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  • Pro natural gas - at high pressure for...

    ... environment ... mobility ... economy

    CNG InformationNatural Gas Fuel Stations for Vehicles

    (Edition May 2011, subject to modification) BAUER KOMPRESSOREN GmbHDrygalski-Allee 37, 81477 Mnchen

    Tel: +49 (0) 89/78049-0Fax: +49 (0) 89/78049-103

    www.bauer-kompressoren.de

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    (Edition May 2011, subject to modification) 2

    TABLE OF CONTENTS

    1. Company History 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2. Decision-making Criteria in the Planning of CNG Compressor Units 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.1. Daily Gas Requirement for Vehicle Refuelling 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2. Gas pressure in the Gas Grid 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3. Depot or Public Refuelling 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    3. Design of a Natural Gas Fuel Station 7. . . . . . . . . . . . . . . . . . . . . . .

    4. Technical Description 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1. Outdoor Natural Gas Compressor Systems 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1.1. Mini refuelling station Compact (MFS Compact) 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1.2. Compact refuelling station - DUO, Small (CFS-DUO) 11. . . . . . . . . . . . . . . . . . . . . . . . .4.1.3. Compact refuelling station DUO, Large (CFS-DUO) 13. . . . . . . . . . . . . . . . . . . . . . . . . .4.1.4. Gas Drying 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2. Indoor Natural Gas Compressor Systems 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2.1. CTA Series 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.3. Special Natural Gas Compressor Systems 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.3.1. CFS Series 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.4. Refuelling Accessories 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.4.1. Storage Systems 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.4.2. Priority and Sequential Control Units 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.5. Filling Equipment 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.5.1. Fill posts 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.5.2. Dispensers 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.6. Accessories 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.6.1. Refuelling Data Recording 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.6.2. Data Transmission 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.6.3. External Operating Status Display 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.6.4. Lightning Protection 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    5. Planning your Natural Gas refuelling station 33. . . . . . . . . . . . . . . . . .5.1. Slow-Fill / Fast-Fill 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.1.1. Slow-Fill 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.1.2. Fast-Fill 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    6. Project Planning 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.1. Design, Installation, Foundation Plan 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    7. Installation to Turnkey Delivery 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.1. Placement 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.2. Piping 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3. Electrical Cabling 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4. Commissioning 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.5. Final Safety Inspection by TV (Notified Body) 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.6. Calibration of the fill post / dispenser 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.7. Instructing Personnel 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8. After Sales Service 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.1. Service Agreements 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.2. Operator Training 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    9. Additional Information 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1. Where to find BAUER KOMPRESSOREN GmbH 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.2. Contact 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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    1. Company History

    The company BAUER KOMPRESSOREN was established by Hans Bauer inMunich in 1946 and produces compressors for the areas of breathing air,industrial air andgases for the delivery volume range of 6 Nm3 /h to 714Nm3 /h in the finalpressure range of 30 to 500 bar.

    Our users are customers from the areas of leisure sport, commercialbreathingprotection, industrial natural gas, air, nitrogen, helium and argon and from thefield of military engineering. Our company suppliesabount 9000 mediumand high pressure compressor systems every yearvia an international sales andservice network to customers in over 50countries. The BAUER KOMPRESSOREN enterprise provides jobsthroughout the world in 14 companies for approximately900 employees.

    Since the mid-70s BAUER KOMPRESSOREN is producing system solutionsfor the refuellingof natural gas-driven vehicles; these vehicles are assuming increasingimportance as a result of the constant rise in crude oil pricesand thecontinuing burden placed on the environment.

    To the present day the company has installed over 570 natural gas refuelling stationsthroughout Europe since the mid-90s; exact details andlocations can befound in our reference list. Particular mention should begiven to the factthat all system components of a CNG fuel station such ascompressor and storageunit, gas dryer systems, priority and sequential refuelling controls aswell as dispenser systems are developed and producedby BAUER KOMPRESSOREN and tuned up torun smoothly together.

    In addition, Bauer Compressors Inc. with registered office in Norfolk(VA)/USA,has so far produced over 400 natural gas refuelling stations forthe North Americanmarket.

    Utmost reliability and quality standards have enabled BAUERKOMPRESSOREN toassume a leading international position in all areas ofour product range. Thisposition is upheld by highly qualified personnelwith many years of experiencein all corporate areas and continues to befurther developed. It has not leastbeen achieved by the introduction ofa quality assurance system in accordancewith the high requirements ofISO 9001. This standard was accorded to thecompany by the Technischer berwachungsverein (TV PRODUCT SERVICE Munich already in1997.

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    2. Decision-making Criteria in the Planning ofCNG Compressor Units

    Different aspects must be taken into consideration when planning naturalgasrefuelling stations:

    2.1. Daily Gas Requirement for Vehicle Refuelling

    When selecting the suitable size of compressor, the number of vehicles toberefuelled on a daily basis is decisive.

    During design it should be ensured that the compressor has a daily minimum runtimeof about 8-12 hours because, both from a technical andfrom a commercial pointof view, long idling periods should be avoided.

    When designing a compressor runtime of up to 12 hours per day an increase incapacity of 100 % can be realised without the necessity to installadditionalcomponents although the compressor system is well utilisedfrom the initial start up.

    If, due to a strong rise in refuelling demand, the required quantity of gascanno longer be delivered by the system, the modular design of the BAUERKOMPRESSOREN systemsusually permits an increase in capacity to berealised.

    For this purpose, depending on the necessity to extend the compressorand/orhigh pressure storage unit, an additional module is installed,thereby doublingthe gas delivery of the installed compressor system or thestored gas quantityimmediately available from the high pressure storageto satisfy refuellingpeaks.

    Irrespective of whether a compressor and storage unit is selected from theMFS,CFS or CTA series, the modular setup of the system provides a commerciallyfavourable solution for every use constellation designed to caterto theexpanding CNG market.

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    2.2. Gas pressure in the Gas Grid

    Another important aspect is the use of gas pressures in the gas networks.

    As a result of the direct, non-regulated use of the actual gas pressurethespecific power consumption of the compressor and therefore the operating costsof the compressor system can be reduced because less energyis required tocompress the already pre-compressed natural gas.

    When working with elevated gas pressures, the actual runtime of the compressor to beexpected on a daily basis should be taken into considerationbecause a higherdelivery performance of the compressor will result whenusing booster systemsdue to the higher gas pressure of the gas grid.

    If a booster is used for a daily runtime of only a few hours, a gas intakepressurereduction may well be advisable for financial reasons.

    It may also be a good idea to adjust the initial gas pressure to themaximumadmissible compressor gas intake pressure if high connectioncosts to a highpressure supply network with low gas demand potential areto be expected. Adirect unregulated gas pressure use of approximately1000 Sm3/day and more is tobe considered as required gas demand forvehicle refuelling.

    2.3. Depot or Public Refuelling

    Another aspect to be considered is the nature of refuelling in terms of thecustomers application.

