Upload
phunghuong
View
244
Download
3
Embed Size (px)
Citation preview
Service Manual
Woongjin [CAIRS] Air Cleaner AP-1004AH
Woongjin Coway Co., Ltd.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
1
Table of Contents
1. Product Description
1-1 Product Specification .………….………………………P2
1-2 Part Name ...…………………………………………….P3
1-3 Display and Operation …..……………………………..P4
1-4 Internal Filter Structure ..…………………………………P6
1-5 Product Features …………………………………………P7
1-6 Filter Description …………………………………………P9
2. Installation and Instruction
2-1 Caution for Safety ………..…………………………..P11
2-2 Instruction and Cleansing …………………………..P14
2-3 Filter Change and the Time ……………………….P23
3. System Operation Fundamental
3-1 Product Operation Specification ……………………P26
3-2 Electric Charge Calculation ………………………………P34
4. Product Assembly and Disassembly (A/S)
4-1 Inside of Product ………………………………….P35
4-2 Disassembly Method …………………………………P39
4-3 Part Change …………………………………………P42
5. Defect Diagnosis and Repair ………………………………..P51
6. Electric Wiring Diagram ………………………………………..P59
7. Circuit Diagram …………………………………………………P60
8. AP-1004AH PART LIST FOR REPAIR……………………………...P63
9. Development Figure ………………………………………………..P65
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
2
1-1. Product Specification
1. Product Description
Proper Voltage AC 220V / 60Hz
Voltage Consumption
Impinge Method
Pre Filter Chloridation Resin / PP (382X400X3)
Medium FilterAntibiosis POLYESTER
(375*393*t10)
HEPA FilterPOLYESTER + POLYOLEFIN + POLYPROPYLENE
(366*383.5*t25,EPDM제외)
For New
HouseBlack, nonwoven + POLYESTER (356*373*t10)
For Kids
For Pets
Customized Filter
Yellow, nonwoven + POLYESTER (356*373*t10)
Blue, nonwoven + POLYESTER (356*373*t10)
AC Deodorization Filter
Granular Deodorization Filter(363*380*t8)
Noise (dB) 1 Level(21), 2 Level(25), 3 Level(32), 4 Level(39), Turbo(46)
Filter
Negative Ion Negative Ion Generator
Pollution Detection Pollution Detecting Sensor
1 Level(8W), 2 Level(10W), 3 Level(14W), 4 Level(25W), Turbo (47W)
HEP filter type
Weight
Area 33 m2(living room of 1 or 2 bedroom apartment, bedroom)
Maximum Wind Volume 5.2㎥/min
Product Size 544(W) x 181(D) x 510(H)
8.8kg
CAIRSName AP-1004AHModel
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
3
1-2. Part Information
Front /Back
Mood Light
Control/Display Panel
Air Quality Sensor
Sensor
Air Quality Display
Back Remote Control
Handle
Power cord
Unit Hanger
Air blower
Speed
Mode
Power
Light
Battery (AAA size)
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
4
1-3. Display Panel and Control Panel
Display Panel
Speed Light Illumination Light
In the auto/child mode the speed is automatically adjusted according to indoor air quality from Step 1 to Step 4 and at the manual mode from Step 1 to Turbo. The speed light indicates the volume of air being circulated.
If sleep mode and illumination is chosen, the mood Light is turned off. When not chosen, the brightness of the mood light is reduced by half. The Illumination light is always turned off when the other mode is chosen but you can manually control the mood light.
Rhythmic Cleaning Light
This mode efficiently removes indoor pollutants, controlling the volume of air effectively. The mood light switches Blue->Light Purple->Purple->Red.
The mood light is turned on automatically when the unit starts to operate, and the light changes as follows. Auto/Manual: Blue Child: Purple Rhythm: Blue->Light purple-> Purple->Red
Sleep Light
This light indicates that the unit is operating in the quiet night mode.
Child Mode Light
When this mode is chosen, the air speed is automatically controlled. The volume of air is less than at normal times and the light becomes purple.
Air Quality Light
This indicates the present indoor air quality as follows. Very clean: Blue Clean: Light purple Normal: Purple Not clean: Red
This indicates that the unit is operating in auto mode and the light becomes blue.
Auto Mode Light
Mood Light
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
5
Display Panel
Power
You can operate the unit manually by pressing the on/off button. However, the unit operates in automatic mode initially. After being manually turned off and on, it operates at the previous mode that you chose.
Speed
You can select Step 1->Step 2->Step 3-> Step 4->Turbo (Then the unit shifts to the manual mode). Auto/Child mode is available from Step 1 to Step 4.
Mode
You can select Auto->Child->Rhythm Mode.
Mood Light
You can manually control the mood light. When the sleep mode is selected, the mood light and illumination are automatically adjusted (Refer to page 25).
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
6
1-4. Filters
AC Deodorization Filter
Customized Filter
Free Electrostatic Filter
Filter Case
Negative Ion
Medium Filter
HEPA Filter
[1] Negative IonThe negative ion generator produces a great amount of negative ions, allowing users to enjoy forest-like air.
[2] Filter Case Free/Medium/HEPA/Customized/AC Deodorization filters are installed.
[3] Free Electrostatic FilterThis anti-bacterial filter traps relatively larger particles such as dust, mold, hair, pet hair, and so on.
[4] Medium FilterThis anti-bacterial filter traps particles, mold, and bacteria larger than 1㎛ and protects the HEPA filter.
[5] HEPA FilterThe high-function HEPA filter significantly removes fine particles and cigarette smoke while the anti-bacteria and anti-mold nano-silver and catechin eliminate germs and mold.
[6] Customized FilterUsers can choose from one of the three included customized filters designed for a new house, a house with a child or one with a pet. The filter for a new house eliminates toxic formaldehyde, germs and mold, while the child-health filter removes Legionella, germs, and mold. The pet-health filter traps allergy-causing substances and influenza viruses.
[7] AC Deodorization Filter The granular activated carbon filter, efficient in removing odor and toxic gases, eliminates food odors and unpleasant smells.
Filter Case
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
7
1-5. Product Features
◆ Cairs Air Purifier AP-1004AH
4. Turbo Operation
The turbo operation purifies the indoor air in a short time when there’s an excessive amount of dust or odors.
1. Excellent Air Purification
A HEPA filter coupled with nano-silver and catechin, anti-bacteria/mold substances, removes dust and germs in the air and this optimized filter system eliminates pollutants.
2. Strong DeodorizationThe deodorization filter removes harmful gases such as VOCs, formaldehyde, and food/cigarette odor. * Toxic gas removal experiment : Eliminates VOC-type gases (toluene, benzene, xylene, styrene), formaldehyde, ammonia, acetaldehyde, acetic acid {carbon dioxide and carbon monoxide are not removed}.
3. Negative Ion Generation
The negative ion generator produces a great amount of negative ions, allowing users to enjoy forest-like air.
The remote control maximizes the user’s convenience when the unit is hung on the wall.
