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1.GX Works2 Programming
This course is intended to introduce the GX Works2 programming software andprogramming in ladder logic.
This course covers the concepts of ladder programming, as well as the features of theGX Works2 software. The material covered will include concepts applicable to the FXSeries, L Series, and Q Series programmable controller families. In most cases,different hardware options will be available to allow groups of students to use thehardware platform of their choice.
Course Outline
Lesson 1 - GX Works2 Introduction
Features of GX Works2
Backward Compatibility Compress/Unpack Launching GX Works2 Creating a New Project Docking Windows Toolbars Customizing the Keyboard Language Display Status Bar Software Options
Lesson 2 - Creating a Project
Simple vs. Structured Project Software Modes Editing Ladder Logic Connection Setup Transferring to the PLC Reading from the PLC Verify with PLC Verify with Another Project
Lesson 3 - Online Operations
Ladder Logic Monitor Entry Ladder Monitor Device/Buffer Memory Batch Monitor Watch Windows Online Edits Modify Value
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Forced I/O Registration Device Test with Execution Condition
Lesson 4 - Program Documentation
Comments Statements Notes Viewing Documentation Printing
Lesson 5 - PLC Parameters
Parameters FX Series Parameters Q Series Parameters
L Series Parameters Network Parameters
Lesson 6 - Timers & Counters
Timers Timer Examples Counters Counter Examples
Lesson 7 - Basic Instructions
Instruction Format Data Transfer Instructions Digit Designation Comparison Instructions
Lesson 8 - Special Addresses
Special Relays Special Registers FX Series Diagnostic Information
Q/L Series Diagnostic Information
Lesson 9 - Mathematics
Integer Math Increment & Decrement Scaling Floating Point Math
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Conversion
Lesson 10 - GX Works2 Utilities
Find/Replace Menu
Cross Reference Device List PLC Diagnostics System Monitor Sampling Trace
Lesson 11 - Intelligent Modules
Introduction Buffer Memory TO/FROM Instructions
U\G Addresses Intelligent Module Utility Comment Templates Intelligent Module Monitor Initialization via Parameters
Lesson 12 - Additional Commands
Limit Control Real Time Clock Pointers
Jump Call
Lesson 13 - Multiple Programs
Availability Program Types Setting Program Execution
2.GX Works2 Structured Programming
This course is intended to introduce the concepts of structured programming. Thisincludes the structured ladder, structured text, and sequential function chartprogramming languages.
BASIC PLC OPERATION IS NOT COVERED IN THIS COURSE. ATTENDANCE ATTHE GX WORKS2 PROGRAMMING CLASS PRIOR TO THIS CLASS IS STRONGLYRECOMMENDED. THIS CLASS DOES NOT COVER THE ADDRESSING OF THE
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PLC OR BASIC OPERATION OF GX WORKS2. THIS COURSE FOCUSES ON THESTRUCTURED PROGRAMMING LANGUAGES.
Course Outline
Lesson 1 - Label Programming
What are Labels? Simple vs. Structured Project Registering Global Labels Registering Local Labels Managing Labels Automatic Assignment Using Labels Label Dislpay Options Symbolic Information
Lesson 2 - Structured Projects
IEC 61131-3 IEC Addresses Structured Project Program Organization Unit Tasks Programs Compiling the Program Compiler Options
Data Types Constants Software Updates
Lesson 3 - Structured Ladder
Introduction Editor Basics Editing Modes Ladder Symbols Functions and Function Blocks Editing Ladder
Ladder Block List Program Documentation Monitoring Timers & Counters
Lesson 4 - Structured Text
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Introduction Editor Basics Operators Syntaxes Functions and Function Blocks
Monitoring Inline Structured Text Box
Lesson 5 - Sequential Function Chart
Introduction Steps Transitions Editor Basics Monitoring SFC Diagrams Limitations
Lesson 6 - Function Blocks
Functions vs. Function Blocks Creating a Function Creating a Function Block Function Blocks in Ladder Using in Programs
Lesson 7 - Libraries
Introduction Creating a Library Managing Libraries Library Security Simple Project Libraries
Lesson 8 - Arrays and Structured Data Types
Arrays Structured Data Types Moving Bits To/From Words
3.MELSOFT Navigator
This course is intended to introduce the MELSOFT Navigator software and theoperation of system labels.
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BASIC PLC OPERATION IS NOT COVERED IN THIS COURSE. ATTENDANCE AT APLC PROGRAMMING CLASS PRIOR TO THIS CLASS IS STRONGLYRECOMMENDED. THIS CLASS DOES NOT COVER THE ADDRESSING OF THEPLC OR BASICS OF THE GX WORKS2 SOFTWARE.
Course Outline
Lesson 1 - Introduction
iQ Works GX Works2 MT Works2 GT Works3 MELSOFT Navigator
Lesson 2 - MELSOFT Navigator
Starting MELSOFT Navigator Workspace Adding a Q Series Controller Adding an L Series PLC Adding an FX3 Series PLC Adding a GOT1000 Adding a Motion Controller Attaching Projects Adding a Network Adding Other Information
Reflecting Parameters Q Series Motion Templates Compress/Unpack
Lesson 3 - System Labels
System Labels Create in GX Works2 Importing to GT Works3 Importing to MT Works2 Create in MELSOFT Navigator Importing to GX Works2
Checking System Labels Import/Export to CSV File
4.MT Works2 Programming
This course is intended to familiarize the attendee with the motion controllers and MTWorks2 software.
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This course focuses on the Motion Control CPU and programming, and does notcontain a discussion of basic PLC addressing, address types, basic GX Works2operation, or hardware configuration.
This class is applicable to the QDS Motion CPU, QD Motion CPU, QH Motion CPU, as
well as the Q170MCPU and MR-MQ100 standalone motion controllers. In most cases,different hardware options will be available to allow groups of students to use thehardware platform of their choice.