    In the case of a depot refuelling station, mainly company-owned vehiclesare refuelled, whereby a restricted semi-supply to third parties is also possible. In these casesa calibrated filling point with automatic card readersystems can be selectedbecause these stations are usually operatedwithout fuelling staff.

    If the station is to be integrated in a public branded refuelling station, suchasESSO or similar, a dispenser must be used that can similarly be obtainedfromBAUER KOMPRESSOREN which can be connected with a large varietyof cash tillsystems via popular interface protocols.

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    3. Design of a Natural Gas Fuel Station

    Compressor / Storage Unit

    CNG Fill Post CNG Dispenser

    Compressor/storage unit: CFS 24.11 - 75 DUO II Depot fill post: FP1-M/TA, or alternatively CNG dispenser: ZS12-DW1/2

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    4. Technical Description

    4.1. Outdoor Natural Gas Compressor Systems

    4.1.1. Mini refuelling station Compact (MFS Compact)

    The introduction of the Mini refuelling station by BAUER KOMPRESSORENhas been verywell received by customers. Since its market launch in 1997more than 140 unitshad gone into operation by the year 2008.

    The MFS Compact series is a very reasonably priced starter model for CNGvehiclerefuelling; with reasonably priced acquisition and maintenancecosts as well as compactdimensions, it is reliable and maintenance-friendly.

    In keeping with market demands and as part of its ongoing product maintenanceand improvement, BAUER KOMPRESSOREN reviewed theconcept of the MFS Compact series in2008, developed a new PLC controlsystem and integrated the compressor systeminto a compact concretebuilding.

    This system was specially designed by BAUER KOMPRESSOREN for the refuelling ofmaterial-handling vehicles (forklift trucks) or in-house fleetvehicles. It can,of course, also be used as fuelling system for natural gasvehicles in publiclyaccessible refuelling stations.

    Due to the inclusion of a highpressure storage unit with up to 30 high pressure storage cylinders each with 80 litresgeometric volume in the concretebuilding means that a largequantity of compressed natural gas is availablefor fast fill refuelling even atlow compressor performance, enabling therefuelling time to be reduced to aminimum compared to a traditional slowfill refuelling station.

    The MFS Compact series can be customized depending on the applicationandrequirements with a 3-bank storage rack or with a 1-bank storage racksystem, e.g. for refuelling forklift trucks as the most cost-favourable solution.

    As additional accessories both simple filling systems without mass flowmetering as well as the complete CNG dispenser programme with flow meters (Coriolis)are available to suit the application requirements.

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    Natural Gas Compressor Units for Atmospheric and Increased Gas Intake Pressure Range

    for Use in the MFS COMPACT Series

    Compressormodel

    Intake pressure range(barg)

    Capacity**at 250 barg(m3/h)

    Compressorspeed(rpm)

    No. of compressorstages

    Power con-sumption (kW) *

    C15.2-13 0.02

    030

    34.7

    43.7

    1,320 4 10.0

    12.9

    C22.0-30 0.02

    0.30

    58.0

    75.1

    1,270 4 18.8

    22.8

    CBK15.4-13 2.0

    4.0

    30.0

    51.5

    1,320 3 7.4

    12.4

    Table 1

    * Power consumption at 250 bar final pressure;

    ** Related to 1013 mbar, 0 C

    C 22.0-30 TIGAS in St. Johann, Austria

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    MFS 15.2-13 COMPACT with integrated refuelling system Sistemas de Alta Presin in Barcelona, Spain

    MFS15.2-13 COMPACT with separate dispenser Raiffeisen-Warengenossenschaft in Jameln, Germany

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    4.1.2. Compact refuelling station - DUO, Small (CFS-DUO)

    The basic version of the CFS-DUO series is intended for initial operationwithone compressor and one storage system. If the amount of compressed natural gasto be provided daily to refuel vehicles exceeds themaximum capacity of thecompressor, the CFS-DUO series can be extended by a second compressor and, in the event ofthe peak load refuellingincreasing, by a second storage rack tank (integrated in an extension building) without any problem.

    The CFS-DUO series, small is available with compressor modelsC15.2-13, C22.0-30 and CBK15.4-13 (see also Table 2).

    By minimizing the ex-protection zones to be considered, the entire CFS-DUO seriesis ideally suited for situations where space is at a premium, suchas publicinner-city refuelling stations. Just like all BAUER KOMPRESSORENnatural gas refuelling systems,the CFS-DUO series features fully automated operation (basic/peak load operation, redundancy, supply of up to4 filling lines operated at the same time).

    CFS 22.0-30 DUO I GRAVAG Erdgas AG. in Au, Switzerland

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    Natural Gas Compressor Units for Atmospheric and Increased Gas Intake Pressure Range

    for Use in the CFS DUO Series, small

    Compressormodel

    Intake pressure range(barg)

    Capacity**at 250 bar(m3/h)

    Compressorspeed(rpm)

    No. ofcompressorstages

    Power consumption (kW) *

    C15.2-13 0.02

    030

    34.7

    43.7

    1,320 4 10.0

    12.9

    C22.0-30 0.02

    0.30

    58.0

    75.1

    1,270 4 18.8

    22.8

    CBK15.4-13 2.0

    4.0

    30.0

    51.5

    1,320 3 7.4

    12.4

    Table 2 * Power consumption at 250 bar final pressure; ** Related to 1013 mbar, 0 C

    CBK15.4-13TIGAS in Stumm, Austria

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    4.1.3. Compact refuelling station DUO, Large (CFS-DUO)

    Other than the small CFS-DUO series, this series was designed forcompressors with high capacities and/or larger gas intake pressure ranges.Thecompressors available in this series are equipped with gas/water heatexchangersfor intermediate and after-cooling. The heat transfer to theenvironment takesplace through a water/air recooler set installed on thebuilding roof.

    In particular this model of cooling enables a sound emission level under 60dB(A)to be achieved even for larger compressor systems without additional soundinsulation measures.

    Otherwise, the structure of the system and the extension possibilities fortheinstallation of a second compressor and/or second storage unit are thesame asfor CFS-DUO series, small.

    The CFS-DUO series, large is available with the compressor modelsshown in Tables3.x.

