'.If exactness is required, confirm in writing prior to ordering.

Bale Size 30" x 36"x 60" Bale Materials & Weight Examples ('Up to' wt.)

Bale Volume 37.5 Cubic Feet Corrugated Cardboard - 1,000 lbs

Cycle Time 12.19 seconds Shredded Newspaper - 1,100 lbs

Cylinder 7" - Bore, 5" - Rod, 64" Stroke - 16" Penetration Cloth - 1,000 lbs

Pressure Platen Force: 100,060 lbs - Ram Face: 98.58 psi - System: 2600 psi PET Plastic

Steel Cans

Electrical / Motor 30 HP, TEFC - 3 Phase - NEMA 12 UL / CUL Listed Aluminium Cans

Main Pump(s) / Oil Double Vane - 52.5 GPM, 1 @ 31.5 GPM & 1 @ 21 GPM - 100 Gal Foam

Shrink Wrap

Overall Dimensions Height: 100" - Width 60" - Length (Door Open): 265" Other

Horizontal Closed End Baler (Model HC38-3816)




Cylinder 8" - Bore, 5.5" - Rod, 64" Stroke - 16" Penetration PET Plastic (Perforated) - 700 lbs

Pressure Platen Force: 130,691 lbs - Ram Face: 128.76 psi - System: 2600 psi Steel Cans

Aluminium Cans

Electrical / Motor 30 HP, TEFC - 3 Phase - NEMA 12 UL / CUL Listed Foam

Main Pump(s) / Oil Double Vane - 52.5 GPM, 1 @ 31.5 GPM & 1 @ 21 GPM - 180 Gal Shrink Wrap

Waste Paper






Cylinder 7" - Bore, 5" - Rod, 76" Stroke - 16" Penetration Aluminium Sheet - 1,100 lbs

Pressure Platen Force: 100,060 lbs - Ram Face: 98.58 psi - System: 2600 psi Cloth - 1,000 lbs

PET Plastic

Electrical / Motor 30 HP, TEFC - 3 Phase - NEMA 12 UL / CUL Listed Steel & Aluminium Cans


Shrink Wrap






Cylinder 8" - Bore, 5.5" - Rod, 76" Stroke - 16" Penetration Aluminium Sheet - 1,200 lbs


PET Plastic



Shrink Wrap




Bale Volume 45 Cubic Feet Corrugated Cardboard - 1,200 lbs




Steel Cans



Shrink Wrap






Cylinder 7" - Bore, 5" - Rod, 64" Stroke - 16" Penetration Perforated PET - 630 lbs


Aluminium Cans



Other

Overall Dimensions Height: 100" - Width 60" - Length (Door Open): 300"





Cylinder 7" - Bore, 5" - Rod, 76" Stroke - 16" Penetration Cloth - 1,200

Pressure Platen Force: 100,060 lbs - Ram Face: 98.58 psi - System: 2600 psi PET

Steel Cans



Shrink Wrap




Bale Volume 52.5 Cubic Feet Bulk Corrugated Cardboard - 1,400 lbs

Cycle Time 15.92 seconds Bulk Newspaper - 1,500 lbs

Cylinder 8" - Bore, 5.5" - Rod, 64" Stroke - 16" Penetration Carpet Salvage - 1,200


Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap






Cylinder 9" - Bore, 7" - Rod, 88" Stroke Carpet Salvage - 1,200


Steel Cans


Main Pump(s) / Oil Double Vane - 106 GPM, 1 @ 75 GPM & 1 @ 31 GPM - 200 Gal Foam

Shrink Wrap




Bale Volume 63 Cubic Feet Bulk Corrugated Cardboard - 1,500 lbs


Cylinder 8" - Bore, 5.5" - Rod, 64" Stroke Carpet Salvage


Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap






Cylinder 9" - Bore, 6" - Rod, 88" Stroke Carpet Salvage


Steel Cans



Shrink Wrap








Steel Cans


Main Pump(s) / Oil Double Vane - 52.5 GPM, 1 @ 31 GPM & 1 @ 21 GPM - 150 Gal Foam

Shrink Wrap








Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap






Cylinder 9" - Bore, 6" - Rod, 88" Stroke Perforated PET - 1,000 lbs

Pressure Platen Force: 165,405 lbs - Ram Face: 100.55 psi - System: 2600 psi Aluminium Cans / UBS - 725 lbs

Steel Cans

Electrical / Motor 50 HP, TEFC - 3 Phase - NEMA 12 UL / CUL Listed Carpet Salvage


Shrink Wrap


Open End Horizontal Balers:

Horizontal Open End Baler (Model HO50-2715)

Capacity (Approx): 6,500 Cubic Feet Per Hour (No Load) Bale Size 30" x 40"x 72" Bale Materials & Weight Examples ('Up to' wt.)

Bale Volume 50 Cubic Feet Shredded Corrugated Cardboard - 1,200 lbs


Cylinder 7" - Bore, 5" - Rod, 50" Stroke PET Plastic


Aluminium Cans



Waste Paper

Overall Dimensions Height: 95" - Width: 80" - Length: 350"





Cylinder 8" - Bore, 5.5" - Rod, 50" Stroke PET Plastic

Pressure Platen Force: 130,691 lbs - Ram Face : 115.55 psi System: 2600 psi Steel Cans

Aluminium Cans



Waste Paper








http://www.wastecare.com/Products-Services/Balers/Balers_Horizontal/Baler_Horizontal_Open_HO50-3713.htm



Aluminium Cans



Waste Paper

Overall Dimensions Height: 110" - Width 90" - Length: 400"





Cylinder 8" - Bore, 5.5" - Rod, 70" Stroke PET Plastic (Perforated)


Aluminium Cans



Waste Paper


Horizontal Open End Baler (Model H050-5911)




Cylinder 9" - Bore, 6" - Rod, 70" Stroke Perforated PET - 800 lbs

Pressure Platen Force: 165,405 lbs - Ram Face: 146.25 psi - System: 2600 psi Aluminium Cans - UBC - 700 lbs

Steel Cans

Electrical / Motor 50 HP, TEFC - 3 Phase - NEMA 12 UL / CUL Listed Aluminium Sheet


Shrink Wrap

Overall Dimensions Height: 110" - Width 100" - Length: 400" Waste Paper






Pressure Platen Force: 165,405 lbs - Ram Face: 146.25 psi - System: 2600 psi Aluminium Cans - 700 lbs

Steel Cans



Shrink Wrap





Cycle Time 19.89 seconds Conditioned Newspaper - 1,600 lbs


Pressure Platen Force: 130,690 lbs - Ram Face: 81.73 psi - System: 2600 psi Aluminium Cans

Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap







Pressure Platen Force: 219,912 lbs - Ram Face: 137 psi - System: 2800 psi Aluminium Cans - UBC - 800 lbs

Steel Cans



Shrink Wrap






Cylinder 8" - Bore, 5.5" - Rod, 92" Stroke Carpet Salvage - 1,300 lbs


Steel & Aluminium Cans



Shrink Wrap






Cylinder 9" - Bore, 6" - Rod, 92" Stroke Carpet Salvage - 1,200 lbs

Pressure Platen Force: 165,405 lbs - Ram Face: 103.44 psi - System: 2600 psi Perforated PET - 900 lbs

Aluminium Cans - 800 lbs

Electrical / Motor 50 HP, TEFC - 3 Phase - NEMA 12 UL / CUL Listed Steel Cans


Shrink Wrap








Carpet Salvage



Shrink Wrap






Cylinder 8" - Bore, 5.5" - Rod, 80" Stroke PET

Pressure Platen Force: 130,690 lbs - Ram Face: 71.3 psi - System: 2600 psi Carpet Salvage

Aluminium Cans



Shrink Wrap






Cylinder 9" - Bore, 6" - Rod, 80" Stroke PET


Aluminium Cans



Shrink Wrap








Carpet Salvage



Shrink Wrap






Cylinder 8" - Bore, 5.5" - Rod, 92" Stroke Perforated PET


Carpet Salvage



Shrink Wrap






Cylinder 9" - Bore, 6" - Rod, 92" Stroke Perforated PET


Carpet Salvage



Shrink Wrap








Carpet Salvage



Shrink Wrap


Full Eject Horizontal Balers:

Horizontal Full Eject Baler - Closed End (Model FE40-2735)



Cycle Time 35 seconds Bulk Newspaper - 1,200 lbs

Cylinder 7" - Bore, 4" - Rod, 89" Stroke Beverage Cans - 525 lbs

Pressure Platen Force: 84,666 lbs - Ram Face: 62.12 psi - System: 2200 psi PET Plastic - 575 lbs

Foam

Electrical / Motor 20 HP, TEFC - 3 Phase - NEMA 12 UL / CUL Listed Shrink Wrap

Main Pump(s) / Oil Double Vane - 45.35 GPM, 1 @ 32.45 GPM & 1 @ 12.9 GPM - 150 Gal Waste Paper

Overall Dimensions Height: 115" - Width: 85" - Length: 250" (No Conveyor etc)




Cycle Time 31.15 Seconds Bulk Newspaper - 1,500 lbs

Cylinder 8" - Bore, 5.5" - Rod, 89" Stroke Beverage Cans - 650 lbs


Steel Cans



http://www.wastecare.com/Products-Services/Balers/Balers_Horizontal/Baler_Horizontal_Full_Eject_FE50-3831.htm




Shrink Wrap

Overall Dimensions Height: 115" - Width: 85" - Length: 250" (No Conveyor etc) Waste Paper





Cylinder 9" - Bore, 6" - Rod, 92" Stroke Aluminium Sheet & Ext - 1,800 lbs

Pressure Platen Force: 165,405 lbs - Ram Face : 101.85 psi System: 2600 psi Perforated PET - 750

Beverage Cans - 700 lbs


Main Pump(s) / Oil Double Vane - 106 GPM, 1 @ 75 GPM & 1 @ 31 GPM - 100 Gal Shrink Wrap

Waste Paper


Specialty Horizontal Balers:

Horizontal Foam & Fiber Baler (Model HC38-37FM)


Bale Volume 37.5 Cubic Feet Polyurethane Foam - 1,000 lbs

Cycle Time 19.99 seconds Bulk Corrugated Cardboard - 1,200 lbs

Cylinder 7" - Bore, 5" - Rod, 105" Stroke Bulk Newspaper - 1,300 lbs

Pressure Platen Force: 100,060 lbs - Ram Face: 105 psi - System: 2600 psi PET Plastic

Steel Cans



Other




Bale Volume 45 Cubic Feet Polyurethane Foam - 1,200 lbs


http://www.wastecare.com/Products-Services/Balers/Baler_Vertical_72_2040.htm

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Pressure Platen Force: 100.060 lbs - Ram Face : 86.56 psi System: 2600 psi PET Plastic

Steel Cans



Other





Cycle Time 26 seconds Bulk Corrugated Cardboard - 1,600 lbs

Cylinder 8" - Bore, 5.5" - Rod, 105" Stroke Bulk Newspaper - 1,850 lbs


Steel Cans



Other








Steel Cans



Shrink Wrap






Cylinder 8" - Bore, 5.5" - Rod, 64" Stroke - 16" Penetration PET Plastic (Perforated) - 700 lbs


Aluminium Cans



Waste Paper






Cylinder 7" - Bore, 5" - Rod, 76" Stroke - 16" Penetration Aluminium Sheet - 1,100 lbs


PET Plastic



Shrink Wrap






Cylinder 8" - Bore, 5.5" - Rod, 76" Stroke - 16" Penetration Aluminium Sheet - 1,200 lbs


PET Plastic



Shrink Wrap








Steel Cans



Shrink Wrap






Cylinder 7" - Bore, 5" - Rod, 64" Stroke - 16" Penetration Perforated PET - 630 lbs


Aluminium Cans



Other

Overall Dimensions Height: 100" - Width 60" - Length (Door Open): 300"





Cylinder 7" - Bore, 5" - Rod, 76" Stroke - 16" Penetration Cloth - 1,200


Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap






Cylinder 9" - Bore, 7" - Rod, 88" Stroke Carpet Salvage - 1,200


Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap








Steel Cans



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Steel Cans



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Steel Cans



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Steel Cans



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Pressure Platen Force: 165,405 lbs - Ram Face: 100.55 psi - System: 2600 psi Aluminium Cans / UBS - 725 lbs

Steel Cans

Electrical / Motor 50 HP, TEFC - 3 Phase - NEMA 12 UL / CUL Listed Carpet Salvage


Shrink Wrap


Open End Horizontal Balers:







Aluminium Cans



Waste Paper








Aluminium Cans





Waste Paper








Aluminium Cans



Waste Paper






Cylinder 8" - Bore, 5.5" - Rod, 70" Stroke PET Plastic (Perforated)



Aluminium Cans



Waste Paper








Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap








Steel Cans



Shrink Wrap







Pressure Platen Force: 219,912 lbs - Ram Face: 137 psi - System: 2800 psi Aluminium Cans - UBC - 800 lbs

Steel Cans



Shrink Wrap



Capacity (Approx): 11,000 Cubic Feet Per Hour (No Load)




Cylinder 8" - Bore, 5.5" - Rod, 92" Stroke Carpet Salvage - 1,300 lbs


Steel & Aluminium Cans



Shrink Wrap






Cylinder 9" - Bore, 6" - Rod, 92" Stroke Carpet Salvage - 1,200 lbs

Pressure Platen Force: 165,405 lbs - Ram Face: 103.44 psi - System: 2600 psi Perforated PET - 900 lbs




Shrink Wrap








Carpet Salvage



Shrink Wrap






Cylinder 8" - Bore, 5.5" - Rod, 80" Stroke PET


Aluminium Cans



Shrink Wrap






Cylinder 9" - Bore, 6" - Rod, 80" Stroke PET


Aluminium Cans



Shrink Wrap








Carpet Salvage



Shrink Wrap






Cylinder 8" - Bore, 5.5" - Rod, 92" Stroke Perforated PET


Carpet Salvage



Shrink Wrap






Cylinder 9" - Bore, 6" - Rod, 92" Stroke Perforated PET


Carpet Salvage



Shrink Wrap








Carpet Salvage



Shrink Wrap


Full Eject Horizontal Balers:




Cycle Time 35 seconds Bulk Newspaper - 1,200 lbs

Cylinder 7" - Bore, 4" - Rod, 89" Stroke Beverage Cans - 525 lbs



Foam

Electrical / Motor 20 HP, TEFC - 3 Phase - NEMA 12 UL / CUL Listed Shrink Wrap

Main Pump(s) / Oil Double Vane - 45.35 GPM, 1 @ 32.45 GPM & 1 @ 12.9 GPM - 150 Gal Waste Paper





Cycle Time 31.15 Seconds Bulk Newspaper - 1,500 lbs

Cylinder 8" - Bore, 5.5" - Rod, 89" Stroke Beverage Cans - 650 lbs


Steel Cans



Shrink Wrap

Overall Dimensions Height: 115" - Width: 85" - Length: 250" (No Conveyor etc) Waste Paper







Cylinder 9" - Bore, 6" - Rod, 92" Stroke Aluminium Sheet & Ext - 1,800 lbs

Pressure Platen Force: 165,405 lbs - Ram Face : 101.85 psi System: 2600 psi Perforated PET - 750

Beverage Cans - 700 lbs


Main Pump(s) / Oil Double Vane - 106 GPM, 1 @ 75 GPM & 1 @ 31 GPM - 100 Gal Shrink Wrap

Waste Paper


Specialty Horizontal Balers:



Bale Volume 37.5 Cubic Feet Polyurethane Foam - 1,000 lbs



Pressure Platen Force: 100,060 lbs - Ram Face: 105 psi - System: 2600 psi PET Plastic

Steel Cans



Other










Pressure Platen Force: 100.060 lbs - Ram Face : 86.56 psi System: 2600 psi PET Plastic

Steel Cans



Other





Cycle Time 26 seconds Bulk Corrugated Cardboard - 1,600 lbs

Cylinder 8" - Bore, 5.5" - Rod, 105" Stroke Bulk Newspaper - 1,850 lbs


Steel Cans



Other



Trash Compactors and Waste DisposalCopyright © WasteCare Corporation. All Rights Reserved. Article can be reproduced only with written permission from WasteCare Corporation. An identifying link to WasteCare Corporation must be placed visibly before and after the printed article and all hyperlinks within article must remain. To obtain permission to reprint this article, please email us at [email protected] . (Reference Article C9-1)

1. WASTE PROCESSING - GENERAL WEIGHTS & MEASURES

- 1 cubic yard (i.e., of dumpster space) is composed of 46,656 cubic inches.

- 1 gallon equals 231 cubic inches of capacity

- 1 cubic yd (of dumpster space) equals 202 gallons of capacity. (46,656 / by 231)

- Therefore, an 8-yd dumpster will hold 1,616 gallons of capacity when totally full.

2. HOW MUCH LOOSE AND COMPACTED WASTE FITS INTO A DUMPSTER

The typical volume capacity, density and other characteristics of wastes vary from industry to industry and location to location within an industry. It is fairly logical that waste streams or trash profiles with the highest air content achieve the highest benefits from compaction. Since trash profiles can vary considerably within the same industry (and even within the same exact market segment) the compaction benefits derived from trash compactors will also vary accordingly. Some basics are as follows:

A) LOOSE, NON-COMPACTED WASTE

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An average of approximately 200 gallons of trash (i.e. the equivalent of 4 of the 50-gallon bags of loose, non-compacted waste) will fit into each cubic yard of dumpster space. Since an 8-yard dumpster is the equivalent of approximately 1,616 gallons of capacity (i.e. 202 x 8) this means that, if full, an 8-yard dumpster would hold roughly 30 of the 50 gallon bags (or 50 of the 30 gallon bags etc) of loose, non-compacted waste. (i.e. 1,616 divided by 50 gal).

B) TYPICAL VOLUME REDUCTION CAPABILITIES OF TRASH COMPACTORS

There are numerous types of Commercial Trash Compactors (or waste compactors) including Indoor Trash Compactors, Outdoor Trash Compactors, Automatic Compacting Receptacles (such as the Smart-Pack), High Rise Compactors, Bin Compactors, Compacting Dumpsters, Stationary Compactors, Self-Contained Compactors, Pre-Crushers, Specialty Compactors and others. The compaction benefits or volume reduction benefits of various types of waste equipment can vary widely, from a range of approximately 25 to 1 down to a range of about 2 to 1. Generally speaking, the Indoor Trash Compactors average a range of up to 25 to 1 compaction ratio down to around 10 to 1. Compactors such as the Automatic Compacting Receptacles (i.e. Smart-Pack) can be used indoor or outdoor and can average anywhere from 15 to 1 compaction ratio down to around 8 to 1. The Outdoor Trash Compactors average a range of 5 to 1 compaction ratio down to around 2 to 1. Thus, a Commercial Trash Compactor can help to reduce waste disposal costs and waste hauling requirements as a direct result of the volume reduction benefits.

C) TYPICAL SIZE 'HOLDING CAPACITY' OF TRASH COMPACTORS

Automatic Compacting Receptacles (Smart-Pack) usually have a holding capacity of about 20 – 25 gallons of loose trash (or roughly .10 - .12 cubic yards). Regular Indoor Trash Compactors usually range from about 25 gallon capacity (.12 cubic yards) up to around 55 gallons (.27 cubic yards). The larger indoor compactors have inside containers with approximate dimensions that is roughly 34” W x 22” D x 17” H. By multiplying the three dimensions, this equals approximately 12,716 cubic inches, divided by 231 (since there are 231 cubic inches in each gallon) for a result of approximately 55 gallons. Hi-Rise Compactors can vary but usually start in the range of roughly 40 gallon capacity and go up from there. Of course the 40 gallon capacity is compacted trash so that actual volume of loose trash is roughly 600 - 1000 gallons or roughly 3 - 5 cubic yards of loose trash. Outdoor compactors usually have a holding capacity of anywhere from 2 – 5 cubic yards, which includes vertical outdoor compactors, stationary compactors outdoor compacting dumpsters and others. However, additional holding capacity can be added to some types of compactors such as the stationary compactors, which are made to work in conjunction with larger containers. The containers (usually ranging from 30

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http://www.wastecare.com/Products-Services/Crushers/Crushers_Pre-Crushers_Reference_Guide.htm

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http://www.wastecare.com/Products-Services/Compactors/Trash_Compactors/Compacting_Dumpsters/Compactors_Outdoor_Overview.htm

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http://www.wastecare.com/Products-Services/Compactors/Outdoor_Compactor_Reference_Guide.htm


http://www.wastecare.com/Products-Services/Compactors/Indoor_Compactor_Reference_Guide.htm

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– 40 cubic yards) are attached to the compactor in order to accumulate the compacted trash. Basically the stationary compactors have a chamber capacity that is usually in the 2 – 5 cubic yard range that serves as the area for compacting the trash, and then as it is compacted it is pushed into the larger container area for accumulation and subsequent pick-up by the hauler.

D) APPLYING SOME BASIC COMPACTION RATIOS

Using a compaction ratio (or volume reduction) of approximately 20 to 1 as an example, certain basics can be derived. Applying this compaction ratio and using the larger indoor compactors (as an example) this would mean that (theoretically) the equivalent of approximately 30,000 gallons of compacted trash could be placed into the same space that 1,616 gallons of loose trash would normally occupy. (i.e. 8 yd dumpster normally holds 1,616 gallons (202 gallons per cubic yards x 8) multiplied by 20 (20 to 1 compaction ratio) which actually equals 32,000 gallons or roughly 600+ of the 50-gallon bags of compacted waste. (This would be assuming that the full space of the dumpster is utilized perfectly of course). In this example, each cubic yard of dumpster space, would hold the equivalent of roughly 75 of the 50 gallon bags of compacted waste (versus roughly 4 of the 50 gallon bags of loose trash per cubic yard).

As mentioned previously, since densities and air content of various types of waste streams vary, the compaction benefits and volume reduction capabilities will also vary. The more ‘air volume’ or air space in the trash profile, the greater the compaction benefits. Waste that contains a lot of air, such as cups and cartons achieves a much higher reduction ratio from compaction. With a consistent waste stream it is easy to extrapolate more reliable data and expectations. To be conservative (in figuring expectations of compaction benefits) it may be appropriate to assume a lesser compaction ratio. For example, figure the compaction ratio at 15 to 1 and adjust the numbers accordingly.

