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Service Manual Woongjin [CAIRS] Air Cleaner AP-1004AH Woongjin Coway Co., Ltd.

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Page 1: WoongjinCowayCo., Ltd. - شرکت پگاهان سپهر- تصفیه اب ...coway.ir/Upload/Manual/service manual/AP-1004AH Service...WOONGINCOWAY CO. LTD. Environmental Technology

Service Manual

Woongjin [CAIRS] Air Cleaner AP-1004AH

Woongjin Coway Co., Ltd.

Page 2: WoongjinCowayCo., Ltd. - شرکت پگاهان سپهر- تصفیه اب ...coway.ir/Upload/Manual/service manual/AP-1004AH Service...WOONGINCOWAY CO. LTD. Environmental Technology

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CAIRS Air Cleaner AP-1004AH

1

Table of Contents

1. Product Description

1-1 Product Specification .………….………………………P2

1-2 Part Name ...…………………………………………….P3

1-3 Display and Operation …..……………………………..P4

1-4 Internal Filter Structure ..…………………………………P6

1-5 Product Features …………………………………………P7

1-6 Filter Description …………………………………………P9

2. Installation and Instruction

2-1 Caution for Safety ………..…………………………..P11

2-2 Instruction and Cleansing …………………………..P14

2-3 Filter Change and the Time ……………………….P23

3. System Operation Fundamental

3-1 Product Operation Specification ……………………P26

3-2 Electric Charge Calculation ………………………………P34

4. Product Assembly and Disassembly (A/S)

4-1 Inside of Product ………………………………….P35

4-2 Disassembly Method …………………………………P39

4-3 Part Change …………………………………………P42

5. Defect Diagnosis and Repair ………………………………..P51

6. Electric Wiring Diagram ………………………………………..P59

7. Circuit Diagram …………………………………………………P60

8. AP-1004AH PART LIST FOR REPAIR……………………………...P63

9. Development Figure ………………………………………………..P65

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1-1. Product Specification

1. Product Description

Proper Voltage AC 220V / 60Hz

Voltage Consumption

Impinge Method

Pre Filter Chloridation Resin / PP (382X400X3)

Medium FilterAntibiosis POLYESTER

(375*393*t10)

HEPA FilterPOLYESTER + POLYOLEFIN + POLYPROPYLENE

(366*383.5*t25,EPDM제외)

For New

HouseBlack, nonwoven + POLYESTER (356*373*t10)

For Kids

For Pets

Customized Filter

Yellow, nonwoven + POLYESTER (356*373*t10)

Blue, nonwoven + POLYESTER (356*373*t10)

AC Deodorization Filter

Granular Deodorization Filter(363*380*t8)

Noise (dB) 1 Level(21), 2 Level(25), 3 Level(32), 4 Level(39), Turbo(46)

Filter

Negative Ion Negative Ion Generator

Pollution Detection Pollution Detecting Sensor

1 Level(8W), 2 Level(10W), 3 Level(14W), 4 Level(25W), Turbo (47W)

HEP filter type

Weight

Area 33 m2(living room of 1 or 2 bedroom apartment, bedroom)

Maximum Wind Volume 5.2㎥/min

Product Size 544(W) x 181(D) x 510(H)

8.8kg

CAIRSName AP-1004AHModel

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1-2. Part Information

Front /Back

Mood Light

Control/Display Panel

Air Quality Sensor

Sensor

Air Quality Display

Back Remote Control

Handle

Power cord

Unit Hanger

Air blower

Speed

Mode

Power

Light

Battery (AAA size)

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1-3. Display Panel and Control Panel

Display Panel

Speed Light Illumination Light

In the auto/child mode the speed is automatically adjusted according to indoor air quality from Step 1 to Step 4 and at the manual mode from Step 1 to Turbo. The speed light indicates the volume of air being circulated.

If sleep mode and illumination is chosen, the mood Light is turned off. When not chosen, the brightness of the mood light is reduced by half. The Illumination light is always turned off when the other mode is chosen but you can manually control the mood light.

Rhythmic Cleaning Light

This mode efficiently removes indoor pollutants, controlling the volume of air effectively. The mood light switches Blue->Light Purple->Purple->Red.

The mood light is turned on automatically when the unit starts to operate, and the light changes as follows. Auto/Manual: Blue Child: Purple Rhythm: Blue->Light purple-> Purple->Red

Sleep Light

This light indicates that the unit is operating in the quiet night mode.

Child Mode Light

When this mode is chosen, the air speed is automatically controlled. The volume of air is less than at normal times and the light becomes purple.

Air Quality Light

This indicates the present indoor air quality as follows. Very clean: Blue Clean: Light purple Normal: Purple Not clean: Red

This indicates that the unit is operating in auto mode and the light becomes blue.

Auto Mode Light

Mood Light

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Display Panel

Power

You can operate the unit manually by pressing the on/off button. However, the unit operates in automatic mode initially. After being manually turned off and on, it operates at the previous mode that you chose.

Speed

You can select Step 1->Step 2->Step 3-> Step 4->Turbo (Then the unit shifts to the manual mode). Auto/Child mode is available from Step 1 to Step 4.

Mode

You can select Auto->Child->Rhythm Mode.

Mood Light

You can manually control the mood light. When the sleep mode is selected, the mood light and illumination are automatically adjusted (Refer to page 25).

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1-4. Filters

AC Deodorization Filter

Customized Filter

Free Electrostatic Filter

Filter Case

Negative Ion

Medium Filter

HEPA Filter

[1] Negative IonThe negative ion generator produces a great amount of negative ions, allowing users to enjoy forest-like air.

[2] Filter Case Free/Medium/HEPA/Customized/AC Deodorization filters are installed.

[3] Free Electrostatic FilterThis anti-bacterial filter traps relatively larger particles such as dust, mold, hair, pet hair, and so on.

[4] Medium FilterThis anti-bacterial filter traps particles, mold, and bacteria larger than 1㎛ and protects the HEPA filter.

[5] HEPA FilterThe high-function HEPA filter significantly removes fine particles and cigarette smoke while the anti-bacteria and anti-mold nano-silver and catechin eliminate germs and mold.

[6] Customized FilterUsers can choose from one of the three included customized filters designed for a new house, a house with a child or one with a pet. The filter for a new house eliminates toxic formaldehyde, germs and mold, while the child-health filter removes Legionella, germs, and mold. The pet-health filter traps allergy-causing substances and influenza viruses.

[7] AC Deodorization Filter The granular activated carbon filter, efficient in removing odor and toxic gases, eliminates food odors and unpleasant smells.

Filter Case

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1-5. Product Features

◆ Cairs Air Purifier AP-1004AH

4. Turbo Operation

The turbo operation purifies the indoor air in a short time when there’s an excessive amount of dust or odors.

1. Excellent Air Purification

A HEPA filter coupled with nano-silver and catechin, anti-bacteria/mold substances, removes dust and germs in the air and this optimized filter system eliminates pollutants.