6. Remote Control
5. Customized Filter System
Users can choose one of the three filters especially designed for a new house, a child, or a pet.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
8
Child Mode
Customer-oriented safety design
Auto Power-off
7. Wall-Hanging Slim Design (Option)The slim design unit can be hung on the wall and produces a strong decoration effect.
8. Rhythmic Cleaning SystemThe rhythmic cleaning system is designed for optimal indoor air circulation and the rapid removal of pollutants.
9. Quiet Night OperationThe unit automatically operates in quiet mode to create a noiseless and pleasant atmosphere at night.
10. Customer-Oriented Safety DesignAll operations automatically stop if the front cover is opened. The air intake/outlet is designed to ensure the user’s safety and prevent accidents.
11. Mood LightUsers can select a color for mood lighting on the front of the unit.
12. Child ModeThe wind speed is lowered to prevent children from feeling cold.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
9
1-6. Filter Description
【1】Pre Filter
- SIZE : 382X400X3
- Material : Chloridation Resin /PP
- CASE : Exterior Shooting Molding
- Cleansing : 2 ~ 4 weeks
- Features : Antibiosis material is used. Relatively large size dust, mold, hair, and pet hair are filterer.
【2】Medium Filter
- SIZE : 375*393*t10
- Material : POLYESTER + Antibiosis coating
- Change : 4 months
- Features : special antibiosis material (monovalence 99.9%, FITI Laboratory) to filter particles and mold larger than 1㎛ and locates front side of HEPA filter to protect HEPA filter performance and lifecycle and improve impinge effectiveness.
【3】HEPA Filter
- SIZE : 366*383.5*t25,Except EPDM
- Material : Polyester + Polyolefin + Polypropylene
- Change : 12 months
- Features : HEPA filter with silver nano and catechin to block propagation of
bacteria and mold for always fresh air supply. Excellent performance for fine dust ,
bacteria, and smoke.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
10
【4】Customized Filter
- SIZE : 360×380×t10
- Material : Nonwoven Fabric + Polyester Fabric
- Change : 6 months
- Features : User can choose one type among 3 customized filter types such as For New House, For Kids, and For Pets. All customized filter contains antibiosis and antimold functions and below special features.
① Customized filter for new house
Using white gold catalyst, filter removes effectively
HCHO (formaldehyde) which causes New House Syndrome.
② Customized filter for kids
Legionella which can be easily generated at air conditioner’s
cooling tower or a large size water tank.
③ Customized filter for pets
This filter removes allergy substances caused by pets or pollen. It also
removes influenza virus by filtering.
【5】AC Deodorization Filter
- SIZE : 363*380*t8, 505g(Shooting Case applied)
- Material : Stand activated carbon
- Change : 12 months
- Features : Using high performance stand activated carbon, the filter removes
indoor bad and food smell as well as harmful gas very fast.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
11
2. Installation and Instruction
2-1 Caution for Safety
◆ Electricity Safety
● This unit must be plugged into a 220 volt outlet. Do not handle the plug with wet hands.
An electric shock or fire could result
● Unplug the unit before cleaning it.
An electric shock or fire could result
● If the cord or plug is wet, unplug the unit and let it completely dry before subsequent use.
An electric shock or fire could result
● Remove any dust or water if it’s on the plug.
* Never use Benzene or gasoline to clean the plug.
An electric shock or fire could result
Dry Completely
Benzene, lacquer, alcohol)
● Do not use if the cord appears to be damaged. Please ask Customer Service to replace the cord.
An electric shock or fire could result
● Unplug the unit before repair, inspection, or replacement.
An electric shock could result
Unplug
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
12
◆ Installation Safety
● Do not install the unit in areas where moisture, water (rainwater), or vapors may be present.
An electric shock, fire, or capacity degradation to the unit could result
● Do not install the unit near heaters or put a candle, cigarette or any other flammable object on it.
A fire could result
● Do not use the unit in areas where it will be subjected to heavy smoke, odors, or oil.
Capacity degradation could result
● Place the unit 20cm away from the wall and 30~60cm from the ceiling.
An object near the wall or the ceiling could become contaminated
Set a distance
● Do not place the unit on electrical appliances such as a heater or TV.
An electric shock, fire, or capacity degradation to the unit could result
● Place the unit on a level area and do not apply force to the unit.
Injury to the user or damage to the unit could result
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
13
◆ Operation Safety
● Immediately unplug if the unit makes a strange noise or odd smell.
Call the customer service center.
A fire could result
● Do not place on top of the unit any containers holding water, medicine, or food, any metallic objects, or any heavy objects.
An electric shock, fire, or injury could result if such objects are placed on top of the unit
● Do not put sharp metal objects such as chopsticks or any foreign objects into the intake area or outlet. Do not block the openings with paper or cloth.
An electric shock, fire, or injury could result
● Do not put any sharp objects into the air quality sensor.
An electric shock or malfunction could result
● Do not attempt to open or repair the unit.
An electric shock or malfunction could result
● Do not drop the unit into water.
An electric shock or function degradation could result
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
14
▶ Preparations
2-2. Preparations and Cleaning
♠ This unit is designed for residential use only.
♠ Medium/HEPA/Customized/AC Deodorization Filters are packed for transport, so remove all packing materials before use.
♠ Lock the case in place first at the bottom of the unit and then at the top.
♠ Attach the free filter to the filter case by aligning the filter with the hooks of the case.
♠ The nonwoven fabric of the customized filter should come toward the front of the unit.
① Pull the bottom of the front cover and lift up. Remove the filter case.
② Remove the packing material of the filters (except the free filter) and load the filters on the filter case in this order: Free->Medium->HEPA->Customized->AC Deodorization.
③ Lock the filter case in place first to the bottom of the unit and then the top. Replace the front cover back onto the unit.
You MUST lock the case to the bottom of the unit first.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
15
▶ Operation
♠ This unit is designed for residential use only.
♠ The customized filter is provided when installed.
◆ Operating At AUTO Mode -
Press the power button, then the auto mode light goes on while the mood light becomes blue.
① Plug the unit into an outlet.
This appliance only operates at 220v~240V AC
② Press the power button.
③ According to the indoor air quality, the speed shifts from Step 1 to Step 4 automatically.
AIR QUALITY
The auto mode light goes on while the mood light becomes blue. The unit operates in automatic mode at first and, later, in the previous mode that you chose
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
16
◆ Operating At Manual Mode -
Press the power button and speed button (the mood light is blue).
① Plug the unit into an outlet.
This appliance operates only at 220v~240V AC
② Press the power button, then the unit operates in the auto mode.
And later, in the previous mode that you chose
AUTO
CHILD
RHYTHM
SPEED③ Press the speed button.
This operates the unit in the manual mode
④ Select the speed you want by pressing the speed button. TURBO
AUTO
CHILD
RHYTHM
SPEEDStep 1 -> Step 2 -> Step 3 -> Step 4 -> Turbo
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
17
◆ Selecting the Mode -
Press the power button and then the mode button
① Plug the unit into outlet.