Since the larger Indoor Trash Compactors have inside containers that are equal to approximately 55 gallons, when the waste is compacted, these inside containers could conceivably hold the equivalent capacity of roughly 1,100 gallons of compacted waste. (i.e. approximately 20 of the 50 gallon bags of trash versus just 1 of the 50 gallon bags of loose, non-compacted trash). Since one cubic yard of dumpster space equals 202 gallons, roughly 3.5 of these compacted cubes of waste will fit into one cubic yard (i.e. 202 gallons divided by 55 gallon capacity of the inside cube = 3.67 compacted cubes per cubic yard). This is assuming these trash cubes are packed perfectly within the dumpster space area, which is not practical of course. But, if each of the compacted cubes was packed perfectly in a dumpster, then an 8 yard dumpster would, on average, hold roughly 30 cubes of compacted waste from


these compactors (i.e. 3.67 X 8 YD). And each cube would hold roughly 1,000 gallons of trash (at a 20: reduction ratio ‘trash profile’).

3. COMPACTION BENEFITS (Using the above example with 20:1 compaction ratio)

Using the example of a location that has an 8 yard dumpster and is getting ‘tipped’ by the waste hauler 3 times per week, and also assuming that the dumpster is completely full at each pick-up, this would be roughly 4,848 gallons of ‘dumpster capacity’ generated each week. (Note: The term ‘dumpster capacity’ is used since the dumpster could be half-empty with each pick-up). Again, the 4,848 gallons is derived by taking the 1,616 gallons of waste per pickup (202 gallons per cubic yard times the 8 yard dumpster) and then multiplying that times 3 pickups per week, (based on non-compacted waste). Therefore, the 4,848 gallons (in dumpster capacity) of non-compacted waste is equal to roughly 100 of the 50 gallon bags of( loose, non-compacted) trash being discarded each week (i.e. 4,848 divided by 50). Note: If only a portion of the trash going into a particular dumpster is compacted, then the appropriate adjustments have to be made as well. For example, if only 50% of the trash going into a dumpster is compacted and the other 50% is loose trash, then adjust accordingly.

After compaction, and assuming: 1) an average compaction ratio of approximately 20 to 1, and; 2) the compacted cubes of trash are not going to be placed perfectly in the dumpster, to the extent that maybe only 2 compacted cubes of trash comprise one cubic yard of dumpster space (versus 3.67 compacted cubes), we can then figure that each full dumpster would hold roughly 16 of the compacted cubes (i.e. 2 cubes per cubic yard multiplied times 8 cubic yard dumpster). Since each of these 16 cubes (of compacted trash) is the equivalent of roughly 1,000 gallons of loose trash (20 of the 50 gallon bags) it means that we would end up with the 8-yd dumpster being able to hold the equivalent of roughly 16,000 gal of loose trash (i.e. if all the trash in the dumpster is compacted at 20:1, but does not fit perfectly in the dumpster).

Summary of Compaction Benefits

This means that since the total amount of dumpster capacity required per week is only about 4,848 gallons, then: a) the weekly tips could be reduced from 3 per week down to just one tip per week AND; b) the dumpster size could be reduced to a 4 yard dumpster. This is assuming that 100% of the trash going in that particular dumpster is being compacted. In other words, considering that the 8 yard dumpster would hold roughly 16,000 gallons of compacted trash, then the 4 yard dumpster would hold roughly 8,000 gallons

of compacted trash, which also means that only one pickup per week is required, since the location is only utilizing 4,848 gallons of dumpster capacity, or loose trash, per week.

4. BASIC CONSIDERATIONS OF THE VARIOUS TYPES OF TRASH COMPACTORS.

A) Automatic Compacting Receptacles – ACR’s (such as the Smart-Pack): These compactors are best utilized in public areas (either indoors or outdoors) where people normally make their own trash deposits. The automatic compacting

receptacles automatically compact based on traffic flow (or predefined criteria) and the waste deposit door opens automatically (via photo eye) for patrons so they don’t have to touch the door to open it. There are other automated

features as well, but the main concept is that the unit is totally automated (and in compliance with safety standards) to the extent that it can be utilized in public areas. For example, it will not compact while the waste deposit door is open and the door locks momentarily while going through a quick compaction cycle. Some of the most common uses are as follows: The dining areas of fast food restaurants; mall food courts, amusement parks, airports, schools and colleges, casinos, resorts & hotels, hospitals & medical facilities, In-Store Feeders, government facilities, family entertainment centers,

stadiums and other sporting facilities, and numerous other types of locations where people typically discard their own trash into trash receptacles. Usually, the automatic compacting receptacles offer maximum labor savings and compaction benefits, since: a) the trash profile is generally high in air content, and; b) the trash is being compacted right at the source

where it is generated. Labor savings per ACR can be as much as 4 labor hours or more per unit per day. In addition, the compaction benefits also provide reductions in waste hauling requirements.

B) Regular Indoor Trash Compactors. – The most common type of Indoor Trash Compactors are the stainless steel (refrigerator sized) units which are utilized in areas where employees have access rather than the general public. The

compaction cycle of these units is typically initiated by manually pushing a button. Usually, these type of compactors are placed in utility rooms at hospitals and medical facilities (usually on each floor of the facility); kitchen areas of family

restaurants and cafeteria type establishments, and other such areas not available to the public. Because these units have a larger holding capacity and more compaction pressure (than ACR’s) the compacted trash cubes can end up being 2 – 4

times heavier (than ACR’s) so they usually require hydraulic liftcarts as an accessory.

A side benefit of the two types of compactors mentioned above is that they utilize an inside durable plastic container which forms a packed cube of trash that can be weighed periodically (when full of compacted trash). This periodic weighing can provide the owner / operator with fairly accurate trash weight information. By knowing the average weight of each compacted cube of trash, then it is just a matter of tracking the number of compacted cubes discarded in order to derive the total estimated weight of trash for


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a given period of time, whether weekly or monthly. For example, if there are approximately 15 cubes of trash that are discarded into the dumpster each week and each cube of trash weighs 150 lbs, then the weight of the trash would be pretty close to 2,250 pounds. (As mentioned these compactors come with liftcarts that are used to transport the trash to the dumpster and then lift and tilt the trash into the dumpster, so that the employees do not ‘feel the weight.) This method of deriving weights is also fairly reliable since the waste is compressed inside a heavy duty plastic bag into a cube of waste (formed by the inside container). The heavy duty plastic bags offer protection from the elements (including rodents) and make it less vulnerable to being water logged by rain, snow or other such conditions (unlike loose trash discarded into dumpsters). The waste hauler trucks are designed with a lifting capacity of at least 8,000 – 8,500 pounds, which helps when they must pick up extremely heavy trash that is water logged from rain and snow. (Oftentimes, if a waste hauler won’t admit or reveal the actual lifting capacity of these trucks it is because they are hoping to discourage customers from implementing or utilizing compactors since compacted waste reduces waste hauler requirements and revenues.) By deducting for the weight of the dumpster itself, this allows the owner / operator an opportunity to determine how to best maximize their payloads for dumpster pick-ups. (Note: For an empty (steel) dumpster, the owner / operator could figure roughly 500 lbs of weight for each 2 cubic yards capacity and then factor this amount in for deriving total dumpster weights, after adding the compacted trash. Thus, if the dumpster is 8 yard capacity, figure 2,000 lbs for the empty dumpster itself.) Therefore, if the empty dumpster weighs 2,000 pounds then the owner / operator would know that there is approximately 6,000 pounds of capacity remaining for their trash weight. And if the total weight of the dumpster (including trash) ever becomes an issue, then by reducing the size of the dumpster to the appropriate level it can easily become a non-issue. For example, by going from an 8 yd down to a 4-yd, it not only cuts the dumpster weight in half, but also cuts the weight of the compacted trash in the dumpster in half. One of the key concepts to understand is that on a month to month basis the total trash weight is not going to change, with or without compactors. However the number of ‘tips’ or ‘pulls’ will change. And, since landfill charges or disposal costs are easy to verify (by either contacting the facility or other means) it is easy to deduct those amounts from the overall charges to determine what the pick-up (transportation) charges are. If a hauler is picking up 6,000 pounds (3 tons) per month from a particular location and the disposal cost at the landfill is (for example) $60 per ton, then it is fairly easy to determine what the hauler is charging for everything else.

C) Outdoor Trash Compactors (such as Stationary, ‘Dumpster’ type, Self-Contained, Vertical Outdoor Compactors and others) – There are a large variety of outdoor compactors. These include the ‘Dumpster’ type (usually 4 – 6 yard capacity)

where the hauler ‘tips’ the unit just like he would a regular dumpster; or the Stationary Compactor that is utilized in conjunction with a container (of varying sizes) provided by the hauler (i.e. 35 yard container). Containers that are too large to ‘tip’ on site are hauled directly to the landfill or disposal facility (but of course an empty container is dropped at the site



before hauling off the full one). Similar to the Stationary Compactors are the Pre-Crushers / Compactors which provide much greater force and a slightly different design for crushing bulk materials such as pallets, appliances and electronics. The Self-Contained compactors and Vertical Outdoor Compactors are another option and are generally favored when the

trash profile is made up of a good portion of ‘wet waste’. As a general rule, the compaction benefits of the outdoor compactors are much less than the indoor compactors or automatic compacting receptacles. Typically, the reduction or

compaction ratios achieved by outdoor compactors are not more than 5 to 1, if that much. Since the compaction benefits of these are much less, the waste haulers usually offer the least amount of resistance to customers using these over any

other type of compactors (and oftentimes haulers will even provide outdoor compactors, however be prudent about compaction pressures and benefits of these units).

5. CHECKS & BALANCES - WASTE HAULER / WASTE DISPOSAL REQUIREMENTS

To make a better determination of the waste hauling service requirements that are actually necessary even before compaction, first calculate how many cubic yards of dumpster capacity is being charged for during a given period of time (such as each week). For example, if you have an 8 yard dumpster and it is being tipped 3 times per week, this would equal 24 cubic yards of capacity each week. Next, calculate (approximately) how many gallons of trash are being disposed of (in the dumpster) from business operations prior to each pick-up (or for the same relative time period). For example, if you utilize 30 gallon bags of trash and you have 3 employees who each dispose of 5 full bags per day on weekdays (15 bags per day, and 2 full bags for each of 3 employees on both Saturday and Sunday (6 bags per day each), then that would equate to 15 bags x 5 days equals 75 bags, plus 12 (6 bags x 2) for a total of 87 bags multiplied by 30, for a grand total of 2,610 gallons of trash. Then by dividing the 2,610 by 202 gallons (see page 1) this equals 13 cubic yards or roughly half of the capacity being ‘tipped’ each week. Therefore, this would be indicating that, on average, the dumpsters are half empty with each tip or pick-up.

It is a good idea to make a practice of spot-checking the amount of empty dumpster space during dumpster pickups. The objective is to maximize payloads whenever feasible, versus having the waste haulers arrive when there is a lot of empty dumpster space. Many ‘pickup’ schedules do not fit the needs of the customer and this process will help determine the waste hauling requirements more reliably on a monthly or seasonal basis. The main objective is to try to end up with maximum payloads, meaning full dumpsters of compacted trash, versus frequent ‘tips’ of loose, non-compacted dumpsters with a lot of space.

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SUMMARYTRASH COMPACTORS CAN BE THE DRIVING FORCE BEHINDHUGE SAVINGS AND INCREASED EFFICIENCY IN THE AREA OF WASTE PROCESSING.

By applying some basic principles, the benefits of compaction and the positive overall effects on business operations can be realized. Oftentimes, there are numerous other operational efficiencies that can result from the benefits derived from streamlining the waste processing routines. Aside from the many operational efficiencies when using compactors (especially the automatic compacting receptacles and indoor compactors) there are also benefits related to sanitation (inside and also around the dumpsters, including rodent control); risk management (reducing the chance of back door robberies due to late night trash runs); reduction of fire hazards (by reducing the amount of trash temporarily stored while awaiting dumpster trips by employees); pilferage (i.e. dumpster trips are usually excellent opportunities for pilferage); general appearance (cleanliness), as well as many other considerations.

By carefully evaluating various details, waste processing routines can be maximized for efficiency both from a labor productivity standpoint and a waste hauling standpoint. There are substantial labor productivity gains and cost savings that can be derived by using Compactors (and other Waste Handling & Recycling Equipment) to streamline waste processing activities. And by understanding natural tendencies or incentives of waste haulers (much like other trucking companies that are in business to haul products) it is easier for the business manager to understand why and how they must be armed with the right information for reducing costs. There are, of course, many waste haulers who want to help customers save money (just like any other industry) but there are many who resist the use of compactors since it reduces service requirements.

One of the first steps for reducing waste hauling charges is to request (or derive) a detailed breakdown of waste hauling costs (before implementing compactors). This information can be used as a basis to derive the appropriate reductions in charges that should be applicable. Most haulers forward ‘lump sum’ invoices which means customers have no idea how they are being charged. But for example, if you know that you are being charged $50 per ‘tip’ and you reduce the ‘tips’ by 5 per month, then theoretically the appropriate reduction in services would translate into a savings of approximately $250 per month. However, it may be prudent to seek reductions of less than the ‘translated amount’ so that the hauler is more receptive to the reduced services. In addition to the ‘tip’ or ‘pull’ fees and any disposal (or landfill) costs, there is usually a small rental charge each month for any dumpsters or containers provided by the hauler.

In effect, by not taking advantage of the benefits of compactors whenever possible, it is basically the equivalent of the waste hauler picking up many empty dumpsters each month. And, the customer still pays for those empty pickups.

As mentioned above, oftentimes waste haulers will try to discourage the implementation of compactors. This includes the threat of excessive weight charges, heavy surcharges or a different pricing scheme (even low volume customers). Customers are often told that the extra weight at each pick-up will tear up the haulers truck or that it will cause them to go over the highway weight limits. These and other deterrents are a separate subject matter, however the main point is that customers are entitled to know (and should know) exactly how they are being charged (via itemized breakdowns) regardless of whether or not compactors are involved. A very basic premise to keep in mind is that on a ‘month-to-month’ or ‘week-to-week’ basis, the overall weight of the trash flow is not going to get any heavier just because compactors are implemented. (i.e. a location generating 6,000 pounds per month before compaction is still going to generate 6,000 pounds per month after compaction). The thing that will change is that the customer’s waste hauling requirements will be reduced considerably. Approximately 75% - 80% of waste hauling charges / revenues (and profits of course) are rooted in transportation (pickup & hauling) versus weight charges attributable to disposal (landfill) costs. Disposal costs (such as landfill weight charges) can be easily verified as to competitiveness and fairness based on the average rates in the area. Again, by knowing (for example) the cost per ton that is being charged for landfill costs, it allows the owner / operator the opportunity to back those costs out of the equation in order to determine what everything else is costing for trash pick-up. And, the bottom line is that ‘fair trade’ implies that a reduction in service justifies a comparable reduction in charges.

As it relates to the areas of waste management, there are many other types of Waste Equipment & Recycling Equipment that are available. For example, a couple of these products and resources include Balers and Shredders. Balers are quite useful for baling cardboard, plastics, metals and other materials as a means of removing certain recyclable materials from the waste stream. Shredders can be used effectively not only for waste processing benefits, but also for security benefits, such as destroying sensitive documents as well as credit cards, passports, Tapes, CD’s and other such items that involve security concerns.

With the right understanding and approaches, customers can achieve the operational efficiencies and the waste processing reductions that they deserve. In addition to being able to streamline labor productivity and waste processing routines, customers can also maximize the benefits and savings that are available to them in the area of waste disposal and transportation.

End

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Copyright © WasteCare Corporation. All Rights Reserved. Article can be reproduced only with written permission from WasteCare Corporation. An identifying link to WasteCare Corporation must be placed visibly before and after the printed article and all hyperlinks within article must remain. Please email to obtain permission to reprint this article. (Reference Article C9-1)

Trash Compactors

Applications Guide (Indoor & Outdoor Trash Compactors)

Help with finding the right Waste Equipment.

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Checkmarks indicate compactors most commonly

used in each type of application.

Industry / Application

Health Care

Hospitals Medical Centers Nursing Homes

Amusement Airports

Retail Grocery Shopping Centers

Restaurants (Family &

QSR)

Hotels Motels

Colleges Schools

Education

Distribution Warehouses

Manufacturing

Office & High Rise Buildings

Indoor Trash Compactors

Compactor Cart Combo - All in One Compactors with a Built-In CartGreat for utility rooms & storage areas Compacts about 750 gal of loose trash or roughly 4 Cubic Yards into a small cube that can be disposed of easily.

Trash Compactors - Portable (Casters)

Compactors with Separate LiftCartGreat for utility rooms & storage areas. 3 Different Sizes that hold from 300 to 1000 gallons of trash (approx.) before needing to be emptied.

Compactor Bins - Portable Compactors that are Forklift Portable Trash can either end up in a huge polybag sitting on pallet or in a container on wheels ready to be tipped by hauler






PortaPack Compactors (Container Ready)

Compact trash in your onsite Trash Bins, Boxes and DrumsJust position over a drum, box (UN / DOT) or trash container (95 gal) and the contents are ready to be compacted.

High-Rise Compactors Use building chute systems that flow to the compactor.Can help greatly with reducing the waste processing costs in Hi-Rise Buildings.

Automatic Compacting ReceptaclesAlso referred to as Public Area compactors, they are just like traditional trash bins except they compact automatically based on traffic flow. They hold about 300 gallons of trash and are excellent for reducing trash related labor costs as well as overflowing bins.

Specialty Compactors & CrushersWhether it is a Bottle Can Crusher or a Bulb Crusher for fluorescent bulbs (or other requirement such as Marine Use) there is probably a specialty compactor that will fill the need. Specialty Compactors are available for both Indoors and Outdoors.



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Outdoor Trash Compactors

Compacting DumpstersDumpsters that compact - 6 & 4 Yard Holds approx 25 - 30 cubic yards of trash. Dumpsters are tipped onsite just like any other dumpster.

Vertical Outdoor CompactorsDetachable Containers can be wheeled to the tipping area and easily tipped by hauler. Compactors can be loaded from the front or fed by a thru-wall chute opening.

Pre-Crushers CompactorsGreat for bulk materials such as pallets, appliances & electronics Although they have much greater force, these compactors are similar to a Stationary Compactor in that they work in conjunction with a large 'receiver container' (that is heavily reinforced to withstand the extra force)

Stationary CompactorsGreat for dry waste such as cardboard and paper etc) These compactors work in conjunction with a large container (30 yd, 40 yd etc) and can be manually fed or chute fed.

Self-Contained Compactors







Great for wet waste Similar to a Stationary Compactor except the container and compaction are combined into a single (non-separable) unit which helps with applications that want to prevent leakage of liquids from the waste.

Miniature Self-Contained Compactors Great for wet waste with limited spaceSimilar to the typical Self Contained compactors only much smaller and they are tipped onsite.

Portable Bin Compactors Compactors that are Forklift Portable Trash can either end up in a huge polybag sitting on pallet or in a container on wheels ready to be tipped by hauler.




Trash Compactors Use & Reference Guide (Outdoor & Indoor Trash Compactors)

Types of Compactors & Help with finding the right Compactor.

Compactor Cart Combo - All in One

Portable Trash Compactors are ideal for..

Hospitals, Health Care & Medical Facilities, Restaurants, Cafeterias & Commercial Kitchens, Schools, Colleges, Hotels, Resorts, Amusement Parks, Casinos, Utility Rooms, Nursing Homes, Ships, Boats & Marine Use, Marinas, and many other types of applications.

These compactors are state of the art design with a Built-In Cart that helps with space and safety considerations. Typically this style compactor is placed in utility areas or primary trash collection areas. The Built-In cart (holding a heavy duty poly-bag) collects the compacted trash and when the compactor signals full it is a simple matter of rolling the Cart to the dumpster area and pushing a button in order to initiate the electrically powered raising mechanism (so that the trash can be emptied into the dumpster). The compactor can compact roughly 750 gallons of loose trash before it needs to be emptied (which is the equivalent of almost 4 cubic yards).



Portable Trash Compactors (Cart Separate)

are ideal for..

Hospitals, Health Care & Medical Facilities, Schools, Colleges, Restaurants, Hotels, Resorts, Amusement Parks, Casinos, Utility Rooms, Commercial Kitchens, Ships, Boats & Marine Use, Marinas, and many other types of applications.

These type compactors are also placed in utility areas or primary trash collection areas. A durable plastic container is lined with a heavy duty bag and the result is a tight cube of trash that can be the equivalent of up to approximately 1,000 gallons of trash (or roughly 5 cubic yards) before needing to be emptied. These units require a separate liftcart (which can sometimes be an advantage in situations where multiple compactors are purchased at the same location, since the same liftcart can be utilized for all compactors).




Compacting Dumpsters are also ideal for....

Restaurants, Hotels & Motels, Fast Food Locations, Schools, Hospitals, Health Care & Medical Facilities, Colleges, Resorts, Amusement Parks, Casinos, Manufacturing, facilities and many other types of applications.

These type compactors are typically placed in a nearby outdoor location that can be accessed easily by employees. With up to a 5 to 1 compaction (or reduction ratio) these units can hold up to 30 yards of trash before needing to be emptied. Typically they can help reduce waste hauling charges by up to 50% or more depending on circumstances.

Portable Bin Compactors are ideal for....

Manufacturing, Warehouses, Shop Floors, Retail and Department Stores, Printing and Related Industries, Food and Bakery Industry, Distribution Industry and many other types of applications.

Because of their large output and small footprint, these type of compactors are best utilized at the highest trash generation points, such as production or processing lines. The Compacting Bins can either be utilized so that the compacted trash cube is palletized for easy transport by a pallet jack or forklift, or the compacted trash is formed in a Front/Rear Load Container that can easily be rolled to a location for tipping by the hauler. These Compactors are applicable in a variety of situations and can be fed manually, or by a chute, or by a conveyor or by an air handling system. These compactors can accept waste continuously or they can be set up to cycle on and off automatically depending upon trash flow.



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PortaPack Compactors (Container Ready) are ideal for..

Numerous types of Commercial & Industrial applications involving trash profiles such as:

General Trash Disposable Clothes and Gloves

Contaminated Rags & Wipes

Paint Filters & Paint Masking Material

Nuclear Waste

Wet Waste Material

Semi-Solid Matter

Radioactive Waste

Absorbent Material

These type of compactors are especially helpful in production, manufacturing or other facilities where drums, UN / DOT Certified Boxes or 95 gallon trash bin containers are already being utilized within the operations.


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Vertical Outdoor Compactors are ideal for...

Offices, Department Stores, Restaurants, Hotels & Motels, Hospitals, Health Care & Medical Facilities, Manufacturing, Chain Stores and many other types of locations.

These type compactors are applicable in a variety of situations, especially where hauler access is difficult (but an outdoor compactor is desired versus an indoor compactor). The compactors can be located next to the facility, and even be chute fed (through the wall). When they are full, the 2 yard containers (on heavy duty casters) can easily be wheeled to a location where they can be tipped by the hauler. Oftentimes a spare container is purchased to be utilized while the full container is waiting to be picked up.