    CFS 24.11-75 DUO II Stadtwerke Grenchen in Grenchen, Switzerland

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    Natural Gas Compressor Units for Atmospheric Gas Intake Pressure Range

    for Use in the CFS DUO Series, large

    Compressor range Cxx.xCompressormodel

    Intake pressure range(bar)

    Capacity**at 250 barg(m3/h)

    Compressorspeed(rpm)

    No. of compressorstages

    Power consumption(kW) *

    C23.0-38 0.02

    0.30

    95

    124

    1,500 4 30.2

    37.0

    C23.2-38 0.02

    1.00

    70

    140

    1,500 4 22.7

    38.0

    C24.0-75 0.02

    0.80

    125

    220

    1,480 4 42.0

    68.0

    C28.0-75 0.02

    0.30

    180

    235

    935 4 56.0

    73.0

    C28.0-90 0.02

    0.30

    225

    293

    1,120 4 69.0

    89.0

    C26.0-110 0.02

    0.40

    233

    327

    1,500 4 74.1

    97.5

    C26.2-110 0.02

    1.00

    173

    346

    1,500 4 54.9

    94.8

    Table 3.1 * Power consumption at 250 bar final pressure; ** Related to 1013 mbar, 0 C

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    C 24.0-75 (water cooled) Erdgas Mobil Wien Energie in Vienna, Austria

    C 28.0-90 (water cooled) GASCO, in Abu-Dhabi, United Arab Emirates

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    Natural Gas Compressor Units for Increased Gas Intake Pressure Range

    for Use in the CFS DUO Series, large

    Compressor range CBK 23.xxCompressormodel

    Intake pressure range(barg)

    Capacity**at 250 barg(m3/h)

    Compressorspeed(rpm)

    No. of compressorstages

    Power consumption(kW) *

    CBK23.10-38 min. 2.0

    max. 4.5

    84

    154

    1,200 4 21.5

    33.1

    CBK23.12-38 min. 4.5

    max. 10.0

    98

    195

    1,200 4 21.1

    33.4

    CBK23.13-38 min. 8.0

    max. 16.0

    117

    222

    1,200 4 21.7

    32.6

    CBK23.14-38 min. 16.0

    max. 38.0

    117

    268

    1,200 3 17.7

    27.3

    Table 3.2 * Power consumption at 250 bar final pressure; ** related to 1013 mbar, 0 C

    CBK23.13-38 (water cooled), Erdgas Mobil in Biberach, Germany

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    Natural Gas Compressor Units for Increased Gas Intake Pressure Range

    for Use in the CFS DUO Series, large

    Compressor range CBK 24.xxCompressormodel

    Intake pressure range(barg)

    Capacity**at 250 barg(m3/h)

    Compressorspeed(rpm)

    No. ofcompressorstages

    Power consumption(kW) *

    CBK24.11-50 min. 1.0

    max. 2.5

    115

    202

    1,480 4 32.0

    48.0

    CBK24.11-75 min. 1.0

    max. 4.5

    115

    315

    1,480 4 32.0

    68.0

    CBK24.12-50 min. 4.0

    max. 6.5

    155

    233

    1,480 4 34.0

    45.0

    CBK24.12-75 min. 4.0

    max. 10.0

    155

    340

    1,480 4 34.0

    59.0

    CBK24.13-50 min. 8.0

    max. 16.0

    152

    300

    1,480 4 28.0

    44.0

    Table 3.3 * Power consumption at 250 bar final pressure; ** Related to 1013 mbar, 0 C

    2x CBK24.11-75 (water cooled), Stadtwerke Grenchen in Grenchen, Switzerland

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    Natural Gas Compressor Units for Increased Gas Intake Pressure Range

    for Use in the CFS DUO Series, large

    Compressor range CBK 28.xxCompressormodel

    Intake pressure range(barg)

    Capacity**at 250 barg(m3/h)

    Compressorspeed(rpm)

    No. of compressorstages

    Power consumption(kW) *

    CBK28.21-75 min. 3.0

    max. 4.5

    206

    302

    1,050 3 51.0

    69.0

    CBK28.22-90 min. 4.5

    max. 10

    212

    437

    1,050 3 49.0

    80.0

    CBK28.23-75 min. 9.0

    max. 16

    225

    425

    1,050 3 43.0

    67.0

    CBK28.24-90 min. 15

    max. 35

    267

    670

    1,050 3 43.5

    77.0

    Table 3.4 * Power consumption at 250 bar final pressure; ** Related to 1013 mbar, 0 C

    5 x CBK 28.22-90 (water cooled), EWAG/VAG Nrnberg, bus depot refuelling station in Schweinau, Germany

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    Natural Gas Compressor Units for Increased Gas Intake Pressure Range

    for Use in the CFS DUO Series, large

    Compressor range CBK 26.xxCompressormodel

    Intake pressure range(barg)

    Capacity**at 250 barg(m3/h)

    Compressorspeed(rpm)

    No. of compressorstages

    Power consumption(kW) *

    CBK26.10-132 min. 2.0

    max. 4.5

    298

    546

    1,500 4 73.6

    114.4

    CBK26.12-132 min. 4.5

    max. 10.0

    307

    614

    1,500 4 64.6

    103.3

    CBK26.13-110 min. 9.0

    max. 17.0

    392

    706

    1,500 4 68.2

    98.8

    CBK26.14-90 min. 16.0

    max. 38.0

    311

    714

    1,500 3 45.7

    70.7

    Table 3.5

    * Power consumption at 250 bar final pressure;

    ** related to 1013 mbar, 0 C

    CFS 26.10-110 Duo II (water cooled) GASCO, Abu-Dhabi, UAE

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    4.1.4. Gas Drying

    As a standard, all natural gas compressor systems from BAUERKOMPRESSOREN are equipped with a gas dryer on the high pressure sideincluding an (optional) electronicpressure dew point monitoring. Oncethe drying agent used has achieved saturation point the compressor unitisautomatically shut off and a message is displayed on the PLC controller.Thisreliably rules out the possibility of condensate moisture reaching the3-bank storage rack and the downstream refuelling technology. It alsoguarantees fault freeoperation of the system even with the lowest ambient temperatures in winter.

    Furthermore, the TV, i.e. (Notified body CE0036) as the technical safetyauthority in Germany for inspection of pressurized equipment, extends theinspection interval for the first reinspection from 5 to 10 years starting fromthe commissioning ofthe system, representing an economic advantage inthe operating costs to beborne by the customers.

    Gas Drying System P220 C Bus refuelling station Bergkvarabuss in Arlv, Sweden

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    4.2. Indoor Natural Gas Compressor Systems

    4.2.1. CTA Series

    The natural gas compressors of the CTA series are housed in a noise-insulatingsheet metal enclosure. However, these systems are solely designedfor indoor use.

    Basically these compressor systems contain the same compressor modelsas the CFSseries, including booster systems. Of course, all the storage andrefuellingsystems in the delivery range can be combined with the compressor models of theCTA series.

    It must be ensured that the electrical control system is installed in anon-ex,gas-tight room separated from the compressor system.

    The CTA series is available with the following compressor models:

    - C 120-5.5; C 15.2-13; C 23.0-38; C 23.2-38; C 24.0-75; C 28.0-75/90;C26.0-110, C26.2-110

    - CBK 15.4-13; CBK 23.xx; CBK 24.xx; CBK 28.xx; CBK 26.xx (see alsotables 2 and 3.xx)

    CTA 15.4-13-5 GWV Fulda in Fulda, Germany

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    4.3. Special Natural Gas Compressor Systems

    4.3.1. CFS Series

    BAUER KOMPRESSOREN also provides customized, special systems for therefuellingof vehicles driven by natural gas. The design of these systems isdeveloped in co-operation with the customer,produced, erected andcommissioned. The implementation of safety requirements due to different national laws isfully taken into consideration.