This appliance operates at 220v~240V AC only
② Press the power button, then the unit operates in auto mode.
And later, in the previous mode that you chose
AUTO
CHILD
MODE
③ Select the mode you want by pressing the mode button.
(Auto -> Child -> Rhythm)
AUTO
CHILD
RHYTHM
MODE
AUTO
CHILD
RHYTHM
MODE
BRIGHT
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
18
◆ What is Quiet Night Operation? (When the Auto/Child mode is chosen)
The unit initiates Quiet Night Operation if the surroundings are dark for more than 3 minutes, thereby lowering the speed and minimizing the amount of electricity consumed. The unit resumes the normal operation if the surroundings are brightened.
Tip
① The digital sensor detects the brightness of the surrounding area, automatically starting Quiet Night Operation.
AUTO
CHILD
RHYTHM
MODE
BRIGHT
② The Quiet Night Operation is set when the auto/child mode is chosen (not the manual mode).
SLEEP
③ The sleep light goes on when the Quiet Night Operation starts. If the illumination is turned off, the brightness of the mood light is reduced by half. The mood light goes off if you turn on the illumination.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
19
◆ Air Quality Sensor
The air quality sensor is set at the standard sensitivity. You may need to adjust the sensitivity of the sensor if the air quality sensor indicates ‘not clean’ even after 2 hours of operation or ‘very clean’even though the air does not seem good
Tip
LAMP
MODE
SPEED
Bright
① Press both the speed and mode buttons for more than 2 seconds.
② The air quality light goes off. Then it goes on for a second and off for a second.
AIR QUALITY
③ Press the speed button to choose the sensitivity. The mode light goes on for a second, indicating the sensitivity that you can choose.
Auto
Rhythm
Child
High
Low
Standard
AUTO
CHILD
RHYTHM
SPEED
MODE
Rhythm: Low
Child: Standard
Auto: High
④ Press both the speed and mode buttons for more than 2 seconds to save the sensitivity. SPEED
MODE
LAMP
If no button is pressed for 10 seconds, the sensitivity is automatically saved.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
20
◆ Mood Light
The mood light not only changes color but indicates the current operation mode
Tip
LAMP
BRIGHT
● The mood light goes on automatically as the unit begins to operate. Press the light button to turn the mood light on or off.
● Select Light On/Off When Quiet Night Operation Is Set
→ Press the light button for 2 seconds, then the illumination goes on and the mode light goes off.
Press the light button
for 2 seconds
The illumination
light goes on.
When the Quiet Night Operation is set the mood light automatically goes off
LAMP
BRIGHTSLEEP
→ Press the light button for 2 seconds again, then the illumination goes off, and Quiet Night Operation resumes.
● The mood light shifts according to the operation mode.
※ The brightness of the mood light is reduced by half if the Quiet Night Operation is set.
Press the light button
for 2 seconds
The illumination
light goes on.
When the Quiet Night Operation is set, the
brightness of the mood light is reduced by half
Auto/Manual: Blue Child: Purple Rhythm: Blue-> Light Purple-> Purple-> Red
LAMP
BRIGHTSLEEP
MODE
CHILD
AUTO
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
21
▶ Cleaning
! Always unplug the unit before cleaning.
◆ Cleaning the Air Quality Sensor (Every 2 Months)
● *Open the air quality sensor cover on the left side of the unit. Use a wet cotton swab to clean the lens and wipe up any remaining moisture.
◆ Cleaning the Air Intake and Outlet
● * Clean the air intake and outlet with a soft brush
◆ Cleaning the Negative Ion Generator (Every 2 Months)
Be careful not to drop the brush into the unit
● * Use a dry cotton swab to remove dust on the plate.
Be careful not to drop the cotton swab into the unit
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
22
◆ Cleaning the Lens on the Back of the Front Cover (Every 2 Months)
● Remove the front cover from the unit and use a dry cloth, soft brush, or cotton swab to dust off the mood light on the back of the cover.
Use a wet cloth if necessary but do not use a polisher
◆ Cleaning the Unit
● Use a dry and soft cloth to clean the unit.
◆ Cleaning the Free Electrostatic Filter (Every 2~4 Weeks)
Use a wet cloth if necessary but do not use a polisher
① Pull the bottom of the front cover to remove it from the unit.
Pull the handle of the filter to release it.
② Use a vacuum or water to dust off the filter.
③ Dry the filter completely before attaching it to the filter case. Load the case onto the unit again.
Attach the free filter to the filter case by aligning the filter with the hooks of the case
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
23
◆ Always unplug the unit before cleaning it.
◆ The frequency of replacing the filter will vary depending on the amount of pollutants in your indoor environment.
◆ Lock the filter case in place first to the bottom of the unit and then the top.
Tip
2-3. Filter Replacement
◆ Replacing the Medium Filter (Every 4 Months)
① Remove the front cover and detach the medium filter from
the filter case.
② Remove the packing material from the new medium filter. Attach the new filter onto the filter case. Load the filter
case and the front cover.
◆ Replacing the Medium Filter (Every 12 Months)
① Remove the front cover
and detach the HEPA filter
from the filter case.
② Remove the packing material from the new HEPA filter. Attach the new filter onto the filter case. Load the filter case
and the front cover.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
24
◆ Replacing the Customized Filter (Every 6 Months)
① Remove the front cover and detach the customized filter from
the filter case.
② Remove the packing material from the new customized filter. Attach the new filter onto the filter case (The nonwoven fabric of the customized filter should come toward the front of the unit). Load the filter
case and the front cover.
◆ Replacing the AC Deodorization Filter (Every 12 Months)
① Remove the front cover and detach the HEPA filter from the filter case.
② Remove the packing material from the new HEPA filter. Attach the new filter onto the filter case. Load the filter case and the front cover.
Place the filters in the following order (Free->Medium->HEPA ->Customized->AC Deodorization)
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
25
▶ Cleaning and Replacement Schedule
Filters Replacement Cleaning
Free Electrostatic Every 2~4 Weeks Cleaning
Medium Every 4 Months Replacement
HEPA Every 12 Months Replacement
Customized Every 6 Months Replacement
AC Deodorization Every 12 Months Replacement
▶ Customized Filter
Filter New House Child Pet
Front(Fabric) Black
Back Black Yellow Blue Color
▶ Wall-Hanging Design (Option)
Use an additional hanger to install the unit.
<Installation> Place the unit a distance away from walls and ceilings as the picture depicts.
If installed on the wall, the unit could cause contamination of the walls and ceiling. Be careful not to drop the front cover or filter case when replacing the filters. Do not pull on the power cord.
! Drive in the screws of the hanger very tightly so that the unit will not fall off.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
26
3. System Operation Fundamental
3-1 Product Operation Specification
1. Applied Scope
The specification of this document is written for electric control unit (hereunder called “PCB”) applied to newly developed products of customized air cleaner (ACE) of WOONGINCOWAY CO. LTD..