Pre-Crushers / Compactors

are ideal for many industries such as...

General Manufacturing, Auto, Electronics Appliance, Aerospace, Construction, Boat Builders, Manufactured Housing and more..

These type crusher compactors (upper photo) are excellent for high volume bulk materials such as pallets, appliances, electronics and other large bulky trash profiles. Although they are similar to a





Stationary Compactor in that they work in conjunction with a large container (such as 40 yard container in the lower photo) they provide much greater force and must utilize a container that is greatly reinforced to handle the extreme forces. As the trash is crushed, it is moved to the receiving container, which when full, is separated from the crusher by the hauler in order to transport it to the disposal site.

4 Yard Crushers / Pre-Crushers - Single Ram5 Yard Crushers / Pre-Crushers - Single Ram3 Yard Crushers / Pre-Crushers - Two Rams4 Yard Crushers / Pre-Crushers - Two Rams5 Yard Crushers / Pre-Crushers - Two Rams

Stationary Compactors are ideal for...

Offices, Department Stores, Restaurants, Hotels & Motels, Hospitals, Health Care & Medical Facilities, Manufacturing, Chain Stores and many other types of locations.

These type compactors (upper photo) are applicable in higher volume situations, and can be manually fed or chute fed (including air handling systems etc.). They work in conjunction with a large container (usually 30 - 40 yard container). As the trash is compacted it is then pushed into the container (lower photo) until the container is full.


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Self-Contained Compactors are ideal for...

Restaurants, Nursing Homes, Schools, Resorts, Hotels & Motels, Convenience Stores, Department Stores and many other applications.

These type compactors are most applicable where space is confined and waste areas require no leakage. Similar to the Stationary Compactors, the compaction takes place in one area and then the compacted trash is pushed to a holding area.

Mini-Pack Self-Contained Compactors

'Tipped' onsite and are ideal for......

Fast Food Locations, Restaurants, Grocery Stores, Hotels, Schools, Hospitals, Health Care & Medical Facilities, Colleges, Resorts, Amusement Parks, Casinos, Manufacturing, facilities and many other types of applications.

These type compactors are most applicable where space is extremely confined and the storage and disposal of wet waste is required. They are similar to the larger Self Contained Compactors except that these compactors are tipped onsite (versus hauled off)



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High Rise Compactors are ideal for...

Hi-Rise applications involving condominiums, office buildings, apartments and other situations where a trash chute system is already available in the building

Depending upon the number of floors, the number of units in the building, and other factors, either a 'Standard Capacity' or 'High Capacity' Hi-Rise unit would be applicable. Trash that is placed in the building chute system is channelled into the High-Rise Compactor which provides a compaction (or reduction) ratio that is generally going to be about 10 to 1.


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Smart-Packs (Automatic Compacting Receptacle) are great for Fast Food Dining Areas, Mall Food Courts, Airports, Amusement Parks, Casino's and any other Public areas where patrons make their own trash deposits (versus waiter / waitress).

These compactors automatically compact based on traffic flow and will hold about 300 gallons of trash before needing to be emptied. They are great for reducing labor, reducing waste hauling charges and overall streamlining. In addition, the units can talk, and thus can be programmed to broadcast verbal messages to patrons. They are also very quiet (not noticeable by nearby patrons) and they have an odor control system in them. They are designed for small incremental trash deposits versus large bags of trash.



Specialty Compactors such as this Lamp Crusher are also available for special situations. This lamp crusher can crush standard Fluorescent bulbs as well as U-Shaped bulbs.

Both models include a system designed to filter both dust and mercury vapor. The compactor also incorporates a side-mounted dust filter containing the highest H.E.P.A. filter available (which works in conjunction with an activated carbon filter.) This system captures and neutralizes the mercury vapor released from the lamps during crushing. Even after crushing 1500 lamps, the most recent emission study showed non-detectable levels of mercury vapor emissions.



Marine Use Compactors with a special 'Marine Package' designed for boats, ships and marinas.

Marine Use Compactor Cart Combo with a special 'Marine Package' designed for boats, ships and marinas.

These compactors are similar to the Portable Stainless Steel Commercial Compactor, with the main exception being that a specially designed Marine Package is added as a standard feature. The typical Marine Compactors will hold anywhere from 300 - 600 gallons of trash before needing to be emptied.

For non-recyclables, a compactor can eliminate much of the labor and handling time normally associated with waste disposal and waste management. Trash Compactors can be the driving force for huge reductions in waste processing and waste disposal requirements which means big labor savings and labor productivity advantages. The obvious benefits are a quick payback due to highly reduced waste hauling requirements and a tremendous reduction in waste disposal labor (such as trips to the dumpster and clean-up around the dumpster by employees). Some of the less obvious benefits are improved security, easier and improved housekeeping, fire hazard reductions and better overall sanitation due to trash being contained and under control. Compactors are a simple and very effective way to manage and streamline waste handling routines. Paybacks can be as little as one year or less depending on trash volume and other factors (not to mention tax advantages).

To learn more about how to evaluate your particular waste processing and waste disposal situation, it may be helpful to read our General Overview.

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> Small Compactor > Medium Compactor > Large Compactor

Commercial Compactors Portable and Mobile Compactors On Wheels & Casters

Request a Detailed Quote for these Compactors or other information - (Secure Area)

Request an Automated Response with general price information, click on size below:SMALL MEDIUM LARGE

Commercial trash compactors are ideal for...

Hospitals, Health Care & Medical Facilities, Schools, Colleges, Restaurants, Hotels, Resorts, Amusement Parks, Casinos,

Utility Rooms, Commercial Kitchens, Ships, Boats & Marine Use, Marinas, and many other types of applications.





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http://www.wastecare.com/Products-Services/PDF%20Files/Large_Compactor.pdf

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Using a compactor to compact trash right at the source can eliminate much of the labor and handling time normally associated with waste disposal and waste management. Trash compactors such as this with very high compaction capabilities mean much less pickups by the hauler, big savings in dumpster trips by employees, improved security, easier and improved housekeeping, fire hazard reductions, superior sanitation, and a quick payback in many areas of your business! Save space and improve sanitation by keeping trash contained and under control. Discover the many benefits and start reducing your waste processing and waste disposal costs for huge savings and labor productivity advantages. It is a simple and very effective way to manage and streamline your waste handling routines. Paybacks can be as little as one year or less depending on trash volume and other factors (not to mention tax advantages). To learn more about how to evaluate your particular waste processing and waste disposal situation read our General Overview.

Benefits of Compactors

Features of Compactors

Operation of Compactors

Be prepared forsurprise

Inspections by

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Compactor Specifications

Compactor Users Manual

High Rise Compactors

the Health Deptor other

Regulatory Departments.

Eliminate pilesof trash in

your kitchenand utility rooms!


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http://www.wastecare.com/Products-Services/PDF%20Files/Compactor_Cart_Combo.pdf

Compactor Cart ComboModel CC-7500

Compactor plus Cart - All in one

These Compactors are easily Portable.... and so is the Trash

Request Detailed Quote or other information - (Secure Area)

Request Automated Response with general price information

Commercial Trash Compactors with a Built-in Cart...

Especially ideal for safety & space conscious customers...

Restaurants, Fast Food, Commercial Kitchens, Hospitals, Health Care & Medical Facilities, Schools, Colleges, Hotels, Resorts, Amusement Parks, Casinos, Nursing Homes, Utility Rooms, Ships, Boats & Marine Use, Marinas, Doctors, Dentists, Animal Care Facilities, and many other types of applications.



Trash Compactors that have extremely high compaction capabilities (such as this) will result in highly reduced waste hauling requirements as well as huge savings in trips to the dumpster by employees. In addition, there are many added benefits such as improved security, easier and improved housekeeping, fire hazard reductions, superior sanitation, not to mention the overall quick paybacks and tax advantages. When you use a compactor to compact trash right at the source the benefits of streamlining your waste processing and waste handling routines can also result in productivity improvements and labor savings in other areas since labor is utilized more effectively (versus tending to trash).

In short, a compactor can be the driving force for huge gains in overall productivity. By combining a compactor with a cart all in one machine, this innovation eliminates one of the biggest obstacles to compactor implementation (which involves the decision regarding the best way to get the heavy trash cubes from the compactor into the dumpster). Employees don't feel the weight since the compacted trash is lifted by the push of a button and tipped into the dumpster.

To learn more about how to evaluate your particular waste processing and waste disposal situation read our General Overview.

Be prepared for

surprise Regulatory Inspections.

Pilesof trash in

your kitchen,utility rooms

and other areas can be eliminated!

More on Compactor

Benefits

Easy to Load

Easy to Transport

Easy Disposal




Standard Compactor Features:

Approved by US Department of Labor for operation by employees 16 and older.

Compaction Plate exclusive design prevents 'bleed back' (eliminates need for operator during compaction).

Built-in-Cart means that no additional handling equipment is needed for transporting & lifting heavy trash cubes.

Built-in-Cart is powered electrically by push button which eliminates lifting by employees..

Built-in-Cart has 4 large locking casters to ensure stability.

Liquids are contained (and Liquid messes eliminated) with the unique patented chamber design.

For Compactor to operate, all doors must be locked and cart locked into position.

Stainless steel construction allows for easy cleaning, great appearance and long-lasting durability .

There are no outside moving parts that could otherwise cause injury to employees / others.

Electrical control panel is state of the art and designed to continuously monitor all safety features and functionality.

Optional Locking Casters provides the capability for the compactor to be easily portable.

Compactor Cart Combo Specifications & Dimensions

Compactor Specifications & Dimensions

Specifications

Container Capacity

9 Cubic Feet (Approximately

Trash Volume 750 Gallons, 3.7 cubic Yards or 100 Cubic Feet of loose trash

Reduction Ratio 10 to 1 up to 15 to 1

Compaction Force 14,500 lbs Maximum

Cycle Time 25 Seconds for full compaction

Compacted Weight

Up to 250 - 300 lbs

Electric Motor 1 PH, 1 HP, 12 amp, 120v

Electric Service 120v, Dedicated 20 amp

Hydraulic Pump Two stage gear pump

Dimensions

Overall Size 81" H x 34 1/2" W x 31 1/4 D

Cart Size 68" H (Handle & Hoist) x 30" W X 29 1/2 D

Chute Door Size 26 1/2" W X 20 1/2 H

Cart Lifting Height 53"

Weight 1,350 lbs

Compactor Diagram:

Note: For removing the cart, a minimum of 42" in front of the compactor is required.

*Specifications are subject to change without notification.

PortaPack Compactors - Container Ready (Ready for use with existing Drums, Boxes & Trash Bins)

Request Detailed Quote for any of these Compactors or other information - (Secure Area)

Request Automated Response with general price information, click on any of the five PortaPack models: Drums 6" Cylinder Drums 8" Cylinder Boxes Trash Bins Hydraulic Trash Bins Pneumatic

Use Existing Containers to Compact your trash !











Models PA-55-6 & PA-55-8 Models PA-200-8 Models PA-100 & PE-100

Compact into existing Drums Compact into existing Boxes Compact into existing Trash Bins

The PortaPack Container Ready Compactors are ideal for:

Disposable Clothes and Gloves Contaminated Rags & Wipes

Paint Filters & Paint Masking Material

Nuclear Waste

Wet Waste Material







Semi-Solid Matter

Radioactive Waste

General Trash

Absorbent Material

Many other types of Industrial / Commercial Uses.

Note: Unless proper internal procedures are followed, and the user / company has proper controls in place, it is not recommended that hazardous wastes of any kind be compacted.

The PortaPack Compactors are not only useful for a variety of applications but they are also an excellent choice for low budgets. Either compact the contents of a 1 cubic yard container box (roughly 36" x 36" x 36"); a 55 gallon drum or a standard wheeled trash bin (96 Gallon). Simply position the compactor head over the applicable container and you are ready to compact. The versatility of the PortaPack Compactors makes them a must for almost every type of operation, especially those that already use drums, boxes and wheeled trash bins (96 gallon) for waste discards. Compaction ratios (or reduction ratios) of up to 8 to 1 can be achieved depending upon trash profile.

Many Benefits.

Aside from the obvious benefits of greatly reducing waste disposal and hazardous material costs (by up to 50 - 75%) these compactors can also help reduce material handling costs and clutter.

Operation is Simple, Convenient and Safe.

The PortaPack Compactors are very simple, convenient and safe to operate. After placing the compaction head over an appropriate drum, box or trash bin, all it takes is a push of a button. Depending on preferences, the units can be powered either by Air or Electric / Hydraulic. When powered pneumatically, a basic Compressor

with just a 20 gallon tank and 5 HP motor producing roughly 80 - 100 PSI is all that is required to generate the proper force for compaction. (These compressors are sold at all major outlets such as Home Depot and Lowes etc). And, depending upon preferences, there is a wide range of features, such as Two Hand, No Tie Down Actuators and spark resistant compaction plates.

Superior Design

These low budget compaction systems are equipped with many standard features that make it a must for a variety of compacting needs.

Container Ready Compactors - Specifications

Container Capacity

Using Boxes - Approx 200 Gal - 1 Cubic Yd or about 27 Cu Ft

Using Drums - About 55 Gal - .27 Cubic Yds or about 7 Cu ft

Using Trash Bins - About 95 Gal - .5 Cu. Yds or about 13 Cu Ft

Compacted Trash Volume

Using Boxes - Roughly 5 - 6 Cubic Yards

Using Drums - Roughly 1.35 - 1.75 Cubic Yards

Using Trash Bins - Roughly 2 - 2.5 Cu Yds or 55 - 65 Cubic Ft

Reduction Ratio Up to 8 to 1

Downward Pressure

Up to 6,000 lbs of force

Cylinder Size Up to 8" Depending upon Model

Stroke Up to 27" Depending upon Model

Dimensions

Height (As small as): 76" (6.33')

Depth (As small as): 24"

Width (As small as) 29"

Shipping Weight Approx 300 - 500 lbs

Specifications subject to change without notice. - Dimensions indicated are approximate +/- a few inches

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Bin CompactorsContinuous Feed Compactors for Indoors or Outdoors

(6 Models Available)

http://www.wastecare.com/Products-Services/Compactors/Trash_Compactors/Compactors_Portapacks/PortaPack_Compactors_Main.htm#top%23top

4 Models that Produce Palletized Bagged Trash (using large 4' x 4' x 4' Polybags)

Standard Compactor (Model CB-4900)Plastics Compactor (Model CB-4925P)

Marine Compactor (Model CB-4920M)Explosion Proof Compactor (Model CB-4915E)

2 Models that use Steel Containers (on casters) for collecting the compacted Trash

Front Load Container Compactor (Model CB-2900F)Rear Load Container Compactor (Model CB-2900R)

Note: If the Bin Compactors are placed Outdoors, Our 'Compactors Preliminary Consideration Checklist' may be helpful

The Bin Compactors were designed for a variety of applications. All Models of the Bin Compactors are portable and can be placed indoors or outdoors. These Compactors can be operated either using a large poly bag (46" x 46" x 40") to collect the trash, or a portable metal 'front load' or 'rear load' container that can be wheeled to a

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convenient location for hauler tipping. When the 'front load / rear load container' approach is utilized, an extra container can be purchased (for placing in the compactor while the full container is awaiting pick-up). When bags are utilized, the compactors are designed so that the weight of the (completed) compacted cube of trash is sitting on a pallet that can easily be transported to a truck or dumpster area using a forklift or pallet jack. The bags are protected from puncture by a metal shield mechanism that descends down into the compactors before the crushing process is activated. Generally, the best use of the Bin Compactors comes from having them positioned so that they serve as an easy access point for employees in high volume waste disposal areas (such as a production line, processing area or workstation). In addition to the typical manual feed, waste or recyclables can also be fed into the Bin Compactors using a conveyor belt, air handling system or through a chute. Not only do the Bin Compactors substantially reduce waste processing costs, but they can also help eliminate vermin, control odors, as well as control leakage associated with wet waste.

Operation is Simple and Safe

The Bin Compactors are simple and safe. After placing either the heavy duty bag or front load container in the compactors and closing the door, all it takes is a push of a button. If the lockable front door is open, the machine will not operate. In addition, there are many other built-in safety features such as an emergency stop button (lockable), motor overload protection, interlocked access doors (fail safe), water resistance to pressure hose down and Mains isolator lockable.

Superior Design

These compactors are equipped with many standard features that make them a very durable workhorse that can adapt to a wide range of applications. In addition to the standard features there are several options for more specific needs.

High Rise Apartment Compactors

High CapacityHigh Rise Compactors

Standard Footprint: IHR-50-SF Or Reduced Footprint: IHR-40-RF

Standard CapacityHigh Rise Compactors

( Model 6HRCS & 9HRCS )

Trash Chute Compactors with Steel Containers (Front Load or Rear Load)

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The High Rise Compactors can offer many advantages:

With a compaction ratio of up to 10 to 1 the High Rise Compactors can play a major role in reducing waste hauling requirements by 50% or more as well as the labor costs associated with waste processing.

Containerized waste can help greatly in the control and/or elimination of problems associated with rodents, flies, birds, and other vermin inside and around the dumpster area.

Containerized trash can help control or eliminate problems associated with 'others' using your dumpster to discard their trash.

Clean and neat trash areas can help produce a better appearance and overall image of the building with tenants, guests, vendors and the community in general.

The reduction of stored trash can help reduce fire hazards. Trash Compactors can help simplify housekeeping while also providing a better work environment for the

building employees (due to the reduction in the requirements for handling and managing trash). High Rise Trash Compactors can be equipped with Air Sanitization Systems that help control waste odor

normally experienced by guests and staff.

Compacting DumpstersThree Models Plus a Variety of Options

Compacting Dumpsters are ideal for:

Restaurants Supermarkets

Grocery Stores

Department Stores

Manufacturing Facilities

Schools

Colleges & Universities

Malls & Shopping Centers

Motels / Hotels

Military Bases

Transfer Stations

Many other Industrial and Commercial applications.

To view the Features, Specifications and Options of each model choose from below:

6-Yard Front Load (Model 6YFL)

6-Yard Rear Load (Model 6YRL)

4-Yard Front Load (Model 6YFL)

Note: Our Preliminary Considerations Checklist for Outdoor Compactors may be helpful

The Compacting Dumpsters are a liquid tight (up to 17") design that allows for both wet and dry waste to be compacted and stored while awaiting disposal. These Outdoor Compactors (also referred to occasionally as Compactor Dumpsters or Dumpster Compactors) offer a unique way to handle large amounts of

trash with very little space outdoors. Trash Haulers are able to 'tip' these compacting dumpsters in the same way that they do their other (non-compacting) dumpsters. Oftentimes, waste hauling costs can be cut in half as a result of the reduction in service (tipping) requirements.

Safety, Cleanliness & SanitationIn addition to substantially reducing tipping fees / charges, these compactors can also help towards greatly reducing scavengers, insect and rodent problems,



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odor problems, fire hazards, overflowing dumpsters and much more.

Great DesignMany standard features help make this a must for numerous waste processing applications. For example, the counter-balanced loading door is easy to open and the loading height is only about 3 feet. In addition, the power unit is free-standing and can be placed nearby the trash compactor at the most convenient

location.

Simple & Safe OperationThe operation of the outdoor waste compactor is simple and safe. After opening the counter-balanced loading door and discarding the trash into the large one cubic yard hopper, it is just a matter of closing the door and pushing the start button. The waste compactor cycles completely within 20 seconds and it is ready to accept more trash. These trash compactors come with many safety features such as a dual interlock system on the loading door and keylock controls that

prevent unauthorized and unsafe operation. In addition, all controls are UL listed and the compactor meets or exceeds all ANSI and OSHA standards.

Below are some of the Standard specifications and features to consider as well as Options when evaluating a Compacting Dumpster:

Compacting Dumpsters - Standard Specification Considerations:

Loading Chamber SizeLoading Chamber Height

Cycle TimeTotal Force

Total Face PressureRam Penetration

Power Unit Specifics such as HP Motor, Pump Size & Oil ReservoirRemote Power Unit with Quick Disconnect HosesCylinder Bore Size, Cylinder Rod Size and Stroke

Steel Construction

Compacting Dumpsters - Standard Features to consider:

Safety Standards such as ANSI and OSHA as well as UL on the Controls Counter-balanced loading door for easy opening

Simplicity of Operation

Pushbutton controls

Key Operated controls

Protective Power Unit Cover

Dual Safety Interlock for Hydraulics (no operation if door is open) and Mechanical (prevents opening the door during compaction)

Ease of loading

Ease of installation

Compacting Dumpsters - Options to consider:

3 Phase or Single Phase Power

Oil Heater

Guide Rails

Push / Pull Brackets (for helping to maneuver with a forklift)

Extra Density / Compaction Force

Vertical Outdoor CompactorsFive Models Plus a Variety of Options

Vertical Outdoor Compactors are ideal for:

Office Complexes Manufacturing Facilities

Department Stores

Restaurants

Chain Stores

Hospitals

Motels

Hotels


Basic Models to Choose From:

2 Cubic Yard Vertical Outdoor Compactor





Note: Our Trash Compactors - Preliminary Considerations Checklist may be helpful

Vertical Outdoor Compactors are available in several standard sizes and have been designed for a variety of applications.

These compactors, along with the portable containers (where the trash is collected and compacted) can be positioned so that they serve as a nearby disposal area, even fed by a thru-wall chute opening (so that employees do not have to walk outside to make the trash deposits). Since there are a few models







of these compactors that can be equipped with casters (on the detachable containers) it allows customers to roll the full containers to a location that is convenient for the hauler to make a pick-up. By having an extra container or two it means that it is easy to keep the compactors operational at all times. This basic design is available with container sizes of 2, 3, 4, 6 or 8 cubic yards (however due to OSHA standards the 2 yard and 3 yard are the only Models that can be purchased with casters). In addition to substantially reducing waste processing costs, these outdoor compactors can help reduce or eliminate vermin as well as leakage associated with wet waste.

In addition to the many benefits that these Outdoor Compactors offer they are also simple and safe to operate.

The Control Panels are typically built into the Compactor but can also be set up for remote operation.