Course Outline
Lesson 1 - Hardware Introduction
Q Motion Controller Standalone Motion Controller Additional Hardware Display Indication Rotary Switch Settings
Lesson 2 - Getting Started
MT Works2 Backward Compatability File Format Creating a New Project Compress/Unpack Establishing Communication Operating Systems Programming Methods
Lesson 3 - MT Developer2 Introduction
System Setting Servo Data Settings Writing to the Motion CPU Label Programming
Lesson 4 - Sequence Processor
Startup Sequence Creating a new Project
PLC Parameters Multiple CPU Settings High Speed Transmission Area (QD) Shared Memory Refresh (QH) I/O Assignment
Lesson 5 - Memory Structure
Internal Memory Allocation
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Dedicated Memory Relays Dedicated Registers Motion Registers Motion Control Dedicated Device Import Comments
Lesson 6 - Origin Point
Home Position Return Methods Proximity Dog Method Count Method Data Set Type Dog Cradle Type Stopper Type Limit Switch Combined Type Scale Origin Signal Detection Method Special Functions Home Position Return Settings
Lesson 7 - Motion SFC Introduction
SFC Overview Motion SFC Steps Motion SFC Transitions Pointers Branches and Couplings Creating a Motion SFC Program Creating a Transition Creating a Control Step Completing the Program
Lesson 8 - MT Works2 Tools
Program Tree Used List Cross Reference Device Batch Monitor Watch Windows Motion SFC Monitor Device Test Monitor Tool Test Mode Digital Oscilloscope MR Configurator2 Monitoring
Lesson 9 - Positioning Profiles
Absolute vs. Incremental Linear Control Circular Interpolation Heclical Interpolation Fixed Feed Control
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Speed Control Speed-Position Switching Speed-Switching Control Constant Speed Control Position Follow-Up Speed Control with Fixed Position Stop
Simulataneous Start Oscillation Creating a Motion Program
Lesson 10 - Motion SFC Examples
Homing the Servos Performing Motion Tasks Calling Programs Execute Motion SFC from Sequence CPU Start Servo Program from Sequence CPU
Lesson 11 - Virtual Mode Introduction
Virtual Mode Overview Mechanical System Programming Drive Modules Transmission Modules Output Modules K Mode Allocation Switching to Virtual Mode Switching to Real Mode Leaving Axes in Real Mode
Lesson 12 - Virtual Mode Programming
Creating a Program Mechanical Editor Creating Motion SFC Monitoring Mechanical Editor
Lesson 13 - Cam Programming
Overview Configuration Creating Cam Data Accessing Cam Data
Lesson 14 - CPU Integration
Shared Memory Sequence CPU Shared Memory Motion CPU Shared Memory
Lesson 15 - Dedicated Instructions
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Introduction Current Value Change Change Speed Torque Limit Change Write to Motion CPU Read from Motion CPU
Interrupt Instruction
Lesson 16 - Advanced Concepts
Online Program Change MT Simulator2 GOT1000 Motion Monitoring Tools Project Security
MC Works64
Course Description
The use of multiple platforms in industrial automation has called upon the integration ofseveral software packages into one single usable software package. MCWORKS64comes with a centralized project management tool: the Workbench. This tool is a singleapplication needed to configure and run the different aspect of an HMI project. Theapplication based on .NET technology will allow making project changes over theinternet.
This course will cover the several applications provided through Workstation including:
GraphWorX64 - used to create dashboards and interfaces for Runtime users.
AlarmWorX64 - a distributed enterprise-wide alarm and events management system
TrendWorX64 - a server application for data logging and data retrieval of multiple typesof databases.
The Unified Data Manager (UDM) - a centralized approach for managing andconfiguring commonly used items
The Global Aliasing System (GAS) - a referencing feature for any MC WORX64applications to quickly switch between multiple data sources using a single reference bychanging the value of the reference.
The Language Aliasing System (LAS) - provides the translation of text strings andconversion of measurements for any languages required.
Course Outline
LESSON 1 - Introduction to MC Works64
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Introduction to MC Works64 Architecture of MC Works64 Modes: Configuration vs. Runtime Programmable Logic Devices and OPC Servers OPC Tags
Data Displays Data Connections and browsers Microsoft Silverlight and Windows features
LESSON 2 - Workbench
Introduction to the Workbench Customizing the Workbench Creating a project Configuration and Layout Management Project Management Tools
Workbench Runtime
LESSON 3 - GraphWorX64
GraphWorX64 Layout The Object Explorer The Property Explorer Customizing Workspace using the View Tab Ribbon Templates and Transitions Symbol Library
LESSON 4 - GraphWorX64 Basics
Basic 2D Shapes and Objects Dynamics Object Count Application Mode Display Password Protection
LESSON 5 - GraphWorX64 Tools
MC Works64 Controls Search and Replace
Arranging Controls and Objects Views GraphWorX64 Runtime Ribbon and Menus
LESSON 6 - AlarmWorX64 Server
The AlarmWorX64 Server
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Alarm Tags Configuring Alarm Tags Group Alarm Tags by Area Importing and Exporting Components
LESSON 7 - AlarmWorX64 Viewer
Configuring the Viewer Adding Tabs Alarm Subscriptions to Tabs Tab Properties Text Translation Alarm Viewer Runtime Options
LESSON 8 - AlarmWorX64 Logger Operating the AlarmWorX64 Logger Configurator
Configuring the AlarmWorX64 Logger AlarmWorX64 Client-Side/Server-Side Filters Configuration of the Database Connection Table Management Printer Logging Column Definitions Nodes Configuration
LESSON 9 - TrendWorX64 Logger TrendWorX64 Logger in Workbench Database Configurations Database Groups Adding Logging Groups Adding Tags to Logging Groups
LESSON 10 - TrendWorX64 Viewer Control TrendWorX64 Viewer Modes TrendWorX64 Viewer Properties Tabs Chart View Plot and Plot Types Pen Configuration The Side Panel Runtime Operations Workbench vs. GraphWorX64
LESSON 11 - Unified Data Manager Working With Objects in UDM Expressions Groups Value Sets Registers Triggers
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LESSON 12 - Global Aliases Architecture Definition of Global Alias Alias Resolution Using Themes and Theme Values
Configuring Themes and Global Aliases Using Global Aliases
LESSON 13 - Language Aliases Background Configuring Language Aliasing Language Alias Switching
LESSON 14 - MC Tray and FrameWorX64 Server Interfacing with MC Tray FrameWorkX64 Server Configuration Changing the Default FrameWorX64 Server Remote Access
Web Publishing LESSON 15 - GridWorX64 GridWorX64 Server Configurator Creating a Grid Using GridWorX64 Create a Grid in a GraphWorX64 Display
LESSON 16 - Security Tools Security System Components Global Settings Security Object and Their Relations Security Privileges Logging-In and Logging-Out Advanced Settings
MC App64
Course Description
This course will take you through important new features including the use of MCWorks64 web based integrated tools (Workbench-SL, PortalWorX-SL), asset-basedmanagement/monitoring (via the AssetWorX provider) and cross-component actionsettings (via Commanding).