    CFS 28.21-75 TRIO III Bus refuelling stations in Arlv, Sweden

    CFS 15.2-13 DUO II Bus refuelling station in Rastatt, Germany

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    4.4. Refuelling Accessories

    4.4.1. Storage Systems

    In most applications so-called 3-bank storage batteries are used asintermediate storage for fast fill refuelling stations and consist of three individualpartial storage banks: the high, mid and low bank.

    These banks contain a different number of pressurized cylinders which,however, areassembled together in one rack. As a result of this division,unlike an arrangement of the cylinders in row, (1-bank system) a higher degree of exploitation and thus a larger available gasquantity can beattained for directly successive vehicle refuelling.

    Due to the difference between storage pressure (300 bar), in the3-bankstorage system and the empty vehicle tank, the gas flows into thevehicle tankduring refuelling as a result of the drop in pressure. The maximum permissiblevehicle filling pressure is 200 bar related to an ambienttemperature of 15 C. Different storage racks are available depending on the customer-specificrequirements. If necessary, these can, of course, be designed as 2 or1-bankstorage systems.

    B 2000, outdoor installation B 1920, integrated in the compressor building

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    Technical Data

    Model designation *) B800 B1920 B2000 B2400

    Installation versions outdoor / indoor

    Number of storage cylinders

    10 24 25 30

    Geometric volume per storage cylinder

    80 l

    Geometric total volume 800 l 1920 l 2000 l 2400 l

    Free gas volume stored at 300bar (250 bar)

    approx. 263m3 (232 m3)

    approx. 633m3

    (558 m3)

    approx. 659m3

    (580 m3)

    approx. 791m3

    (697 m3)

    Compressibility factor 0.91 (0.86)

    Free gas volume available at300 bar (250 bar)

    approx. 92 m3 (81 m3)

    approx. 221m3 (195 m3)

    approx. 230m3 (203 m3)

    approx. 277m3 (244 m3)

    Volumetric efficiency factor approx. 35%

    Rated operating pressure 300 bar

    Test overpressure 472 bar

    Table 3.5 *) Other models on request

    The size of the storage battery is determined as dependent on the numberofvehicles to be filled directly in succession in peak load operation.

    A gas volume of approx 36 m3 is derived for a vehicle with 160 litres geometrictank capacity.Compared to the free gas quantity available from the3-bank storage system, thenumber of vehicles to be filled directly in succession can be determined easily by the size of the tank of the 3-bank storage system from thevehicles to be filled, and vice versa.

    Example: B2400

    Gas volume available (300 bar): approx. 277 m3 Number of possible peak refuellings at a CNG demand of 36 m3 each indirect succession: n = 277 m3 : 36 m3 8

    Depending on the installation model and location, a selection can bemadebetween enclosure in a weatherproof sheet metal enclosore or an openversionfor installation in an existing building. Additionally extended storage tankswith concrete enclosure are also available for ex-protectionzones, inparticular for the inner-city area.

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    4.4.2. Priority and Sequential Control Units

    The priority control panel controls the priority filling priority of the3-bank storage system usually used. The compressed natural gas (CNG)flow comingfrom the compressor and gas treatment system is led into thehigh bank at first. Ifthis achieves the maximum set pressure value the priority control panel then guidesthe gas flow into the mid bank and finallyto the low bank.

    During the vehicle refuelling the sequential control panel usesthe compressed gas in reverse order, always starting from the low bank first. Ifthegas pressure therein is no longer sufficient to refuel the vehicle to 200bar(15 C), there is a changeover to the mid bank using special valve mimics. Theresidual quantity is taken from here to refuel the vehicle completely.

    The high bank is still available for high peak fuelling frequency if themiddlebank also fails to attain the necessary filling pressure of 200bar(15C). BAUER KOMPRESSOREN offers the systems shown below which can beused for 250bar and for 300 bar. The difference in these two modules isthat the VR 300 AC is additionallyequipped with a pressure reducer anda filling pressure safety valve in order tomaintain and limit a maximum of250 bar for ambient temperature-compensatedfilling pressure to the vehicle. Both systems are supplied with low pressure controlair generatedby an aux. compressor system in the electricity room.

    Both models can be extended for the operation of natural gas dispenserswith 2 mass flow meter systems each.

    The VR250 AC is predominantly The VR300 AC is used for reused for the refuelling of large quantities as for trucks and passenger vehicles buses ina shortest refuelling time.

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    Older versions of sequential refuelling controls continue to be availableforthe extension of existing natural gas refuelling stations with a 2nd refuelling line.

    VR 250 VR 300

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    4.5. Filling Equipment

    4.5.1. Fill posts

    Which dispensing equipment is used determines whether a fill post or adispenser is used.

    The fill post series FP is frequently used in natural gas refuelling stationsindepots, especially when refuelling stations are not continuouslymanned. Using acard reader system to release the fill post means thatvehicles can be refuelled bythe drivers themselves. Invoicing will then bemade via arefuelling data processing program to the customer.

    BAUER KOMPRESSOREN has several models on offer depending on whichversion isrequired:

    - fill posts without mass flow meter (car, bus)

    - fill posts with mass flow meters (car, bus), gaugeable inconnection withan automatic vending machine.

    FP1-M/TA fill post for depot refuelling; gaugeable with integrated automatic vending machineBAUER KOMPRESSOREN in Munich, Germany

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    4.5.2. Dispensers

    The use of a dispenser (in contrast to a fill post without massflow metersystem is absolutely imperative for operating a public refuelling station forstatutorycalibration reasons. The display shows the unit price, quantityrefilled as well as the final pricesimultaneously.

    The dispensers are available according to customer requirements with oneor two hoses,with one or two mass flow meters for non-simultaneous orsimultaneous vehiclerefuelling on both sides of the dispenser. The positioning of the hosecolumns and the display system can also be freely selected depending on thevehicle approach side.

    The dispensers of the ZSxx-DWx series can be used both for the refuelling ofcars and buses and are available in the suitable colour and corresponding logoof the refuelling station (ESSO or similar). Usually the dispenser computers are directly connected to the cash tillsystem in the refuelling station shop so that the familiar refuelling procedure is thesameas for liquid fuels. As required, the dispenser can also be operated inconnection with an automatic vending machine (EC, VISA etc.).

    Safety accessories such as break-away systems in case of an accident,which ensure agas-tight separation of the connection lines from compressor to dispenser inthe event of danger are also optionally available atcustomer request.

    Dispenser ZS11-DW1 ESSO - refuelling station in Sindelfingen, Germany

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    4.6. Accessories

    4.6.1. Refuelling Data Recording

    For planned invoicing via the automatic vending machine connected withthedispensers/fill posts, thecustomer can obtain all requisite fuelling datafor invoicing by modem (also GSM) with the accompanyingrefuelling software to the operator's own computer system.