Below are some of the more important specifications to give attention to as well as some Standard Specifications and Features as well as Options to consider on the Vertical Outdoor Compactors:

Vertical Outdoor Compactors - Specification Considerations of the various models:

Loading Door OpeningLoading Door HeightCycle TimeTotal ForceTotal Face Pressure Ram PenetrationMotor SizePump and Oil CapacityCylinder Bore Size, Cylinder Rod Size and StrokeSteel Construction

Vertical Outdoor Compactors - Types of Standard Features to consider:

Safety Standards such as ANSI and OSHA

Door Safety Interlocks

Automatic Single Cycle Operation

Key Lockable Start Pushbutton

Safe to Haul Indicator Light

Front or Rear Feed

Heavy Duty Oil-Tight Pushbutton Controls

Container Guide Tracks

Vertical Outdoor Compactors - Typical Options to consider:

3 Phase or Single Phase PowerRemote Control OperationOdor Control / Air SanitizerThrough the Wall Feed KitsRight or Left Side Control PanelFront or Rear Loading ContainerSecurity DoorSafe to Haul Indicator LightContainer Guide Track

Vertical Outdoor Compactors - Dimensions by Model

(Note: Dimensions are rounded +/- a few inches)

Model Height Width Depth Feed Ht Container Ht Weight Container Wt

2VOC 102 95 58 47 47 (with casters)

3,250 725

3VOC 85 94 80 47 42 (with casters)

3,500 575

4VOC 85 94 80 47 42 3,650 775

6VOC 97 94 80 59 54 3,850 950

8VOC 111 94 80 73 69 4,150 1,250

Crushers, Pre-Crushers, Compactors for Bulk MaterialsCall 888-200-4100 for Immediate Assistance or email us @ [email protected]

5 Models of Pre-Crusher Compactors + a Variety of Options

mailto:[email protected]

Bulk Crushers | Pre-Crushers | Compactors are ideal for:

General Manufacturing Industry Auto Industry

Electronics Industry Appliance Industry Aerospace Industry

Construction Industry Manufactured Housing

Boat Manufacturers Department Stores


To view more specific information on each of the models choose from below:

4 Yard Bulk Crushers / Pre-Crushers - Single Ram

5 Yard Bulk Crushers / Pre-Crushers - Single Ram

3 Yard Bulk Crushers / Pre-Crushers - Two Rams



Note: Our Preliminary Considerations Checklist for Compactors and Crushers / Pre-Crushers may be helpful

Bulk Crushers (or Pre-Crushers / Bulk Compactors) are available in five standard sizes. In addition there are a large variety of options to choose from which includes hoppers, chutes, walk-on or drive on ramps, guard rails, advanced automation, multi-cycle timers and many other items that are designed to meet a broad range of diverse needs.

Bulk Crushers / Pre-Crusher Compactors are typically used for very tough refuse or trash profiles such as pallets, crates, appliances, electronics, auto parts, manufactured housing parts, boat parts, and other large, hard to handle materials. As far as functionality they are similar to Stationary Compactors in that they work in conjunction with a detachable 'receiver container' that is heavily reinforced in order to be able to withstand the tremendous force that is exerted from a Bulk Crusher (versus that of a Stationary Compactor). The Bulk Crushers / Compactors are designed to produce tremendous force for crushing almost anything that is typically diverted from the normal waste streams such as construction refuse, appliance, electronics and other similar bulky items. The quality and compaction force that is provided in both the single ram and two ram series is tops in the







industry. In addition, one of the most important features is the corrugated floor and sides which not only helps add strength, but also helps to prevent refuse from lodging under the ram.

Bulk Crushers / Pre-Crushers - Basic Specs to Consider:

Corrugated Floor and SidesTotal Force (Normal & Maximum)Operating Pressure (Normal & Maximum)Charge Box CapacityClear Top OpeningCycle TimeRam PenetrationMotor SizeCylinder(s) Bore Size, Cylinder Rod Size and StrokeConstruction of the Floor, Sides, Breaker Bar, Ram Face, Ram Top, Sides and Bottom

Bulk Crushers / Pre-Crushers - Main Standard Features:

UL & Canadian UL Listed Control Panel Programmable logic Controller Corrugated Floor & SidesAutomatic & Manual Pre-Crush ModesSeparate Remote Override ControlsOperators Controls on 14’ flex conduit / SealtiteExternal Power Unit20 HP 230/460 Volt 3 Phase 10 Micron Air Breather200 Mesh Suction Filter25 Micron Return FilterOil Level Sight Gauge with ThermometerReplacement / Adjustable Ram BearingsLimit controls easily accessible

Container Full Light29 GPM Double Vane Pump64 Gallon Oil ReservoirPressure GaugeRam Roller greaseable from the outsideCenter feet & legs installedRatchet turn buckles with 2” Claw Type marriage Couplers / HooksRed Oxide Primer FinishMore .....

Bulk Crushers / Pre-Crushers - Options to consider:

HoppersChutesWalk On RampsDrive on RampsGuard Rails3 / 4 Full LightCompactor / Pre-Crusher Key Selector SwitchCompactor / Pre-Crusher Toggle SwitchLow Oil / High Temp Shut OffMultiple Pre-Crush TimerMulticycle TimerHold to OperatePhotoelectric Eye20 HP 200 Volt 3 Phase Electric Motor20 HP 575 Volt 3 Phase Electric Motor1500 WATT Oil Heater with Thermostat (Requires Separate 114 VAC Supply)Hour MeterPressure GaugeWeather CoverInterlock Switch on 30’ SealiteMore .....

Bulk Crushers / Pre-Crushers - Main Specifications & Dimensions

Model # >> BC1-4116

BC1-5136 BC2-3090 BC2-40116 BC2-50136

Single Ram Single Ram Two Ram Two Ram Two RamMfg Cu Yd Rating 4 5 3 4 5NSWMA Cu Yd Rating 3.49 4.29 2.56 3.49 4.29Cycle Time (seconds) 86 57 99 64 114Packing Force (Normal) 63,600 63,600 127,200 127,200 127,200Packing Force (Maximum) 70,700 70,700 141,400 141,400 141,400Operating Press (Normal) 2250 2250 2250 2250 2250Operating Press (Max) 2500 2500 2500 2500 2500Ram Cylinder (Bore/Rod/Size) 6 x 4.5 x 116 6 x 4.5 x 136 6 x 4 x 90 6 x 4.5 x 116 6 x 4.5 x 136Gate Cylinder (Bore/Rod/Size) 3.5 x 2.5 x 38 3.5 x 2.5 x 38 3.5 x 2.5 x 38 3.5 x 2.5 x 38 3.5 x 2.5 x 38Electric Motor 20 HP 20 HP 20 HP 20 HP 20 HPOil Reservoir (Gallons) 64 64 64 64 64Chamber Floor 3/4 AR Plate 3/4 AR Plate 3/4 AR Plate 3/4 AR Plate 3/4 AR PlateChamber Sides 3/8 AR Plate 3/8 AR Plate 3/8 AR Plate 3/8 AR Plate 3/8 AR PlateRam Top 3/8 A36 Plate 3/8 A36 Plate 3/8 A36 Plate 3/8 A36 Plate 3/8 A36 PlateRam Face 3/4 A36 Plate 3/4 A36 Plate 3/4 A36 Plate 3/4 A36 Plate 3/4 A36 PlateRam Floor 3/4 AR Plate 3/4 AR Plate 3/4 AR Plate 3/4 AR Plate 3/4 AR PlateWeight (lbs) 16,000 17,500 14,500 17,000 18,500 Main DimensionsClear Top Opening 86 x 57 106 x 57 60 x 57 86 x 57 106 x 57Penetration 21 21 21 21 21Overall Length 242 286 189 242 286Width 73 73 73 73 73Chamber Length 97 119 71 97 119Rear Length 141 164 113 141 164

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Stationary CompactorsEight Models Plus a Variety of Options

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Stationary Compactors are ideal for:

Office ComplexesManufacturing Facilities

Department StoresRestaurantsChain Stores

HospitalsMotelsHotels



2 Cubic Yard Stationary Compactor + 2 Yard Extra Density Model / Option





Stationary Compactors are available in many standard sizes that can also be configured to meet your specific needs. By choosing from a large selection of standard options (such as various hoppers, walk-on






or drive on ramps, multi-cycle timers, remote stations and many others) you can tailor a compactor for your circumstances.

Stationary Compactors are typically used for dry waste (i.e. for compacting cardboard and mixed paper etc) and can be positioned so that they are fed by a chute opening that is as simple as a thru-wall arrangement (so that employees do not have to walk outside to make the trash deposits) or fed by an existing air handling system. Unlike Self Contained Compactors, Stationary Compactors compact trash into a detachable Container (such as a 30 yard or 40 Yard Container). Stationary Compactors are designed and built with versatility and durability in mind and are ideal for a large variety of commercial and industrial applications. The quality and compaction force that is provided in both the standard and high density models is tops in the industry. Stationary Compactors can also serve as good Cardboard Compactors or paper compactors, (although not nearly as good as one of our Cardboard Balers).

When trying to decide on the best alternative for a Stationary Compactor, below is a basic checklist for both Standard specifications and features to consider as well as Options:

Standard Specification Considerations:

Charge Box CapacityClear Top OpeningCycle TimeTotal Force (Normal & Maximum)Total Face Pressure (Normal & Maximum)Operating Pressure (Normal & Maximum)Ram PenetrationMotor SizeCylinder Bore Size, Cylinder Rod Size and StrokeConstruction of the Floor, Sides, Breaker Bar, Ram Face, Ram Top, Sides and Bottom

Stationary Compactors - Types of Standard Features to consider:


UL Listed Control Panel Meets of Exceeds ANSI Z245.5 and OSHA Standards NEMA 4 weather proof gasket control panel Key Start - Push Button - Control Station mounted on 15' Sealite Right or left side mounted power unit Power unit weather cover Override - Packout - Hydraulic Pressure Boost

Stationary Compactors - Typical Options to consider:

Dual Cylinder for High Density CompactionDifferent Motor Voltages (such as 575 volt) and Larger HP Motors3-Sided Hopper (Left or Right Feed)4-Sided Top HopperWalk on Dock Mounts with Hopper & Hand RailsDrive on Dock Mounts with Hopper & Hand RailsWalk-On Dock Mounts with Safety Gate Hopper & Hand RailsDrive-On Dock Mounts with Safety Gate Hopper & Hand Rails10,000 lb Drive on Docks Remote Power UnitRemote Control Panels (with varying length Hydraulic Hoses)Additional Keyed Start / Stop Remote Push Button Station on 15’ Sealite75% Full Advanced Warning LightMulti-Cycle TimerLow Oil / High Temp Light5’ Guide IslandOil HeaterWeatherproof Control PanelHand RailsInterlocks for Safety Gates

Self Contained CompactorsSix Models Plus a Variety of Options

Traditional Self Contained Compactors

Small Self Contained 'Mini-Packs' are 'Tipped' Onsite

Self Contained Compactors are ideal for:

SupermarketsDepartment Stores

Malls & Shopping CentersRestaurantsFood CourtsChain Stores

HospitalsHotels & Resorts

MotelsNursing Homes



4 Cubic Yard Self Contained Compactor 6 Cubic Yard Self Contained Compactor

25 Cubic Yard Self Contained Compactor 30 Cubic Yard Self Contained Compactor35 Cubic Yard Self Contained Compactor39 Cubic Yard Self Contained Compactor


Self Contained Compactors are available in many standard sizes that can also be configured to meet your specific needs. By choosing from a large selection of standard options (such as various hopper styles, multi-cycle timers, remote stations and many others) you can tailor a compactor for your circumstances.

Self Contained Compactors are built for applications that require storage and removal of wet waste. Outdoor compactors such as these can help prevent contamination of work areas as well as public areas. Like other compactors, the benefits of Self Contained Compactors are numerous. Unlike Stationary Compactors, the Self Contained Compactor is designed so that the compactor is attached to the container and the entire machine is hauled to the disposal site. In addition to substantially reducing labor and








collection costs, the compactors can also help discourage scavengers, reduce insect and rodent problems, control odor, reduce fire hazards, prevent overflowing dumpsters and much more. WasteCare's objective is to provide our customers with the overall best value.

When trying to decide on the best alternative for a Self Contained Compactor, below is a basic checklist for both Standard specifications and features to consider as well as Options:

Self Contained CompactorsStandard Specification Considerations:

Charge Box CapacityClear Top OpeningCycle TimeTotal Force (Normal & Maximum)Total Face Pressure (Normal & Maximum)Operating Pressure (Normal & Maximum)Ram PenetrationMotor SizeCylinder Bore Size, Cylinder Rod Size and StrokeConstruction of the Floor, Sides, Breaker Bar, Ram Face, Ram Top, Sides and Bottom

Self Contained CompactorsStandard Features to consider:

Safety Standards such as ANSI AND OSHA NEMA 4 rated pushbutton controls

Key Operated controls

Key lockable start switch

Ease of adapting chute hoppers, ground feed hoppers and other special requirements.

Ease of loading from either ground or dock level

Ease of installation

Factory Testing to assure leak-proof construction

Self Contained CompactorsTypical Options to consider:

Different Motor Voltages (such as 575 volt) and Larger HP Motors3-Sided Hoppers (Rear and Side Feed)3-Sided Hoppers with a Gate4-Sided HoppersEnclosed Hoppers with Cellar Style Rear DoorsDoghouse with a DoorDoghouse enclosed for a chuteDock Level Hopper - Side LoadDock Level Hopper - Rear LoadSecurity DoorRemote ControlsAdvance Warning LightsContainer Full LightsAuto Timer Start with ShutdownMulti Cycle TimerAdditional Controls StationPhoto Eye StartOil HeaterLow / Hi Temp Shutdown

Odor ControlHydraulic Oil CoolerJog ControlBreaker Bar TeethContainer Guides

Balers and RecyclingCopyright © WasteCare Corporation. All Rights Reserved. Article can be reproduced only with written permission from WasteCare Corporation. An

identifying link to WasteCare Corporation must be placed visibly before and after the printed article and all hyperlinks within article must remain. To obtain permission to reprint this article, please email us at [email protected] . (Reference Article B9-1)


1. WASTE PROCESSING - GENERAL WEIGHTS & MEASURES

- 1 cubic yard (i.e., of space) is composed of 46,656 cubic inches.

- 1 cubic yard equals 27 cubic feet

- 1 Bale (measured in Cubic Yds) = L X W X H (in inches) divided by 46,656

- 1 Bale (measured in Cubic Ft) = L X W X H (in inches) divided by 46,656 X 27

- 1 Bale with dimensions of 36”L X 36”W X 36”H equals 1 Cubic Yard

2. LOOSE WASTE VERSUS BALED WASTE

The typical volume capacity, density and other characteristics of waste streams vary from industry to industry and location to location within an industry. It is fairly logical that waste streams or trash profiles with the highest air content achieve the highest benefits from compaction. Since trash profiles can vary considerably within the same industry (and even within the same exact market segment) the compaction force or benefits derived from Balers will also vary accordingly.

A) LOOSE, NON-BALED (OR NON-COMPACTED) WASTE. Loose or non-baled materials require a tremendous amount of space in comparison to baled waste. One of the main benefits of baling as much of a waste stream of recyclables as possible (such as bulky cardboard) is that the materials are removed from the waste stream. Even when there is no ‘recycling program’ in place this can lower waste hauling requirements considerably, since even a small quantity of baled recyclables would probably be picked up at no charge by a recycler.

B) VOLUME REDUCTION OR COMPACTION CAPABILITIES OF BALERS. Balers are referred to by many styles and

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types including High Production Balers, Extra Density Balers, Low Profile Balers, Cardboard Balers, Plastic Balers, Metal Balers, Balers with Conveyors and Hoppers, and many others. The volume reduction benefits can vary widely, depending upon the mechanical configuration of pump sizes, motor sizes, cylinder sizes and so forth with each specific model. As could be assumed (generally speaking) the higher the force, bale weights and bale density, the higher the cost of the baler, however this may not always apply to Specialty Balers made for very specific items and/or uses. By determining the weight of one cubic yard of loose materials (or recyclables) and then knowing the baled weight (of one cubic yard) of that same material, it can provide some basic information related to the compaction ratio. For example, if the loose material weighs 25 pounds per cubic yard and the same material baled weighs 500 pounds then the compaction capabilities are roughly 20 to 1.

C) TYPICAL BALER SIZES and TYPES OF BALERS. Typically, Balers are referred to by the bale size that they produce. For example, 30” Balers produce a 30” Bale (in width), which is generally about the smallest size Baler available. (Of course, the height and depth are the other two dimensions required in order to determine the actual bale size in cubic yards or cubic feet.) A 30” Baler would most likely produce a Bale Size that was close to .50 cubic Yards or 13.5 cubic feet. (For example, a Bale Size of 30” H X 30” W X 24” D = 21,600 cubic inches which is roughly one-half of a cubic yard.) Typical vertical Balers can range up to Bale sizes of 80” (in width) or even higher. Therefore, if some basic dimensions are utilized on a Baler this size (such as 40” H X 80” W X 40” D) the Bale size could be as much as 2.7 cubic yards or higher. By multiplying the three dimensions together, it is easy to calculate the actual Bale Size. As part of the bale size consideration it is important to try to size the baler so that employees or users do not have to do too much preparation of the materials before putting the material into the baler (such as bending cardboard). Therefore, before deciding on a Baler Size, it is important to evaluate the typical size of the items in the overall waste stream to be baled, in conjunction with the Loading Door Opening of the Baler and the space that is available. Extra space has to be allocated for not only removing the bales from the Baler but also any service requirements that might be necessary (usually about a foot or so from the wall on the back and sides of the Baler). Also the ceiling height is very important since the cylinder movement requires extra height beyond the normal ‘resting height’ of the unit. Some of the other typical baler sizes are 42" Balers, 48" Balers, 60" Balers, 72" Balers and 84" Balers. There are also Specialty Balers such as Bottle Can Balers and Foam Balers, Film Balers, Fiber Balers, as well as Core Tube Balers and Scrap Metal Balers. There are also Vertical Balers and Horizontal Balers. In short, whether it is corrugated cardboard recycling, paper recycling, plastics recycling, metals recycling, or other types of waste recycling, there is a baler or other recycling equipment for almost any application within reason.

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D) BALE WEIGHTS – Depending upon the type of material being baled and of course the size and mechanical configuration of the Baler itself (i.e. motor, cylinder, pump, etc) the bale weights can vary greatly. Typical Bale weights for respective materials, such as cardboard (OCC), HPDE, PET, Steel Cans and so forth are usually readily available. Oftentimes the cardboard bale weight is used as a benchmark measure since it is one of the most common items baled. In addition to bale size the bale weight is also an important consideration for determining the desired Baler. The seriousness and ‘depth’ of the Recycling Program usually helps determine the level of care that needs to be taken in deciding on bale weights and sizes etc. Oftentimes bale weights and sizes are just a matter of preference based on handling routines and general logistics.

E) SOME TYPICAL LOOSE & BALED WEIGHTS OF VARIOUS MATERIALS (per cy)

Type of Material Loose Baled

Corrugated Cardboard 50 – 100 lbs/cy 700 – 1100 lbs / cy

PET (Soda bottles, food packaging etc)

30 – 40 lbs / cy 400 - 600 lbs / cy

HDPE (Milk Jugs, Detergent Containers etc)

22 – 25 lbs / cy 400 – 500 lbs / cy

Aluminum Cans 50 – 75 lbs / cy 250 – 500 lbs / cy

Steel Cans 150 – 175 lbs / cy 700 – 1,000 lbs / cyPaper 250 – 500 lbs / cy 1,000 – 1,200 lbs / cyNewspaper 350 – 500 lbs / cy 750 – 1,000 lbs / cy

Glass 500 – 700 lbs / cy 1,500 – 2,500 lbs / cy

Textiles 125 - 175 lbs / cy

600 – 750 lbs / cy

F) BASIC BALER CONSIDERATIONS. By evaluating a few factors such as space available, material(s) to be baled, depth of the recycling program and the preferred bale weights and/or the bale sizes, the Baler type and size that is most suitable can be defined more easily. Knowing the volume of material that needs to be baled each week or month is a good starting point. For example, if a facility was generating 2,000 pounds of cardboard each week, they could get 2 bales per week by utilizing a Baler that produced bale weights of roughly 1,000 to 1,100 pounds, or they could get 5 or 6 bales per week if they utilized a Baler that produced bale weights of around 350 – 400 pounds. And of course, in each case the bale size (in cubic yards or cubic feet) could easily be determined by referring to the 3 ‘bale size’ dimensions (H X W X D). Therefore, in this example, using these two alternatives it would be a matter of deciding how many bales per week would be preferred as well as the bale size being produced. The more serious the recycling program and objectives, the more it will require detailed evaluations of bale sizes and weights and how they are to be transported in order to maximize payloads. Maximizing payloads involves determining the best way to maximize the bale tonnage per load, depending upon the mode of transportation such as flat bed trailer, closed van trailer or shipping container.

G) SORTING MATERIALS PRIOR TO BALING

The depth of the recycling program will also determine other considerations such as the level of presorting requirements. To achieve maximum value from Balers as it relates to a recycling program, there should be adequate allocations made for proper sorting.

3. BASIC BALER BENEFITS

By using some basic information it can be a simple process for determining the benefits that will be derived from a Baler. Balers that are purchased with a specific purpose in mind and are utilized properly almost always yield great

paybacks. Waste from business operations is a highly neglected area and because of that there are tremendous streamlining and efficiency benefits (aside from recycling benefits) that can be derived by baling and compacting waste. Reducing loose waste to cubes of trash (whether compacted or baled) offers management much insight that is otherwise unknown and impossible to quantify. Taking control of waste processing routines can also help to pinpoint problems in other areas such as purchasing practices that might be causing unnecessary waste.

A side benefit of balers (just as with compactors) is that they can provide the owner / operator with fairly accurate trash weight information. By knowing the average weight of each bale, then it is just a matter of tracking the number of baled cubes in order to derive the total estimated weight of material for a given period of time, whether weekly or monthly. With loose trash, especially when it is being discarded in dumpsters through different channels it is nearly impossible.

4. BASIC CONSIDERATIONS OF VARIOUS STYLES OF BALERS.

As mentioned above, there are many different styles of Balers that are available to fit almost every (reasonable) need. This includes Low Profile Balers (that are designed to operate with less ceiling height than normal), Conveyor System Balers (for very high volume applications), High Density Balers (for baling the really tough materials), Specialty Balers (such as those designed to bale specific items such as soft drink cans and bottles), and many others. Standard Balers are oftentimes the best choice due to overall versatility and most common application of the features provided.

5. CHECKS & BALANCES - WASTE HAULER PICKUP / TRANSPORTATION REQUIREMENTS

To make a better determination of the waste hauling service requirements that are actually necessary even before baling is implemented, first calculate how many cubic yards of dumpster capacity is being charged for (or utilized) during a given period of time (such as each week). For example, if you have an 8 yard dumpster and it is being tipped 3 times per week, this would equal 24 cubic yards of capacity each week. Next, determine any material in your waste stream that is recyclable and represents a significant percentage of the waste stream (such as cardboard). Then using cardboard as an example, determine how much cardboard per week or month you are discarding. For example, if you are discarding roughly 3,000 pounds of cardboard every month, this would equal approximately 40 cubic yards of dumpster space. This would mean that roughly 10 cubic yards of Dumpster space per week


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(of the total 24 Yards per week) is being utilized by cardboard, assuming the dumpsters are full with each pick-up. Therefore, by just removing cardboard from the waste stream, it should reduce the weekly service requirements from 3 tips down to 2 tips. After removing the cardboard from the waste stream, it is just a matter of deciding how to handle that particular recyclable. The more volume and the better condition your recyclables are in the more options you will have available to you. For example, if you have good clean (unsoiled etc) dense bales of cardboard (which take up much less space for recyclers) then your recyclables become more of an asset, which (even in smaller quantities) would be picked up for free.