In this course, we will be providing basic training on some specific, underlying tools and
technology within the MC Works64 and AnalytiX suites. Also covered will be how to useEquipment Classes and Aliases, in order to make adding equipment to the tree-basedasset management system even easier.
The final lesson will cover the latest improvements to the Commanding functions.
Course Outline
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LESSON 1 - Introduction to Additional Features
Environment Workbench-SL PortalWorX-SL
LESSON 2 - Workbench-SL and AssetWorX-SL
Introduction to the Workbench-SL Workbench-SL vs. Workbench Classic Tools and Providers Workbench-SL User Interface Project Explorer Ribbon Menu Filtering and Sorting Information Switching Between Workbench-SL and PortalWorX-SL
Introduction to AssetWorX AssetWorX Configuration Databases General Setup in AssetWorX How to Build an Asset Tree Asset Security
LESSON 3 - Equipment Classes and Aliasing
Creating Equipment Classes for use as Templates Creating an Equipment Class Creating a Multi-Tiered Equipment Class Structure
Using Aliases in an Equipment Class How to use Aliasing Adding Equipment Properties Adding Equipment Nodes to the Asset Tree
LESSON 4 - PortalWorX-SL
Introduction to PortalWorX-SL Switching between PortalWorX-SL and Workbench-SL Ribbon Menu AssetWorX Navigator Viewers
o AlarmWorX64 Viewero Energy AnalytiX Viewero FDDWorX Viewero GridWorX64 Viewero GraphWorX64 Viewero ReportWorX Viewero TrendWorX Viewer
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LESSON 5 - Commanding
Introduction to Commanding About Commands Command Security
Command Tab for Equipment Classes and Equipment in AssetWorX Commanding Matrix
F700 Inverters
This course is designed to introduce the FR-F700 series of variable frequency drives. Itis designed to give the attendee a thorough knowledge of the hardware, parameters,and troubleshooting of the FR-F700. This class will be taught using the FR-F720 drivesand FR Configurator software.
Course Outline
AC MOTOR THEORYo What is VFD used for?o Parts of an AC induction motoro How an AC induction motor workso Motor types according to constructiono Motor types
VFD THEORYo VFD Definedo History and background of driveso Major componentso PWMo Drive ratingso Basic equations
BRAKING o Regeneration o Braking solutions o Wiring
LOADS o Application types o Variable torque o Constant horsepower o Constant torque
HARDWARE REVIEW o Product line overview o Part numbers o Options o
Wiring and terminal description o Parameter unit and panel unit o Parameter unit display
PARAMETERS o Purpose of parameters and how they work o Description of basic parameters o Advanced Magnetic Flux Vector Control (AMFVC) o Real Sensorless Vector Control (RSVC)
TROUBLESHOOTING o Alarms
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o Testing procedures STAND ALONE OPTIONS
o FR-ABR o FR-BU/FR-BR o FR-RC
HARMONICS, NOISE & MICROSURGES o
Harmonics # MRL, M_RB o Noise # FR-BLF, SF o Microsurges # FR-ASF
KEY FEATURES OF THE FR-F700
D700/E700 Micro Inverters
This course is designed to introduce the FR-D700 and FR-E700 series of variablefrequency drives. It is designed to give the attendee a thorough knowledge of thehardware, parameters, and troubleshooting of the FR-D700 and FR-E700. This classwill be taught using the FR-D720 or FR-E720 drives and FR Configurator software.
Course Outline
AC MOTOR THEORYo What is VFD used for?o Parts of an AC induction motoro How an AC induction motor workso Motor types according to constructiono Motor types
VFD THEORYo VFD Definedo History and background of driveso Major componentso PWMo Drive ratingso Basic equations
BRAKING o Regeneration o Braking solutions o Wiring
LOADS o Application types o Variable torque o Constant horsepower o Constant torque
HARDWARE REVIEW o Product line overview o Part numbers o Options o Wiring and terminal description o Parameter unit and panel unit o Parameter unit display
PARAMETERS o Purpose of parameters and how they work o Description of basic parameters
TROUBLESHOOTING o Alarms
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o Testing procedures STAND ALONE OPTIONS
o FR-ABR o FR-BU/FR-BR o FR-RC
HARMONICS, NOISE & MICROSURGES o
Harmonics # MRL, M_RB o Noise # FR-BLF, SF o Microsurges # FR-ASF
KEY FEATURES OF THE FR-D700 AND FR-E700
A800 Advanced VFD Training
This course is designed to introduce the new FR-A800 variable frequency drive. Basic VFD drive principles and parametersetting method are required prerequisites to attend this class. It is designed to give the attendee a thorough knowledge ofthe advanced features, parameters, and troubleshooting of the FR-A800. This class will be taught using the FR-A820 drivesand FR- Configurator2 software.