    For this purpose BAUER KOMPRESSOREN offers 2 automatic vending machines whichhave been designed for exclusive operation with stationcards or creditcards and are specially equipped with their own interfaceprotocol forour dispenser program. A wide range of accessories for databackup andremote transmission supplements the refuelling data recording range.

    TA 2340 TA 2331

    Automatic vending machine Automatic vending machine forfor station cards and credit cards station card operation via aprovider agency (e.g. depot refuelling station)(e.g. Telecash or similar.)

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    4.6.2. Data Transmission

    Knowingabout the current operating statusof anatural gas fuellingsystem, whether it is in operation, or on standby, whetherthere is a faultor other important information such as the number of currentrefuellings,fuelled gas quantity, gas pressures in the 3-bank storagesystem etc. is arequirement of increasing importance for refuelling station operators.

    As far as operating data transmission is concerned, BAUER KOMPRESSOREN on option offers electronictransmitters for refuelling data transmission via radio modem and GMS network, too. The operator is merelyrequired to provide the SIM card.

    Furthermore, a visualisation software is an available option to indicateall operation data on a computer screen. The customer is required to purchase an operator licence forthis purpose.

    The data transmission system automatically informs a connected controlcenter every timethe system is on trouble, or reports the current operatingstatus of thesystem under normal operation twice a day at freely programmable times. Inagreement with the system operator, individual customerparameters can also bemonitored.

    The operating status determined in this manner permits remedies to befoundquickly in the case of any technical problem in the station.

    Visualisation software

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    4.6.3. External Operating Status Display

    BAUER KOMPRESSOREN offers a favourably priced external operatingstatus display for the transfer of the system operating status of thenaturalgas refuelling station as a minimum information to the station shopor an externallocation. This status display is hard wired to the PLC controlsystem and showsthe shop personnel the following disturbances:

    - Gas alarm

    - "Emergency stop" button pressed (dispenser)

    - Compressor collective fault

    As required the station operator can be easily informed by phone to initiateremedy measures.

    Furthermore, the shop personnel has a centralised "emergency stop" button, which can be used to shut down the entire CNG refuelling station inthe event of any dangerwithout the shop personnel having to leave theshop.

    External operating status display

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    4.6.4. Lightning Protection

    Natural gas refuelling stations are usuallysubject to local buildinglaw dueto their concrete enclosure that provides for a project-related lightningprotection analysis during the requisite building permit procedure.

    In accordance with these requirements under building law, BAUERKOMPRESSORENoffers lightning protection systems compliant withDIN VDE V 0185 as a specialaccessory for our natural gas refuelling stationsystems.

    These systems are offered depending on project under consideration oftheexisting risk potential for the respective project.

    lightning protection in accordance with DIN VDE V0185 standard.

    CFS 23.1-37 DUO I, Energie Sdwest in Landau, Germany

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    5. Planning your Natural Gas refuelling station

    5.1. Slow-Fill / Fast-Fill

    5.1.1. Slow-Fill

    When designing a CNG refuelling station the question of the suitable fillingmodeshould be clarified first of all.

    If it is possible to refuel all vehicles of a fleet over a long period oftime, theprocurement of a slow-fill system may come into question. This willusuallybe a smaller vehicle fleet (5 - 7 vehicles) which are refuelled at adepot refuelling station during the available breaks or at large refuelling stationsfor thefuelling of bus fleets with more than 20 buses.

    In the case of slow-fill refuelling the compressor pumps the compressednatural gas to the vehicle tank directly without intermediate storage.

    The vehicle can be refuelled with the supplied quantity of CNG from thecompressor stationduring the corresponding time via a filling nozzle.

    5.1.2. Fast-Fill

    If, however, it is intended to sell to a third party or refuel a larger numberofvehicles, the fast-fill system should be selected.

    For this purpose the compressed gas is firstly stored in a 3-bank storagebattery beforeit is refuelled into the vehicle tank via the natural gas dispenser. Fill timesof between 1 and 2 minutes (80 liter tank) can usuallybe realized in this way.

    However, the maximum available gas quantity in this 3 bank store must bebornein mind when filling vehicles as described in the "storage systems"chapter.

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    6. Project Planning

    6.1. Design, Installation, Foundation Plan

    When planning and setting up CNG systems, BAUER KOMPRESSOREN isyour competentpartner. We plan and realise the CNG refuelling stationin co-operation with the client from design through to turnkey delivery (excluding any requisite buildingpermits).

    When designing a CNG station the important parameters are the numberof vehiclesto be refuelled, the size of the vehicle tank and the refuellingpeaks. Inaccordance with the customer's specifications, we will bepleased to draw up anoptimized design and concept of the natural gasrefuelling station (filling profiles,extendibility, feasibility study etc.).

    Together with the customer the installation of the CNG refuelling stationis drawn upfocusing on safety and cost. The ex-protection zones, customer friendlypositioning of the dispenser, noise emission of the compressor system as wellas an optimised high pressure pipe layout betweencompressor storage unit anddispenser are important parameters.

    After determining the placement of the system, our team of engineers willdrawup an installation and foundation plan that in particular specifiestheinterfaces for the operation of the system in detail such as the buildingdimensions, gas input piping, electric power supply, pneumatic andelectrical connectionlines to the dispensers and station shop.

    7. Installation to Turnkey Delivery

    7.1. Placement

    In consultation with the client, the best location for the CNG fuelstationwill be selected by our engineers.

    After the client has done the concrete foundation, we can erect the entireCNG station, provide all of the electrical cabling and piping.An additional important aspect is to meet statutoryex-protection regulations.

    Due to the minimized explosion protection zones of our MFS and CFS natural gasrefuelling stations we are able to find an optimum installationsolution even if spaceis limited.

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    7.2. Piping

    The system, including all pressure lines from the compressor to the storagetankand on to the fill post / dispenser, is provided with the requisite pipingby BAUER KOMPRESSOREN in accordance with the pertinentguidelines and thenchecked by the TV or another inspection organisation. The necessary scheduling withthe companies concerned and the authorities involved is co-ordinated by ourproject team.

    7.3. Electrical Cabling

    Our service engineers also take care of the electrical cabling, both ofthecompressor system as well as of the fill post / dispenser. The operatormerely has to provide the electric power supply. The connection to anexistingcash till system is provided on request by BAUER KOMPRESSORENin co-ordinationwith the outside companies involved.

    7.4. Commissioning

    After successful installation the compressor system is started, checkedagainand some test refuellings are performed on natural gas drivenvehicles or possibly withour own test equipment.

    BAUER KOMPRESSOREN provides the project organisation and schedulingalso for theinstallation and commissioning of the compressor storage unitincluding the dispensertechnology so that commissioning of the CNG refuelling station will generally only take afew days.

    7.5. Final Safety Inspection by TV (Notified Body)

    In our factory in Munich the components such as compressor, storage system andother equipment of the delivery package can be subjected to partial acceptanceinspection by the TV (Notified Body: CE 0036).