2. Condition
1) Power : AC 220V ± 15%, 60Hz
2) Temperature : - 20℃ ~ + 70℃ : keeping
- 10℃ ~ + 50℃ : use
3) Humidity : within 30%~90%RH (only if any dew does not exist)
4) Timer : Continuous operation
3. Power Part
1) Standard Power : AC220V ±15%, 50/60Hz
2) Power S.M.P.S. : SANKEN ( STR-A6351)
: Wide type (AC90V ~ AC260V)
3) Power FUSE : 250V, 3A Fast acting 삼주리틀 Fuse
4. Major Parts Description
4.1 Input Part
1) CDS Sensor : decides whether to start sleeping mode by sensing brightness or light
- HEIMANN company, model name : A90.12
2) Dust Sensor : display pollution level by detecting dust (particle) and wind volume
- Model name : PPD3 (SHINYOUNG) , Regularity : DC 5V/90mA,
3) Motor rotate speed Hall sensor signal : DC 15V(PWM Control Print)
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
27
4) Switch Control Part : (TACT S/W)
- Power : Power On-Off switch
- Wind Volume Option : Volume control in manual mode(1 level→2 level→3 level→4 level → turbo)
- Mode Option : Mode option switch (auto→kids → rhythm)
- Lamp option : Lamp option switch (ON/OFF selection from display part of mode part)
ON/OFF selection of mode display part when sleeping mode
5) Remote Controller IR input : TSOP4838 / Vishay company (VENTUS common)
4.2 Output Part
1) FAN MOTOR : DC 310V BLDC motor/flow of electricity, 5 level (1level, 2levle, 3level, 4level, turbo)
2) Negative Ion Generator : DC 12V, electricity flow : 150mA
3) BLDC Control Power : DC 15V
4) Buzzer : DC 12V
4.3 Display Part
1) Wind Volume : display wind volume for each level as LED (1level, 2levle, 3level, 4level, turbo)
2) Mood : display mode selection as LED
Manual - blue
Auto - blue
Kids - purple
Rhythm – blue → light purple → purple →red
3) Kids Display LED
4) Rhythm Display LED
5) Automatic Display LED
6) Illumination Option LED (display ON/OFF status of mood lamp for sleeping mod)
7) Sleeping Mode LED
8) Pollution Level (4 level) : Pollution level display, LED for each 4 levels (blue→light purple→purple→red)
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
28
5. Main Functions
5.1 Early Power Supply (Operation Waiting Status)
- Display part flickers 2 times for 0.5 seconds interval. It displays [Pollution Display] and others are all off to maintain operation waiting status. Pollution Display shows pollution level at the display part.
5.2 Power Button Switch control and display function
1) Power Switch "Off"
- Buzzer sound (DANG-DONG-DING) is generated and all display parts are off except [Pollution Display], becomes operation waiting status
- Pollution display part is on.
2) Power Switch "On“ (early action) : Buzzer sound (DING-DONG-DANG) generation
① after early power supply, if power switch is on : automatic mode is on
Turn it off during operation and then On again : remember previous mode and operates as previous mode
② Pollution level LED : flickering
when flickering : after 1 level and the level keeps increasing, LED changes each 3 seconds (same for auto/manual) and each 60 seconds depending on pollution state.
③ Level display : wind volume is changed (1 level~4 level, turbo) based on each level.
④ Automatic display : flickering
- at early power on, auto mode is selected and letters are flickering
⑤ Sleeping Mode Display : flickering when sleeping illumination is detected
⑥ Mood lamp operation display : LED color changes based on mode selection
⑦ Power off during operation and on again : operates previous mode before power off
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
29
5.3 Purify Operation Switch
1) Wind volume change is available only at manual mode. (Wind volume selection changes any mode to manual mode)
2) Wind volume Switch is pushed repeatedly so that fan motor and display change 1 level → 2 level → 3 level → 4 level → turbo order and then fan rotates after 1 second of wind volume display filters.
Wind Volume Standard (rpm) : 1 Level 370(Pollution level 1), 2 level 440(Pollution level2), 3 level 580(Pollution level3), 4 level 750(Pollution level), turbo 900
3) Wind volume display
- 1 level (1 flickering), 2 level (2 flickering), 3 level (3 flickering), 4 level (4 flickering), turbo(5 flickering)
-> add by one from bottom to top
5.4 Mode Selection Switch
- Depending on display selection, display repeats auto→kids→rhythm order.
1. Auto Mode
1) with auto mode display part shows “Auto”.
2) Wind volume is decided by pollution level.
Wind Volume Standard (rpm) : 1 Level 370(Pollution level 1), 2 level 440(Pollution level2), 3 level 580(Pollution level3), 4 level 750(Pollution level 4)
3) when mode changes from auto mode to manual mode, first level is applied for operation.
2. Kids Mode
1) with kids mode display shows “Kids” and “Auto”.
2) Wind volume is decided by pollution level.
Wind Volume Standard (rpm) : 1 Level 310(Pollution level 1), 2 level 400(Pollution level2), 3 level 500(Pollution level3), 4 level 600(Pollution level 4)
3) when mode changes from kids mode to manual mode, first level is applied for operation.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
30
3. Rhythm Mode
1) with rhythm mode display shows “Rhythm”.
2) Wind volume is decided automatically based on below formula.
Each step’s wind volume is same as manual mode.
_ 1 Step : 1Level(1minute) → 2Level(1minute) → 3Level(1minute) → 4Level(1minute)
_ 2 Step : 1Level(1minute) → 2Level(1minute) → 3Level(1minute) → 4Level(1minute)
_ 3 Step : 1Level(1minute) → 3Level(1minute) → 2Level(1minute) → 4Level(1minute)
_ repeat 1~3 step as one cycle
(speed change delay time is 10 seconds when level speed is changed)
3) when mode changes from rhythm mode to manual mode, first level is applied for operation.
5.5 Lamp Selection Switch
1) Mood Lamp ON/OFF selection
2) Mood lamp ON/OFF selection when sleeping mode
-> Push lamp selection key for 2 seconds, illumination selection LED is ON and mood lamp is off when sleeping mode
-> Push lamp selection key for 2 seconds, illumination selection LED is OFF and mood lamp atmosphere alignment when sleeping mode
5.6 Mood Lamp Display
1. Display Change Condition
1) Automatic flickering when air cleaner starts operating.
2) Color of mood lamp is changed based on mode selection.
3) Manual - Blue
Auto - Blue
Kids - Purple
Rhythm - Blue→Light Purple→Purple→Red
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
31
2. Mood Lamp ON/OFF Selection Function
- Upon lamp selection switch push, mood lamp can be ON/OFF.
5.7 Sleeping Mode Function (CDS Spec.: HEIMANN company, A90.12 )
1) Mode Change
- Auto/Kids operation mode only can be change to Sleeping Mode.
→ For auto/kids selection, sleeping mode is automatically on. For wind volume selection, sleeping mode operates with wind volume selection.
