wps-316L-SMAW+GTAW-R00

Embed Size (px)

DESCRIPTION

wps

Citation preview

QA/QCAL JALHAMI CONT. & Trad. Co.Page 1 of 2

AL KHAFJI, K.S.A

WELDING PROCEDURE SPECIFICATION (WPS)Date:18/05/2014

Welding procedure specification no.QC/WPS/08Revision no.0Date18/05/2014

Supporting PQR no.Revision no.Date

Welding processGTAW+SMAWType(s)MANUAL

CODE:ASME IX API 1104AWS D1.1Others (ASME B31.3,B31.4)

BASE METALS (QW-403)

P. No.8 Group no.1toP. No.8Group no.1

Specification type and grade A312, TP316/316L or EQUIVALENT

To specification type and grade A312, TP316/316L or EQUIVALENT

Or

Chemical Analysis and Mech. Prop.

To Chemical Analysis and Mech. Prop.

Thickness Range:

Base MetalGroove1.5mm 21.94 mmFilletUnlimited

Pipe Dia. RangeGrooveAllFilletUnlimited

OtherDeposited Weld metal thickness range: GTAW: Max. 8.4mm, SMAW: Max. 13.54mm

JOINTS (QW-402)

Joint Design Single bevel, V, J, or U groove

BackingGas backingTypeArgon, 99.9%

ABDetails

A 35 2

CDB 10.97 C 1.5 0.5

All Dimensions are in mmD 3.2 0.8

FILLER METALS (QW-404)

F. No.GTAW: 6, SMAW: 4OtherNoneA. No.8Othernone

Spec No. (SFA)GTAW: 5.9, SMAW: 5.4

AWS No. (Class)ER316L / E316-16

Size of filler metalsGTAW: 2.4mm, SMAW: 2.4mm & 3.2mm

Electrode flux (class)N/A

Consumable insertN/A

TECHNICAL APPROVAL

Prepared byAl JALHAMI CONT. & TRAD. CO.Approved by KJO(AGOC/KGOC)

SignatureSignature

DateDate

QA/QCAL JALHAMI CONT. & Trad. Co.Page 2 of 2

AL KHAFJI, K.S.A

WELDING PROCEDURE SPECIFICATION (WPS)Date:18/02/2014

POSITION (QW-405)POST WELD HEAT TREATMENT (QW-407)

POSITION(S) or grooveAll PositionsTemperature rangeNone

Welding progressionUp DownTime rangeN/A

position(s) of FilletAll PositionsHeating rateN/Acooling rateN/A

PREHEAT (QW-406)GAS (QW-408)

Preheat Temp. min.10CShielding gas(es)Argon

Interpass Temp. max.250C% composition (mixtures)99.9%

Preheat maintenamce N/AFlow rate10 15 lpm

Gas backing 5 10 lpm

Trailing shielding gas compositionN/A

* Gas purging should be done until hot pass is completed

TECHNIQUE (QW-410)

String or Weaving BeadRoot: String, Fill/Cap: WeaveMax. weave width3 times of core wire dia.

Orifice or Gas Cup SizeN/A

Initial And Interpass Cleaning Brushing and/or Grinding

Method of Back GougingN/A

OscillationN/A

Contact Tube to Work DistanceN/A

Multiple or Single Pass (Per Side)Multiple

Multiple or Single ElectrodesSingle

Travel Speed (Range)90 120 mm/min

PeeningN/A

OtherN/A

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DCDCPolarityGTAW : EN, SMAW: EP

AMPS (range)90 to 180 AmpsVolt(range)15 - 35 Volts

Tungsten electrode size and type2.4 mm, EWTH - 2% Thoriated

Mode of metal transfer for GMAWN/A

Electrode wire feed speed rangeN/A

Weld LayerProcessFillermetalCurrentVolt rangeTravel speed (mm/min)Other

ClassDia. (mm)TypeAmp

RootGTAWER70S-22.4 DCEN80-11515 - 2090 - 120

HotGTAWER70S-22.4DCEN95-12018 - 2790 - 120

FillSMAWE316-163.2DCEP90-12023 - 3570 - 90

CapSMAWE316-162.4DCEP70-12020 - 32100 -120