    After successful erection at site,the installation is checked by a TV expertor another safety inspection authority including the technical documentation ofthe technical partial acceptance inspection in the manufacturer'sfactorysubjected to a standard inspection.

    This acceptance at site is also carried out by our serviceteam together withthe relevant safety inspection authority.

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    7.6. Calibration of the fill post / dispenser

    It is essential that the dispenser facilities are calibrated for dispensinggasto third parties against payment.

    To enable this, our dispensers work with a Coriolis mass flow meterwhichconverts the data provided by means of an electronic calculator oran automatic vendingmachine into a form capable of being calibrated.All dispensers supplied byBAUER KOMPRESSOREN are approved by thePhysikalisch-Technische Bundesanstalt (PTB) orforeign approval institutions for payment transactions subject to calibration.

    The requisite calibration of the CNG dispensers is performed by BAUERKOMPRESSOREN in co-operation with the competent calibrationauthorities at site. The test equipment required for this is available from ourselvesfor calibration purposes.

    7.7. Instructing Personnel

    The services provided by BAUER KOMPRESSOREN also include a detailedtrainingof the customer's authorised staff regarding the technology andelectricaloperation of the system so as to, for example, be able to set uprefuellingtank cards and also for the operator of the system to be able tocarry outthe most important basic settings and simple maintenance workat the station.

    Personnel are instructed on the ready to operate system that has alreadybeenapproved by the safety inspection authorities before it is handed overto the client.

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    8. After Sales Service

    8.1. Service Agreements

    In order to guarantee an optimum operation of your CNG system, BAUERKOMPRESSOREN supports you with a large technical service network.

    For this purpose, we offer different kinds of service agreements:

    - service agreement including spare parts

    - service agreement excluding spare parts

    - full service agreement

    - 24 hour breakdown service agreement

    - Software user agreement (VPN)

    - Operator service

    - Overnight dispatch

    - CNG training courses

    Our service department will be glad to make you a detailed offer that fitsto your system.

    8.2. Operator Training

    We offer special training courses in ourcompanyfor our natural gas fuelling systems which enable the operator to resolve quickly andeasily anysmall technical problems and/or to perform changes to theconfigurationsuch as oil change, desiccant agent changes etc.

    These training courses generally take place in our training centre in Munich. The training includes a detailed explanation of the structure and operatingmode of the compressors and other components used in the CNGstation systems. For training dates and contents please refer to our homepage at www.bauer-kompressoren.de

    Real refuelling procedures can be conducted on a functional refuelling systemwith compressed air as medium explained to thetraining participants.

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    Training refuelling station including vehicle tank.dispenser, priority andsequential control panels,3-bank storage, high-pressure compressor system, E-control board

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    9. Additional Information

    9.1. Where to find BAUER KOMPRESSOREN GmbH

    BAUER KOMPRESSOREN GmbHFuel Gas Systems Dept.Drygalski Allee 37 D - 81477 MunichGermany

    [email protected]

    Postal address:

    Postfach 710260 D - 81452 Mnchen

    9.2. Contact

    Name Telefon e-mailOliver KhnerManaging director FGS

    +49 (89) 78049-131 [email protected]

    Manfred SchfflSales manager FGS

    +49 (89) 78049-196 [email protected]

    Heinz-Peter GerkeProject manager FGS

    +49 (89) 78049-280 [email protected]

    Petra BalletshoferSales FGS

    +49 (89) 78049-284 [email protected]

    Maruan HuseinProject engineer FGS

    +49 (89) 78049-237 [email protected]

    Stefan BorrmannSales FGS

    +49 (89) 78049-285 [email protected]

    Arina KlimovskikhSales FGS

    +49 (89) 78049-170 [email protected]

    Georgios KornilakisSales FGS

    +49 (89) 78049-265 [email protected]

  • BAUER KOMPRESSOREN GmbHPostfach 710260 D81452 Mnchen

    Tel. +49(89)780490 Fax +49(89)78049167www.bauerkompressoren.de

    AUSTRALIABauer Compressors AustraliaUnit 2 / 35 Hallstrom PlaceWetherill ParkNSW2164 AustraliaPhone: +61(0) 2 9756 2700Fax : +61(0) 2 9756 1700Email: [email protected] Safety Engineers45 Catalano CircuitAUS-Canning Vale, WA 6155Phone: +6189456 2066Fax : +6189456 2077Email:[email protected]

    AUSTRIABAUER POSEIDON KOMPRESSOREN GMBHI.Z. N.SdStrae 3 OBJ.26A-2355 Wr. NeudorfPhone: +43(2236)63 625Fax : +43(2236)62 952Email:[email protected]

    BELGILUXEMBURG

    Drger Belgium N.V.Heide 10B-1780 WemmelPhone: +32(2)4626369Fax : +32(2)4626255Email:[email protected]

    CANADAJordair Compressors Inc.101-7950 huston Rd.Nordel Business ParkDelta BC V4G 1C2Phone: +1(604)940-8101Fax : +1(604)940-8131Email: [email protected]

    CHINABAUER KOMPRESSOREN ChinaLtd.707 Block AM.P. Industrial Centre18 Ka Yip Street,Chai WanHongkong S.A.R.Phone: +852 2595 1898Fax : +852 2595 [email protected] KOMPRESSOREN ShanghaiLtd.#878, Jian-Chuan RoadMinhang, Shanghai 200240P.R. ChinaPhone: +86 21 5471 3598Fax : +86 21 5471 [email protected]

    CYPRUSMercury Divers Co. Ltd.Orphanides HouseP.O. Box 5046929, Ave Franklin Roosevelt CY-3605 LimassolPhone: +357(25)877933Fax : +357(25)564301Email:[email protected]

    DANMARKBAY Kompressor Teknik ApSFuglebaekvej 4C,1DK-2770 KastrupPhone: +45 32 51 18 66Fax : +45 32 51 18 56Email: [email protected]

    EGYPTBAUER KOMPRESSOREN EGYPTLtd.Nasser Street / in front of Bank of AlexandriaHurghada - Red Sea - EgyptPhone: +20(0)65-3 55 2747Fax : +20(0)65-3 55 2747Email: [email protected]

    FINLAND/ SUOMISARLIN OYPL 750Kaivokselantie 3-5SF-01610 VantaaPhone: +358(9)504 445 11Fax : +358(9)504 445 22Email:[email protected]

    FRANCEBAUER COMPRESSEURS S.A.R.L.60 Ave. Franklin D. RooseveltF-73100 Aix-Les-BainsPhone: +33(4)7988 21 00Fax : +33(4)7988 21 14Email: [email protected]

    Atmos S.A.R.L.Port de la Pointe RougeAvenue D'OdessaF-13008 MarseillePhone: +33(491)73 66 84Fax : +33(491)73 83 54Email:[email protected]

    BAUER COMPRESSEURSSASAgence Grans SudParc du Midi, Av. Serpolet,Zone Athlia IIF-13600 La CiotatPhone: +33(442)98 10 90Fax : +33(442)08 25 68