- Normal Mode → Sleeping Mode : CDS resistance value is under 1 lux for 3 minutes
- Sleeping Mode → Normal Mode : CDS resistance value is over 2 Lux for 5 minutes
- When returning to normal mode from sleeping mode : automatically return
2) Display of Sleeping Mode
- Operation Mode : only normal operation is available without pollution level.
_ Sleeping mode is ON for auto selection function.
- Pollution display and wind volume selection display LED are OFF.
- Wind volume of sleeping mode is maintained as 60% of 1 Level (quite operation, 310rpm).
3) Sleeping Operation Display
- Normal Operation : “Sleeping” display LED OFF
- Sleeping Mode Operation : “Sleeping” display LED ON
- When entering sleeping mode, flickering mood display becomes ½ brightness of each normal mode selection.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
32
5.8 Pollution Detection Sensor (Particle Sensor)
1) Sensor Detection Delay Time
- Sensor increment : 3sec
- Sensor decrement : 60sec
2) Pollution level display
-. High Purity : Blue LED
-. Purity : Light Purple LED
-. General : Purple LED
-. Polluted : Red LED
3) Sensor Sensitivity Selection
_ Sensor Sensitivity Change
Push Wind Volume/Mode Selection keys simultaneously for 2 seconds (valid during operation)
Red LED of “Pollution Display” is flickering.
-> Rhythm (Insensitive), Kids (Normal), Automatic (Sensitive)
-> Currently selected sensor sensitivity display is flickering (on 1 second, off 1 second)
-> at this time, when push wind volume key, sensor sensitivity changes Normal (Kids) -> Insentive (Rhythm) -> Sensitive (Auto) order.
-> after selection of sensitivity, push wind volume/mode selection keys for 2 seconds simultaneously and display part operates normally. (back to normal mode if no button input for 10 seconds)
5.9 Hall Sensor Feedback Input
1) By checking 12 pulse per 1 time from a motor, it controls input motor voltage(0~6.5V) with preset RPM in real time.
2) Rotation RPM is below. (Normal 310, 1 Level 370, 2 Level 440, 3 Level 580, 4 Level 750, turbo 900)
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
33
5.10 Self Diagnosis Function
1) Hall sensor Fault
After fan motor speed display, if no Hall sensor feedback signal exists for 5 seconds, all display are off and error is displayed with 1 / 2 level LED flickering for 0.5 second. Restart of fan motor is checked again from OFF -> ON.
2) Fan Motor Rotation Fault
If rotation speed under 100 RPM compared to target RPM is continued for 10 minutes after fan motor speed display, cleaner regards the fault as motor fault or external rotation interruption so that all display is OFF and error is displayed with 1 / 2 / 3 / 4 / turbo LED flickering for 0.5 second. All other display are off. If this fault is repaired, check normal operation after power on.
3) Dust sensor open error
Pollution Sensor Display LED flickers for 0.5 second. When re-insertion, normal operation
5.11 Power Failure Function
If power is off during operation and power is back, previous mode before power off is restored.
5.12. Remote Controller : Same as key PCB buttons and remote control from 8 straight M (Remote Controller Option)
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
34
3-2 Electric Charge Calculation
(1) For House Basis (Low Pressure)
【Electric Charge for each operation time of our Air Cleaner (For House)】
Electric Charge (Cleaner + House Usage)
`
4
Hour
About 1.2
Kw
101kw
(₩7,310)
201kw
(₩20,950)
301kw
(₩41,930)
8
Hour
About 2.4
Kw
103kw
(₩7,560)
203kw
(₩21,330)
303kw
(₩42,470)
12
Hour
About 3.6
Kw
104kw
(₩7,690)
204kw
(₩21,510)
304kw
(₩42,740)
24
Hour
About 7.2
Kw
107kw
(₩8,080)
207kw
(₩22,070)
307kw
(₩43,540)
2 Level
Operation
base
4Level
Operation
base
Daily
Use
Monthly
Power
Usage100kw Usage
(₩5,670)
200kw Usage
(₩20,100)
300kw Usage
(₩39,440)
4
Hour
About 3.1
kw
103kw
(₩7,560)
106kw
(₩7,950)
109w
(₩8,340)
119kw
(₩9,630)
303kw
(₩42,470)
8
Hour
About 6.2
Kw
203kw
(₩21,330)
206kw
(₩21,880)
209kw
(₩22,440)
306kw
(₩43,270)
12
Hour
About 9.3
Kw
309kw
(₩44,080)
24
Hour
About 18.6
kw
219kw
(₩24,310)
319kw
(₩46,780)
(2) For General Basis【 Electric Charge for General Basis 】
1) Base rate is different for each contract and charge per basic power is different for season.
2) Detail information can be calculated automatically at with General Basis condition.http://www.kepco.co.kr
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
35
4. Product Assembly and Disassembly (A/S)
4-1 Inside of Product
■ Front Cover Ass'y PART
Front Back
Front Backcover
Front Cover
Lens Cover & lens
Deco Ass'y
Fixed magnet Bracket (2 spots)
■ Base Ass'y Part
Base
Rubber Foot (4 spots)
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
36
■ Fan Guide Ass'y PART
High Pressure Generator
Main PCBNegative Ion
Fin/Fan
Main PCB
Wiring Diagram
BLDC Motor
FanPollution Level
Detection Sensor
Motor Guide Cover
Power PCB Ass'y & Power PCB Upper Cover Ass'y
Fan Guide Ass'y
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
37
■ Filter Guide Ass'y PART
Front side
Filter Guide
Display
Plate
Key PCB Ass'y
Deco LED PCB
Magnetic (2EA)
Back Side
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
38
■ Rear Cover Ass'y PART
Rear Cover Ass'y
Customer Satisfaction Sticker
Particle Sensor Cover Ass'y
■ Filter Case Ass'y PART
FilteringOrder
Pre-Filter → Medium Filter →
HEPA Filter → Customized Filter →AC Deodorization Filter
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
39
4-2 Disassembly Method
■ Front Cover Ass'y Disassembling
- Notice : Power must be removed before disassembling.
[Step1] Hold bottom of front cover and pull and lift up the cover
[Step2] Remove 6 bolts on front back cover and push it to OPEN direction
[Step3] Take off lens and lens cover from front cover
[Step4] Remove 4 bolts and bracket
Follow reverse order when reassembling
※ When reassembling, be careful for lens and lens cover attachment. For lens, far part without edge faces to DECO LED and for lens cover, parts without a hole faces to inside.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
40
■ Rear Cover Ass'y and Fan Guide Ass'y Disassembling
[Step1] Hold bottom of front cover and pull and lift up the cover
[Step2] Remove filter case Ass'y from the product
[Step3] Remove 2 bolts on back side of the product and then remove base
※ When reassembling, insert 4 trapezoid reeve of base into rear cover and then fasten with 2 bolts.
[Step4] Remove 9 bolts on edge and then remove the rear cover
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
41
[Step5] After removing micro switch connector and power cable, Separates rear cover Ass'y.