2. Strong DeodorizationThe deodorization filter removes harmful gases such as VOCs, formaldehyde, and food/cigarette odor. * Toxic gas removal experiment : Eliminates VOC-type gases (toluene, benzene, xylene, styrene), formaldehyde, ammonia, acetaldehyde, acetic acid {carbon dioxide and carbon monoxide are not removed}.

3. Negative Ion Generation

The negative ion generator produces a great amount of negative ions, allowing users to enjoy forest-like air.

The remote control maximizes the user’s convenience when the unit is hung on the wall.

6. Remote Control

5. Customized Filter System

Users can choose one of the three filters especially designed for a new house, a child, or a pet.

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Child Mode

Customer-oriented safety design

Auto Power-off

7. Wall-Hanging Slim Design (Option)The slim design unit can be hung on the wall and produces a strong decoration effect.

8. Rhythmic Cleaning SystemThe rhythmic cleaning system is designed for optimal indoor air circulation and the rapid removal of pollutants.

9. Quiet Night OperationThe unit automatically operates in quiet mode to create a noiseless and pleasant atmosphere at night.

10. Customer-Oriented Safety DesignAll operations automatically stop if the front cover is opened. The air intake/outlet is designed to ensure the user’s safety and prevent accidents.

11. Mood LightUsers can select a color for mood lighting on the front of the unit.

12. Child ModeThe wind speed is lowered to prevent children from feeling cold.

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1-6. Filter Description

【1】Pre Filter

- SIZE : 382X400X3

- Material : Chloridation Resin /PP

- CASE : Exterior Shooting Molding

- Cleansing : 2 ~ 4 weeks

- Features : Antibiosis material is used. Relatively large size dust, mold, hair, and pet hair are filterer.

【2】Medium Filter

- SIZE : 375*393*t10

- Material : POLYESTER + Antibiosis coating

- Change : 4 months

- Features : special antibiosis material (monovalence 99.9%, FITI Laboratory) to filter particles and mold larger than 1㎛ and locates front side of HEPA filter to protect HEPA filter performance and lifecycle and improve impinge effectiveness.

【3】HEPA Filter

- SIZE : 366*383.5*t25,Except EPDM

- Material : Polyester + Polyolefin + Polypropylene

- Change : 12 months

- Features : HEPA filter with silver nano and catechin to block propagation of

bacteria and mold for always fresh air supply. Excellent performance for fine dust ,

bacteria, and smoke.

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【4】Customized Filter

- SIZE : 360×380×t10

- Material : Nonwoven Fabric + Polyester Fabric

- Change : 6 months

- Features : User can choose one type among 3 customized filter types such as For New House, For Kids, and For Pets. All customized filter contains antibiosis and antimold functions and below special features.

① Customized filter for new house

Using white gold catalyst, filter removes effectively

HCHO (formaldehyde) which causes New House Syndrome.

② Customized filter for kids

Legionella which can be easily generated at air conditioner’s

cooling tower or a large size water tank.

③ Customized filter for pets

This filter removes allergy substances caused by pets or pollen. It also

removes influenza virus by filtering.

【5】AC Deodorization Filter

- SIZE : 363*380*t8, 505g(Shooting Case applied)

- Material : Stand activated carbon

- Change : 12 months

- Features : Using high performance stand activated carbon, the filter removes

indoor bad and food smell as well as harmful gas very fast.

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2. Installation and Instruction

2-1 Caution for Safety

◆ Electricity Safety

● This unit must be plugged into a 220 volt outlet. Do not handle the plug with wet hands.

An electric shock or fire could result

● Unplug the unit before cleaning it.

An electric shock or fire could result

● If the cord or plug is wet, unplug the unit and let it completely dry before subsequent use.

An electric shock or fire could result

● Remove any dust or water if it’s on the plug.

* Never use Benzene or gasoline to clean the plug.

An electric shock or fire could result

Dry Completely

Benzene, lacquer, alcohol)

● Do not use if the cord appears to be damaged. Please ask Customer Service to replace the cord.

An electric shock or fire could result

● Unplug the unit before repair, inspection, or replacement.

An electric shock could result

Unplug

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◆ Installation Safety

● Do not install the unit in areas where moisture, water (rainwater), or vapors may be present.

An electric shock, fire, or capacity degradation to the unit could result

● Do not install the unit near heaters or put a candle, cigarette or any other flammable object on it.

A fire could result

● Do not use the unit in areas where it will be subjected to heavy smoke, odors, or oil.

Capacity degradation could result

● Place the unit 20cm away from the wall and 30~60cm from the ceiling.

An object near the wall or the ceiling could become contaminated

Set a distance

● Do not place the unit on electrical appliances such as a heater or TV.

An electric shock, fire, or capacity degradation to the unit could result

● Place the unit on a level area and do not apply force to the unit.

Injury to the user or damage to the unit could result

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◆ Operation Safety

● Immediately unplug if the unit makes a strange noise or odd smell.

Call the customer service center.

A fire could result

● Do not place on top of the unit any containers holding water, medicine, or food, any metallic objects, or any heavy objects.

An electric shock, fire, or injury could result if such objects are placed on top of the unit

● Do not put sharp metal objects such as chopsticks or any foreign objects into the intake area or outlet. Do not block the openings with paper or cloth.

An electric shock, fire, or injury could result

● Do not put any sharp objects into the air quality sensor.

An electric shock or malfunction could result

● Do not attempt to open or repair the unit.

An electric shock or malfunction could result

● Do not drop the unit into water.

An electric shock or function degradation could result

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▶ Preparations

2-2. Preparations and Cleaning

♠ This unit is designed for residential use only.

♠ Medium/HEPA/Customized/AC Deodorization Filters are packed for transport, so remove all packing materials before use.

♠ Lock the case in place first at the bottom of the unit and then at the top.

♠ Attach the free filter to the filter case by aligning the filter with the hooks of the case.

♠ The nonwoven fabric of the customized filter should come toward the front of the unit.

① Pull the bottom of the front cover and lift up. Remove the filter case.

② Remove the packing material of the filters (except the free filter) and load the filters on the filter case in this order: Free->Medium->HEPA->Customized->AC Deodorization.

③ Lock the filter case in place first to the bottom of the unit and then the top. Replace the front cover back onto the unit.

You MUST lock the case to the bottom of the unit first.

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▶ Operation

♠ This unit is designed for residential use only.

♠ The customized filter is provided when installed.

◆ Operating At AUTO Mode -

Press the power button, then the auto mode light goes on while the mood light becomes blue.

① Plug the unit into an outlet.

This appliance only operates at 220v~240V AC

② Press the power button.

③ According to the indoor air quality, the speed shifts from Step 1 to Step 4 automatically.

AIR QUALITY

The auto mode light goes on while the mood light becomes blue. The unit operates in automatic mode at first and, later, in the previous mode that you chose

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◆ Operating At Manual Mode -

Press the power button and speed button (the mood light is blue).

① Plug the unit into an outlet.

This appliance operates only at 220v~240V AC

② Press the power button, then the unit operates in the auto mode.