Course Outline
Inverter Product Lineup
o Series Comparison
o Part Number structure
Installation
o Enclosure definition
o Mounting considerations
o Main Circuit Protection
o Wiring and Wiring Distances
o Cable Lengths
o External Options
o Identifying Hardware Option Ports
Wiring Connections
o Power and Motor Terminals
o Control Terminal Identification
o Applying 24Vdc external power supply
o Safety Stop Functionality
o Input Terminal Identification and Designation
o Analog Input Identification
o Output Terminal Identification and Designation
o Built-in Networks wiring
o EMC Filters
Keypad Functionality o FR-DU08 Introductiono Review Menu Operation of Keypado Switching Modes (PU, EXT, Net)o Remote Keypad Optionso USB Interface portso FR-LU08 Introductiono FR-PU07 Optional Keypad
Parameter Settings (New Parameters Dedicated to A800 VFD)
o Communication settings and Grounding
o Output Terminal filters
o Negative Output Word displays
o Frequency Search gain and Change Frequency setting
o IPF/Flying Start o Skip Frequencies and Bands
o New enhanced PID features and functions
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o Loss of current signal o Traverse or P Jump function
o Building Thermal O/L models
o Brake sequence functionality
o Speed smoothing control o Analog remote Output function
o S.E.D.O. regeneration option
o Power failure Constant Bus Voltage Control o Maintenance Timers
o Input Terminal proprogation delays
o Tuning and controlling IPM motor o 2nd PID Loop comparison
o Loss of Current Input signal o Adjusting and Calibrating Analog Outputs
o Droop Control o Initiating a Protective Function on demand
o Batch writing configuration parameters
o Notch filter o Real Time clock
o Trace Functionality
o Dancer Control o Positioning by Point Table
o Additional Positioning Parameters
Troubleshooting
o Error messageso Warning codeso Fault codes
Built-in PLCo PLC connectionso Inverter Parameter settingso GX-Works2 and Developer settings
FR-Configurator2o Cabling Topologyo Setup Screens
o System Settingso File Settingso Project Tree and Main frameo Parameter Lists and editingo Graphingo Sampling settingso Cursor controlo Batch Monitoringo Fault Historyo Test Operation
VFD Maintenance
This course will familiarize the attendee with the features and functions of our Variable Frequency Drive family. By the end ofthis training, the attendee will be able to configure, operate and troubleshoot a Mitsubishi VFD.
Course Outline
Variable Frequency Drive (VFD) Principles
o What is a VFD
o Internal Block Diagram
o How does a VFD work
o How an AC Induction motor works
VFD Product Lineup
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o Series comparison
o Part Number Descriptio
Wiring Connections
o Power and Motor terminals
o Control o EMC Filter
Keypad o Operation Modeso Using Built-in Keypado Optional Keypado FR-PU07-01 Keypad Functionality
Parameter Settings
o Simple Mode Parameters
o Configuration Parameters
o PID Mode
Options
o Externalo Internal
Troubleshootingo Error Messageso Warning Codeso Alarm Codeso Fault Codeso Using FR-PU07(-01)
CNC PLC Training
This course has been designed to explain the Mitsubishi CNC PLC concepts through lecture and handson practice. Upon completion of this course operative employees will have a fundamental understandingof the CNC PLC and should be able to troubleshoot a machine side PLC problem.
THIS COURSE IS NOT DESIGNED TO SHOW STUDENTS HOW TO CREATE A LADDER/PLC FROMSCRATCH BUT CAN BE USED AS SUCH.
Course Outline
BASICS OF PLC
o Relationship of NC and PLC
o Coils and Contacts
o Addresses, Relays, o Complete circuits
USING LOGIC GATES AS EXAMPLES TO PLC
PLC I/F
o Monitoring Addresses
o Forcing Addresses
HARDWARE AND CONECTIONS
o I/O Devices (Base IO, Remote IO) o I/O Device Addressing
o Sink I/O vs Source I/O
o GX Developer vs PLCWIN
USING GX DEVELOPER
o Connection to CNC
o Reading PLC from control o Explanation of Ladder Program
o Explanation of Message file
o Starting and Stopping the PLC
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o Formatting the PLC area
CREATING A LADDER
o Starting From Scratch
o Showing Relations of Contacts
o Statements versus Coils
o R Registers
o
Move Statements
o PLC Switches
o M, S AND T CODES
o Strobe Signals
o Decoding
o Fin Signals
CREATING A MESSAGE FILE
o Labeling Alarm Message
o Labeling Operator Messages
o Labeling PLC Switches
ALARMS
o F mode alarm
o R mode alarm
o How Alarms are generated through the ladder
PLC PARAMETERS
o Bit Selects
o Decoding Bit Selects in the ladder o Dedicated Bit Select meanings
o PLC Constants
o PLC Timers
PLCWIN
o Converting an ALL3 file
o Printing up a Ladder
FO PAGE
o Searching by device
o Searching by Ladder rung
o Paging through Ladder o Switching between Decimal and Hexadecimal o Freeze screen function
TROUBLE SHOOTING
o Can’t Cycle Start o T10 Fin Wait Alarm
o Led Trouble
o Machine Side Alarm
PLC Basics (GX Works2)
This course provides you with the opportunity to learn about the basics ofProgrammable Logic Controllers.
This class is a prerequisite to the GX Works2 Programming training class.
Course Outline
Lesson 1 – PLC Hardware
What is a PLC?