[Step6] Remove 1 power PCB bolt and then PCB upper cover Ass’y.
[Step8] Remove 4 Fan guide bolts and then fan guide from Filter guide. Reverse order is applied when reassembling.
[Step7] Remove power code connector from power PCB and then key PCB, DECO LED PCB, and 3 related cable connectors from main PCB.
Fan Guide Filter Guide
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
42
4-3 Part Change
■ Power PCB Ass'y, Main PCB and key PCB Ass'y Change
- Notice : Power must be removed before disassembling.
[Step1] Remove front cover, filter case, base, and rear cover.
[Step2] After removing 1 Power PCB upper cover bolt and power PCB upper cover, separates related cable connectors.
[Step3] Remove 1 Power PCB Ass'y bolt and separates Power PCB Ass'y. Reverse order is applied when reassembling.
※ When reassembling, insert 2 hooks of power PCB lower cover into 2 spots of fan guide edge hole and then push up such as slide. Finally fasten with a bolt.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
43
[Step4] Separates main PCB related cable connectors.
[Step5] Remove 2 main PCB bolts and then separates main PCB. Reverse order is applied when reassembling.
[Step6] Separates 2 key PCB related cable connectors from PCB.
[Step7] Remove 3 bolts on left side of fan guide and 1 on external side.
[Step8] Remove key PCB from filter guide. Reverse order is applied when reassembling.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
44
■ Fan & Motor Change
[Step1] Remove front cover, filter case, base, and rear cover.
[Step2] Remove nut fitted to motor and spring washer(와샤) and then separates fan from motor.
[Step3] Remove 3 bolts on motor guide cover.
[Step4] Using – type screwdriver, insert the screwdriver front side of cover and then remove 2 hook by lifting up the screwdriver to separate motor cable cover.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
45
[Step5] Remove 1 power PCB bolt and then power PCB upper cover.
[Step6] Remove motor cable connector from Power PCB and then separates motor. Reverse order is applied when reassembling.
■ Pollution Level Detection Sensor Change
[Step1] Remove pollution level detection sensor and related cable connectors from main PCB.
[Step2] Remove pollution level detection sensor from fan guide hook. Reverse order is applied when reassembling.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
46
■ Negative Ion Fin Case and Fin/Fan Change
[Step1] Remove front cover, filter case, base, and rear cover from product.
[Step2] Remove 4 fan guide bolts and related cable connectors and separates fan guide.
[Step3] After turning over fan guide, remove 2 bolts related to negative ion fin case to separate fin case.
[Step4] If removing negative ion fin case, negative ion fan is connected to fan guide and negative ion fin is connected to fin case. Remove cables connected to fin/fan and then separates fin/fan by removing 2 bolts. Reverse order is applied when reassembling.
※ When separating fin/fan, use things like a gimlet for easy separation.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
47
■ High Pressure Generator Change
[Step1] Remove front cover, filter case, base, and rear cover.
[Step2] Remove negative ion fin case and separate fin/fan cables and then remove 1 level cables related the pressure from hook.
[Step3] Remove cable connectors related to High Pressure Generator from main PCB.
[Step4] Remove the pressure by undoing 1 bolt. Reverse order is applied when reassembling.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
48
■ DECO LED PCB Change
[Step1] Reverse order is applied when reassembling.
[Step2] Remove 4 fan guide bolts and related cable connectors and then separates fan guide.
[Step3] Remove DECO LED PCB fitted to filter guide by undoing 1 bolt. Reverse order is applied when reassembling.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
49
■ Micro Switch Ass'y Change
[Step1] Reverse order is applied when reassembling.
[Step2] Remove 4 bolts on fan guide and related cable connectors and then separate fan guide.
[Step3] Cut 2 cable ties of mount base attached to filter guide.
[Step4] Remove 2 bolts and then separate micro switch Ass’y and cables. Reverse order is applied when reassembling.
※ When reassembling, put micro switch Ass’y cables into right place.
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
50
■ Fuse Change Method
[Step1] Reverse order is applied when reassembling.
[Step2] Remove 1 Power PCB upper cover bolt and then separate power PCB upper cover.
[Step3] Change fuse in Power PCB. Reverse order is applied when reassembling.
5. Defect Diagnosis and Repair
Phenomenon Defect Diagnosis Defect Mode How To Handle
Pollution level display lamp is not on.
Contact point of micro switch is right?
Power consent voltage is right?
PCB input power(CN1) is AC 220V?
Connection between power code and connector?
FUSE is opened?
Bad power if it is under 180V
If power is irregular or OV
Bad connection to power connector
FUSE Open
Bad micro switch
Faulty Power
↓YES
↓YES
↓YES
Check input power
FUSE change (250V ,3A)
Right contact of connector
Bad contact of consent orpower interruption
Micro switch change
Micom operation voltage is DC 5V?
LED connected cable is opened?
↓YES
Bad LED connected Cable
Bad power circuit of Main PCB
LED Cable check and change
Main PCB check and change
NO
→ →→↓YES
↓YES NO
→ →
51
YES
→ →↓NO NO
→ →NO
→ →NO
→ →
Phenomenon Defect Diagnosis Defect Mode How To Handle
Now working evenif voluntarily Front Cover S/W is closed?
Check product operation and defect diagnosis re-inspection
Bad contact of Micro S/W
Now working(Front Cover
S/W Open)
Micro S/W change
Connection Harness is inserted in right way?
Bad insertion of connection Harness
Right insertion ofconnection Harness
↓YES
AutomaticPower OFF Motor connection is right?
Right insertion of connection to Main PCB
(after removes power cable)→↓YES
Operation is interrupted by unknown substance?
Organizational operation obstacle
Remove unknown substanceto operate motor
YES
→
Bad connection to Main PCB
→NO
→YES
→ →
↓NO
52
NO
→
→
Phenomenon Defect Diagnosis Defect Mode How To Handle
Bad motor operation
NO
→Display part is lighting?
No right connection to power consent
Check AC 220V and insert power consent in right way
No Wind
→↓YES NO
→220V power consent is right in?
↓YES NO
→ → Control part PCB Ass’yCheck and change
No push on control switchControl switch operation is right?
↓YES NO
→ → Insert connector in right way
Fan is well rotated with hand operation?
Fan motor connector is connected right to Main PCB?
↓YES
↓YES
Motor input power is DC 310V?
53
NO
→ Remove unknown substance→Bad operation of fan by unknown substance
YES
→ →Bad fan motor Fan motor check and change
Phenomenon Defect Diagnosis Defect Mode How To Handle
Display part is lighting?
Pollution sensing lamp is flickering?
Pollution selection is insensitive?
Dust lay on Particle Sensor?
Harness of Sensor isconnected in right way?
Output pulse of sensor is printed in right way?