In addition to evaluating your waste stream for recyclables, it is also a good idea to make a practice of spot-checking the amount of empty dumpster space during dumpster pickups. The objective is to maximize payloads whenever feasible, versus having the waste haulers arrive when there is a lot of empty dumpster space. Many ‘pickup’ schedules do not fit the needs of the customer and this process will help determine the waste hauling requirements more reliably on a monthly or seasonal basis. The main objective is to try to end up with maximum payloads, meaning full dumpsters of compacted trash, versus frequent ‘tips’ of loose, non-compacted dumpsters with a lot of space.

SUMMARY – BALERS CAN BE THE DRIVING FORCE BEHIND HUGE SAVINGS AND INCREASED EFFICIENCY IN THE AREA OF WASTE PROCESSING.

By applying some basic principles, the benefits of Balers and the positive overall effects on business operations can be realized. Oftentimes, there are numerous other operational efficiencies that can result from the benefits derived from streamlining the waste processing routines. Aside from the many operational efficiencies when using Balers there are also benefits related to environmental issues and community image. And, as mentioned before, good insight into your waste stream can provide vital information that can be utilized to curb wasteful buying routines. Oftentimes, companies that have streamlined their waste processing end up with cleaner facilities, cleaner appearance around dumpster areas and less fire hazards from excessive trash piles in and around the facility.

Before balers are introduced into a business care should be taken in carefully evaluating the waste stream for key areas where recyclables are generated, as well as the volume and type of waste materials that might be the best candidates for baling equipment. This will also help during the selection of a baler since there are so many different types of balers that have varying capabilities (for baling different types and volumes of recyclables). Getting the right baler and waste equipment will help improve your overall efficiencies and paybacks.

End

Copyright © WasteCare Corporation. All Rights Reserved. Article can be reproduced only with written permission from WasteCare Corporation. An identifying link to WasteCare Corporation must be placed visibly before and after the printed article and all hyperlinks within

article must remain. To obtain permission to reprint this article, please email us at [email protected] . (Reference Article B9-1)

Balers Application Guide for RecyclingHelp with finding the right Balers and Recycling Equipment

Checkmarks indicate balers most

commonly used in each type of application.

Industry / Application

Amusement Airports

Healthcare Hotels

Education Retail / Offices

Warehouses Chain Stores Manufacturing

QSRRestaurant(non-QSR)

Scrap Metals,

Core Tubes,

Radiators etc

Foam, Fiber

& Film

PET / Plastics

Styrofoam Shrink Wrap








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Vertical Balers

Vertical Balers - 30" StandardSuper Hydraulics and Portable!Example bale wt: Cardboard-150 lbs.

Vertical Balers - 30" High DensitySpace Saving Design!Example bale wt: Cardboard-245 lbs.

Vertical Balers - 30" Super High Density Huge Power in a Small Baler!Example bale wt: Shrink Wrap - 300 lbs. - PET Plastic 250 lbs.

Vertical Balers - 42" High Density Strength & Power!Example Up to bale wt: Cardboard: 260 lbs. PET - 225 lbs - Shrink Wrap - 275

Vertical Balers - 42" CompactFits in small spaces! Example bale wt: Cardboard-150-175 lbs.

Vertical Balers - 48" Standard BalerHas the Power of a larger baler!Example bale wt: Cardboard - Up to 800 lbs.



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Vertical Balers - 48" High Density Example bale wt: Cardboard-Up to 900 lbs.

Vertical Balers - 48" Extra High Density7" Cylinder has the Power of larger baler!Example bale wt: Cardboard Up to 1,000 lbs

60" Standard Vertical Balers Great Performance for a Standard Baler!Example bale wt: Cardboard up to 900 lbs.

60" High Density Vertical BalersGreat Performance & Economical!Example Up to bale wt: Cardboard 1,000 lbs - Shrink Wrap - 800 lbs.

60" Extra High Density Vertical BalersVery High Performance- 7" CylinderExample Up to bale wt: Cardboard: 1,100 lbs - PET: 600 lbs - Aluminum Cans: 500 lbs

60" Super High Density Vertical Balers 8" Cylinder offers Super High Performance!Example Up to bale wt:










Cardboard: 1,200 lbs - PET: 800 lbs - Steel Cans: 1,200 lbs.

60" Super High Volume Baler /ConveyorIncredible Output - Automated Rear Feed

Ex bale wt: Cardboard up to 1,450 lbs, Magazines / Newsprint - 1,600 lbs; HDPE - 1,200 lbs; PET - 1,000 lbs

60" Mega Balers - VerticalIncredible Power, Speed and SizeExample bale wt: Cardboard up to 1,500 lbs, Core Tubes - 1,300 lbs; Radiators - 1,600 lbs; PET - 1,000 lbs

60" Foam, Fiber Film Balers - VerticalDesigned with special emphasis on Foam, Fiber and Film Example bale wt: Carpet Salvage up to 825 lbs. Carpet Rebond Foam - 750 lbs

60" Styrofoam Balers - VerticalDesigned with special emphasis on Styrofoam Example bale wt: Carpet Rebond Foam - 750 lbs

60" Shrink Wrap Balers - VerticalDesigned with special emphasis on Shrink Wrap

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Example bale wt: Shrink Wrap - Up to 800 lbs - Corrugated - Up to 1,000 lbs

60" Low Profile Balers - Vertical Space Saving BalerExample bale wt: Cardboard 750 lbs.

60" Extra Low Profile Balers - VerticalSpace Saving BalerExample bale weight: Cardboard 700 - 900 lbs.

60" Modular Balers - VerticalAdd the conveyor as you grow

Example bale weight: Cardboard - 1,200 lbs.

72" High Density Vertical BalersHigh Performance!Example bale weight: Cardboard - 1,100 lbs.

72" Extra High Density Vertical Balers 7" Cylinder has the Power of larger baler! Very High Performance!Example bale weight: Cardboard - 1,300 lbs.

72" Super High Density Vertical Balers Vertical 8" Cylinder offers Super High






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Performance!Example bale weight: Cardboard - 1,400 lbs.

72" High Speed Vertical BalersFastest You Can Buy!Example bale weight: Cardboard-up to 1100 lbs.

72" Standard Vertical Balers For basic applicationsExample bale weight: Cardboard - 750 lbs.

84" High Density Vertical Balers For HUGE bales

60" Industrial Baler with ConveyorIncredible Output - Automated Rear Feed

Ex bale wt: Cardboard up to 1,450 lbs, Magazines / Newsprint - 1,600 lbs; HPDE - 1,200 lbs; PET - 1,000 lbs

and Recycling Centers, Transfer Stations, Large Commercial / Industrial Facilities and other high volume requirements

Bottle Can Balers with Liquid Extractor - Vertical or HorizontalCombines baling and draining of both aluminum and plastic containers in one step. Performs over 7 times faster than draining your containers manually.

and Recycling Centers and Manufacturing Facilities

60" Extra Density Automatic Vertical Balers with Chute Makes the highest density bales available in its class.


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This power also enables the user to bale a variety of materials including corrugated containers, newspaper, and aluminium cans, as well as other recyclable materials. Loaded with extra features not found in comparable balers.

Horizontal Balers

Horizontal Foam, Film & Fiber Balers Designed with special emphasis on Foam, Fiber and Film Example bale wt: Polyurethane Foam Up to 1200 lbs; Bulk OCC Bulk ONP - 1,450 lbs.

Horizontal Balers - Closed End Best use is continuous feed applications by hand, loader, conveyor belt or air systemExample bale wt: Cardboard Up to 1750 lbs; Bulk ONP - 1,875 lbs.


Horizontal Balers - Open End Best use is very high volume, continuous applications using Auto-Tie capabilities Ex bale wt: Bulk OCC Up to 1850 lbs; Bulk ONP - 2,000 lbs; PET - 1,000 lbs


Horizontal Balers - Full Eject Best use is very high volume,


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multi-material applications Ex bale wt: Bulk OCC Up to 1450 lbs; Bulk ONP - 1,500 lbs

Bale and Recycle cardboard, plastics, paper, steel, aluminum etc. with vertical balers.High quality, low maintenance vertical balers and recycling equipment.Many models and sizes of vertical balers and horizontal balers available to meet your needs.Space saving balers, industrial balers, and high speed balers - all available here!

Balers for Recycling

Baler Use and Reference Guide (Vertical, Horizontal & Specialty Balers)

Help with finding the right Baler.

VERTICAL BALERS / Downstroke Balers:

Balers - 30" Vertical Balers are ideal for..

Convenience Stores, Drug Stores, Hospitals, Restaurants, Nursing Homes, Retirement Homes, Offices, Utility Rooms, Hotels, Motels, Textile, and many other applications.

Typical Bale Sizes and Weights: These balers typically generate bale sizes of 10 - 12 Cubic Feet that range up to approximately 250 pounds (depending upon baled material). They are small enough to be fairly portable when ordered with casters.

Primary Material Uses: Corrugated Cardboard, Paper, Clothing, Newspaper, Plastic, Aluminium, Non-Ferrous Metals.

Balers - 42" Vertical Balers are ideal for....

Department Stores, Convenience Stores, Hospitals & Nursing Homes, Restaurants, Hotels & Motels, Office Complexes, and many other types of applications.

Typical Bale Sizes and Weights: These balers typically generate bale sizes of 15 - 17 Cubic Feet that range up to approximately 300 pounds (depending upon baled material). They are small enough to be fairly portable when ordered with casters.

Primary Material Uses: Corrugated Cardboard, Clothing, PET Plastic, Aluminium Cans, Steel Cans, Shrink Wrap.



Balers - 48" Vertical Balers are ideal for....

Supermarkets, Department Stores, Manufacturing Facilities, Shopping Centers, Colleges & Universities, Hotels & Motels, Recycling Centers and many other types of applications.

Typical Bale Sizes and Weights: These balers typically generate bale sizes of 25 - 40 Cubic Feet that range up to approximately 1,100 pounds (depending upon baled material).

Primary Material Uses: Corrugated Cardboard, Newspaper, Waste Paper, PET Plastic, Steel & Aluminium Cans, Foam

Balers - 60" Vertical Balers are ideal for...

Manufacturing Facilities, Warehouses, Department Stores, Shopping Centers, Supermarkets, Recycling Centers, Hotels & Motels, Hospitals & Health Care Facilities, Transfer Stations, Military Bases and many other types of industrial and commercial locations.

Typical Bale Sizes and Weights: These balers typically generate bale sizes of about 50 Cubic Feet that can range up to approximately 2,000 pounds (depending upon baled material).

Primary Material Uses: Corrugated Cardboard, Core Tubes, PET Plastic, Scrap Metal, Aluminium Siding and Cans, Stainless Steel, Radiators, Steel Cans, Newspaper, Foam, Shrink Wrap.





Typical Bale Sizes and Weights: These balers typically generate bale sizes of about 60 - 90 Cubic Feet that can range up to approximately 2,000 pounds (depending upon baled material).

Primary Material Uses: Corrugated Cardboard, PET Plastic, Newspaper, Foam, Shrink Wrap, Waste Paper, Steel & Aluminium Cans.



Typical Bale Sizes and Weights: These balers typically generate bale sizes of about 200 Cubic Feet that can range up to approximately 2,000 pounds (depending upon baled material).

Primary Material Uses: Corrugated Cardboard, PET Plastic, Newspaper, Foam, Shrink Wrap, Waste Paper, Steel & Aluminium Cans.



HORIZONTAL BALERS:

Closed End Horizontal Balers are Ideal for..

Municipalities, Distribution Centers, Manufacturing Facilities, Warehouses, Scrap Yards, Recycling Centers, Shopping Centers, Transfer Stations and many other types of applications.

Typical Bale Sizes and Weights: These balers typically generate bale sizes of 40 - 70 Cubic Feet that range up to approximately 2,000 pounds (depending upon baled material).

Primary Material Uses: Bulk and Shredded Corrugated Cardboard, Bulk and Shredded Newspaper, Perforated PET, Cloth, Aluminium Sheets, Carpet Salvage, Polyurethane Foam, Polyethylene Foam, Cans

Best Use: The best use of Closed End Horizontal Balers is typically applications involving a continuous feed either by hand, loader, conveyor belt or air system. They are best suited for applications of up to 20 tons (OCC) per (typical) work shift.

Open End Horizontal Balers are ideal for....


Typical Bale Sizes and Weights: These balers typically generate bale sizes of 50 - 80 Cubic Feet that range up to approximately 2,000

http://www.wastecare.com/Products-Services/Balers/Balers_Horizontal/Balers_Horizontal_Open_End_Balers.htm

http://www.wastecare.com/Products-Services/Balers/Balers_Horizontal/Balers_Horizontal_Closed_End_Balers.htm

pounds (depending upon baled material).

Primary Material Uses: Bulk and Shredded Corrugated Cardboard, Bulk and Shredded Newspaper, Conditioned Newspaper, Perforated PET, Aluminium Sheets, Carpet Salvage, Cans

Best Use: Typically, the best use and purpose of Open End Horizontal Balers is very high volume, continuous applications utilizing Auto-Tie capabilities for producing up to 25 tons per hour.

Full Eject Horizontal Balers are ideal for....


Typical Bale Sizes and Weights: These balers typically generate bale sizes of roughly 50 Cubic Feet that range up to approximately 2,000 pounds (depending upon baled material).

Primary Material Uses: Bulk Corrugated Cardboard, Bulk ONP, Aluminium Sheet & Ext., UBC, Perforated PET

Best Use: Typically, the best use and purpose of Full Eject Horizontal Balers is very high volume, multi-material applications.

SPECIALTY BALERS - VERTICAL & HORIZONTAL:

http://www.wastecare.com/Products-Services/Balers/Balers_Horizontal/Balers_Horizontal_Full_Eject_Balers.htm

Specialty Vertical & Horizontal Balers - for...

Foam (Carpet Rebond / Polyurethane / Polyethylene, etc)

Shrink Wrap

Styrofoam

Bottles & Cans (Aluminium, Steel, PET)

Core Tubes

Radiators

Scrap Metals

Aluminium Siding

Stainless Steel

More.............

For recyclables, Waste Balers (or Recycling Balers) can not only help streamline waste processing routines related to labor and overall productivity but (since the recyclables are being removed from the waste stream) they can also eliminate a large amount of waste hauling requirements . Waste / Recycling Balers can be the driving force for huge reductions in waste processing and waste disposal requirements, which means quick paybacks that can be as little as one year or less. Some of the less obvious benefits are improved housekeeping, fire hazard reductions and better overall sanitation due to trash being contained










and under control.

To learn more about Balers and Recycling, it may be helpful to read our General Overview.

Bottle & Can Baler - Vertical with Liquid Extractor

Model VBCB-1000

Note: For Horizontal Bottle Can Baler Click here







http://www.wastecare.com/Products-Services/Balers/aboutbalers.htm

http://www.wastecare.com/Products-Services/PDF%20Files/Baler_Bottle_Can_Vertical_VBCB-1000.pdf

The Bottle & Can Baler is an innovative Baler that combines baling and draining of both aluminium cans and plastic containers in one step. This allows the Bottle & Can Baler to perform more than 7 times faster than draining your containers manually.

This Baler is specifically designed for PET Plastic Bottles & Aluminium Cans

FEATURES

A unique and innovative "Shark’s Teeth" system The Shark's Teeth performs proper liquid extraction Standard removable Splash Guards to help contain liquid The TEFC Motor allows the baler to be hosed down for easy clean-up A Large 51-Gallon reservoir to contain the liquid No Preconditioning of material required Before Baling Optional Sump Pump System to help whisk the liquid away to your drain or tote All new, magnetically coded doors switches Standard bolt-downs for added safety Four slots for tying bales Key Operated Safety Switch Meets or Exceeds All ANSI and OSHA Safety Standards

What if you could take 4,000 (liquid filled) Aluminium Cans or 2,000 Plastic Bottles of expired product... and in just a few minutes you could drain & bale it into a 24" X 16" X 24" bale that was recyclable &

saleable??

This illustrated bale above consists of 84 cases of 24 each of the 20 oz. plastic bottles (2,016 bottles). The bale was formed in about 15 minutes which included draining over 99% of the liquid. The finished bale weighs roughly 190 lbs. and is 24” x 16” x 24”. The liquid drained out of the bottom reservoir which was connected to , a PVC pipe that emptied into a floor drain. The liquids can also be pumped out of an optional auxiliary reservoir into a 250-gallon container.

Removable Splash Guards control the huge mess that would otherwise be caused by the total destruction of approximately 2,000 full plastic bottles or 4,000 aluminum cans. Below the machine is a large 51-gallon reservoir that collects the liquid being extracted from the baler which can then funnel to a drain of your choosing. If preferred, the optional sump pump can be used in conjunction with a collection container. A TEFC (Totally Enclosed Fan Cooled) motor allows the entire machine to be hosed down. Since safety is always a concern, the Beverage Bottle & Can Baler comes standard with state-of-the-art magnetically coded safety switches. These switches require complete closure of all doors during the compaction cycle or the baler will not operate. There are many innovative features such as the “Shark’s Teeth” system which mean that the ram face and chamber floor are lined with “Shark’s Teeth” to rip and puncture the material in the chamber to ensure proper baling and liquid removal.

This illustrated bale above consists of 84 cases of 24 each of the 20 oz. plastic bottles (2,016 bottles). The bale was

Bottle & Can Baler - Model VBCB-1000 Specifications

Bale Size 24" x 16" x up to 24"

Bale Weights

-Aluminum Cans

-Plastic Bottles

up to 120 pounds

up to 230 pounds

Ram Pressure 56,550 Pounds

Ram Pressure PSI 165 Pounds

Cylinder 6" Bore, 4" Rod, 48" Stroke

Motor 10 HP

Pump 12 Gallon

Liquid Reservoir51 Gallon Accepts A 3" Male Pipe Coupler

Electrical Power 208 / 230 / 460 Volt, 3 PH, 60 Hz

Bale Ejection Hydraulic Chain

Bale Tying Wire or Polyethylene Twine

Bottle & Can Baler Dimensions

Chute Door Opening 24" x 21"

Overall Height 132"

Overall Depth 39"

Overall Width 55"

Depth with doors open 86"

Shipping Height 84"

Actual Weight 3,060 Pounds

Installation and Operating Area 33 Square Feet

Options Sump Pump System Single Phase Power

Note: Dimensions may be rounded (and unless indicated) do not include any recommended 'perimeter buffer'.If exactness is required, confirm in writing prior to ordering.


30" Vertical Balers - Specifications Comparison

Small Portable Balers

For locations with tight spaces and waste recyclables that accumulate quickly, a small 30" Baler can be an excellent way to handle the problem. Depending upon material volume and budget, the three 30 inch Balers below provide a lot of range and versatility. The small High Density Baler is popular for clothing and textiles as well as corrugated cardboard. Bale weights of corrugated cardboard can range from 150 - 250 pounds, which is much easier to manage compared with the larger balers. The 30" Super High Density Baler has massive power compared to most 30" Balers and is excellent for PET Plastic and Shrink Wrap. These balers will produce small compact bales of materials such as PET Plastic Bottles, Shrink Wrap, HPDE, Aluminium Cans and Steel cans, as well as office paper.

30" Standard Baler - (Model 30-SVB)

Bale Size 24" x 30"x up to 25" Bale Materials & Weight Examples ('Up to' wt. in lbs.)

Bale Volume 10.5 Cubic Feet Corrugated Cardboard - Up to 150 lbs

Cycle Time 15 seconds PET Bottles / Plastic - Up to 120 lbs

Cylinder 3" - Bore, 2" - Rod, 28" Stroke Steel Cans - Up to 200 lbs

Pressure Ram Pressure: 14,150 lbs Shrink Wrap - Up to 200 lbs

Aluminium Cans - Up to 150 lbs

Electrical / Motor 2 HP, 3450 RPM, TEFC Main Pump(s) / Oil Two stage


Overall Dimensions Height: 84" - Width: 40" - Depth (Door Open): 65" (20 Sq. Ft)

30" High Density Baler - (Model 30-HDVB)



Cycle Time 38 seconds PET Bottles / Plastic - Up to 145 lbs

Cylinder 4.5" - Bore, 3" Rod, 33" Stroke Steel Cans - Up to 220 lbs

Pressure Ram Pressure: 41,350 lbs HDPE - Up to 190 lbs

Used Clothes - Up to 200 - 300 lbs

Electrical / Motor 2 HP TEFC Main Pump(s) / Oil Two stage

Overall Dimensions Height: 96";- Width: (Door Open) 48"; Depth (Door Open): 69" (23 Sq. Ft)

30" Super High Density Baler - (Model 30-XHD)


Bale Volume 15 Cubic Feet Aluminum Cans - 180 lbs

Cycle Time 37 seconds PET Plastic - 250 lbs

http://www.wastecare.com/Products-Services/Balers/Baler_Vertical_30_Inch_Super_High_Density.htm



Cylinder 6" - Bore, 4" Rod, 48" Stroke Shrink Wrap - 300 lbs

Pressure Ram Pressure: 56,548 lbs Steel Cans

Textile / Clothing

Electrical / Motor 15 HP, TEFC Office Waste Paper

Main Pump(s) / Oil Two stage - 22 Gal

Overall Dimensions Height: 130" - Width: 72" - Depth (Door Open): 80" (40 Sq Ft)

36" Vertical Balers - Specifications

Comparison

Small Portable Balers

The 36" Balers are an excellent choice as Stockroom Balers. They can be very useful for cardboard, waste paper, plastics and light metals.

36" Vertical Stockroom Baler - (Model 36-SRB)

http://www.wastecare.com/Products-Services/Balers/Baler_Vertical_36_Inch_Stockroom_Baler.htm


Bale Volume 15 Cubic Feet Cardboard - Up to 250 lbs

Cycle Time 43 seconds PET Plastic - Up to 230 lbs

Cylinder 3" Bore, 30" Stroke Shrink Wrap

Pressure Ram Pressure: 10,250 lbs Aluminum Cans

Steel Cans

Electrical / Motor 2 HP Textile / Clothing

Main Pump(s) / Oil 5 Gal Office Waste Paper


42" Vertical Balers - Specifications

Comparison

Compact Portable Balers

For tight spaces in locations such as Convenience Stores, Department Stores, Small Retail Stores and Supermarkets, Restaurants, Hospitals, Nursing Homes, Small Medical Facilities, Motels, Hotels, Office Complexes, and similar type establishments a 42" Vertical Baler can be the perfect choice. The Small Footprints of these Vertical Balers combined with the Power and Speed translates into quick paybacks especially when cardboard and other recyclables accumulate quickly. In addition, these balers can be adapted with casters in the event portability is a consideration.