And later, in the previous mode that you chose

AUTO

CHILD

RHYTHM

SPEED③ Press the speed button.

This operates the unit in the manual mode

④ Select the speed you want by pressing the speed button. TURBO

AUTO

CHILD

RHYTHM

SPEEDStep 1 -> Step 2 -> Step 3 -> Step 4 -> Turbo

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◆ Selecting the Mode -

Press the power button and then the mode button

① Plug the unit into outlet.

This appliance operates at 220v~240V AC only

② Press the power button, then the unit operates in auto mode.

And later, in the previous mode that you chose

AUTO

CHILD

MODE

③ Select the mode you want by pressing the mode button.

(Auto -> Child -> Rhythm)

AUTO

CHILD

RHYTHM

MODE

AUTO

CHILD

RHYTHM

MODE

BRIGHT

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◆ What is Quiet Night Operation? (When the Auto/Child mode is chosen)

The unit initiates Quiet Night Operation if the surroundings are dark for more than 3 minutes, thereby lowering the speed and minimizing the amount of electricity consumed. The unit resumes the normal operation if the surroundings are brightened.

Tip

① The digital sensor detects the brightness of the surrounding area, automatically starting Quiet Night Operation.

AUTO

CHILD

RHYTHM

MODE

BRIGHT

② The Quiet Night Operation is set when the auto/child mode is chosen (not the manual mode).

SLEEP

③ The sleep light goes on when the Quiet Night Operation starts. If the illumination is turned off, the brightness of the mood light is reduced by half. The mood light goes off if you turn on the illumination.

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◆ Air Quality Sensor

The air quality sensor is set at the standard sensitivity. You may need to adjust the sensitivity of the sensor if the air quality sensor indicates ‘not clean’ even after 2 hours of operation or ‘very clean’even though the air does not seem good

Tip

LAMP

MODE

SPEED

Bright

① Press both the speed and mode buttons for more than 2 seconds.

② The air quality light goes off. Then it goes on for a second and off for a second.

AIR QUALITY

③ Press the speed button to choose the sensitivity. The mode light goes on for a second, indicating the sensitivity that you can choose.

Auto

Rhythm

Child

High

Low

Standard

AUTO

CHILD

RHYTHM

SPEED

MODE

Rhythm: Low

Child: Standard

Auto: High

④ Press both the speed and mode buttons for more than 2 seconds to save the sensitivity. SPEED

MODE

LAMP

If no button is pressed for 10 seconds, the sensitivity is automatically saved.

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◆ Mood Light

The mood light not only changes color but indicates the current operation mode

Tip

LAMP

BRIGHT

● The mood light goes on automatically as the unit begins to operate. Press the light button to turn the mood light on or off.

● Select Light On/Off When Quiet Night Operation Is Set

→ Press the light button for 2 seconds, then the illumination goes on and the mode light goes off.

Press the light button

for 2 seconds

The illumination

light goes on.

When the Quiet Night Operation is set the mood light automatically goes off

LAMP

BRIGHTSLEEP

→ Press the light button for 2 seconds again, then the illumination goes off, and Quiet Night Operation resumes.

● The mood light shifts according to the operation mode.

※ The brightness of the mood light is reduced by half if the Quiet Night Operation is set.

Press the light button

for 2 seconds

The illumination

light goes on.

When the Quiet Night Operation is set, the

brightness of the mood light is reduced by half

Auto/Manual: Blue Child: Purple Rhythm: Blue-> Light Purple-> Purple-> Red

LAMP

BRIGHTSLEEP

MODE

CHILD

AUTO

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▶ Cleaning

! Always unplug the unit before cleaning.

◆ Cleaning the Air Quality Sensor (Every 2 Months)

● *Open the air quality sensor cover on the left side of the unit. Use a wet cotton swab to clean the lens and wipe up any remaining moisture.

◆ Cleaning the Air Intake and Outlet

● * Clean the air intake and outlet with a soft brush

◆ Cleaning the Negative Ion Generator (Every 2 Months)

Be careful not to drop the brush into the unit

● * Use a dry cotton swab to remove dust on the plate.

Be careful not to drop the cotton swab into the unit

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◆ Cleaning the Lens on the Back of the Front Cover (Every 2 Months)

● Remove the front cover from the unit and use a dry cloth, soft brush, or cotton swab to dust off the mood light on the back of the cover.

Use a wet cloth if necessary but do not use a polisher

◆ Cleaning the Unit

● Use a dry and soft cloth to clean the unit.

◆ Cleaning the Free Electrostatic Filter (Every 2~4 Weeks)

Use a wet cloth if necessary but do not use a polisher

① Pull the bottom of the front cover to remove it from the unit.

Pull the handle of the filter to release it.

② Use a vacuum or water to dust off the filter.

③ Dry the filter completely before attaching it to the filter case. Load the case onto the unit again.

Attach the free filter to the filter case by aligning the filter with the hooks of the case

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◆ Always unplug the unit before cleaning it.

◆ The frequency of replacing the filter will vary depending on the amount of pollutants in your indoor environment.

◆ Lock the filter case in place first to the bottom of the unit and then the top.

Tip

2-3. Filter Replacement

◆ Replacing the Medium Filter (Every 4 Months)

① Remove the front cover and detach the medium filter from

the filter case.

② Remove the packing material from the new medium filter. Attach the new filter onto the filter case. Load the filter

case and the front cover.

◆ Replacing the Medium Filter (Every 12 Months)

① Remove the front cover

and detach the HEPA filter

from the filter case.

② Remove the packing material from the new HEPA filter. Attach the new filter onto the filter case. Load the filter case

and the front cover.

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◆ Replacing the Customized Filter (Every 6 Months)

① Remove the front cover and detach the customized filter from

the filter case.

② Remove the packing material from the new customized filter. Attach the new filter onto the filter case (The nonwoven fabric of the customized filter should come toward the front of the unit). Load the filter

case and the front cover.

◆ Replacing the AC Deodorization Filter (Every 12 Months)

① Remove the front cover and detach the HEPA filter from the filter case.

② Remove the packing material from the new HEPA filter. Attach the new filter onto the filter case. Load the filter case and the front cover.

Place the filters in the following order (Free->Medium->HEPA ->Customized->AC Deodorization)

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▶ Cleaning and Replacement Schedule

Filters Replacement Cleaning

Free Electrostatic Every 2~4 Weeks Cleaning

Medium Every 4 Months Replacement

HEPA Every 12 Months Replacement

Customized Every 6 Months Replacement

AC Deodorization Every 12 Months Replacement

▶ Customized Filter

Filter New House Child Pet

Front(Fabric) Black

Back Black Yellow Blue Color

▶ Wall-Hanging Design (Option)

Use an additional hanger to install the unit.

<Installation> Place the unit a distance away from walls and ceilings as the picture depicts.

If installed on the wall, the unit could cause contamination of the walls and ceiling. Be careful not to drop the front cover or filter case when replacing the filters. Do not pull on the power cord.

! Drive in the screws of the hanger very tightly so that the unit will not fall off.