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Advantages Types of PLCs Micro PLC Hardware (FX)
o Main Unitso Extension Unitso
Special Function Moduleso Left Side Adapter Bus
Modular PLC Hardware (Q/L)o Base Unitso Power Supplieso Processorso I/O Moduleso Intelligent Modules
Discrete Inputs Discrete Outputs Memory Types
Lesson 2 – Numeric Data Handling
Numbering Systemso Decimalo Binaryo Hexadecimalo Octalo BCD
Numeric Formatso Integero
Double Precision Integero Floating Point
Lesson 3 – System Addressing
Memory Areaso X/Y/M/L/D/T/C/Z
Micro PLC Addressingo Right Side Buso Special Function Moduleso Left Side Bus
Modular PLC Addressingo Addressing Ruleso Module Addressingo Q Series Configurationo L Series Configuration
Lesson 4 – Programming Software
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GX Works2 Software Installation Other Software Connection to FX Series Connection to Q/L Series
Lesson 5 – Ladder Logic Basics
Ladder Symbols Ladder Basics Basic Instructions
PLC Maintenance (GX Developer)
This course will familiarize the attendee with the components of a PLC. Identify the memory addresses for inputs andoutputs. Understand the basics of ladder logic. Use of the troubleshooting tools in GX Developer. How to make basicprogram changes. Identify and replace modules in the PLC.
Course Outline
PLC Hardware o What is a PLC o Types of PLCs o Micro PLC Hardware o Modular PLC Hardwar o Discrete Input o Discrete Output
Numeric Data Handling o Decimal o Binary o Hexadecimal o Octal o Binary Coded Decimal (BCD)
o Numeric Format System Addressing
o Memory Areas o Micro PLC Addressing o Modular PLC Addressin
Basic Ladder Logic o Symbols o Ladder Basics o Common Bit Instructions o Data Transfer Instructions o Integer Math o Timers o Counter
GX Developer Basics o
Launching GX Developer
o File FormatOpen an Existing Project o Creating a New Project o Editing Ladder Logic o Connection to Q Series Controllers o Connection to A Series and FX Series o Transfer Setup o Transferring to the PLC o Reading from the PLC o Verify with the PLC o Verify 2 Offline Projects
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Online Operations o Ladder Logic Monitor o Device Batch Monitor o Entry Data Monitor o Entry Ladder Monitor o Online Edits o Device Test
o Forced I/O Registration Intelligent Modules
o Intelligent Module Introduction o Buffer Memory o TO/FROM Instructions o U/G Addresses o GX Configurator
Special Addresses o Special Relays o Special Registers o FX Series Diagnostic Information o Q/L Series Diagnostics Information
PLC Parameters o Parameters o Q Series Parameters o L Series Parameters o FX Series Parameters o Network Parameters
GX Developer Utilities o Find/Replace Menu o Cross Reference & Used Addresses o PLC Diagnostics o System MonitorSampling Data Trace
Hardware Maintenance o Base Units o Module Replacement o CPU Replacement o Battery Replacement
PLC Maintenance (GX Works2)This course will familiarize the attendee with the components of a PLC. Identify the memory addresses for inputs andoutputs. Understand the basics of ladder logic. Use of the troubleshooting tools in GX Works2. How to make basic programchanges. Identify and replace modules in the PLC.
Course Outline
PLC Hardware o What is a PLC o Types of PLCs o Micro PLC Hardware o Modular PLC Hardware o Discrete Inputs o Discrete Outputs
Numeric Data Handling o Decimal o Binary o Hexadecimal o Octal o Binary Coded Decimal (BCD) o Numeric Formats
System Addressing o Memory Areas o Micro PLC Addressing
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o Modular PLC Addressing
Basic Ladder Logic o Symbols o Ladder Basics o Common Bit Instructions o Data Transfer Instructions o Integer Math
o Timers o Counters
GX Works2 Basics o Launching GX Works2 o File Format o Compress/Unpack o Open an Existing Project o Creating a New Project o Editing Ladder Logic o Connection to Q Series Controllers o Connection to FX Series o Connection Destination o Transferring to the PLC o Reading from the PLC o Verify with the PLC
o Verify 2 Offline Projects Online Operations
o Ladder Logic Monitor o Monitor Condition Setting o Device Batch Monitor o Watch Windows o Entry Ladder Monitor o Online Edits o Modify Value o Forced I/O Registration
Intelligent Modules o Intelligent Module Introduction o Buffer Memory o TO/FROM Instructions o U/G Addresses
o Intelligent Module Utility Special Addresses
o Special Relays o Special Registers o FX Series Diagnostic Information o Q/L Series Diagnostics Information
PLC Parameters o Parameters o Q Series Parameters o L Series Parameters o FX Series Parameters o Network Parameters
GX Works2 Utilities o Find/Replace Menu o Cross Reference o Device List o PLC Diagnostics o Network Diagnostics o System Monitor o Sampling Data Trace
Hardware Maintenance o Base Units o Module Replacement o CPU Replacement o Battery Replacement
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FX Series Advanced
This course is intended to introduce some of the advanced concepts of the FX SeriesPLC. This class will be taught using the FX3U and FX3UC PLCs and GX-Developersoftware.
Course Outline
Lesson 1 - High Speed Counters
Explanation Hardware Options Dedicated Counters Dedicated Commands
Lesson 2 - File Registers
Data Registers Extension Registers Extension File Registers Dedicated Commands
Lesson 3 - Data Tables
Explanation Data Table Write Data Table Read Data Table Searches
Modifying Data in Tables
Lesson 4 - ASCII Text
Explanation Dedicated Instructions
Lesson 5 - Serial Communications
Explanation Hardware Options
Port Configuration RS Instruction RS2 Instruction
Lesson 6 - Parallel Link
Explanation Data Transmission
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Network Settings Hardware Configuration Network Connection
Lesson 7 - N:N Networking
Explanation Data Transmission Network Configuration Hardware and Wiring
Lesson 8 - Inverter Communications
Explanation Hardware Options Dedicated Commands
Safety Systems
This course is intended to introduce the Q Safety Controller, Q Safety Relay Modules,and CC-Link Safety network. This class is taught with the QS001CPU safety PLC andGX Developer software as well as the WS Safety Controller and WS Developer.