Poor sensitivity control
Pollution sensor becomes insensitive
Bad Harness connection
Poor sensitivity choice of Sensor
Pollution Detection Sensor Connector OPEN
No wind volume change in automatic/child mode
↓NO
↓NO
YES
→ →Change Sensor Detection to Standard
YES
→NO
→
Pollution level control
Right Harness Fit-in
Cleaning lens of pollution sensor (Using cotton bud)
→
→
→
Right Connector connection (Check and changeof pollution Sensor_
No right connection to power consent → Check AC 220V and insert
power consent in right way
NO
→↓YES
↓YES
54
NO
→↓YES
YES
→ →
Phenomenon Defect Diagnosis Defect Mode How To Handle
A switch can be pushed?
Switch input power is normal?
Control unit of PCB circuit and Harness are connected in right way?
Check control switch operation and defect diagnosis re-inspection
Bad Tact S/W
Bad Tact S/W
Bad Main PCB
Bad Harness connection
Control switch Is not working
Switch check and change
Right connection or Harness change
Main PCB Check and change
→
Bad S/w push part
No push because of unknown substance Remove unknown substance→
↑
Control unit PCB Ass’yCheck and change
NO
→ →
↓YES
NO
→
↓YES55
NO
→ →
→↓YES
Phenomenon Defect Diagnosis Defect Mode How To Handle
YES
→ →Making much noise
Thick layer of dust on Pre-Filter? Clogged Pre-Filter with dust Pre-Filter cleansing
↓NO YES
→ →Thick layer of dust on Medium-FilterAnd it is jet-black?
Dust on Medium-FilterMedium-Filter change
↓NOYES
→ →Thick layer of dust on HEPA FilterAnd it is jet-black?
↓NO
HEPA Filter clog HEPA Filter change
56
YES
→ →Thick layer of customized FilterAnd it is jet-black?
Customized Filter clog Customized Filter change
↓NO
Noise check and defect diagnosis re-inspection
Phenomenon Defect Diagnosis Defect Mode How To Handle
Sleeping mode operates in right way?
Light detection sensor Short (Poor)
(Sleeping mode detection inability)
YES
→
Bad setting of Main P.C.B S/W
NO
→ →No Sleeping Mode switchover
in manual operation
Not working as Sleeping
Mode
Operation mode is automatic/child mode?
Switch over to Automatic/Child Mode
↓YES
YES
→ →Light is still on around the cleaner? No Sleeping Mode switchover
with light detection
Sleeping Mode works without light
↓NO
→ Control Unit PCB Ass’yChange5
7
→ Move Main PCB S/W to RARE
↓NO
Check product operation and defect diagnosis re-inspection
YES
→ →Pollution level can not be maintained for
10 minutes under 70% at level 1
Maintain pollution level 1 under 70% for 10 minutes
Sleeping mode but no operation?
Phenomenon Defect Diagnosis Defect Mode How To Handle
NO
→ →Pollution perception is possible with eyes?
↓YES
No display for pollution level
Bad Pollution Sensor Check and change pollution sensor
YES
→ →Partial light flickering? Bad LEDFND Ass’y check and
change
↓NONO
→Pollution sensor Harness is connected in right way?
Bad Harness connection Right insertion of Harness→Harness Change→
↓NO
58 Check product operation and
defect diagnosis re-inspection
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
59
6. Electric Wiring Diagram
MAIN & POWER coupling
MAIN & POWER coupling
MI-COM Writing coupling
High Voltage Generation
Dust Sensor
7. Circuit Diagram < POWER P.C.B. >
FH2250V/3A
+EC525V/47uF
1
CN2-7
TITLE
R143K
C4104
2
MODEL
CN2-6
UNIT
C5103
R568K/2W
1
SCALE
공기청정기(웅진)
PT2PC817
12
43
D1UF1007
V310
D4
FR 103
CN2
53375-0710
1234567
PC1_
2
GS
+EC6
25V/100uF
R4330K/1W
V12
12V 0.5A
R15 470
15V 0.1A
R8
1K
IC3 78S153 1
2
I OG
CN1
35328_0210
MC3473/1KV
IC1
STR-A6351
1
2
3
4
8
7
6
5
S
GND
VIN
OCP
D
D
NC
GND
PC1_
1
DRAWN
V15
W 0 0 4 E 0 0 5
HC1101/1KV
3
+EC4
35V/ 100uF RD
ACE POWER
DWG NO.
CN3
SMW250-05
12345
FH1250V 2A
V12
PT1PC817
12
43
R12330K/ 1W
Rev.
APPROVED
+
EC1450V/68uF
R174.7K
C2
104
+EC2
50V/22uF RD
HC2
222
C7104
- +
BDKBL407
+EC3
25V/330uF RD
V310
1
MC2PCX2335M
PT3PC817
12
43
D3
UF4004
CHUNB.G.
R71K
2
EMI1
R112.7K
MC1PCX2335M
3
GSIC2 TL431
R6
33
ZNR471_14
NTC 10D-9MFSB
CHECKED
4
GS
C3104
R1
6.8K
R164.7K
C1
50V/471
PC1_1
WOONGJIN_COWAY
R2
680
4
V15
C6104
0
R10
2.4K F
2
GS
GS
D2
UF 4007
HT
H_TRANS(2519)
3
104
6
2
1
5 8
7
11
9R99.1K F
V12
V15
R31.8/1W
PC1_2
60
< LED & DECO P.C.B. >
W 0 0 4 E 0 0 6
R5 560
DECO1(B)
L2 LED
자동
L3 LED
B
오염도2(R)
R8 560
CHECKED
리듬
L5 LED
B
SW2
R13 510 1/2W
공기청정기(웅진)
V12
SCALE
유아
R9 560
L1 LED
R
R3 560
DWG NO.
풍량1
오염도1(B)
풍량3
GS
풍량2
취침
LM2
GS
ACE_LED_DECO
풍량4
조도램프
L11
TURBO
TITLE
L10
Rev.
MODEL
CDS
L7 LED
R
L4 LED
UNIT
전원
35022-12
CN2
1
2
3
4
5
6
7
8
9
10
11
12
R7 560
0
REM
3 1
2
REM VCCGN
D
모드선택
R1 560
B
무드선택
R11 4.7K
L8 LED
풍량선택
R6 560
R10 560
R12 510 1/2W
V12
REM
35022-09
CN1
1
2
3
4
5
6
7
8
9
WOONGJIN_COWAY
C1 104
L9
5V
SW1
R4 560
DECO PCB
SW3
DRAWN
R2 560
35022-03
CN5
1
2
3
CHUNB.G.
L6 LED
R
DECO2(R)
V12
SW4
GS
APPROVED
CDS
LM1
61
< MAIN P.C.B. >
Q1
KRC102M
1
32
5267_08AX
CN7
12345678
C17
104
5267-03AX
CN3
123
2(R)오염도
CHECKED
V12
VCC_1
EC125V/100uF
V12
C11
104
REM
C6
104
VCC
BUZ
EC325V/4.7uF
VCC_1
VCC_1
L1
Q3
KRA102M
1
32
R12 10K
Rev.