    DEUTSCHLAND/GERMANYBaur Schiesport & VereinsbedarfOberiglinger Str. 1286859 IglingPhone: +49 (0) 8248 7186Fax: +49 (0) 8248 7546

    GoSoTec GmbHBnder Str. 21732584 LhnePhone: +49 (0) 5732 8340Fax: +49 (0) 5732 684833Email: [email protected] ZentrumKramerBuchholzer Str. 213156 Berlin-Niederschn-hausenPhone: +49 (0) 30 4765734Fax : +49 (0) 30 47611926

    Domeyer GmbH&Co. KGPlantage 928215 BremenPhone: +49 (0) 421 37788-0Fax : +49 (0) 421 377 88-88Email:[email protected]

    Drger Safety AG & Co. KGaABreathing Gas SystemsRevalstrae 123560 LbeckPhone: +49 (0) 451 882-0Fax : +49 (0) 451 882-4693Email:[email protected] Dannhl GmbHGraf-Zeppelin-Strae 346149 OberhausenPhone: +49 (0) 208 6500 90Fax : +49 (0) 208 6500 89Email: [email protected] Fennert GmbHHansestr. 2118182 BentwischPhone: +49 (0) 381 630228-0Fax : +49 (0) 381 630228-9Email:: [email protected] MayerIm Aule 2/172622 NrtingenPhone: +49 (0) 7022 54191Fax : +49 (0) 7022 55358Email:[email protected] Kompressoren &Motoren GmbHPrintzstrae 1176139 KarlsruhePhone: +49 (0) 721 623540Fax : +49 (0) 721 6235420Email: [email protected] Airtec GmbHHubert SinzigStefansfelder Str. 988682 SalemPhone: +49 (0) 7553 1399Fax : +49 (0) 7553 828470Email:[email protected]. Bro fr DrucklufttechnikGrnberger Str. 2110243 BerlinPhone: +49 (0) 30 2925053Fax: +40 (0) 30 2929094Email: [email protected] Ganslmeier Kompressortechnik GmbHGeretsriederstr. 181379 MnchenPhone: +49 (0) 89 7853096Fax: +49 (0) 89 7852470 Email: [email protected] Str. 45D-64756 MossautalPhone: +49(0) 6062 2662-0Fax: +49(0) 6062 2662-18 Email: [email protected] Schfer GmbHGebrder-Pauken-Str. 20D-56218 Mlheim-KrlichPhone: +49(0) 2630 96340-0Fax: +49(0) 2630 96340-10 Email: [email protected] StlzelKonradstr. 7D-90429 NrnbergPhone: +49(0) 911 32410-0Fax: +49(0) 911 32410-20 Email: [email protected]

    Pritz TauchsportKleiner Exerzierplatz 494032 PassauPhone: +49 (0) 851 36220Fax: +49 (0) 851 7564993 Email: [email protected]

    SITEC GmbHPhilipp-Krmer-Ring Str. 1467098 Bad DrkheimPhone: +49 (0) 6322 989548Fax : +49 (0) 6322 989188Email: [email protected]

    Tauchertechnik BrandenburgGmbHGeschwister-Scholl-Str. 214776 Brandenburg/HavelPhone: +49 (0) 3381 223726Fax: +49 (0) 3381 228964 Email: [email protected]

    Tauchcenter WeselAriane Klzhammer e.K.Am Schepersfeld 4646485 WeselPhone: +49 (0) 281 27224Fax: +49 (0) 281 29176 Email: [email protected]

    Tauchsport Tie-CieLauterbachstr. 7b82538 Geretsried-GeltingPhone: +49 (0) 8171 90336Fax: +49 (0) 8171 90337 Email: [email protected]

    Tauchschule DresdenKesselsdorfer Str. 5501159 DresdenPhone: +049 (0) 351 4162304Fax: +049 (0) 351 4162332Email: [email protected]

    Unimatic GmbHHans-Bckler-Ring 1322851 NorderstedtPhone: +49 (0) 40529860-0Fax: +49 (0) 40529860-60Email: [email protected]

    GREAT BRITAINBAUER KOMPRESSOREN UK Ltd.North Florida RoadHaydock Industrial EstateGB-St. Helens -Merseyside WA11 9TNPhone: +44 (0)1942 72 42 48Fax : +44 (0) 1942 27 07 71Email: [email protected]

    DIVEXPressure Products HouseWesthill Ind. EstateGB-Westhill AberdeenAB32 6TQPhone: +44(1224)740 145Fax : +44(1224)746 550Email: [email protected]

    GREECE/Diving Pro -Iliadis Bros & Co.5 Krimeas Str.GR-115 26 AthensPhone: +30(210)6993193Fax : +30(210)69 29 549Email: [email protected]

  • BAUER KOMPRESSOREN GmbHPostfach 710260 D81452 Mnchen

    Tel. +49(89)780490 Fax +49(89)78049167www.bauerkompressoren.de

    ICELAND/ISLANDKlif Ltd.P.O. Box 249Grandagardi 13IS-1210 ReykjavikPhone: +354(55)23 300Fax : +354(55)26 061Email: [email protected]

    INDIABAUER COMPRESSORS India Pvt.Ltd.A 71/72, H Block, MIDC Pimpri, IND-Pune - 411 018Phone: +91(20) 673 081 00 -07Fax : +91(20) 274 870 00Email:[email protected]

    ISRAELSnapir Diving Equipment Ltd.P.O. Box 463IL-Ramat Hasharon 47104Phone: +972(3)5406890Fax : +972(3)5407326Email: [email protected]

    ITALIABAUER COMPRESSORI S.R.L.Via Galileo Galilei 9I-36057 ArcugnanoPhone: +39 0444 653 653Fax : +39 0444 653 600Email: [email protected]

    JAPAN/BAUER COMPRESSORS CO.LTD.10-36 Ryutsu-CenterKitakami-ShiJ-Iwate-kenPhone: +81(197)68 22 51Fax : +81(197)68 22 25Email: [email protected]

    KENYAMarine & Motors Engineering Ltd.P.O. Box 5034Diani Beach (EAK)KenyaPhone: +254 403203388Fax: +254 403203411Email: [email protected]

    MALEDIVESMA Services Pvt. Ltd.G.VeyogeHusnuheenaa MaguMALED-MalePhone: +960 3310935Fax : +960 310936Email:[email protected]

    MALTAM and A Ltd.Casfen Court, Triq Sir Luigi PreziosiBugibba SPB 12M-MaltaPhone: +365 585065Fax : +356 585064Email:[email protected]

    MAURITIUSAir Pro Services Ltd.La croise Diolle - La Marie RoadVacoasMauritiusPhone: +230 684 0262Fax : +230 696 2074Email: [email protected]

    NEDERLANDCompressor Service TechniekBedrijvenstraat 97641 AM Wierden, Niederlande / The NetherlandsPhone: +31 (0)546 57 82 52Fax : +31 (0)546 57 93 35Email: [email protected]