Course Outline
MELSEC QS Component Overview o Safety Control Concept o QS Safety System Example o Safety Categories o Risk Assessment
Safety I/O Connectivity o Remote I/O Types o Safety Concepts o Diagnostic and Security Features o Connection/Programming o Secure Functionality o MELSEC QS Safety PLC – Safety Relay Contactor
CC-Link – configuration and connection o CC-Link Network Overview o System Configuration o CC-Link Safety System Master Module o Safety Remote I/O Module o Wiring CC-Link o Troubleshooting CC-Link with GX Developer o Parameter Setting Example o Function and Operation of the QS CC-Link network o Ethernet Connection o MELSECNET/H Connection o CC-Link IE Control Connection o CC-Link IE Field Connection o Dedicated Instructions
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System Status and Monitoring o Link Relays o Parameter Sattings o Buffer Memory o Special Relays o Special Registers
Safety Control –
Critical Procedures o Creating a Safety Project o Setup Password(s) o Register Password(s) o Writing Program(s) o Creating Levels of Users o Function Blocks
Safety Relay Module o Module Information o Module Description o Compliance to Safety Categories o I/O and Wiring o Troubleshooting
Safety Addition to Servo and VFD o Servo Information o VFD Information
Safety Application Examples WS Controller
o System Configurationo Mountingo CPU Moduleo Ethernet Moduleo CC-Link Moduleo Softwareo Safety Controller Response Timeso Wiring
L Series Advanced
This course is intended to introduce and demonstrate the built-in special functions of theL Series family of PLC products. This class will be taught using the L Series processorsand GX-Works2 software.
Course Outline
Lesson 1 - Built-In Inputs and Outputs
Introduction
Input and Output Wiring Basic Configuration Pulse Catch Inputs Interrupt Inputs Monitor Tool
Lesson 2 - Pulse Positioning
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Introduction Configuration Connections Servo Parameters Jogging
Homing Positioning Profiles Positioning Table Positioning Commands Monitoring Tools
Lesson 3 - High Speed Counters
Introduction Operating Modes Configuration
Connections Dedicated Instructions Normal Mode
o Linear Counter Function o Ring Counter Function o Preset Function o Coincidence Output Function o Special Functions
Frequency Measurement Mode Rotation Speed Measurement Mode Pulse Measurement Mode PWM Output Mode
Monitoring Tools
Lesson 4 - Display Module
Introduction Menu Tree Device Monitor/Test Forced I/O Registration Scan Time Monitor Built-In I/O Function Monitor PLC Error Display Module Monitor/Test Module Setting User Message
Lesson 5 - Data Logging
Introduction
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Data Storage Dedicated Addresses Logging Configuration Tool Continuous Logging Trigger Logging
GX Log Viewer Automatic Logging from SD Card CSV File Format FTP Access
A Series Transition
This half-day seminar is designed to introduce the concepts and issues involved in thetransition of the legacy A Series PLC platform to the Q Series AutomationPlatform. This class is a half-day instructor-led presentation of the topics and tools, aswell as a discussion of the available resources to assist with the transitionprocess. After lunch is an open question and answer session for attendees to discuss
specific issues.
Course Outline
Transition Overview o Why the A Series Transition o Affected Equipment o Transition Timeline o Conversion Tools Overview o User Guides and Handbooks
Affected and Unaffected Equipment o Affected: Large ASeries CPUs o Affected: Large QnA Series CPUs o Affected: Large Size I/O, Base Units, and Extension Bases o Affected: Power Supplies o Affected: Networks & Network Interfaces o Affected: Memory Cassettes o Unaffected: AnS and QnAS CPUs o Unaffected: AnS I/O and Special Function Modules
Upgrade and Conversion Tools o QA6*B Extension Base Units o QA1S6*B Extension Base Untis o Wiring Upgrade Tool o A1ADP Conversion Adapter o Software Conversion Tools
Converting Systems o Covnerting Programs in GX Developer o Running the Conversion Support Tool o Upgrading with Extension Bases o Wiring Upgrade Tool o Direct Q Series Replacement
Network Conversion o Network Transition by Bridge o Network Transition by Replacement o MELSECNET/10 to MELSECNET/H
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o CC-Link
A Series PLC
This course is intended to familiarize the attendee with the A Series family of PLCproducts and the software needed to configure, make changes, and maintain a
complete PLC system. This class will be taught using the A1SH PLCs and GX-Developer software.
Course Outline
A Series Hardware Review o Base Units o Extension Racks o Extension Cables o Power Supplies o Memory Types o CPU Modules o Input Modules o Output Modules o Special Function Modules
Networks Programming Equipment
o Handy Programming Units o Programming Software o GX Developer Overview o File Format o Hardware Connection
Number Systems o Binary o Hexadecimal o Binary Coded Decimal
System Configuration o System Addressing o Card Density o Rack Size o Calculating Memory Size
Elements of Programming o System Devices o Numeric Data Handling o Types of Instructions
Demo Kit Layout o Card Addressing o Toggle Switches o LED Displays o Thumbwheel Switches o CPU Programming Port o CPU Key Switch o CPU Indicator Lights o Battery
Sequence Instructions o Symbols o Common Instructions
Developing and Editing Programs
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o Launching GX Developer o Creating a New Project o Editing Ladder Logic o Program Transfer o Online Editing o Monitoring Program Operation o Forcing Bits and Changing Registers
Timers & Counters o Timers o Counters o Program Examples
Basic Instructions o General Format o Data Transfer Instructions o Comparison Instructions o Arithmetic Instructions o Conversion Instructions o Increment and Decrement
Application Instructions o Logical Operation Instructions o TO/FROM Instructions
Troubleshooting Aids o Special M Contacts o Error Codes o Troubleshooting Examples o GX Developer Diagnostics o Finding Devices
PLC Parameters o Viewing Parameters o Memory Parameters o Device Parameters o I/O Assignment o PLC RAS o PLC System o Network Assignments
Documentation and Printing o Comments o Statements o Notes o Device Labels o Viewing Documentation o Printing
Robot Basic Programming
This course is intended to familiarize the attendee with the Mitsubishi robot products and the software
needed to configure, make changes, and maintain a robot system. This class will be taught using the RV-3S robot and RT Toolbox2 software.
