Upload
shani5573
View
234
Download
2
Embed Size (px)
Citation preview
8/12/2019 XCC Hammers Presentation
1/49
8/12/2019 XCC Hammers Presentation
2/49
Crushing: general aspectsCrushing: general aspects
Magotteaux solutions
Xcc
- The advantages
Xcc
- Practical aspects
Primary crushing
Secondary crushing
Clinker crushing
8/12/2019 XCC Hammers Presentation
3/49
Types of crushers:
Primary quarry
Secondary and tertiary quarry
Tandem crusher Drying crusher
Clinker crusher
Coal crusher
WHT!SHMM"#
C#$SH"
#%
8/12/2019 XCC Hammers Presentation
4/49
Equipment manufacturer
Type
Monorotor irotor
Material to !e crushed
Constraints
"!rasion
Shocks
#umidity
$ranulometry
"t entry
"t outlet
&"'P#M
"T"#S
T%
&otor design
&otation speed
#ammer arrangement
#ammer 'eight
#ammer shape
Simple handle
Dou!le handle
Metal detector ()*
8/12/2019 XCC Hammers Presentation
5/49
Crushing: general aspects
Magotteaux solutionsMagotteaux solutions
Xcc
- The advantages
Xcc
- Practical aspects
Primary crushing
Secondary crushing
Clinker crushing
8/12/2019 XCC Hammers Presentation
6/49
M()TT"
$X
S)*$T+)
,S
Mn +,- .,-/ Cr +0 +1/ Mn
2M340 'ith differential tempering + 4 5/ Cr #ead -6 -1 &c ody 57 4 0+ &c
imetal
2M4-58 2M4-08 2M4-78 2M4-18 2M4778 2M497 E,: 2M4-7
Cast: +7/ Cr ; 7+ &c Steel: ./ Cr 5+6 #
8/12/2019 XCC Hammers Presentation
7/49
-PP*+CT+),
.-S)*$T+),
< Depending on 'orking parameters
8/12/2019 XCC Hammers Presentation
8/49
a Metal Matri Composite composed of ceramic alloyed to metal
de=eloped +66/ in4house and patented !y Magotteau
applied to =ertical mill parts (rollers>ta!les*8 !lo' !ars ? hammers
X/in
8/12/2019 XCC Hammers Presentation
9/49
Magotteau@s latest de=elopment in composite materials
Patented technology: inserts to keep original 'ear profile
"pplied to cooler grates8 hammers8 cutter teethA
Xcc
8/12/2019 XCC Hammers Presentation
10/49
hammers 'ith inserts
different application fields
inserts keep original 'ear profile
limestone Hammer(Cimpor Alhandra)
clinker Hammer(Cimpor Loule)
0+11"#",T
HMM"#S2
H)W%
8/12/2019 XCC Hammers Presentation
11/49
8/12/2019 XCC Hammers Presentation
12/49
main parameters to !e studied:
composition of ceramic coreB
manufacturing of ceramic partB
methodingB
!ase alloy of hammerB
profile of reinforcement >> 'ear profileB
production feasi!ility,
0+11"#",T
HMM"#S2
H)W%
8/12/2019 XCC Hammers Presentation
13/49
Crushing: general aspects
Magotteaux solutions
XccXcc
- The advantages- The advantages
Xcc
- Practical aspects
Primary crushing
Secondary crushing
Clinker crushing
8/12/2019 XCC Hammers Presentation
14/49
Xcc
03,T("S
+ncreased li4etimeo 5 to 1 times !etter than Manganeseo 5 to 1 times !etter than Mn 'eldingo + to 0 times !etter than !imetal
#educed e44ect o4 red river
5etter /ear pro4ile 4or more e44ective crushingo crushing outputo minor 'ear 4; finer granulometry at outlet
as compared to Mn hammers
8/12/2019 XCC Hammers Presentation
15/49
Xcc
03,T("S
8/12/2019 XCC Hammers Presentation
16/49
Cement crusher output improvement 6MT7h82"conomic analysis2
+ncreased MT7h-8666h +66 MT>h +/ +->MT F 9;kGh F >;?day . days ->MT F A
8/12/2019 XCC Hammers Presentation
17/49
Crushing: general aspects
Magotteaux solutions
Xcc
- The advantages
XccXcc
- Practical aspects- Practical aspects
Primary crushing
Secondary crushing
Clinker crushing
8/12/2019 XCC Hammers Presentation
18/49
Xcc
P#CT+C*0T
position of insertsand henceorientation of
hammers@workingside is indicated onhammer itself aswell as on the
packaging...
8/12/2019 XCC Hammers Presentation
19/49
... o prevent this!