    Drger Safety Nederland B.V.Postbus 310Edisonstraat 53NL-2700 AH ZoetermeerPhone: +31(79)3444 766Fax : +31(79)3444 790Email: [email protected]

    NEW CALEDONIAS.T.I.M.120 Rue E.Unger98895 Nouma/CedexNouvelle-CaldoniePhone/Fax: +687 25 30 50GSM : +687 77 76 13Email: [email protected]

    NEW ZEALANDHigh Pressure Equipment (NZ) LtdP.O. Box 101-130North Shore Mail CentreNZ-AucklandPhone: +64(9)444 0804Fax : +64(9)443 11 21Email: [email protected]

    NORWAY/NORGEGranzow ASP.O. Box 179N-1313 VyenengaNorwayPhone: +47(67)136980Fax : +47(67)134635www.granzow.no

    PORTUGALINDUMAMaquinas Industriais Ltda.Rua da Cova da Moura 2-1P-1300 LisboaPhone: +351(21)392 8680Fax : +351(21)395 02 99Email: [email protected]

    SINGAPOREBAUER COMPRESSORS ASIAPte.Ltd2 Alexandra Road#01-03 Delta HouseSGP-Singapore 159919Phone: +65 62716271Fax : +65 62723345Email: [email protected]

    Marine & Industrial Compressors304 Thompson RoadSGP-Singapore 307654Phone: +65 250 6018Fax : +65 253 8443

    SOUTH AFRICAHigh Pressure Systems C.C.P.O.Box 30059Jet ParkWitfield 14697ZA-Rep. of South AfricaPhone: +27(11)5717300Fax : +27(11)397 48 08Email: [email protected]

    SPAINDrger Safety Hispania S.A.Xaudar 5E-28034 MadridPhone: +34(1)358 02 44Fax : +34(1)729 48 99Email: [email protected] VisionPol.Ind. La VegaC./Archidona, nave no.19E-29650 Mijas-CostaPhone: +34(95)2473230Fax : +34(95)2585545Email: [email protected] de Alta Presin S.L.Mr. Mathias NowakSant Andreu de la BarcaC. Josep Ros i Ros 2-4, nave 4E-08740 BarcelonaPhone: +34(93)660 28 75Fax : +34(93)660 19 17Email: [email protected]

    SPAIN -ISLAS CANARIAS

    P. A. Herzog S.L.Calle Fernando ArozenaQuintero 4Nave 1E-38009 Santa Cruz deTeneriffePhone: +34(922)22 35 35Fax : +34(922)20 37 29Canarias H.P.Compresores S.L.C. Guadalajara No. 5Urb. Ojos de GarzaE-35219 TeldeGran CanariaPhone: +34(928)57 41 67Fax : +34(629)21 02 30Email: [email protected] Compressor PeopleLisa & Claude AntoineCalle el Delgadillo 7E-38616 El DesiertoTenerifePhone: +34(922)77 08 49Email: [email protected]

    SPAIN - MALLORCA-BALEARES

    Rambaud Family SLNeptunoDeportes NauticosAvda. Argentina 45E-Palma de MallorcaPhone: +34(971)28 02 67Fax : +34(971)73 75 54Email: [email protected]

    SRI LANKAUnderwater Safaris Ltd.Leslie's House25 Barnes PlaceCL-Colombo 7Phone: +941 699 757Fax : +941 69 40 29Email: [email protected]

    SWEDEN/SVERIGEGranzow ABMalmagatan 3S-74537 EnkpingPhone: +46(171)47 80 00Fax : +46(171)392 70Email:[email protected]

    SWITZERLANDDrger AGAegertweg 7

    CH-8305 Dietlikon

    Phone: +41(1)80582-0

    Fax : +41(1)8058280

    Email: [email protected]

    www.draeger.ch

    Vektor AGChriesbaumstr. 4

    CH-8604 Volketswil

    Phone: +41(1)946 06 60

    Fax : +41(1)945 55 10

    Email: [email protected]

    www.vektor.ch

    TRKIYEMarintek Doga Sporlari Malzemeleri Tic. A.S.Bagdat Cad. 39

    Sebnem. sok. 10/5 Kozyatagi

    TR-34724 - Istanbul

    Phone: +90(216)44 53 580

    Fax : +90(216)44 53 560

    Email: [email protected]

    UNITED ARAB EMIRATESBAUER COMPRESSORSMiddle EastIndustrial Unit FZ S1 AF 07

    Jebel Ali Free Zoe South Side

    Dubai

    Phone: +971 4 8860259

    Fax : +971 4 8860260

    Email: [email protected]

    USABAUER COMPRESSORS INC.1328 Azalea Garden Road

    Norfolk

    USA-VA 23502

    Phone: +1(757)855 60 06

    Fax : +1(757)855 62 24

    Email: [email protected]

    www.bauercomp.com

    BAUER COMPRESSORSMiamiNob Hill Business Plaza

    10052 NW 53rd Street

    Sunrise,

    USA-Florida 33351-8002

    Phone: +1(954)746 2504

    Fax : +1(954)746 2510

    Email:

    [email protected]

    www.bauercomp.com

    BAUER COMPRESSORS

    San Francisco267 East Airway Blvd.

    Livermore, California 94551

    Phone: +1(925)449 7210

    Fax : +1(925) 449 7201

    Email:

    [email protected]

    www.bauersf.com

    BAUER COMPRESSORSLos AngelesCV International, Inc. and CvB

    2730 Monterey Str., Suite 108

    Torrance, California 90503

    Phone: +1(310)328 8550

    Fax : +1(310)328 5525

    Email: [email protected]

    www.cvintl.com

    1. Company History2. Decision-making Criteria in the Planning of CNG Compressor UnitsDaily Gas Requirement for Vehicle RefuellingGas pressure in the Gas GridDepot or Public Refuelling

    3. Design of a Natural Gas Fuel Station4. Technical DescriptionOutdoor Natural Gas Compressor SystemsMini refuelling station Compact (MFS Compact)Compact refuelling station - DUO, Small (CFS-DUO) Compact refuelling station DUO, Large (CFS-DUO) Gas Drying

    Indoor Natural Gas Compressor SystemsCTA Series

    Special Natural Gas Compressor SystemsCFS Series

    Refuelling Accessories Storage Systems Priority and Sequential Control Units

    Filling EquipmentFill posts Dispensers

    AccessoriesRefuelling Data RecordingData Transmission External Operating Status DisplayLightning Protection

    5. Planning your Natural Gas refuelling stationSlow-Fill / Fast-Fill Slow-Fill Fast-Fill

    6. Project Planning Design, Installation, Foundation Plan

    7. Installation to Turnkey DeliveryPlacement PipingElectrical CablingCommissioningFinal Safety Inspection by TV (Notified Body)Calibration of the fill post / dispenserInstructing Personnel

    8. After Sales ServiceService AgreementsOperator Training

    9. Additional InformationWhere to find BAUER KOMPRESSOREN GmbHContact