42" Compact Baler - (Model 42-CVB)


Bale Size 22" x 42"x up to 30" Bale Materials & Weight Examples ('Up to' wt.)

Bale Volume 16 Cubic Feet Corrugated Cardboard - 175 lbs

Cycle Time 12 seconds PET Plastic

Cylinder 4" - Bore, 1.5" - Rod, 10" Stroke Steel Cans

Pressure Ram Pressure: 25,133 lbs @ 2000 PSI Shrink Wrap

Aluminium Cans

Electrical / Motor 2 HP, 1750 RPM, TEFC - 115/230 1 Phase (with 3 Phase Option) Foam

Main Pump(s) / Oil Two stage Newspaper

Waste Paper

Overall Dimensions Height: 93" - Width (Door Open): 60" - Depth (Door Open): 80" (33 Sq. Ft)


Bale Size 22" x 42"x up to 30"Bale Materials & Weight Examples ('Up to' wt.)

Bale Volume 16 Cubic Feet Corrugated Cardboard - 260

Cycle Time 38 seconds PET Plastic - 225

Cylinder 4.5" - Bore, 3" - Rod, 33" Stroke Shrink Wrap - 275


Textile / Clothing

Electrical / Motor 2 HP, 1725 RPM, TEFC - 115/230 1 Phase (with 3 Phase Option) Aluminium Cans

Main Pump(s) / Oil Two stage Paper


Overall Dimensions Height: 100" - W: (Door Open) 58" - D (Door Open): 79" (33 Sq Ft)

Note: Specifications, Dimensions & any other data may vary and is subject to change without notice

Unless otherwise specifically noted, dimensions exclude options and standard 'perimeter buffer' that is required around equipment for normal operating area.


Medium Size Balers

The 48" Vertical Balers are considered our medium sized vertical balers and can provide bale weights that are fairly close to the Standard 60" Balers, however they require less space. Likewise, the 48" High Density and Extra High Density Balers match up fairly to the bale weights that are produced by the 60" High Density Balers. For example, the 48" Extra High Density Baler produces the same bale weights of corrugated cardboard and newspaper as does the 60" High Density Baler.

48" Standard Baler - (Model 48-1048)




Cycle Time 48 seconds Shredded Newspaper - 1,000 lbs


Pressure Platen Force: 62,194 lbs - Ram Face: 48.29 - System: 2200 Steel Cans

Aluminium Cans


Main Pump(s) / Oil 9.8 GPM @ 1800 RPM Fixed Volume Vane - 30 Gallon Oil Capacity Shrink Wrap

Waste Paper


48" High Density Baler - (Model 48-1548)

Bale Size 30" x 48"x 48"Bale Materials & Weight Examples ('Up to' wt.)





Aluminium Cans



Waste Paper

Overall Dimensions Height: 143" - W: 66" - D (Door Open): 93" (43 Sq Ft)


48" Extra High Density Baler - (Model 48-2066)






Aluminium Cans



Waste Paper



Unless otherwise specifically noted, dimensions exclude options and standard 'perimeter buffer' that is required around equipment for normal operating area

Vertical Balers - 60" Series

Overview plus Specs Comparison Chart on many Popular Models

http://www.wastecare.com/Products-Services/Balers/Balers_Large_Vertical_Balers_60_inch.htm#Specs%20Comparison%20-%2060%20Series%20Balers%23Specs%20Comparison%20-%2060%20Series%20Balers


The 60" Series of Vertical Balers are ideal for Recycling programs. Starting with Standard Balers loaded with features and extending to the most advanced Vertical Balers with Automated Rear Chutes and Conveyors, the speed and Bale weights can vary widely depending upon specific needs and the type of industrial balers implemented. For example, below are some of the Bale weight ranges for a variety of materials.

Cardboard - Up to 1,500 lbs PET Plastic - Up to 1,000 lbs Newsprint - Up to 1,600 lbs Magazines - Up to 1,600 lbs Core Tubes - Up to 1,300 lbs Aluminium Cans - Up to 900 lbs Steel Cans - Up to 1,200 lbs HPDE - Up to 1,250 lbs Radiators - Up to 1,600 lbs Stainless Steel - Up to 3,000 lbs

Aluminium Siding - Up to 2,300 lbs Polyurethane Foam - Up to 850 lbs Painted Sheet Metal - Up to 1,500 lbs Other materials such as Waste Paper, Carpet Salvage, Shrink Wrap, Foam, Fiber & more

To help find a 60" Vertical Baler that will best satisfy your selection criteria, be sure to evaluate the amount of materials that you will be baling, as well as the quality of the materials. In order to get a rough idea of the volume of recyclable materials that are

being generated, just refer to some of the guidelines that are detailed in our Article called Balers and Recycling. The volume of materials, the quality, and the bale weight criteria (or bale density criteria) will help you pinpoint the best baler for your recycling program. For example, if your weekly objective is to bale a few 1,000 pound bales of cardboard,

then you can easily pinpoint which cardboard baler is configured best to meet this criteria. The more criteria that are known, the more likely it is that the baler will perform

correctly for its intended use. Regardless of the overall Recycling Equipment that is decided upon, the selection of a baler or balers will be a key ingredient towards building

a successful recycling program.

Whether you are implementing a Cardboard Recycling program, or recycling Waste Paper, Newsprint, Magazines, PET plastic, Aluminium Cans, Steel Cans, Radiators, Aluminium

Siding, Painted Sheet metal, Polyurethane Foam, Carpet Salvage, Shrink Wrap, Styrofoam, Stainless Steel, HPDE, Core Tubes, Scrap Metal or other materials, below are a few basic

benefits that should be considered.

Balers & Recycling Equipment can help generate much higher revenues from Recycling Programs

Balers & Recycling Equipment can help reduce waste processing and disposal costs

Balers & Recycling Equipment can help with streamlining overall waste processing operations

Balers & Recycling Equipment can help reduce fire hazards and improve overall workplace

http://www.wastecare.com/Articles/Cardboard_Recycling.htm

http://www.wastecare.com/Products-Services/Balers/aboutbalers.htm

safety & neatness

Specs Comparison Chart for 60" Vertical Balers 60" Standard Cardboard Baler - (Model 60-1048)






Aluminium Cans



Waste Paper



Bale Size 30" x 48"x 60"

Bale Materials & Weight Examples ('Up to' wt.)





Cylinder 6" - Bore, 3.5" - Rod, 48" Stroke PET Plastic - 300 lbs


Aluminium Cans


Main Pump(s) / Oil 9.8 GPM Fixed Volume Vane - 30 Gallon Oil Capacity Shrink Wrap

Waste Paper

Overall Dimensions Height: 143" - W: 80" - D (Door Open): 104" ( 58 Sq Ft)






Pressure Platen Force: 100,048 lbs - Ram Face: 61.61 psi - System: 2600 psi Steel Cans - 1,100 lbs




Waste Paper

Overall Dimensions Height: 164" - W: (Door Open) 80" - D (Door Open): 104" ( 58 Sq Ft)


60" Super High Density Baler - (Model 60-2852)



Cycle Time 48 seconds Shredded Newspaper


Pressure Platen Force: 130,676 lbs - Ram Face: 77.68 psi - System: 2600 psi Steel Cans - 1,200 lbs



Main Pump(s) / Oil 45.2 GPM Double Vane - 100 Gallon Oil Capacity Shrink Wrap

Waste Paper


Baler - 60" Mega Baler - (Model 60-4065)



Cycle Time 35 seconds Core Tubes - 1,300 lbs

Cylinder 8" - Bore - 65" Stroke PET Plastic - 1,000 lbs.

Pressure Platen Force: 150,000 lbs - System Pressure: 3000 psi Radiators - 1,600 lbs


Electrical / Motor 40 HP, TEFC - 3 Phase - ETL Listed Stainless Steel - 3,000 lbs

Main Pump(s) / Oil 47 GPM - 100 Gallon Oil Capacity Aluminium Siding - 2,300 lbs



Scrap Metal

Overall Dimensions Height: 161" - W: (Door Open) 80" - D (Door Open): 132" (74 Sq Ft) Waste Paper

Super High Volume Baler (60") - (Model 60CC-3010)

Bale Size 30" x 48 "x 60"Bale Materials & Weight Examples ('Up to' wt.)


Cycle Time 30 seconds Magazine / Newsprint - 1,600 lbs

Cylinder 10" - Bore, 7" - Rod, 52" Stroke PET Plastic - 1,000 lbs

Pressure Platen Force: 235,620 lbs Steel Cans - 1,200 lbs

UBC - Aluminium Cans - 800 lbs

Electrical / Motor 30 HP, TEFC - 3 Phase - NEMA 12 UL / CUL Listed HPDE - 1,250 lbs.

Main Pump(s) / Oil 150 Gallon Polyurethane Foam - 850 lbs.

Aluminum Radiators - 1,600 lbs

Overall Dimensions Height: 155" - W: 85" - D (with Conveyor): 300" Painted Sheet Metal - 1,500 lbs.


60" Foam & Fiber Baler - (Model 60V-15FM)


Bale Volume 50 Cubic Feet Carpet Salvage - 825 lbs

Cycle Time 52seconds Carpet Rebond Foam - 750 lbs

Cylinder 6" - Bore, 3.5" - Rod, 52" Stroke Polyurethane Foam - 300 lbs

Pressure Platen Force: 73,502 lbs - Ram Face: 45.26 psi - 2600 PSI Shredded Newspapers - 1,200 lbs

Corrugated Cardboard - 1,000 lbs



Aluminium & Steel Cans

Overall Dimensions Height: 147" - W: (Door Open) 80" - D (Door Open): 104" (58 Sq Ft) PET Plastic

60" Styrofoam Baler - (Model 60V-15ST)


Bale Volume 50 Cubic Feet Styrofoam - 200 lbs

Cycle Time 37 seconds Corrugated Cardboard -1,000 lbs

Cylinder 6" - Bore, 48" Stroke PET Plastic

Pressure Platen Force: 56,548 lbs - System Pressure: 2000 psi Steel Cans

Aluminium Cans

Electrical / Motor 15 HP, TEFC - 3 Phase - NEMA 12 - ETL Listed Foam

Main Pump(s) / Oil 15 GPM Fixed Volume Vane - 20 Gallon Oil Capacity Shrink Wrap

Waste Paper




60" Shrink Wrap Baler - (Model 60V-15SW)


Bale Volume 50 Cubic Feet Shrink Wrap - 800 lbs.

Cycle Time 48 seconds Corrugated Cardboard - 1,000 lbs

Cylinder 6" - Bore, 3.5" - Rod, 48" Stroke Shredded Newspaper - 1,100 lbs


Steel Cans


Main Pump(s) / Oil 9.8 GPM @ 1800 RPM Fixed Volume Vane - 30 Gallon Oil Capacity Foam

Waste Paper


60" Low Profile Baler - (Model 60-10LP)



Cycle Time 25 seconds Shredded Newspaper - 800 lbs





Aluminium Cans



Waste Paper

Overall Dimensions Height: " - W: (Door Open) " - D (Door Open): " ( Sq Ft)

60" Extra Low Profile Baler - (Model 60-LPVB)


Bale Volume 40 Cubic Feet Corrugated Cardboard - 700 - 900 lbs

Cycle Time 33 seconds Newspaper

Cylinder Dual Cylinders: 4" Inch Bore - Rod" 2" - Stroke: 33" PET Plastic

Pressure Platen Force: 57,805 lbs Foam

Steel Cans


Main Pump(s) / Oil Two Stage - 8.5 Gallon Shrink Wrap & Films

Waste Paper



60" Extra Density Modular Baler - (Model 60-EDX)





Pressure Platen Force: 92,360 lbs Steel Cans

Aluminium Cans


Main Pump(s) / Oil 16 Gallon Shrink Wrap

Waste Paper


Note: Specifications, Dimensions and any other data may vary and is subject to change without notice. Unless otherwise specifically noted, dimensions exclude options and standard 'perimeter buffer' that is required around equipment for normal operating area.


Large Balers

When the Large 60" Vertical Balers aren't quite big enough, then something in our line of 72" Vertical Balers should fit your needs.


The 72" Balers produce extra large and extra heavy bales of recyclables. In addition to the Standard 72" Balers, there is also the High Density model on up to the Super High Density and High Speed 72" Vertical Balers, depending on specific requirements. Cardboard Bale weights can range up to 1,400 pounds while Newspaper Bale weights can be as high as 1,500 pounds. When the baler footprint is less of a concern and large bale sizes and weights are more of a priority, this category of balers is the right choice.







Aluminium Cans











Pressure Platen Force: 100,048 lbs - Ram Face: 37.61 psi System: 2600 psi Steel Cans

Aluminium Cans










Aluminium Cans





72" High Speed Baler - (Model 72-HSVB)

Bale Size 40" x 72"x up to 39"Bale Materials & Wt Examples ('Up to' wt.)



Cylinder Two - 5" - Bore, 3" - Rod, 28" Stroke PET Plastic


Aluminium Cans

Electrical / Motor 20 HP, TEFC - 3 Phase - UL Listed Control Panel Foam

Main Pump(s) / Oil Vane Type - 12 Gallon Shrink Wrap








Aluminium Cans







Unless otherwise specifically noted, dimensions exclude options and standard 'perimeter buffer' that is required around equipment for normal operating area.

Baler Guide - 84" Vertical Balers

Specifications Comparison Chart


Bale Size 48" x 84"x up to 48" Bale Materials & Wt Examples ('Up to' wt.)

Bale Volume 112 Cubic Feet Corrugated Cardboard




Aluminium Cans


Main Pump(s) / Oil 12 GPM Shrink Wrap

Waste Paper





Vertical Balers - 24" Balers to 84" Balers

Specifications Comparison Chart

When trying to find a Vertical Baler with the right size and best features for your particular circumstances, there are many factors to consider, however much of the decision making should center around the type and volume of

waste materials to be recycled, as well as the available space. Smaller Balers (such as the 30" Balers and 42" balers) and Medium Size Balers (such as the 48" Balers) produce bales that are easier to handle, but oftentimes Recyclers will require 60" Bales and minimum bale weights that are consistent with 60" Balers. The 60" Vertical Balers are the most popular so if the decision is a close one between a 48" Baler and a 60" Vertical Baler, it is always best to go with the 60" Vertical Baler (provided that the extra size footprint of the larger baler is not a problem for the available space). In addition, for typical Recycling Programs, 60" Vertical Balers are a great

category to choose from due to the wide range of features and specifications that are available. If you are just getting started with a Recycling Program we have compiled a 10 Step outline for Getting Started and a 40 point

Checklist of Recycling Start-Up Considerations which may be helpful.

24" Bottle Can Vertical Baler - (Model VBCB-1000)


Bale Volume 5.3 Cubic Feet Plastic Bottles - Up to 230 lbs

Cycle Time 53 seconds Aluminium Cans - Up to 120 lbs.


http://www.wastecare.com/Articles/Recycling_Start-Up_Considerations_Checklist.htm

http://www.wastecare.com/Articles/Recycling_10_Steps.htm

Cylinder 6" - Bore, 4" - Rod, 48" Stroke Pressure Ram Pressure: 56,550 lbs

Electrical / Motor 10 HP - TEFC Main Pump(s) / Oil 12 Gallon


30" Standard Vertical Baler - (Model 30-SVB)




Cylinder 3" - Bore, 2" - Rod, 28" Stroke Steel Cans - Up to 200 lbs

Pressure Ram Pressure: 14,150 lbs Shrink Wrap - Up to 200 lbs

Aluminium Cans - Up to 150 lbs

Electrical / Motor 2 HP, 3450 RPM, TEFC Main Pump(s) / Oil Two stage



30" High Density Vertical Baler - (Model 30-HDVB)

Bale Size 24" x 30"x up to 30"Bale Materials & Weight Examples ('Up to' wt. in lbs.)

Bale Volume 12.5 Cubic Feet HDPE - 190

Cycle Time 38 seconds PET Plastic - 145

Cylinder 4.5" - Bore, 3" - Rod, 33" Stroke Corrugated Cardboard - 245

Pressure Ram Pressure: 41,350 lbs Steel Cans - 220

Textile / Clothing

Electrical / Motor 2 HP, 1725 RPM, TEFC Shrink Wrap

Main Pump(s) / Oil Two stage Aluminium Cans

Office Waste Paper

Overall Dimensions Height: 96" - Width: 43" - Depth (Door Open): 69" (22 Square Ft)

30" Super High Density Baler - (Model 30-XHD)


Bale Volume 15 Cubic Feet Aluminum Cans - 180 lbs

Cycle Time 37 seconds PET Plastic - 250 lbs

Cylinder 6" - Bore, 4" Rod, 48" Stroke Shrink Wrap - 300 lbs


Textile / Clothing

Electrical / Motor 15 HP, TEFC Office Waste Paper

http://www.wastecare.com/Products-Services/Balers/Baler_Vertical_30_Inch_Super_High_Density.htm


Main Pump(s) / Oil Two stage - 22 Gal


36" Vertical Stockroom Baler - (Model 36-SRB)


Bale Volume 15 Cubic Feet Cardboard - Up to 250 lbs


Cylinder 3" Bore, 30" Stroke Shrink Wrap

Pressure Ram Pressure: 10,250 lbs Aluminum Cans

Steel Cans

Electrical / Motor 2 HP Textile / Clothing

Main Pump(s) / Oil 5 Gal Office Waste Paper


42" Compact Vertical Baler - (Model 42-CVB)


http://www.wastecare.com/Products-Services/Balers/Baler_Vertical_36_Inch_Stockroom_Baler.htm

Bale Size 22" x 42"x up to 30" Bale Materials & Weight Examples ('Up to' wt.)



Cylinder 4" - Bore, 1.5" - Rod, 10" Stroke Steel Cans

Pressure Ram Pressure: 25,133 lbs @ 2000 PSI Shrink Wrap

Aluminium Cans

Electrical / Motor 2 HP, 1750 RPM, TEFC - 115/230 1 Phase (with 3 Phase Option) Foam

Main Pump(s) / Oil Two stage Newspaper

Waste Paper

Overall Dimensions Height: 93" - Width (Door Open): 60" - Depth (Door Open): 80" (33 Sq. Ft)

42" High Density Vertical Baler - (Model 42-HDVB)

Bale Size 22" x 42"x up to 30"Bale Materials & Weight Examples ('Up to' wt.)

Bale Volume 16 Cubic Feet Corrugated Cardboard - 260


Cylinder 4.5" - Bore, 3" - Rod, 33" Stroke Aluminium Cans


Textile / Clothing

Electrical / Motor 2 HP, 1725 RPM, TEFC - 115/230 1 Phase (with 3 Phase Option) Shrink Wrap

Main Pump(s) / Oil Two stage Paper



48" Standard Vertical Balers - (Model 48-1048)





Pressure Platen Force: 62,194 lbs - Ram Face: 48.29 - System: 2200 Steel Cans

Aluminium Cans



Waste Paper


48" High Density Vertical Balers - (Model 48-1548)






Aluminium Cans





Waste Paper

Overall Dimensions Height: 143" - W: 66" - D (Door Open): 93" (43 Sq Ft)

48" Extra High Density Vertical Balers - (Model 48-2066)






Aluminium Cans



Waste Paper


60" Standard Vertical Baler - (Model 60-1048)








Aluminium Cans



Waste Paper


60" High Density Vertical Baler - (Model 60-1548)






Aluminium Cans



Waste Paper



60" Extra High Density Vertical Baler - (Model 60-2766)









Waste Paper


60" Super High Density Vertical Baler - (Model 60-2852)








Main Pump(s) / Oil 45.2 GPM Double Vane - 100 Gallon Oil Capacity Shrink Wrap



Waste Paper


Baler - 60" Mega Baler - (Model 60-4065)



Cycle Time 35 seconds Core Tubes - 1,300 lbs

Cylinder 8" - Bore - 65" Stroke PET Plastic - 1,000 lbs.

Pressure Platen Force: 150,000 lbs - System Pressure: 3000 psi Radiators - 1,600 lbs


Electrical / Motor 40 HP, TEFC - 3 Phase - ETL Listed Stainless Steel - 3,000 lbs

Main Pump(s) / Oil 47 GPM - 100 Gallon Oil Capacity Aluminium Siding - 2,300 lbs

Scrap Metal

Overall Dimensions Height: 161" - W: (Door Open) 80" - D (Door Open): 132" (74 Sq Ft) Waste Paper

60" Foam & Fiber Baler - (Model 60V-15FM)




Bale Volume 50 Cubic Feet Carpet Salvage - 825 lbs

Cycle Time 52seconds Carpet Rebond Foam - 750 lbs

Cylinder 6" - Bore, 3.5" - Rod, 52" Stroke Polyurethane Foam - 300 lbs

Pressure Platen Force: 73,502 lbs - Ram Face: 45.26 psi - 2600 PSI Shredded Newspapers - 1,200 lbs

Corrugated Cardboard - 1,000 lbs



Aluminium & Steel Cans

Overall Dimensions Height: 147" - W: (Door Open) 80" - D (Door Open): 104" (58 Sq Ft) PET Plastic

60" Styrofoam Baler - (Model 60V-15ST)


Bale Volume 50 Cubic Feet Styrofoam - 200 lbs

Cycle Time 37 seconds Corrugated Cardboard -1,000 lbs

Cylinder 6" - Bore, 48" Stroke PET Plastic

Pressure Platen Force: 56,548 lbs - System Pressure: 2000 psi Steel Cans

Aluminium Cans

Electrical / Motor 15 HP, TEFC - 3 Phase - NEMA 12 - ETL Listed Foam

Main Pump(s) / Oil 15 GPM Fixed Volume Vane - 20 Gallon Oil Capacity Shrink Wrap

Waste Paper



60" Shrink Wrap Baler - (Model 60V-15SW)


Bale Volume 50 Cubic Feet Shrink Wrap - 800 lbs.