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3. System Operation Fundamental

3-1 Product Operation Specification

1. Applied Scope

The specification of this document is written for electric control unit (hereunder called “PCB”) applied to newly developed products of customized air cleaner (ACE) of WOONGINCOWAY CO. LTD..

2. Condition

1) Power : AC 220V ± 15%, 60Hz

2) Temperature : - 20℃ ~ + 70℃ : keeping

- 10℃ ~ + 50℃ : use

3) Humidity : within 30%~90%RH (only if any dew does not exist)

4) Timer : Continuous operation

3. Power Part

1) Standard Power : AC220V ±15%, 50/60Hz

2) Power S.M.P.S. : SANKEN ( STR-A6351)

: Wide type (AC90V ~ AC260V)

3) Power FUSE : 250V, 3A Fast acting 삼주리틀 Fuse

4. Major Parts Description

4.1 Input Part

1) CDS Sensor : decides whether to start sleeping mode by sensing brightness or light

- HEIMANN company, model name : A90.12

2) Dust Sensor : display pollution level by detecting dust (particle) and wind volume

- Model name : PPD3 (SHINYOUNG) , Regularity : DC 5V/90mA,

3) Motor rotate speed Hall sensor signal : DC 15V(PWM Control Print)

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4) Switch Control Part : (TACT S/W)

- Power : Power On-Off switch

- Wind Volume Option : Volume control in manual mode(1 level→2 level→3 level→4 level → turbo)

- Mode Option : Mode option switch (auto→kids → rhythm)

- Lamp option : Lamp option switch (ON/OFF selection from display part of mode part)

ON/OFF selection of mode display part when sleeping mode

5) Remote Controller IR input : TSOP4838 / Vishay company (VENTUS common)

4.2 Output Part

1) FAN MOTOR : DC 310V BLDC motor/flow of electricity, 5 level (1level, 2levle, 3level, 4level, turbo)

2) Negative Ion Generator : DC 12V, electricity flow : 150mA

3) BLDC Control Power : DC 15V

4) Buzzer : DC 12V

4.3 Display Part

1) Wind Volume : display wind volume for each level as LED (1level, 2levle, 3level, 4level, turbo)

2) Mood : display mode selection as LED

Manual - blue

Auto - blue

Kids - purple

Rhythm – blue → light purple → purple →red

3) Kids Display LED

4) Rhythm Display LED

5) Automatic Display LED

6) Illumination Option LED (display ON/OFF status of mood lamp for sleeping mod)

7) Sleeping Mode LED

8) Pollution Level (4 level) : Pollution level display, LED for each 4 levels (blue→light purple→purple→red)

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5. Main Functions

5.1 Early Power Supply (Operation Waiting Status)

- Display part flickers 2 times for 0.5 seconds interval. It displays [Pollution Display] and others are all off to maintain operation waiting status. Pollution Display shows pollution level at the display part.

5.2 Power Button Switch control and display function

1) Power Switch "Off"

- Buzzer sound (DANG-DONG-DING) is generated and all display parts are off except [Pollution Display], becomes operation waiting status

- Pollution display part is on.

2) Power Switch "On“ (early action) : Buzzer sound (DING-DONG-DANG) generation

① after early power supply, if power switch is on : automatic mode is on

Turn it off during operation and then On again : remember previous mode and operates as previous mode

② Pollution level LED : flickering

when flickering : after 1 level and the level keeps increasing, LED changes each 3 seconds (same for auto/manual) and each 60 seconds depending on pollution state.

③ Level display : wind volume is changed (1 level~4 level, turbo) based on each level.

④ Automatic display : flickering

- at early power on, auto mode is selected and letters are flickering

⑤ Sleeping Mode Display : flickering when sleeping illumination is detected

⑥ Mood lamp operation display : LED color changes based on mode selection

⑦ Power off during operation and on again : operates previous mode before power off

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5.3 Purify Operation Switch

1) Wind volume change is available only at manual mode. (Wind volume selection changes any mode to manual mode)

2) Wind volume Switch is pushed repeatedly so that fan motor and display change 1 level → 2 level → 3 level → 4 level → turbo order and then fan rotates after 1 second of wind volume display filters.

Wind Volume Standard (rpm) : 1 Level 370(Pollution level 1), 2 level 440(Pollution level2), 3 level 580(Pollution level3), 4 level 750(Pollution level), turbo 900

3) Wind volume display

- 1 level (1 flickering), 2 level (2 flickering), 3 level (3 flickering), 4 level (4 flickering), turbo(5 flickering)

-> add by one from bottom to top

5.4 Mode Selection Switch

- Depending on display selection, display repeats auto→kids→rhythm order.

1. Auto Mode

1) with auto mode display part shows “Auto”.

2) Wind volume is decided by pollution level.

Wind Volume Standard (rpm) : 1 Level 370(Pollution level 1), 2 level 440(Pollution level2), 3 level 580(Pollution level3), 4 level 750(Pollution level 4)

3) when mode changes from auto mode to manual mode, first level is applied for operation.

2. Kids Mode

1) with kids mode display shows “Kids” and “Auto”.

2) Wind volume is decided by pollution level.

Wind Volume Standard (rpm) : 1 Level 310(Pollution level 1), 2 level 400(Pollution level2), 3 level 500(Pollution level3), 4 level 600(Pollution level 4)

3) when mode changes from kids mode to manual mode, first level is applied for operation.

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3. Rhythm Mode

1) with rhythm mode display shows “Rhythm”.

2) Wind volume is decided automatically based on below formula.

Each step’s wind volume is same as manual mode.

_ 1 Step : 1Level(1minute) → 2Level(1minute) → 3Level(1minute) → 4Level(1minute)

_ 2 Step : 1Level(1minute) → 2Level(1minute) → 3Level(1minute) → 4Level(1minute)

_ 3 Step : 1Level(1minute) → 3Level(1minute) → 2Level(1minute) → 4Level(1minute)

_ repeat 1~3 step as one cycle

(speed change delay time is 10 seconds when level speed is changed)

3) when mode changes from rhythm mode to manual mode, first level is applied for operation.

5.5 Lamp Selection Switch

1) Mood Lamp ON/OFF selection

2) Mood lamp ON/OFF selection when sleeping mode

-> Push lamp selection key for 2 seconds, illumination selection LED is ON and mood lamp is off when sleeping mode

-> Push lamp selection key for 2 seconds, illumination selection LED is OFF and mood lamp atmosphere alignment when sleeping mode

5.6 Mood Lamp Display

1. Display Change Condition

1) Automatic flickering when air cleaner starts operating.

2) Color of mood lamp is changed based on mode selection.

3) Manual - Blue

Auto - Blue

Kids - Purple

Rhythm - Blue→Light Purple→Purple→Red

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2. Mood Lamp ON/OFF Selection Function

- Upon lamp selection switch push, mood lamp can be ON/OFF.

5.7 Sleeping Mode Function (CDS Spec.: HEIMANN company, A90.12 )

1) Mode Change

- Auto/Kids operation mode only can be change to Sleeping Mode.