Course Outline
Robot Safety & Product Overview
Robot System Operation
RT Toolbox2 Introduction and Use
MELFA Basic V Programming Language
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EOAT, Tooling, Gripper, Hand, etc.
Programming and Program Management
Connecting to the Robot
Operation and Control
Robot Parameters
Status Monitoring
Robot Maintenance
Robot Basic Maintenance Training
This course has been designed to explain the basic maintenance structure of the Mitsubishi Robots through lecture andhands on practice. Upon completion of this course, operative employees will have a fundamental understanding of theMitsubishi Robot system. They will be able to perform routine maintenance and basic troubleshooting on the Mitsubishi robotsystem. It is a one day course that can be performed either On-site or at our facility in Vernon Hills, IL.
Robot Basic Maintenance courses available at MEAU facility:
RV-E14
RV-E20
RV-2SD/SQ RV-3S/SD/SQ
RV-6S/SD/SQ
RV-12S/SD/SQ
RH-6SH/SDH/SQH
RH-12SH/SDH/SQH
RH-18SH/SDH/SQH
RH-20SDH/SQH
RH-3SDHR
RH-3FH
RH-6FH
RH-12FH
RH-20FH
RV-4F RV-7FL
RV-13F
Course Content
Robot HardwareMotors, Harmonic Drives, Cables
Controller HardwarePCB, Teach Pendant, Fuses
Robot OriginOrigin Data, Methods of Performing Origin
Robot Replacement
Removal and installation of a robot Robot Controller Replacement
Removal and installation of a robot controller
Alarm DescriptionCommon Alarms, Alarm Structure
Routine MaintenanceBatteries, Grease, Belts
Robot Repair Training
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This course is an in depth look at the maintenance structure of the Mitsubishi Robot. It includes complete removal andreinstallation of multiple joints on the robot. This will give the individual a greater understanding of the internal workings ofthe Mitsubishi robot and allow them to have the ability to properly troubleshoot any issue that may arise on the robot. Uponcompletion of this course, operative employees will have a fundamental understanding of the Mitsubishi robot system andshould be able to troubleshoot and maintain a complete robot system. This course is available only at our facility inVernon Hills, IL
Robot Repair courses available at MEAU facility:
RV-E14
RV-2SD/SQ
RV-3S/SD/SQ
RV-6S/SD/SQ
RV-12S/SD/SQ
RH-6SH/SDH/SQH
RH-12SH/SDH/SQH
RH-18SH/SDH/SQH
RH-20SDH
RV-7F
RH-6FH
Course Content
Robot Hardware Motors, Harmonic Drives, Cables
Controller HardwarePCB, Teach Pendant, Fuses
Robot Controller ReplacementControl Backup, Restore with RT Toolbox 2 and Board Replacement
Robot OriginOrigin Data, Methods of Performing Origin
Robot MaintenanceBatteries, Grease, Belts
Alarm DescriptionCommon Alarms, Alarm Structure
TroubleshootingDiagnosing alarms and common problems
Motor ReplacementRemoval and installation of motor and cables for multiple Joints
Harmonic Drive ReplacementRemoval and installation of harmonic drive
Ballscrew Spline Replacement (SCARA Robots only)Removal and installation of Ballscrew spline on SCARA robots
CC-Link Networking
This course is intended to introduce and demonstrate the CC-Link network and its configuration,execution, and troubleshooting. This class will be taught using the Q Series processors, L Series CPU,FX3U Series CPU, and GX-Works2 software.
Course Outline
Network Overview
o Sensor Level Networks
o Device Level Networks
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o Control Level Networks
o Enterprise Level Networks
CC-Link Family
o CC-Link
o CC-Link/LT
o CC-Link Safety
o
CC-Link IE
o CC-Link Partner Association
CC-Link Network
o Basic Features
o Network Topology
o Version 1 vs. Version 2
o Master Functions
o Slave Module Functions
Hardware Introduction
o Network Masters
o Remote I/O Stations
o Remote Device Stations
o Intelligent Devices
FX Series Master o FX2N-16CCL-M Module
o Buffer Memory Allocation
o Parameter Setting
o Data Link
o Special Relays and Registers
Inverter Communication
o FR-A7NC Module
o Module Installation
o Parameter Setting
o Data Exchange
o Inverter Monitoring
o Inverter Control
Q Series Master o QJ61BT11N Module
o Buffer Memory Allocation
o Network Parameters
o Special Relays and Registers
o Dedicated Instructions
o Diagnostics
o Initial Settings
Intelligent Devices
o Intelligenr Modules
o FX3U-64CCL Switch Setting
o LEDs
o Buffer Memory
o Hardware Test
Standby Master o Standby Master Function
o Reserve Station Function
o iQ as Standby Master
Servo Communications
o Servo Models
o Servo Communications
o Power On/Startup
o Point Table
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o Parameters
o MR Configurator
CC-Link IE Networking
This course is intended to introduce and demonstrate the CC-LInk IE Control and CC-Link IE Fieldnetworks and configuration, execution, and troubleshooting these networks. This class will be taught
using the Q Series processors and GX-Works2 software.