Cycle Time 48 seconds Corrugated Cardboard - 1,000 lbs

Cylinder 6" - Bore, 3.5" - Rod, 48" Stroke Shredded Newspaper - 1,100 lbs


Steel Cans


Main Pump(s) / Oil 9.8 GPM @ 1800 RPM Fixed Volume Vane - 30 Gallon Oil Capacity Foam

Waste Paper


60" Low Profile Baler - (Model 60-10LP)



Cycle Time 25 seconds Shredded Newspaper - 800 lbs





Aluminium Cans



Waste Paper

Overall Dimensions Height: " - W: (Door Open) " - D (Door Open): " ( Sq Ft)

60" Extra Low Profile Baler - (Model 60-LPVB)


Bale Volume 40 Cubic Feet Corrugated Cardboard - 700 - 900 lbs

Cycle Time 33 seconds Newspaper

Cylinder Dual Cylinders: 4" Inch Bore - Rod" 2" - Stroke: 33" PET Plastic

Pressure Platen Force: 57,805 lbs Foam

Steel Cans


Main Pump(s) / Oil Two Stage - 8.5 Gallon Shrink Wrap & Films

Waste Paper



60" Extra Density Modular Baler - (Model 60-EDX)






Aluminium Cans


Main Pump(s) / Oil 16 Gallon Shrink Wrap

Waste Paper


Super High Volume Baler with Conveyor (60") - (Model 60CC-3010)

Bale Size 30" x 48 "x 60"Bale Materials & Weight Examples ('Up to' wt.)


Cycle Time 30 seconds Magazine / Newsprint - 1,600 lbs

Cylinder 10" - Bore, 7" - Rod, 52" Stroke PET Plastic - 1,000 lbs

Pressure Platen Force: 235,620 lbs Steel Cans - 1,200 lbs

UBC - Aluminium Cans - 800 lbs

Electrical / Motor 30 HP, TEFC - 3 Phase - NEMA 12 UL / CUL Listed HPDE - 1,250 lbs.



Main Pump(s) / Oil 150 Gallon Polyurethane Foam - 850 lbs.

Aluminum Radiators - 1,600 lbs

Overall Dimensions Height: 155" - W: 85" - D (with Conveyor): 300" Painted Sheet Metal - 1,500 lbs.

72" High Density Vertical Baler - (Model 72-1530)






Aluminium Cans



Waste Paper










Aluminium Cans



Waste Paper








Aluminium Cans



Waste Paper


72" High Speed Baler - (Model 72-HSVB)






Cylinder Two - 5" - Bore, 3" - Rod, 28" Stroke PET Plastic


Aluminium Cans



Waste Paper








Aluminium Cans



Waste Paper




Bale Size 84" x 84"x up to 48" Bale Materials & Wt Examples ('Up to' wt.)

Bale Volume 196 Cubic Feet Corrugated Cardboard




Aluminium Cans


Main Pump(s) / Oil 12 GPM Shrink Wrap

Waste Paper




Back to Top

Foam, Film, Fiber Balers (& Carpet Salvage)

Model 60V-15FM - 60" Vertical Baler

http://www.wastecare.com/Products-Services/Balers/Vertical_Balers.htm#top%23top


http://www.wastecare.com/Products-Services/PDF%20Files/Baler_Foam_Vertical_60_Inch.pdf

Request Detailed Quote or other information - (Secure Area)Request Automated Response with general price information

For our Quick Lookup Comparison Chart on 60" Vertical Balers Click Here

This Specialty Baler is ideal for applications involving the baling of Foam, Film, Fiber & Carpet Salvage.

Manufacturing Facilities Shopping Centers

Supermarkets

Department Stores


Hotels / Motels

Military Bases

Recycling Centers

Transfer Stations

Many other types of Industrial / Commercial Applications.




For our Quick Lookup Comparison Chart on 60" Vertical Balers Click Here

The Foam / Film / Fiber Balers (or 'High Memory' Material Balers) have many important design features that separate them from other standard or multi-use balers.

Bale weights are heavier which means lower hauling costs and better transport efficiencies. When compared to a standard baler or even a high density baler that is trying to bale Foam, Fiber or Film, these High Memory specialty balers can

produce a heavier, denser bale of foam, film, fiber or carpet salvage in about one-fourth or even one-fifth the time of the standard baler.

The High Memory Material Balers use a longer cylinder and stroke so that more air is forced out from the foam, film or fiber as the material is compressed. Thus, the longer stroke provides bale densities that are much higher.

As the Film, Fiber, Foam is compressed there is 'memory' and retention factors that must be addressed which cannot be handled properly with a standard baler (such as a cardboard baler). Special retention dogs (in conjunction with other unique features) help to overcome these critical

elements.

The High Memory Material Balers also have special sheering capabilities not found on standard balers. Integrated in these balers is a specially

designed 'Sharks teeth' component that serves as both a sheering mechanism and a serrated knife that rips through the foam, film and fiber.

Special design considerations help keep the material from becoming wedged or trapped in the baler (which could otherwise cause jamming).

In-feed openings are larger than the size of the typical baler openings. Oftentimes the smaller in-feed openings mean that a shredder must be added

to the baling system in order to reduce the size of the (material) particulates being baled.

The High Memory Material Balers are also designed with a tapered chamber area (which is different from the standard taper) so that the bales are released with more ease. This modified taper is another feature that sets these specialty balers apart from the typical baler.


In addition to the above overview, there are many other differences in the design that separate these Specialty Vertical balers from other balers (some of which are proprietary features).

For Foam Recycling, Film Recycling, Fiber Recycling and processing Carpet Salvage, these specialty 'High Memory Balers, are an excellent choice. In order to be effective on this class of high memory materials, the design and functionality is significantly different than that of the multi-use balers, standard balers or even the high density balers.

Foam, Film, Fiber Balers can reduce waste disposal costs (since the material is removed from waste stream) Foam, Film, Fiber Balers can reduce labor costs associated with the handling of this material during disposal. Foam, Film, Fiber Balers can generate revenues from the sale of the recycled materials. Foam, Film, Fiber Balers can help streamline overall waste processing operations. Foam, Film, Fiber Balers can help with the reduction of fire hazards (due to accumulation of materials) Foam, Film, Fiber Balers can help improve workplace safety and neatness.

High Memory Material Vertical Balers - Performance InformationBale Size 30” x 48” x 60”Bale Volume 50 Cubic FeetCycle Time 52 Seconds (No Load)

Estimated Bale WeightsMaterial Bale Weight Density Lbs/Cu Ft –

Loose/BaledBales / Hr

Carpet Salvage Up to 825 lbs. 4 /17 1.5Carpet Rebond Foam Up to 750 lbs. 2 / 22 2

Polyethylene Film Scrap Up to 700 lbs. 2 / 20 2

Polyethylene Foam Up to 300 lbs 1.75 / 51.25

Corrugated Cardboard Up to 1,100 lbs. 2.5 / 242

Shredded ONP Up to 1200 lbs. 2 / 26 2 to 3

High Memory Material Vertical Balers - Hydraulics Main Pumps 9.6 GPM @ 1,800 RPM Fixed Volume VaneSystem Pressure 2600 PSI MaximumMain Cylinder 6” Bore, 3.5” Rod, 52” StrokeRam Face Pressure 45.26 PSI Overall Platen Force 73,502 LbsOil Reservoir 23 Gallon CapacityHydraulic Manifold D05 Pattern, Internal Relief Valve Subplate Circuit

High Memory Material Vertical Balers - ElectricalMain Motor 15 HP - 208/230/460v – 3 PhaseEnclosure NEMA 12 - RatedControls UL / CUL ListedMotor Type TEFC High Efficiency

High Memory Material Vertical Balers - Dimensions & StructuralOverall Height 147Overall Width 80Overall Depth 45Depth with Door Open 102

Frame Design

10” Channel Side Rails - 12” Channel Headers 3” x 3” Tube Steel Discharge Door SupportsSolid Door Charge8 Pieces of 4” Channel in Sub Floor

Feeding Opening 27” x 60” Charge Dimensions 23” x 60”Weight 5,000 lbs

Other Features of the High Memory Material Vertical BalersUL Listed - Product meets or exceeds all ANSI Z245.5 and OSHA Standards.NEMA 12Bale Height AdjustableSafety Interlock Circuit on Bale Door & Safety GateCounterbalanced Feed Door for Easy Open3 – 6” Retainer Bale Dogs Front and BackSoft Shift, Low Shock Hydraulic Circuit Dual Chain Semi-Automatic Bale Ejection SystemSpring DoorsPlaten Roller GuidesSharks Teeth Special Design for High Memory MaterialsFactory Wired for Easy Installation

Other Options of the High Memory Material Vertical BalersOption Number Description60V-15FM-01 Slotted Discharge Door60V-15FM-02 Single Phase Motor (Only available on 10 HP Balers)60V-15FM-03 Front Load – Rear Eject60V-15FM-04 Oil Heater60V-15FM-05 Special Voltage – 575V60V-15FM-07 Weatherproof60V-15FM-08 Drum Crusher60V-15FM-09 Heavy Duty Package (Beefed up Frame etc)


60" High Memory Material Baler (Foam, Film, Fiber) Diagram - Model 60V-15FM

A = 68" B = 80" C = 54" D = 108" E = 147" F = 45" G = 102" H = 76" I = 54"

Note: Dimensions may be rounded (and unless indicated) do not include any recommended 'perimeter buffer'.

If exactness is required, confirm in writing prior to ordering.

http://www.wastecare.com/Products-Services/PDF%20Files/Baler_Shrink_Wrap.pdf

Shrink Wrap BalerModel 60V-15SW - 60" Vertical Baler



This Shrink Wrap Baler is Ideal for:

Manufacturing Facilities Grocery Stores / Supermarkets

Packaging and Shipping Facilities

Department Stores

Shopping Centers


Hotels / Motels

Military Bases




For our Quick Lookup Comparison Chart on 60" Vertical Balers Click HereModel 60V-15SW is the perfect choice for an economical Shrink Wrap Baler.

If you have Shrink Wrap that needs to be baled, this Shrink Wrap Baler is Loaded with Power and Features and can provide plenty of benefits and features.

Shrink Wrap Baler - Model 60V-15SW

Shrink Wrap Baler PerformanceBale Size 30” x 48” x 60”Bale Volume 50 Cubic FeetCycle Time 48 Seconds (No Load)

Estimated Bale WeightsMaterial Bale Weight Density Lbs/Cu Ft –

Loose/BaledBales / Hr

Shrink Wrap Up to 800 lbs

1.5 / 16 Up to 2OCC – Cardboard Up to 1,000 Lbs 2.5 / 24 Up to 2

Shredded ONP - Newspaper Up to 1,100 Lbs 2.5 / 26 Up to 2Note: Performance Rates, Bale Weights, and Bale Densities are subject to many factors such as Material Pre-Bale Densities, Feed rates, Moisture Content and other variables.

Shrink Wrap Baler Hydraulics Main Pumps 9.6 GPM @ 1,800 RPM Fixed Volume VaneSystem Pressure 2600 PSI MaximumMain Cylinder 6” Bore, 3.5” Rod, 48” StrokeRam Face Pressure 45.26 PSI Overall Platen Force 73,502 LbsOil Reservoir 30 Gallon Capacity


Hydraulic Manifold D05 Pattern, Internal Relief Valve Subplate CircuitShrink Wrap Baler Electrical

Main Motor 15 HP - 208/230/460v – 3 PhaseEnclosure NEMA 12 - RatedControls UL / CUL ListedMotor Type TEFC High Efficiency

Shrink Wrap Baler Dimensions & StructuralOverall Height 143Overall Width 80Overall Depth 45Depth with Door Open 102

Frame Design

10” Channel Side Rails - 12” Channel Headers 3” x 3” Tube Steel Discharge Door SupportsSolid Charge Door - Cross Broken8 Pieces of 4” Channel in Sub Floor

Feeding Opening 27” x 60” Charge Dimensions 23” x 60”Weight 5,000 lbs

Other Features of the Shrink Wrap BalerUL Listed ControlsBaler meets or exceeds all ANSI Z245.5 and OSHA standards.

Baler has NEMA 12 Bale Height AdjustableSafety Interlock Circuit on Bale Door & Safety Gate

Counterbalanced Feed Door for Easy Open3 – 6” Retainer Bale Dogs Front and BackSoft Shift, Low Shock Hydraulic Circuit Dual Chain Semi-Automatic Bale Ejection SystemPlaten Roller GuidesSpring DoorsFactory Wired for Easy InstallationA-36 structural frames. A-514 reinforced in high stress areas. Strong rigid container walls provide performance & longer life span. A-1018 used for gib bar, guide and control surfaces.

Other Options of the Shrink Wrap BalerOption Number Description60V-15SW-01 Slotted Discharge Door60V-15SW-02 Single Phase Motor (Only available on 10 HP Balers)60V-15SW-03 Front Load – Rear Eject60V-15SW-04 Oil Heater60V-15SW-05 Special Voltage – 575V60V-15SW-06 Sharks Teeth60V-15SW-07 Weatherproof60V-15SW-08 Drum Crusher60V-15SW-09 Heavy Duty Package (Beefed up Frame etc)


Shrink Wrap Baler Diagram - Model 60V-15SW

A = 68" B = 80" C = 54" D = 108" E = 143" F = 45" G = 102" H = 76" I = 54"


Styrofoam BalerModel 60V-15ST - 60" Vertical Baler

Request Detailed Quote or other information - (Secure Area)Request Automated Response with general price information

http://www.wastecare.com/O/catalog/product_info.php?products_id=273


http://www.wastecare.com/Products-Services/PDF%20Files/Baler_Vertical_60_inch_Styrofoam.pdf

For our Quick Comparison Chart on 60" Vertical Balers Click Here

With it's unique features, this 60" Styrofoam Baler is ideal for:

Manufacturing Facilities Packaging and Shipping Facilities

Department Stores

Shopping Centers


Grocery Stores / Supermarkets

Hotels / Motels

Military Bases


The Styrofoam Baler has many important design features that separate it from other balers.


When compared to a cardboard baler (trying to do the job of a Styrofoam Baler) these Styrofoam balers can properly handle and eject the styrofoam bales, whereas a standard cardboard baler cannot.

The Styrofoam Vertical Balers use a specially designed configuration for overcoming the memory retention of the styrofoam material. A standard cardboard baler cannot handle this properly.

A Special chamber design is also incorporated in order to permit easier and smoother bale ejection. This modified design is another feature that sets these Styrofoam Balers apart from the typical baler.

The Styrofoam Balers also have a special arrangement of Retention Dogs not found on typical balers.

In addition to the this basic overview, there are several other differences in the design of the Styrofoam Balers that make them unique (some of which are proprietary features).

Styrofoam Baler SpecificationsElectrical: 3 Phase - 208V / 230V / 480V

Bale Size: 60 x 30 x 48

Overall Platen Force: 56,548 lbs

Cylinder: 6" Bore; 48" Stroke

System Pressure: 2000 PSI

Bale Weight: Styrofoam - Up to 350 lbs - Corrugated - Up to 1,000 lbs

Motor: 15HP - TEFC High Efficiency - NEMA 12

Pump: 15 GPM - Fixed Vane Volume

Power Unit: Submersible

Tank Capacity: 20 Gallons

Cycle Time: 37 Seconds

Feed Opening: 27" x 60"

Overall Height: 143"

Depth: 43"

Overall Depth (wih door open):

105"

Overall Width: 80"

Shipping Weight: Approximately 5,000 lbs

Other Features of the Styrofoam BalersETL Listed & Meets ANSI Z245.5Counter Balanced Feed Door - 'Easy Open'Safety Interlock Circuit on Bale Door and Safety GateSoft Shift, Low Shock Hydraulic CircuitCustom Bale Ejection System for StyrofoamCustomized Chamber for StyrofoamSpecial Retention DogsDesigned for easy installationSemi-Automatic Ejector System

Other Options of the Styrofoam BalersOption Number Description

60V-15ST-SU Set-Up (Conditions applicable, such as electrical, floor pad, operating area etc by customer)60V-15ST-01 Slotted Discharge Door60V-15ST-02 Single Phase Motor60V-15ST-03 Full Bale Light60V-15ST-04 Oil Heater60V-15ST-05 Front Feed Chute60V-15ST-06 Rear Feed; Front Eject

60V-15ST-07 Rear Feed Wire Guide60V-15ST-08 Weather Cover

60V-15ST-09

Floppy Dogs

60V-15ST-10

Custom Color


Styrofoam Baler - Diagram Model 60V-15ST


60" Vertical Mega Baler Incredible Power, Speed & Output

Model 60-4065







http://www.wastecare.com/Products-Services/PDF%20Files/Baler_60_inch_Mega_Baler.pdf

The Power & Speed of this 60" baler is ideal for:

Core Tubes (up to 1,300 lb bales) Radiators (up to 1,600 lb bales)

Aluminum Siding (up to 2,300 lb bales)

Stainless Steel (up to 3,000 lb bales)

Cardboard (up to 1,500 lb bales)

PET (up to 1,000 lb bales)

Aluminum cans (up to 900 lb bales)

Scrap Metals and more.....

With the capabilities of this Baler, it is ideal for a wide range of industrial and commercial applications where very high output and performance is needed from a Vertical Baler.

*MEGA BALER SPECIFICATIONSNominal Bale Size 60" x 30" x 48"Bale Weights (see above) up to 1500 lbs OCCAverage Cycle Time 35 SecondsBales Per Day 8Ejector System Semi-Automatic


60" Mega Baler Diagram - Model 60-4065


60" Vertical Mega Baler Incredible Power, Speed & Output

Model 60-4065







http://www.wastecare.com/Products-Services/PDF%20Files/Baler_60_inch_Mega_Baler.pdf

The Power & Speed of this 60" baler is ideal for:

Core Tubes (up to 1,300 lb bales) Radiators (up to 1,600 lb bales)

Aluminum Siding (up to 2,300 lb bales)

Stainless Steel (up to 3,000 lb bales)

Cardboard (up to 1,500 lb bales)

PET (up to 1,000 lb bales)

Aluminum cans (up to 900 lb bales)

Scrap Metals and more.....

With the capabilities of this Baler, it is ideal for a wide range of industrial and commercial applications where very high output and performance is needed from a Vertical Baler.

*MEGA BALER SPECIFICATIONSNominal Bale Size 60" x 30" x 48"Bale Weights (see above) up to 1500 lbs OCCAverage Cycle Time 35 SecondsBales Per Day 8Ejector System Semi-Automatic


60" Mega Baler Diagram - Model 60-4065


Bottle & Can Baler - Vertical with Liquid Extractor

Model VBCB-1000

Note: For Horizontal Bottle Can Baler Click here







http://www.wastecare.com/Products-Services/PDF%20Files/Baler_Bottle_Can_Vertical_VBCB-1000.pdf

The Bottle & Can Baler is an innovative Baler that combines baling and draining of both aluminium cans and plastic containers in one step. This allows the Bottle & Can Baler to perform more than 7 times faster than draining your containers manually.

This Baler is specifically designed for PET Plastic Bottles & Aluminium Cans

FEATURES

A unique and innovative "Shark’s Teeth" system The Shark's Teeth performs proper liquid extraction Standard removable Splash Guards to help contain liquid The TEFC Motor allows the baler to be hosed down for easy clean-up A Large 51-Gallon reservoir to contain the liquid No Preconditioning of material required Before Baling Optional Sump Pump System to help whisk the liquid away to your drain or tote All new, magnetically coded doors switches Standard bolt-downs for added safety Four slots for tying bales Key Operated Safety Switch Meets or Exceeds All ANSI and OSHA Safety Standards

What if you could take 4,000 (liquid filled) Aluminium Cans or 2,000 Plastic Bottles of expired product... and in just a few minutes you could drain & bale it into a 24" X 16" X 24" bale that was recyclable &

saleable??

This illustrated bale above consists of 84 cases of 24 each of the 20 oz. plastic bottles (2,016 bottles). The bale was formed in about 15 minutes which included draining over 99% of the liquid. The finished bale weighs roughly 190 lbs. and is 24” x 16” x 24”. The liquid drained out of the bottom reservoir which was connected to , a PVC pipe that emptied into a floor drain. The liquids can also be pumped out of an optional auxiliary reservoir into a 250-gallon container.

Removable Splash Guards control the huge mess that would otherwise be caused by the total destruction of approximately 2,000 full plastic bottles or 4,000 aluminum cans. Below the machine is a large 51-gallon reservoir that collects the liquid being extracted from the baler which can then funnel to a drain of your choosing. If preferred, the optional sump pump can be used in conjunction with a collection container. A TEFC (Totally Enclosed Fan Cooled) motor allows the entire machine to be hosed down. Since safety is always a concern, the Beverage Bottle & Can Baler comes standard with state-of-the-art magnetically coded safety switches. These switches require complete closure of all doors during the compaction cycle or the baler will not operate. There are many innovative features such as the “Shark’s Teeth” system which mean that the ram face and chamber floor are lined with “Shark’s Teeth” to rip and puncture the material in the chamber to ensure proper baling and liquid removal.

This illustrated bale above consists of 84 cases of 24 each of the 20 oz. plastic bottles (2,016 bottles). The bale was

Bottle & Can Baler - Model VBCB-1000 Specifications

Bale Size 24" x 16" x up to 24"

Bale Weights

-Aluminum Cans

-Plastic Bottles

up to 120 pounds

up to 230 pounds

Ram Pressure 56,550 Pounds

Ram Pressure PSI 165 Pounds

Cylinder 6" Bore, 4" Rod, 48" Stroke

Motor 10 HP

Pump 12 Gallon

Liquid Reservoir51 Gallon Accepts A 3" Male Pipe Coupler

Electrical Power 208 / 230 / 460 Volt, 3 PH, 60 Hz

Bale Ejection Hydraulic Chain

Bale Tying Wire or Polyethylene Twine

Bottle & Can Baler Dimensions

Chute Door Opening 24" x 21"

Overall Height 132"

Overall Depth 39"

Overall Width 55"

Depth with doors open 86"

Shipping Height 84"

Actual Weight 3,060 Pounds

Installation and Operating Area 33 Square Feet

Options Sump Pump System Single Phase Power



Fluorescent Bulb Crushers / Compactors

http://www.wastecare.com/Products-Services/PDF%20Files/Bulb_Crusher_Compactor.pdf

(Model FLB-1100-S, FLB-1200-U, FLP-1300-S & FLP-1400-U)

Request a Detailed Quote for these Crushers / Compactors or other information - (Secure Area)

Request an Automated Response with general price information, select model below:FLB-1100 - Click Here FLB-1200- Click Here FLP-1300- Click Here FLP-1400 - Click Here

Fluorescent Bulb or Lamp Crushers / Compactors & Recycling Program

45 Degree Angle Feed Vertical Feed

http://www.wastecare.com/Products-Services/Compactors/Trash_Compactors/Lamp_Compactor/Bulb_Recycling_Program.htm



http://www.wastecare.com/O/catalog/product_info.php?cPath=28&products_id=217

http://www.wastecare.com/O/catalog/product_info.php?cPath=28&products_id=133


Bulb Crusher - Top View U-Tube Attachment Control Panel

All Bulb Crusher Models provide emission control to help create the safest work environment possible, while packaging spent bulbs or lamps! The Basic Models are the Low Budget versions that come without a Control Panel and they have a Vertical Feed Chute. The Premium Models come with a Control Panel (which adds to user-friendliness and operator convenience) as well as a 45 Degree Feed Chute. Each Model is available for either Straight bulbs only or both U-Shaped Bulbs and Straight Bulbs. All Models utilize 55 Gallon Drum containers as a means of collection and all models include a system designed to filter both dust and mercury vapor.