→ For auto/kids selection, sleeping mode is automatically on. For wind volume selection, sleeping mode operates with wind volume selection.

- Normal Mode → Sleeping Mode : CDS resistance value is under 1 lux for 3 minutes

- Sleeping Mode → Normal Mode : CDS resistance value is over 2 Lux for 5 minutes

- When returning to normal mode from sleeping mode : automatically return

2) Display of Sleeping Mode

- Operation Mode : only normal operation is available without pollution level.

_ Sleeping mode is ON for auto selection function.

- Pollution display and wind volume selection display LED are OFF.

- Wind volume of sleeping mode is maintained as 60% of 1 Level (quite operation, 310rpm).

3) Sleeping Operation Display

- Normal Operation : “Sleeping” display LED OFF

- Sleeping Mode Operation : “Sleeping” display LED ON

- When entering sleeping mode, flickering mood display becomes ½ brightness of each normal mode selection.

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5.8 Pollution Detection Sensor (Particle Sensor)

1) Sensor Detection Delay Time

- Sensor increment : 3sec

- Sensor decrement : 60sec

2) Pollution level display

-. High Purity : Blue LED

-. Purity : Light Purple LED

-. General : Purple LED

-. Polluted : Red LED

3) Sensor Sensitivity Selection

_ Sensor Sensitivity Change

Push Wind Volume/Mode Selection keys simultaneously for 2 seconds (valid during operation)

Red LED of “Pollution Display” is flickering.

-> Rhythm (Insensitive), Kids (Normal), Automatic (Sensitive)

-> Currently selected sensor sensitivity display is flickering (on 1 second, off 1 second)

-> at this time, when push wind volume key, sensor sensitivity changes Normal (Kids) -> Insentive (Rhythm) -> Sensitive (Auto) order.

-> after selection of sensitivity, push wind volume/mode selection keys for 2 seconds simultaneously and display part operates normally. (back to normal mode if no button input for 10 seconds)

5.9 Hall Sensor Feedback Input

1) By checking 12 pulse per 1 time from a motor, it controls input motor voltage(0~6.5V) with preset RPM in real time.

2) Rotation RPM is below. (Normal 310, 1 Level 370, 2 Level 440, 3 Level 580, 4 Level 750, turbo 900)

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5.10 Self Diagnosis Function

1) Hall sensor Fault

After fan motor speed display, if no Hall sensor feedback signal exists for 5 seconds, all display are off and error is displayed with 1 / 2 level LED flickering for 0.5 second. Restart of fan motor is checked again from OFF -> ON.

2) Fan Motor Rotation Fault

If rotation speed under 100 RPM compared to target RPM is continued for 10 minutes after fan motor speed display, cleaner regards the fault as motor fault or external rotation interruption so that all display is OFF and error is displayed with 1 / 2 / 3 / 4 / turbo LED flickering for 0.5 second. All other display are off. If this fault is repaired, check normal operation after power on.

3) Dust sensor open error

Pollution Sensor Display LED flickers for 0.5 second. When re-insertion, normal operation

5.11 Power Failure Function

If power is off during operation and power is back, previous mode before power off is restored.

5.12. Remote Controller : Same as key PCB buttons and remote control from 8 straight M (Remote Controller Option)

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3-2 Electric Charge Calculation

(1) For House Basis (Low Pressure)

【Electric Charge for each operation time of our Air Cleaner (For House)】

Electric Charge (Cleaner + House Usage)

`

4

Hour

About 1.2

Kw

101kw

(₩7,310)

201kw

(₩20,950)

301kw

(₩41,930)

8

Hour

About 2.4

Kw

103kw

(₩7,560)

203kw

(₩21,330)

303kw

(₩42,470)

12

Hour

About 3.6

Kw

104kw

(₩7,690)

204kw

(₩21,510)

304kw

(₩42,740)

24

Hour

About 7.2

Kw

107kw

(₩8,080)

207kw

(₩22,070)

307kw

(₩43,540)

2 Level

Operation

base

4Level

Operation

base

Daily

Use

Monthly

Power

Usage100kw Usage

(₩5,670)

200kw Usage

(₩20,100)

300kw Usage

(₩39,440)

4

Hour

About 3.1

kw

103kw

(₩7,560)

106kw

(₩7,950)

109w

(₩8,340)

119kw

(₩9,630)

303kw

(₩42,470)

8

Hour

About 6.2

Kw

203kw

(₩21,330)

206kw

(₩21,880)

209kw

(₩22,440)

306kw

(₩43,270)

12

Hour

About 9.3

Kw

309kw

(₩44,080)

24

Hour

About 18.6

kw

219kw

(₩24,310)

319kw

(₩46,780)

(2) For General Basis【 Electric Charge for General Basis 】

1) Base rate is different for each contract and charge per basic power is different for season.

2) Detail information can be calculated automatically at with General Basis condition.http://www.kepco.co.kr

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4. Product Assembly and Disassembly (A/S)

4-1 Inside of Product

■ Front Cover Ass'y PART

Front Back

Front Backcover

Front Cover

Lens Cover & lens

Deco Ass'y

Fixed magnet Bracket (2 spots)

■ Base Ass'y Part

Base

Rubber Foot (4 spots)

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■ Fan Guide Ass'y PART

High Pressure Generator

Main PCBNegative Ion

Fin/Fan

Main PCB

Wiring Diagram

BLDC Motor

FanPollution Level

Detection Sensor

Motor Guide Cover

Power PCB Ass'y & Power PCB Upper Cover Ass'y

Fan Guide Ass'y

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■ Filter Guide Ass'y PART

Front side

Filter Guide

Display

Plate

Key PCB Ass'y

Deco LED PCB

Magnetic (2EA)

Back Side

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■ Rear Cover Ass'y PART

Rear Cover Ass'y

Customer Satisfaction Sticker

Particle Sensor Cover Ass'y

■ Filter Case Ass'y PART

FilteringOrder

Pre-Filter → Medium Filter →

HEPA Filter → Customized Filter →AC Deodorization Filter

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4-2 Disassembly Method

■ Front Cover Ass'y Disassembling

- Notice : Power must be removed before disassembling.

[Step1] Hold bottom of front cover and pull and lift up the cover

[Step2] Remove 6 bolts on front back cover and push it to OPEN direction

[Step3] Take off lens and lens cover from front cover

[Step4] Remove 4 bolts and bracket

Follow reverse order when reassembling

※ When reassembling, be careful for lens and lens cover attachment. For lens, far part without edge faces to DECO LED and for lens cover, parts without a hole faces to inside.

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■ Rear Cover Ass'y and Fan Guide Ass'y Disassembling

[Step1] Hold bottom of front cover and pull and lift up the cover

[Step2] Remove filter case Ass'y from the product

[Step3] Remove 2 bolts on back side of the product and then remove base

※ When reassembling, insert 4 trapezoid reeve of base into rear cover and then fasten with 2 bolts.