Hammers in wrongposition
Xcc
P#CT+C*0T
8/12/2019 XCC Hammers Presentation
20/49
Crushing: general aspects
Magotteaux solutions
Xcc
- The advantages
Xcc
- Practical aspects
Primary crushingPrimary crushing
Secondary crushingSecondary crushing
Clinker crushingClinker crushing
8/12/2019 XCC Hammers Presentation
21/49
+, Primary crushing: +8- to 0 Mn hard faced . to 0 30 M
., Secondary crushing:
5 Mn hard faced . to .,- 30 M
5, Clinker crushing: 5 to 1 Mn hard faced + to 0 M
primar" secondar" clinker
C#$SH+
,(
ST("
S
8/12/2019 XCC Hammers Presentation
22/49
Crushing: general aspects
Magotteaux solutions
Xcc
- The advantages
Xcc
- Practical aspects
Primary crushingPrimary crushing
Secondary crushing
Clinker crushing
8/12/2019 XCC Hammers Presentation
23/49
8/12/2019 XCC Hammers Presentation
24/49
PT+S - P)#T$(*
F 587 ;H Mn'elding
P#+M
#'
C#$SH+,(
8/12/2019 XCC Hammers Presentation
25/49
H)*C+M *T&+#CH - 1#,C"
Controlled 2e!ruary 61
F . ;H 2M30 (customer info*
P#+M
#'
C#$SH+,(
8/12/2019 XCC Hammers Presentation
26/49
M"SS"5) - "TH+)P+
2IS hammers +.-kg
Jnstalled March 61
Dismounted Kuly 61
07.8..7 MT
F .,- ;H MnGelding (>> 2M30*
P#+M
#'
C#$SH+,(
8/12/2019 XCC Hammers Presentation
27/49
#imetal $cc
H)*C+M #)CH"1)#T - 1#,C"
Jnstalled "pril 61
Controlled Kune 6L
Dismounting scheduled 2e!ruary .6+6
P#+M
#'
C#$SH+,(
8/12/2019 XCC Hammers Presentation
28/49
5+CB TST - #)M,+
Set installed "pril 6L
Controlled May 6L
P#+M
#'
C#$SH+,(
8/12/2019 XCC Hammers Presentation
29/49
8/12/2019 XCC Hammers Presentation
30/49
Crushing: general aspects
Magotteaux solutions
Xcc
- The advantages
Xcc
- Practical aspects
Primary crushing
Secondary crushingSecondary crushing
Clinker crushing
8/12/2019 XCC Hammers Presentation
31/49
3+CT SSS",(" - 1#,C"
Jnstalled "pril .+st8 .66L
30 turned May.-th8.66L
Control Kune 0th8 .66L
S"C),0
#'
C#$SH
+,(
8/12/2019 XCC Hammers Presentation
32/49
C)SM)S T)#* - SP+,
Change in hammer design
S"C),0
#'
C#$SH
+,(
8/12/2019 XCC Hammers Presentation
33/49
C)SM)S T)#* - SP+,
Change in hammer design
4; +,L to 5,L
S"C),0
#'
C#$SH
+,(Strd + Strd . Strd 5 Strd 0 cc
8/12/2019 XCC Hammers Presentation
34/49
,+C"M - +T*'
5 ;H Mn #ardfacing +1/ Cr
S"C),0
#'
C#$SH
+,(
8/12/2019 XCC Hammers Presentation
35/49
C)SM)S T)#* - SP+,
Jnstalled May 6L
Controlled Kune 6L
+,- to .
S"C),0
#'
C#$SH
+,(
8/12/2019 XCC Hammers Presentation
36/49
S"C),0
#'
C#$SH
+,(
C5# ,T)+,( 5"*(+$M Dndtest
Jnstalled March 6L
Controlled May 6L
5 to 0 ;H 30
8/12/2019 XCC Hammers Presentation
37/49
S"C),0
#'
C#$SH
+,(
H)*C+M - "C$0)#
Complete set
0,5 ;H 30
8/12/2019 XCC Hammers Presentation
38/49
8/12/2019 XCC Hammers Presentation
39/49
S"C),0
#'
C#$SH
+,(
CH"*M P)*,0 Dndgeneration
Jnstalled Kan 6L
Controlled Kune 6L
8/12/2019 XCC Hammers Presentation
40/49
S)"+C)M - 5#B+*
Jnstalled mid Kan 6L
Dismounted end "pril 6L
.,- Mn
S"C),0
#'
C#$SH
+,(
8/12/2019 XCC Hammers Presentation
41/49
DndaryC#$
SH+,(
P#)1+*"S
Classic
8/12/2019 XCC Hammers Presentation
42/49
Crushing: general aspects
Magotteaux solutions
Xcc
- The advantages
Xcc
- Practical aspects
Primary crushing
Secondary crushing
Clinker crushing
8/12/2019 XCC Hammers Presentation
43/49
*1#(" S*,0 3+***$",( SP+, - &+*, D
>4 +. ;H Mn 'elding
20.9Kg.
18.5Kg.
20.5Kg.
'months
op *n +welding- months#ottom $cc - ,months
C*+,&
"#
C#$SH
+,(
8/12/2019 XCC Hammers Presentation
44/49
T$0"* 3"($+, 5)E) - SP+,
Jnstalled Kune 67
&emo=ed "pril 61
Produced: +80118666 MT
1 ;H Mn .,- ;H imetal
ewhammer
C*+,&"#
C#$SH
+,(
8/12/2019 XCC Hammers Presentation
45/49
#imetal
C+MP)# *H,0# - P)#T$(*
imetal: Jnstalled 2e!ruary 69 &emo=ed "ugust 69
cc: Jnstalled Septem!er 69 &emo=ed "pril 6L
0,- ;H imetal
C*+,&
"#
C#$SH
+,(
8/12/2019 XCC Hammers Presentation
46/49
C*+,&
"#
C#$SH
+,(
C)SM)S T)#* - SP+,
Clinker hammers F 5 +- pcs --kg>pc
Pre=ious life F 7 months
cc: Jnstalled Kune 67 &emo=ed May 61
>4 0
8/12/2019 XCC Hammers Presentation
47/49
l i
8/12/2019 XCC Hammers Presentation
48/49
C*+,&"#C#
$SH+,(
P#)1+
*"S
Classic
,'months
8/12/2019 XCC Hammers Presentation
49/49
Thanks 4or your attention2ll Fuestions are /elcome2