Incorporated into the the bulb (or lamp) crusher is a side-mounted dust filter unit containing the highest quality H.E.P.A. filter available. The H.E.P.A. filter works in conjunction with an activated carbon filter located in the steel canister. The activated carbon filter actively captures and neutralizes the mercury vapor released from the lamps during lamp crushing.

SPECIFICATIONS

Fluorescent Bulb or Lamp Crushers / Compactors - 4 Models (2 Basic & 2 Premium) Specifications

Basic Models - Bulb Crushers with Vertical Feed (vs 45 degree angle) & No Control Panel

FLB-1100-S - Basic - Straight Bulbs Only - (Vertical Feed and No Control Panel)

Feed Rate 24 lamps per minute (Operators Speed May Vary)

Filtration

Stage 1Industrial Grade Bag Filter (Replace twice per drum)

1 micron @ 99% particle retention

Stage 2H.E.PA. Filter (Replace every 10 drums)

.3 micron @ 99.99% particle retention (Exceeds H.E.P.A. standard @ 99.97%)

Stage 3Activated Carbon Filter (Lifetime capacity - calculated rating of 10 million lamps)

0.00005 mg/m3 of mercury vapor1 at exhaust (Exceeds OSHA standard of 0.1 mg/m3)

Exposure in Operator's Breathing Zone 0.00005 mg/m3 of mercury vapor1 (Exceeds OSHA standard of 0.1 mg/m3)

Crushed Lamp Capacity

1350 4' T8 Straight Lamps (1.0" diameter) per drum




Vacuum 40 c.f.m - 5.5 amps

Motors: Main: 1/6 HP 120v UL Listed - Vacuum: 5.5 amps

Includes: 10 Drum Filter Kit & T12 Entry Tube

FLB-1200-U Basic - U-Shaped & Straight Bulbs (Vertical Feed & No Control Panel)


Filtration












450 4' T12 U-tube Lamps (1.5" diameter) per drum




Includes: 10 Drum Filter Kit; U-Tube Feed Chute & T12 Entry Tube

Premium Models - Bulb Crushers with 45 degree angle Feed & A Control Panel

FLP-1300-S Premium - Straight Bulbs Only - (45 Degree Feed with Control Panel)


Filtration















Includes: Control Panel; 45 Degree Feed; 10 Drum Filter Kit & T12 Entry Tube

FLP-1400-U - Premium - U-Shaped & Straight Bulbs (45 Degree Feed With Control Panel)


Filtration












450 4' T12 U-tube Lamps (1.5" diameter) per drum




Includes: Control Panel; 45 Degree Feed; U-Tube Feed Chute; 10 Drum Filter Kit & T12 Entry Tube

Additional Features

Exceeds both OSHA and ACGIH standards for mercury vapor exposure. Crushes standard T12 fluorescent lamps. Removable adapters are available for T8 and T17 diameter lamps.

Each 55-gallon container holds roughly 875 'T12 4', 1350 'T8 4', and 475 'T12 8' lamps.

Lid-only assembly can be easily moved from drum to drum. (Drums and drum dollies sold separately)

Crushers come with 10 Drum Filter Kit (Lasts for 10 full Drums approximately)

Heavy duty, 120v.a.c., UL/CSA approved motor crushes lamps in roughly one second or less.

1 year warranty

Even after crushing 1500 lamps, the most recent emission study showed non-detectable levels of mercury vapor emissions!

Machine Benefits

Big Labor savings from crushing rather than boxing the Fluorescent bulbs / lamps.

Eliminate storage hassles - Reduce your needed storage space for lamps by crushing over 1350 T8 4' lamps per 55-gallon drum (The Fluorescent Lamp Crusher / Compactor crushes all length lamps, see picture to better visualize size reduction).

Reduce handling - Handle your spent bulbs once. Simply roll your Fluorescent Lamp or Bulb Crusher / Compactor system on a 55-gallon drum dolly (sold separately) to the work area or into a storage area. (Save roughly 20 hours of labor per 1000 lamps by crushing rather than boxing the lamps)!

Safer work environment - EPA studies show an estimated 2-3% accidental breakage rate while boxing lamps prior to pick-up. The 0.001% emission rate from the Fluorescent Lamp Crusher / Compactor system provides for less mercury vapor emission. Your workers are not only safer, but your liability is reduced!

Cut costs - By pre-crushing the lamps, facilities are able to save money on their lamp recycling costs. Savings are typically anywhere from a dime to $1 per lamp!

Nationwide recycling program - Enjoy "special" discounted national rates for lamp recycling. Fully permitted trucks are used for transportation and Certificates of Recycling are provided once the lamps are recycled.

What's in a Lamp?

A fluorescent lamp consists of a glass shell, a high vacuum, a small amount of liquid mercury and evaporated mercury, some phosphor powder, and the metal end caps and heated filaments.

Fluorescent light is produced by passing an electric current through mercury vapor, which generates ultraviolet energy. A phosphor coating on the inside of the bulb transforms the ultraviolet energy into visible light. A single four-foot fluorescent tube contains from 5 to 50 milligrams of mercury.

When lamps are sent to landfills, or especially when incineration is used as an alternative disposal method, mercury vapors are released that can travel over 200 miles! It is highly toxic to the human nervous system and particularly poisonous to the kidneys. Once absorbed by the body, mercury is distributed by the blood to all tissues of the human body, and it easily crosses the placental barrier; prenatal exposure can lead to a variety of health problems including a severe form of cerebral palsy.

Each year, an estimated 600 million fluorescent lamps are disposed of in the US landfills amounting to 30,000 pounds of mercury waste.

The Environmental Protection Agency reports that 187 incinerators nationwide emit approximately 70,000 total pounds of mercury into the environment each year.

In 1992, mercury-containing lamps were added to the United States' Environmental Protection Agency's (EPA) list of hazardous substances. (The EPA's regulatory threshold of 0.2 mg./liter is usually exceeded by mercury-containing lamps).

Mercury was number three on the 1997 list of hazardous substances as outlined by the Agency for Toxic Substances and Disease Registry (ATSDR) and the EPA.

Due to the new Federal Environmental Protection Agency's regulations on lamps, which went into effect on January 6th, 2000, most non-residential facilities are now required by law to properly dispose of their lamps. Landfills are increasingly intolerant of lamps from non-residential sources due to the amount of mercury found in each lamp. Lamps later found in landfills are subject to retroactive clean-up costs under CERCLA. Recycling of the lamp components is the recommended method of disposal by the Environmental Protection Agency and helps to minimize facility liability.

Proper packaging of the lamps coupled with the recycling of the lamps will greatly reduce the mercury dilemma and create a much safer environment.

Why is Mercury Bad?

Mercury is a persistent, bio-accumulative toxin that has increased at least three fold in the atmosphere and ocean over the past century, posing a risk to human health, wildlife and the ecological balance. The Food and Drug Administration and 41 states warn consumers to limit or not eat certain fish due to mercury levels and ten states advise pregnant women and children to limit consumption of canned tuna, the most consumed fish in the US. A potent neurotoxin, mercury exposures can affect the brain, kidneys and liver, and cause developmental problems. Data from the Centers for Disease Control indicates that 1-in-12 women of childbearing age have unsafe mercury levels, translating into over 300,000 children born each year in the US at risk of exposure to mercury.

It has been noted in China that autism was virtually non-existent before 1999. In that year the major pharmaceutical companies began shipping immunization drugs to this country. In 2005 there are now nearly 10,000,000 autism cases reported. It has been found that immunizations contain a mercury compound that may be a cause of autism.

System FAQ's

Listed below are some of the more common questions we are asked regarding the system.

What is a Fluorescent Lamp Crusher / Compactor?

A Fluorescent Lamp Crusher / Compactor is a lamp crushing machine that processes, or crushes, spent fluorescent lamps into small fragments. The crushed glass is compacted into 55-gallon containers. Over 1350 T8 4' lamps can be crushed into one 55-gallon drum. Both straight fluorescent lamps and u-shaped fluorescent lamps can be crushed. This greatly improves storage of the lamps, handling, safety/liability issues, and recycling costs. The units are complete with filtration systems to help ensure both OSHA and EPA compliance, even for facilities disposing of large quantities of lamps.

Why do people use the Fluorescent Lamp Crusher / Compactor system?

Facilities across the world use the Fluorescent Lamp Crusher / Compactor to make their lamp disposal process more efficient. The systems will greatly reduce storage needs, minimize handling of the lamps, create a safer, cleaner work environment, and cut overall recycling costs.

How does the Fluorescent Lamp or Bulb Crusher / Compactor work?

1. The lamp is fed into the entry tube of the machine. 2. In roughly one second the lamp, whether straight or u-tube enters the machine and is crushed to pieces.

3. The Fluorescent Lamp or Bulb Crusher / Compactor’s filtration system pulls the contaminated air out of the drum to filter out the released powder as well the mercury vapor.

4. The contaminated air goes through a two stage filtering process in the blue case. The first stage filter captures over 99% of the released dust particulate. The second stage HEPA filter acts as a polishing filter and captures over 99.99% of the remaining particulate.

5. At that point the air is clean but still contains mercury vapor.

6. The mercury vapor is then blown out of the blue case and through the third and final filter.

7. The carbon filter not only captures the mercury vapor, but also neutralizes it by converting the vapor to mercuric sulfide, which is non-hazardous.

8. Clean air comes out of the Fluorescent Lamp Crusher / Compactor exhaust vent.

How long does it take to crush the lamps?

It takes roughly one second to crush a 4' fluorescent lamp and a fraction of a second longer for 8' lamps.

How many crushed lamps fit in a 55-gallon drum?

1350 Straight T8 4' Lamps / 875 Straight T12 4' Lamps / 475 Straight T12 8' Lamps / 450 U-Shape T12 Lamps

What is the difference between the different Models?

Basically there are two 'Basic' Models (Model 1100 & 1200) that do not come with a Control Panel and require a Vertical Feed. One of the Basic Models does straight lamps only and the other does straight and u-shaped. There is also two Premium Models (1300 & 1400) which come with a control panel and can also be fed at a 45 degree angle. One of the Premium Models does straight lamps only and the other does both straight and u-shaped. All models are emissions controlled systems that are able to crush straight fluorescent lamps of any length and diameter. Each of the units has removable entry tubes that can be supplemented with the other entry tubes that are available. The entry chute for the u-shaped fluorescent lamps can be removed and sealed while crushing straight lamps.

I've seen reference to T8, T12, and T17 lamps. What is the difference?

The diameter of a lamp is measured in eighths of an inch and expressed as a "T" number, such as T8 (equals 8/8's or one inch) and T12 (equals 12/8's or an inch and a half diameter). T17 lamps, while uncommon, are 17/8's or 2 and an eighth inches in diameter. This designation is given in lamp catalogs and sometimes printed on the lamp itself. For example, one of the most common 4' lamps is an F40T12/CW. The Fluorescent Lamp Crusher / Compactor systems come standard with an entry tube fitted for T12 lamps. T8 and T17 entry tubes are also available.

Is it safe?

Yes. In fact, studies show that it is actually safer to package lamps by using Fluorescent Lamp Crusher systems than boxing the lamps intact. This is because the Fluorescent Lamp Crusher / Compactors capture over 99.99% of the mercury vapor released during crushing. While there is a small amount of mercury vapor released, the overall mercury exposure is significantly less than when managing the same quantity of lamps intact and dealing with the accidental breakage of the lamps. No one intends to break the lamps while handling them, but unfortunately when handling tubes of glass up to 8' long accidental breakage is unavoidable. Based on EPA studies that show an accidental breakage rate of 3% (which based on our industry knowledge we believe to be low), our customers are considerably safer crushing their lamps with our controlled emissions systems. Due to the potential for mercury vapor exposure, our emissions-controlled lamp crushing machines have been tested for OSHA safety compliance by outside testing laboratories (test results available). These tests show that the operator experiences well under both Federal and State OSHA mercury vapor exposure levels. In fact, our most recent emission study showed non-detectable levels of mercury vapor emissions even after crushing 1500 lamps!

Sure, it makes sense to crush the lamps, but what do I do with the crushed lamps?

Contact us to have the drums picked up and transported to one of the contracted recycling facilities to be recycled. This is the preferred method of the Environmental Protection Agency and is the most cost efficient option. Depending on your state regulations, you may be able to exclude this waste from your hazardous waste totals. Contact us for a customized recycling quote.

How often do the filters need to be changed?

The filters need to be replaced on a scheduled basis. The first Stage filter bag is changed twice per drum. The second Stage filter cartridge is changed at least every 10 full drums. When changed, the filters can be placed on top of the crushed glass inside the drum (depending on applicable regulations). The filters are sent for recycling with the crushed lamps in the drum. The 3rd Stage premium-grade activated carbon filter is rated for over a million lamps. Based on these figures, most facilities will never need to change this filter. Should this activated carbon filter become saturated, the filter can be recycled.

Where do I buy extra filters?

Filters can be purchased directly from WasteCare Corporation.

What is the warranty?

The Fluorescent Lamp or Bulb Crusher / Compactor is warranted for one (1) year from the date of original purchase against defects in workmanship and/or materials under normal usage. This warranty does not cover damage resulting from negligent handling, misuse or lack of reasonable care.

Parts that prove to be defective during the one (1) year warranty period will be either repaired or replaced. The right is also reserved to replace the product in lieu thereof.

The full remedy for breach of the warranty and the sole obligation is the repair or replacement of the defective Fluorescent Lamp Crusher / Compactor. No liability whatsoever at any time shall be extended for any personal injury or property damages or for any special, indirect, or consequential damages of any kind.

This warranty is strictly limited to its terms and is in lieu of any and all other understandings, warranties and conditions, written or oral, whether expressed or implied.

Regulatory FAQ's

Listed below are some of the more common regulatory questions.

Why is mercury an environmental concern?

Mercury is a metallic element that can accumulate in living tissue. In sufficient concentrations, mercury may cause adverse health effects. Sources of mercury in the environment from human activity include coal-burning power plants, batteries, and fluorescent and HID lamps.

Small amounts of mercury are a necessary component in fluorescent and HID lamps, but when a lamp is broken, crushed, or dispensed in a landfill or incinerator, mercury may be released to the air, surface water, or groundwater. Considering this, it is a good policy to keep the mercury in fluorescent and HID lamps out of the solid waste stream by recycling.

How do I know if my waste is hazardous?

All generators of waste, except households, are responsible for determining if their waste is hazardous under current state and federal regulations. Hazardous wastes can either be included on specific lists or exhibit hazardous characteristics. This determination can be done by knowledge of the waste or by testing the waste. The Toxicity Characteristic Leaching Procedure (TCLP) is the test used to determine if a waste exhibits a toxicity characteristic. Wastes found to be hazardous are subject to the hazardous waste management regulations.

What’s Hazardous?

Persons who generate wastes are responsible for determining whether their wastes are hazardous. One common method for determining whether a waste is hazardous is the Toxicity Characteristic Leaching Procedure (TCLP) test. The TCLP test is a laboratory test that simulates the potential leaching of hazardous wastes under conditions typically found in municipal solid waste landfills. If the concentration of mercury in water that is passed through a sample of crushed fluorescent lamp fragments exceeds 0.2 mg/liter, the crushed lamp fragments are classified as a hazardous waste. (See test method 1311 in "Test Methods for Evaluating Solid Waste, Physical/ Chemical Methods," EPA Publication SW846 for more information about the TCLP procedures.)

In most cases, standard fluorescent lamps and lamp fragments fail the TCLP test and are considered hazardous wastes. Facilities should treat the spent lamps and lamp fragments as hazardous wastes unless they test the spent lamps and fragments and

determine that the wastes are non-hazardous. Facilities should manage the spent lamps as hazardous waste according to applicable federal, state, and local requirements.

New low-mercury lamps have been introduced into the market. While these lamps may pass the TCLP test and be considered non-hazardous, some states - like Minnesota and Vermont - still prohibit persons from disposing of even these non-hazardous lamps in a solid waste landfill. You may want to talk with a State EPA representative to find out how you may handle spent lamps in your state.

Please note that regardless of whether the State in which you are located allows you to dispose of lamps in your dumpster with other non-hazardous trash, the lamps do contain mercury and mercury vapors are released into our environment when you throw lamps in the trash. Typically, the lamps break in the dumpsters, during transportation or in the landfill and release mercury into the air or groundwater. These hazardous releases are a risk to surrounding communities.

Facilities that throw their spent lamps in the trash thinking they are saving money may be mistaken. Throwing spent lamps in the trash may result in the person being held responsible for the cleanup of a remote and costly Superfund site. Because of the potential liability under Superfund, facilities that decide to recycle their spent lamps are making a smart decision that benefits not only the environment but also the bottom line.

What are Universal Wastes?

Universal wastes are specific hazardous waste streams that facilities can choose to manage in an alternative manner in place of the more complex hazardous waste requirements. These wastes are typically generated by many facilities and are often not properly managed under hazardous waste regulations.

Universal Wastes include:

Lamps / Bulbs – Including fluorescent, high intensity discharge (HID), sodium vapor, mercury vapor, neon, and incandescent lamps Batteries – Including spent dry cell and lead-acid batteries Pesticides – Including certain suspended, canceled, or unused pesticides Devices containing elemental mercury – Including thermostats, switches, thermometers, manometers, barometers, and various medical devices

Does Quantity Matter?

Yes. RCRA (hazardous waste) requirements differ according to the amounts of hazardous waste generated per month by the facility. There are three main categories of hazardous waste generators:

Conditionally Exempt Small Quantity Generators (CESQG's) are persons who generate 220 lbs. or less of all hazardous wastes combined (not just lamps!). These generators are exempt from most of the hazardous waste regulations, which include transportation, treatment, and disposal requirements. They must not, however, store more than 2200 lbs. of hazardous waste on site at any time and must dispose of their hazardous waste in facilities that are permitted or authorized to accept hazardous or non-hazardous wastes. Many states acknowledge CESQG exemptions for paperwork, but not for disposal. Many states do not allow CESQG to dispose of hazardous waste in a solid waste landfill.

Small Quantity Generators (SQG) are persons who generate 220 to 2200 lbs. of hazardous waste per month. These generators must keep proper records of the waste, report to EPA, and follow accumulation requirements. These generators can store up to 6 months without a storage permit.

Large Quantity Generators (LQG) generate more than 2200 lbs. of hazardous waste per month. These generators are subject to the full hazardous waste management requirements. These generators cannot store hazardous wastes on site for more than 90 days (3 months) without obtaining a storage permit.

There are 2 categories of Universal Waste handlers:

1. Small Quantity Handler - Generator who accumulates less than 11,000 lbs. of universal waste (batteries, pesticides, thermostats, or lamps) at any time.

2. Large Quantity Handler - Generator who accumulates more than 11,000 lbs. of universal waste (batteries, pesticides, thermostats, or lamps) at any time.

Universal Waste Storage Limits:

Both Small and Large Quantity Generators of Universal Waste can generally store their Universal Waste for one year. (For more information please contact your state Environmental Protection Agency.)

How is controlled crushing regulated?

Controlled crushing of lamps is regulated under both federal and state hazardous and universal waste regulations. The federal universal waste regulations do not authorize on-site crushing of fluorescent lamps but do allow the States to write rules that will permit crushing on-site. Most states allow the crushing of lamps on-site under the universal waste regulations. (Some states like Ohio do not have a universal waste category but do have a "Characteristic By-Products" classification. This classification is very similar to a universal waste classification.) There are still a few states that prohibit the Bulb Crushers which currently include California, Vermont, Minnesota, Missouri, Maine, Connecticut, Pennsylvania, New Hampshire, Rhode Island and West Virginia. New Jersey allows them provided the facility obtains a permit.

In States that allow crushing and classify crushed lamps as universal wastes, persons can generally store their waste lamps on-site for up to one year, can ship waste lamps off-site with a bill of lading rather than a hazardous waste manifest, and need not include their lamps when calculating their hazardous waste totals.

Under state and federal hazardous waste regulations, controlled crushing (which is what the Fluorescent Lamp or Bulb Crusher / Compactor systems do) is considered treatment. The hazardous waste rules typically require a person who treats wastes to obtain a permit. Federal and most state hazardous waste rules, however, exempt from the permit requirement persons who treat their wastes "within a drum, tank, or container." (See 40 CFR 262.34).

We believe the Fluorescent Lamp Crusher / Compactor systems fall squarely within this exemption and many States have acknowledged in letters that the accumulation tank exemption applies to the Fluorescent Lamp Crusher / Compactor systems.

If your State does not allow crushing under its universal waste regulations, then you typically may manage crushing under your state's hazardous waste regulations as a process exempt from the general permitting requirements. Please note that regardless of whether the lamps are managed as universal or hazardous wastes, you must properly dispose of the crushed lamps preferably by shipping the crushed lamps to a permitted recycling facility.

How do I get more information on these regulations?

Customers are always welcome to contact us for further information concerning federal and state regulations. We have access to a database of contact names at both federal and state environmental protection agencies, as well as guidance papers from many states that are available to our customers. We are more than willing to help you learn more about applicable regulations.

BULB / LAMP RECYCLING PROGRAM

Email us at [email protected] or [email protected] for more information.

Lamp recycling services and transportation is offered throughout all of the United States in order to assist facilities in properly recycling their lamps.

Once the lamps are picked up, they are transported to a permitted facility for lamp recycling. Systems separate the lamps into lime soda glass, aluminum end caps, lead glass/ferro metal components and phosphor powder. The phosphor powder is then retorted to capture the mercury. All of these lamp components can be reused.

The operating conditions meet even the toughest environmental standards. The entire process is fully automatic and incorporated in a container in which the air is brought to subpressure, thereby preventing mercury from being released into the environment. Exhaust air is constantly discharged through the internal carbon filters. With the aid of a sophisticated patented air transportation system, the phosphor powder is separated in different steps from the by-products. The mercury bearing powder is collected in distiller barrels beneath the cyclone and the self-cleansing dust filters. This mercury bearing powder will later be retorted to drive the mercury out of the powder.



http://www.wastecare.com/Products-Services/Compactors/Trash_Compactors/Lamp_Compactor/Bulb_Recycling_Program.htm

At the end of the process the glass, metal end-caps, powder, and mercury can all be re-used.

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