[Step4] Remove 9 bolts on edge and then remove the rear cover

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[Step5] After removing micro switch connector and power cable, Separates rear cover Ass'y.

[Step6] Remove 1 power PCB bolt and then PCB upper cover Ass’y.

[Step8] Remove 4 Fan guide bolts and then fan guide from Filter guide. Reverse order is applied when reassembling.

[Step7] Remove power code connector from power PCB and then key PCB, DECO LED PCB, and 3 related cable connectors from main PCB.

Fan Guide Filter Guide

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4-3 Part Change

■ Power PCB Ass'y, Main PCB and key PCB Ass'y Change

- Notice : Power must be removed before disassembling.

[Step1] Remove front cover, filter case, base, and rear cover.

[Step2] After removing 1 Power PCB upper cover bolt and power PCB upper cover, separates related cable connectors.

[Step3] Remove 1 Power PCB Ass'y bolt and separates Power PCB Ass'y. Reverse order is applied when reassembling.

※ When reassembling, insert 2 hooks of power PCB lower cover into 2 spots of fan guide edge hole and then push up such as slide. Finally fasten with a bolt.

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[Step4] Separates main PCB related cable connectors.

[Step5] Remove 2 main PCB bolts and then separates main PCB. Reverse order is applied when reassembling.

[Step6] Separates 2 key PCB related cable connectors from PCB.

[Step7] Remove 3 bolts on left side of fan guide and 1 on external side.

[Step8] Remove key PCB from filter guide. Reverse order is applied when reassembling.

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■ Fan & Motor Change

[Step1] Remove front cover, filter case, base, and rear cover.

[Step2] Remove nut fitted to motor and spring washer(와샤) and then separates fan from motor.

[Step3] Remove 3 bolts on motor guide cover.

[Step4] Using – type screwdriver, insert the screwdriver front side of cover and then remove 2 hook by lifting up the screwdriver to separate motor cable cover.

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[Step5] Remove 1 power PCB bolt and then power PCB upper cover.

[Step6] Remove motor cable connector from Power PCB and then separates motor. Reverse order is applied when reassembling.

■ Pollution Level Detection Sensor Change

[Step1] Remove pollution level detection sensor and related cable connectors from main PCB.

[Step2] Remove pollution level detection sensor from fan guide hook. Reverse order is applied when reassembling.

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■ Negative Ion Fin Case and Fin/Fan Change

[Step1] Remove front cover, filter case, base, and rear cover from product.

[Step2] Remove 4 fan guide bolts and related cable connectors and separates fan guide.

[Step3] After turning over fan guide, remove 2 bolts related to negative ion fin case to separate fin case.

[Step4] If removing negative ion fin case, negative ion fan is connected to fan guide and negative ion fin is connected to fin case. Remove cables connected to fin/fan and then separates fin/fan by removing 2 bolts. Reverse order is applied when reassembling.

※ When separating fin/fan, use things like a gimlet for easy separation.

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■ High Pressure Generator Change

[Step1] Remove front cover, filter case, base, and rear cover.

[Step2] Remove negative ion fin case and separate fin/fan cables and then remove 1 level cables related the pressure from hook.

[Step3] Remove cable connectors related to High Pressure Generator from main PCB.

[Step4] Remove the pressure by undoing 1 bolt. Reverse order is applied when reassembling.

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■ DECO LED PCB Change

[Step1] Reverse order is applied when reassembling.

[Step2] Remove 4 fan guide bolts and related cable connectors and then separates fan guide.

[Step3] Remove DECO LED PCB fitted to filter guide by undoing 1 bolt. Reverse order is applied when reassembling.

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■ Micro Switch Ass'y Change

[Step1] Reverse order is applied when reassembling.

[Step2] Remove 4 bolts on fan guide and related cable connectors and then separate fan guide.

[Step3] Cut 2 cable ties of mount base attached to filter guide.

[Step4] Remove 2 bolts and then separate micro switch Ass’y and cables. Reverse order is applied when reassembling.

※ When reassembling, put micro switch Ass’y cables into right place.

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■ Fuse Change Method

[Step1] Reverse order is applied when reassembling.

[Step2] Remove 1 Power PCB upper cover bolt and then separate power PCB upper cover.

[Step3] Change fuse in Power PCB. Reverse order is applied when reassembling.

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5. Defect Diagnosis and Repair

Phenomenon Defect Diagnosis Defect Mode How To Handle

Pollution level display lamp is not on.

Contact point of micro switch is right?

Power consent voltage is right?

PCB input power(CN1) is AC 220V?

Connection between power code and connector?

FUSE is opened?

Bad power if it is under 180V

If power is irregular or OV

Bad connection to power connector

FUSE Open

Bad micro switch

Faulty Power

↓YES

↓YES

↓YES

Check input power

FUSE change (250V ,3A)

Right contact of connector

Bad contact of consent orpower interruption

Micro switch change

Micom operation voltage is DC 5V?

LED connected cable is opened?

↓YES

Bad LED connected Cable

Bad power circuit of Main PCB

LED Cable check and change

Main PCB check and change

NO

→ →→↓YES

↓YES NO

→ →

51

YES

→ →↓NO NO

→ →NO

→ →NO

→ →

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Phenomenon Defect Diagnosis Defect Mode How To Handle

Now working evenif voluntarily Front Cover S/W is closed?

Check product operation and defect diagnosis re-inspection

Bad contact of Micro S/W

Now working(Front Cover

S/W Open)

Micro S/W change

Connection Harness is inserted in right way?

Bad insertion of connection Harness

Right insertion ofconnection Harness

↓YES

AutomaticPower OFF Motor connection is right?

Right insertion of connection to Main PCB

(after removes power cable)→↓YES

Operation is interrupted by unknown substance?

Organizational operation obstacle

Remove unknown substanceto operate motor

YES

Bad connection to Main PCB

→NO

→YES

→ →

↓NO

52

NO

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Phenomenon Defect Diagnosis Defect Mode How To Handle

Bad motor operation

NO

→Display part is lighting?

No right connection to power consent

Check AC 220V and insert power consent in right way

No Wind

→↓YES NO

→220V power consent is right in?

↓YES NO

→ → Control part PCB Ass’yCheck and change

No push on control switchControl switch operation is right?

↓YES NO

→ → Insert connector in right way

Fan is well rotated with hand operation?

Fan motor connector is connected right to Main PCB?

↓YES

↓YES

Motor input power is DC 310V?

53

NO

→ Remove unknown substance→Bad operation of fan by unknown substance

YES

→ →Bad fan motor Fan motor check and change

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Phenomenon Defect Diagnosis Defect Mode How To Handle

Display part is lighting?

Pollution sensing lamp is flickering?

Pollution selection is insensitive?

Dust lay on Particle Sensor?

Harness of Sensor isconnected in right way?

Output pulse of sensor is printed in right way?