R19100K
2(R)오염도
VCC
VCC
C3
104
R11680
R8 100 R6 10K
C5
104
3
Q5KRC102M
1
32
R20 10K
V12
1(B)오염도
R210K
IC4
TD62003
16
8
151413121110 1
234567
9
16
8
151413121110 1
234567
9
C8
104
조도램프
MODEL
SMW250-12
CN5
1
2
3
4
5
6
7
8
9
10
11
12
6
V12
1(B)오염도
VCC
R747K
V12
R5680KF
SMW250-03
CN6
123
EC225V/47uF
R410K
IC2 93C46
1234
8765
CSCLK
D1D0
VCCNCORGVSS
2
VCC_1
VCC
UNIT
SMW250-05
CN2
12345
R110K
C15
104
5
WOONGJIN_COWAY
C7
104
R14 22
R17 10K
D11N4007
4
RARE
취침
TITLE
W 0 0 4 E 0 0 4
취침
REM
V12VCC_1
VCC
C13
104
FRY
X1 8M12
공기청정기(웅진)
VCC
R165.6K
BUZ
DUST
0
VCC
C1
104
VCC_1 1
C16
102
R10 1K
CHUNB.G.
IC5
TD62003
168
151413121110
1234567
9168
151413121110
1234567
9
BUZ
BZ BM20K
1 21 2
C2
103
DECO2(R)
Q4
KRC102M1
32
C10
102
DWG NO.
C4
104
R1810K
C12
50V/472
R15 470
조도램프
C14
104
IC6
KIA78053 1
2
O IG
R310K
L2
IC3
KIA703231
2
IO G
Q2KRC102M
1
32
VCC_1
DECO1(B)
C9
104
DUST
ACE_MAIN
SCALE
IC1
UPD780031AGC
1
2
3
15
16
17
18
19
20
10
11
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
24
57
58
59
60
61
62
63
64
56
55
37
36
35
34
33
4
5
9
7
8
12
14
13
21
22
25
27
26
28
29
30
31
32
6
23
P50/A8
P51/A9
P52/A10
P34/SI31
P35/S031
P36/SCK31
P20/SI30
P21/SO30
P22/SCK30
VDD0
P30
XT1
IC(VPP)
X2
X1
VSSI
P00/INTP0
P01/INTP1
P02/INTP2
P03/INTP3/ADTRG
P70/TI00/TO0
P71/TI01
P72/TI50/TO50
P73/TI51/TO51
P74/PCL
P75/BUZ
P64/RD
P65/WR
VDD1
P40/AD0
P41/AD1
P42/AD2
P43/AD3
P44/AD4
P45/AD5
P46/AD6
P47/AD7
P67/ASTB
P66/WAIT
XT2
RESET
AVDD
AVREF
P10/ANI0
P53/A11
P54/A12
VSS0
P56/A14
P57/A15
P31
P33
P32
P23/RXD0
P24/TXD0
AVSS
P16/ANI6
P17/ANI7
P15/ANI5
P14/ANI4
P13/ANI3
P12/ANI2
P11/ANI1
P55/A13
P25/ASCK0
SMW250-09
CN1
123456789
DRAWN
V12
R9 47K
SW1
R1310K
VCC
APPROVED
5267-05AX
CN4
12345
62
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
63
8. AP-1004 A/S PARTS
No. Parts Code
Description Specification
1 1004793 Screw Tapping(THT2,4x12,SUS430) TH)T2,4X12,SUS430
2 1004792 Screw machine(THT2, M4X10,SUS430) TH/T2,M4X10,SUS430
3 1001500 Screw Tapping(PHT2,4x12,SUS430) PH)T2 4X12 SUS430
4 3000324 FAN(AP-1201AH) Φ274X59
5 1001968 NUT(M8,KB1012,BS3) KB1012,M8,BS 3
6 1002113 Spring Washer(AP-0502AH,M8) KBL1324 M8 BS 2
7 3001478 Particle Sensor Cover Assembly(AP-0503)
8 1004510 Particle Sensor(PPD4NS)(AP-0503) SHIELD
TYPE,PPD4,DC5V/90MA,59X45X15
9 3001735 Fan Guide Assembly(AP-1004AH)
10 3001736 Filter Guide Assembly(AP-1004AH)
11 3001738 Microswitch Assembly
12 1004781 Rear Cover Assembly(AP-1004AH)
13 3015471 Base Cover Assembly(AP-1004AH)
14 3001737 Front Cover Assembly(AP-1004AH)
15 3001941 Power PCB Assembly(AP-1004AH)
16 3004154 Power PCB Upper Cover Assembly(AP-1004AH)
17 3002467 Power Cord Assembly(AP-1004AH)
18 1002889 Key PCB Assembly(AP-1004AH)
19 1002890 Front DECO. LED Assembly(AP-1004AH)
20 1002893 AC Remove filter Assembly(AP-1004AH)
21 3004156 Moter Cable Cover(AP-1004AH,Air Cleaner) 23.6X83X8
22 3015328 Power Cord Cover(AP-1004AH) 17.2X19.1X5
23 3001739 Pre-Filter(AP-1004AH,Air Cleaner) 382X400X3
24 3003235 High Voltage Generator(AP-1004AH) 63X32.3X29
25 3001740 Motor Assembly (AP-1004AH,Air Cleaner) Φ92X86.4
26 3001742 Main Power Conect PCB Cable(AP-1004AH) 340MM,FERRITE RING CORE
27 1004541 Main PCB(AP-1004AH) MASK TYPE/VER1.1
WOONGINCOWAY CO. LTD. Environmental Technology Laboratory
CAIRS Air Cleaner AP-1004AH
64
No. Parts Code
Description Specification
28 3001743 Particle Sensor Cable(AP-1004AH,Air Cleaner)
29 3004159 Option Filter Case(AP-1004AH,Air Cleaner) 363X380X12
30 3004160 Motor Guide Cover(AP-1004AH,Air Cleaner) Φ121X4
31 3001741 Ion Generating Plate Assembly(AP-1004AH,Air Cleaner)
32 1002921 HEPA Filter(AP-1004AH,청정기) 367.5X385X25
33 3001747 Filter Case Assembly(AP-1004AH,Air Cleaner)
34 1002924 Ion Generating Pin Assembly(AP-1004AH,Air Cleaner)
35 3001746 Remote control Assembly(AP-1004AH,Air Cleaner)
AP-1004AH
36 3016460 Medium Filter Assembly(AP-1004AH)
37 1004340 Screw Tapping(PHT2,4x12,SUS430,W/Washer) PH)4X12,Φ16 T=0.8,SUS430
38 3001839 Screw Tapping(PHT2,4x8,Ni-P) PH)T2,4X8,MSWR,NI-P
39 1004380 Screw Tapping(PHT2,4x10,Ni-P) PH)T2,4X10,MSWR,NI-P
40 1004395 Screw Tapping(THT1,4x16,NI-P,YEL) TH)T1,Φ4X16