Poor sensitivity control

Pollution sensor becomes insensitive

Bad Harness connection

Poor sensitivity choice of Sensor

Pollution Detection Sensor Connector OPEN

No wind volume change in automatic/child mode

↓NO

↓NO

YES

→ →Change Sensor Detection to Standard

YES

→NO

Pollution level control

Right Harness Fit-in

Cleaning lens of pollution sensor (Using cotton bud)

Right Connector connection (Check and changeof pollution Sensor_

No right connection to power consent → Check AC 220V and insert

power consent in right way

NO

→↓YES

↓YES

54

NO

→↓YES

YES

→ →

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Phenomenon Defect Diagnosis Defect Mode How To Handle

A switch can be pushed?

Switch input power is normal?

Control unit of PCB circuit and Harness are connected in right way?

Check control switch operation and defect diagnosis re-inspection

Bad Tact S/W

Bad Tact S/W

Bad Main PCB

Bad Harness connection

Control switch Is not working

Switch check and change

Right connection or Harness change

Main PCB Check and change

Bad S/w push part

No push because of unknown substance Remove unknown substance→

Control unit PCB Ass’yCheck and change

NO

→ →

↓YES

NO

↓YES55

NO

→ →

→↓YES

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Phenomenon Defect Diagnosis Defect Mode How To Handle

YES

→ →Making much noise

Thick layer of dust on Pre-Filter? Clogged Pre-Filter with dust Pre-Filter cleansing

↓NO YES

→ →Thick layer of dust on Medium-FilterAnd it is jet-black?

Dust on Medium-FilterMedium-Filter change

↓NOYES

→ →Thick layer of dust on HEPA FilterAnd it is jet-black?

↓NO

HEPA Filter clog HEPA Filter change

56

YES

→ →Thick layer of customized FilterAnd it is jet-black?

Customized Filter clog Customized Filter change

↓NO

Noise check and defect diagnosis re-inspection

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Phenomenon Defect Diagnosis Defect Mode How To Handle

Sleeping mode operates in right way?

Light detection sensor Short (Poor)

(Sleeping mode detection inability)

YES

Bad setting of Main P.C.B S/W

NO

→ →No Sleeping Mode switchover

in manual operation

Not working as Sleeping

Mode

Operation mode is automatic/child mode?

Switch over to Automatic/Child Mode

↓YES

YES

→ →Light is still on around the cleaner? No Sleeping Mode switchover

with light detection

Sleeping Mode works without light

↓NO

→ Control Unit PCB Ass’yChange5

7

→ Move Main PCB S/W to RARE

↓NO

Check product operation and defect diagnosis re-inspection

YES

→ →Pollution level can not be maintained for

10 minutes under 70% at level 1

Maintain pollution level 1 under 70% for 10 minutes

Sleeping mode but no operation?

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Phenomenon Defect Diagnosis Defect Mode How To Handle

NO

→ →Pollution perception is possible with eyes?

↓YES

No display for pollution level

Bad Pollution Sensor Check and change pollution sensor

YES

→ →Partial light flickering? Bad LEDFND Ass’y check and

change

↓NONO

→Pollution sensor Harness is connected in right way?

Bad Harness connection Right insertion of Harness→Harness Change→

↓NO

58 Check product operation and

defect diagnosis re-inspection

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WOONGINCOWAY CO. LTD. Environmental Technology Laboratory

CAIRS Air Cleaner AP-1004AH

59

6. Electric Wiring Diagram

MAIN & POWER coupling

MAIN & POWER coupling

MI-COM Writing coupling

High Voltage Generation

Dust Sensor

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7. Circuit Diagram < POWER P.C.B. >

FH2250V/3A

+EC525V/47uF

1

CN2-7

TITLE

R143K

C4104

2

MODEL

CN2-6

UNIT

C5103

R568K/2W

1

SCALE

공기청정기(웅진)

PT2PC817

12

43

D1UF1007

V310

D4

FR 103

CN2

53375-0710

1234567

PC1_

2

GS

+EC6

25V/100uF

R4330K/1W

V12

12V 0.5A

R15 470

15V 0.1A

R8

1K

IC3 78S153 1

2

I OG

CN1

35328_0210

MC3473/1KV

IC1

STR-A6351

1

2

3

4

8

7

6

5

S

GND

VIN

OCP

D

D

NC

GND

PC1_

1

DRAWN

V15

W 0 0 4 E 0 0 5

HC1101/1KV

3

+EC4

35V/ 100uF RD

ACE POWER

DWG NO.

CN3

SMW250-05

12345

FH1250V 2A

V12

PT1PC817

12

43

R12330K/ 1W

Rev.

APPROVED

+

EC1450V/68uF

R174.7K

C2

104

+EC2

50V/22uF RD

HC2

222

C7104

- +

BDKBL407

+EC3

25V/330uF RD

V310

1

MC2PCX2335M

PT3PC817

12

43

D3

UF4004

CHUNB.G.

R71K

2

EMI1

R112.7K

MC1PCX2335M

3

GSIC2 TL431

R6

33

ZNR471_14

NTC 10D-9MFSB

CHECKED

4

GS

C3104

R1

6.8K

R164.7K

C1

50V/471

PC1_1

WOONGJIN_COWAY

R2

680

4

V15

C6104

0

R10

2.4K F

2

GS

GS

D2

UF 4007

HT

H_TRANS(2519)

3

104

6

2

1

5 8

7

11

9R99.1K F

V12

V15

R31.8/1W

PC1_2

60

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< LED & DECO P.C.B. >

W 0 0 4 E 0 0 6

R5 560

DECO1(B)

L2 LED

자동

L3 LED

B

오염도2(R)

R8 560

CHECKED

리듬

L5 LED

B

SW2

R13 510 1/2W

공기청정기(웅진)

V12

SCALE

유아

R9 560

L1 LED

R

R3 560

DWG NO.

풍량1

오염도1(B)

풍량3

GS

풍량2

취침

LM2

GS

ACE_LED_DECO

풍량4

조도램프

L11

TURBO

TITLE

L10

Rev.

MODEL

CDS

L7 LED

R

L4 LED

UNIT

전원

35022-12

CN2

1

2

3

4

5

6

7

8

9

10

11

12

R7 560

0

REM

3 1

2

REM VCCGN

D

모드선택

R1 560

B

무드선택

R11 4.7K

L8 LED

풍량선택

R6 560

R10 560

R12 510 1/2W

V12

REM

35022-09

CN1

1

2

3

4

5

6

7

8

9

WOONGJIN_COWAY

C1 104

L9

5V

SW1

R4 560

DECO PCB

SW3

DRAWN

R2 560

35022-03

CN5

1

2

3

CHUNB.G.

L6 LED

R

DECO2(R)

V12

SW4

GS

APPROVED

CDS

LM1

61

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< MAIN P.C.B. >

Q1

KRC102M

1

32

5267_08AX

CN7

12345678

C17

104

5267-03AX

CN3

123

2(R)오염도

CHECKED

V12

VCC_1

EC125V/100uF

V12

C11

104

REM

C6

104

VCC

BUZ

EC325V/4.7uF

VCC_1

VCC_1

L1

Q3

KRA102M

1

32

R12 10K

Rev.

R19100K

2(R)오염도

VCC

VCC

C3

104

R11680

R8 100 R6 10K

C5

104

3

Q5KRC102M

1

32

R20 10K

V12

1(B)오염도

R210K

IC4

TD62003

16

8

151413121110 1

234567

9

16

8

151413121110 1

234567

9

C8

104

조도램프

MODEL

SMW250-12

CN5

1

2

3

4

5

6

7

8

9

10

11

12

6

V12

1(B)오염도

VCC

R747K

V12

R5680KF

SMW250-03

CN6

123

EC225V/47uF

R410K

IC2 93C46

1234

8765

CSCLK

D1D0

VCCNCORGVSS

2

VCC_1

VCC

UNIT

SMW250-05

CN2

12345

R110K

C15

104

5

WOONGJIN_COWAY

C7

104

R14 22

R17 10K

D11N4007

4

RARE

취침

TITLE

W 0 0 4 E 0 0 4

취침

REM

V12VCC_1

VCC

C13

104

FRY

X1 8M12

공기청정기(웅진)

VCC

R165.6K

BUZ

DUST

0

VCC

C1

104

VCC_1 1

C16

102

R10 1K

CHUNB.G.

IC5

TD62003

168

151413121110

1234567

9168

151413121110

1234567

9

BUZ

BZ BM20K

1 21 2

C2

103

DECO2(R)

Q4

KRC102M1

32

C10

102

DWG NO.

C4

104

R1810K

C12

50V/472

R15 470

조도램프

C14

104

IC6

KIA78053 1

2

O IG

R310K

L2

IC3

KIA703231

2

IO G

Q2KRC102M

1

32

VCC_1

DECO1(B)

C9

104

DUST

ACE_MAIN

SCALE

IC1

UPD780031AGC

1

2

3

15

16

17

18

19

20

10

11

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

24

57

58

59

60

61

62

63

64

56

55

37

36

35

34

33

4

5

9

7

8

12

14

13

21

22

25

27

26

28

29

30

31

32

6

23

P50/A8

P51/A9

P52/A10

P34/SI31

P35/S031

P36/SCK31

P20/SI30

P21/SO30

P22/SCK30

VDD0

P30

XT1

IC(VPP)

X2

X1

VSSI

P00/INTP0

P01/INTP1

P02/INTP2

P03/INTP3/ADTRG

P70/TI00/TO0

P71/TI01

P72/TI50/TO50

P73/TI51/TO51

P74/PCL

P75/BUZ

P64/RD

P65/WR

VDD1

P40/AD0

P41/AD1

P42/AD2

P43/AD3

P44/AD4

P45/AD5

P46/AD6

P47/AD7

P67/ASTB

P66/WAIT

XT2

RESET

AVDD

AVREF

P10/ANI0

P53/A11

P54/A12

VSS0

P56/A14

P57/A15

P31

P33

P32

P23/RXD0

P24/TXD0

AVSS

P16/ANI6

P17/ANI7

P15/ANI5

P14/ANI4

P13/ANI3

P12/ANI2

P11/ANI1

P55/A13

P25/ASCK0

SMW250-09

CN1

123456789

DRAWN

V12

R9 47K

SW1

R1310K

VCC

APPROVED

5267-05AX

CN4

12345

62

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CAIRS Air Cleaner AP-1004AH

63

8. AP-1004 A/S PARTS

No. Parts Code

Description Specification

1 1004793 Screw Tapping(THT2,4x12,SUS430) TH)T2,4X12,SUS430

2 1004792 Screw machine(THT2, M4X10,SUS430) TH/T2,M4X10,SUS430

3 1001500 Screw Tapping(PHT2,4x12,SUS430) PH)T2 4X12 SUS430

4 3000324 FAN(AP-1201AH) Φ274X59

5 1001968 NUT(M8,KB1012,BS3) KB1012,M8,BS 3

6 1002113 Spring Washer(AP-0502AH,M8) KBL1324 M8 BS 2

7 3001478 Particle Sensor Cover Assembly(AP-0503)

8 1004510 Particle Sensor(PPD4NS)(AP-0503) SHIELD

TYPE,PPD4,DC5V/90MA,59X45X15

9 3001735 Fan Guide Assembly(AP-1004AH)

10 3001736 Filter Guide Assembly(AP-1004AH)

11 3001738 Microswitch Assembly

12 1004781 Rear Cover Assembly(AP-1004AH)

13 3015471 Base Cover Assembly(AP-1004AH)

14 3001737 Front Cover Assembly(AP-1004AH)

15 3001941 Power PCB Assembly(AP-1004AH)

16 3004154 Power PCB Upper Cover Assembly(AP-1004AH)

17 3002467 Power Cord Assembly(AP-1004AH)

18 1002889 Key PCB Assembly(AP-1004AH)

19 1002890 Front DECO. LED Assembly(AP-1004AH)

20 1002893 AC Remove filter Assembly(AP-1004AH)

21 3004156 Moter Cable Cover(AP-1004AH,Air Cleaner) 23.6X83X8

22 3015328 Power Cord Cover(AP-1004AH) 17.2X19.1X5

23 3001739 Pre-Filter(AP-1004AH,Air Cleaner) 382X400X3

24 3003235 High Voltage Generator(AP-1004AH) 63X32.3X29

25 3001740 Motor Assembly (AP-1004AH,Air Cleaner) Φ92X86.4

26 3001742 Main Power Conect PCB Cable(AP-1004AH) 340MM,FERRITE RING CORE

27 1004541 Main PCB(AP-1004AH) MASK TYPE/VER1.1

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WOONGINCOWAY CO. LTD. Environmental Technology Laboratory

CAIRS Air Cleaner AP-1004AH

64

No. Parts Code

Description Specification

28 3001743 Particle Sensor Cable(AP-1004AH,Air Cleaner)

29 3004159 Option Filter Case(AP-1004AH,Air Cleaner) 363X380X12

30 3004160 Motor Guide Cover(AP-1004AH,Air Cleaner) Φ121X4

31 3001741 Ion Generating Plate Assembly(AP-1004AH,Air Cleaner)

32 1002921 HEPA Filter(AP-1004AH,청정기) 367.5X385X25

33 3001747 Filter Case Assembly(AP-1004AH,Air Cleaner)

34 1002924 Ion Generating Pin Assembly(AP-1004AH,Air Cleaner)

35 3001746 Remote control Assembly(AP-1004AH,Air Cleaner)

AP-1004AH

36 3016460 Medium Filter Assembly(AP-1004AH)

37 1004340 Screw Tapping(PHT2,4x12,SUS430,W/Washer) PH)4X12,Φ16 T=0.8,SUS430

38 3001839 Screw Tapping(PHT2,4x8,Ni-P) PH)T2,4X8,MSWR,NI-P

39 1004380 Screw Tapping(PHT2,4x10,Ni-P) PH)T2,4X10,MSWR,NI-P

40 1004395 Screw Tapping(THT1,4x16,NI-P,YEL) TH)T1,Φ4X16

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