Course Outline
Network Overview
Networks
Device Level Networks
Controller Level Networks
Enterprise Level Networks
CC-Link IE Overview
Standard Network
Redundant / Standby Network
Multi Network
IE Overview
NET/H Overview
Comparison
CC-Link IE Modules
PLC Control Modules
Station Number
PC CPU modules GOT Network Modules
Field Modules
Other Units
CC-Link IE Control
Overview
Network Information
CPU Module
Normal Module
Dedicated Instructions
CC-Link IE Field
Overview
Master Module Setup
Local/Normal Module Setup
L Series Intelligent
System Settings
Dedicated Instructions
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Standby Master
Standby Master Settings
Sub-Control Station
Connecting Networks
Troubleshooting
Overview
Troubleshooting Methods
Error Code List
Ethernet Networking
This course is intended to introduce and demonstrate the Ethernet network and its configuration,execution, and troubleshooting. This class will be taught using the Q Series processors, L Series CPUs,and FX3U Series CPU, with the GX-Works2 software.
Course Outline
Network Overview
o Sensor Level Networks
o Device Level Networks
o Controller Level Networks
o Enterprise Level Networks
Ethernet Network Introduction
o Overview
o Terminology
o Topology
o Hardware
o Packets
o OSI Model
o TCP/IP and UDP Protocol o Addressing
o TCP/IP Services
o TCP/IP Utilities
FX Series Ethernet Module
o Module Overview
o Hardware
o Network Connections
o BFM Settings
o Confirm Settings
o Pairing
o Fixed Buffer Communication
o MC Protocol
o Email Dedicated Instructions
o OPEN
o CLOSE
o BUFSEND
o BUFRCV
o ERRRD
o ERRCLR
o SP.SOCOPEN
o SP.SOCCLOSE
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o SP.SOCSND
o SP.SOCRCV
Q & iQ Series Ethernet Module
o Module Overview
o Hardware
o Network Connections
o
GX Developer / GX Works2 Settings
o Parameter Settings
Built-In Ethernet iQ / L
o Hardware
o Network Connection
o GX Developer / GX Works2 Settings
o Parameter Settings
o Network Transmission Information
o Programming
Troubleshooting
o FX Series
o Q Series Ethernet Module
o Built-In Ethernet
GOT Ethernet o Module Overview
o Hardware
o GT Designer Settings
o GOT Settings
MELSECNET/H Networking
This course is intended to introduce and demonstrate the MELSECNET/H network andits configuration, execution, and troubleshooting. This class will be taught using the QSeries processors and GX-Works2 software.
Course Outline
Network Overview o Sensor Level Networks o Device Level Networks o Controller Level Networks o Enterprise Level Networks
MELSECNET/H Overview o System Outline o Cabling o Modules o Specifications
o Features o Device Use o Network and Communication Overview o System Configuration - PLC to PLC o System Configuration - Remote I/O
Parameters o Types of Parameters o Network Parameters
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o Common Network Range Setting o Network Refresh Parameters o Station Parameters o Interlink Transmission Parameters o Routing Parameters o
Interrupt Parameters o Network Hardware Settings
Routing o Basics o Flow o Setup
Cyclic Communication o Example o What is Cyclic Transmission
Transient Communication o Example o
What is Transient Transmission Remote I/O
o What is Remote I/O o Remote Module Setup
Additional Functions o Standby Station o Interrrupt Function o Accessing Other Stations o Reserving a Station
Troubleshooting o Accessing Diagnostics o Network Monitor Details o Setup Confirmation Test o Other Station Information o Network Test o Reserved Station o Self-Loopback Test o Internal Self-Loopback Test o Hardware Test
MES Introduction
This course is intended to introduce the concepts of MES and its basic applications.
Course Outline
MES Market o Complete Factory Automation Solutions o What is e-Factory? o iQ Automation o Our Success
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o Competencies & Collaboration o Overall
MES ECO System o Improving Enterprise Integration o Agenda o
Why Integrate: The Need For Information o In Pursuit of OP EX o What is e-Factory? o MES Interface Introduction o Q Series MES Interface o GOT MES Interface o MES Interface Advantage o iQ Automation o MES Configuration o MES Interface IT
MES Interface Introduction o
MES Interface IT Overview o MES Interface IT Concept o Event/Response System o Installation o Configuring the CPU(s) o MES Benefits o MES Interaction
Terms o Generic Terms o Topologies o Basic Networking Symbols o Basic OSI 7 Layer Model o TCP/IP Network Model o Ready for the Information Highway
OPC Introduction o Client/Server o Generic OPC o OPC Integration
Enterprise Computing Basics o Keywords o Goals and Responsibilities o The Divide Between EC and FA o Bridging the Gap
Quick Start Guide
MES Interface
This course is intended to introduce and demonstrate the MES module for the Q Series,as well as the GOT MES functions.
Course Outline
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Installing the MES Module o Performance Specifications o Mounting and Installation o Part Names o Wiring o
GX Developer o MX MES Interface
MES Module Hardware & Configuration o System Configuration o Initial Setup o CF Card o MES Inerface Performance Specifications o MES I/O Signal List o Buffer Memory o Self-Diagnostics
Database Design o
What is a Good Database Design? o The Design Process
Database Function Configuration o MES Network Information Exchange o Accessible PLC CPUs o XML Processing Function o Steps for Function o GX Settings
Database Concepts o What is a Database? o Database Terms o Forms o Reports o Queries o Stored Procedure o Why Use a Database? o Structured Query Language (SQL) o Data Type Differences
Ethernet Essentials o OSI o LAN Network Topology o Ethernet (DIX) o MES Interface o Physical Characteristics of the Transmission Medium
Network Essentials o Network Review o Hierarchy o MELSEC-Q MES Interface o GOT1000 MES Interface o Transient Communications
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o Network Layer IP Addressing o IP Subnetting o Address Formats, When Subnetting is Used
GOT MESIF o Connecting GOT to MES
Relationships o Connecting One to Many o Creating a Many-To-Many Relationship o Creating a One-To-One Relationship
Troubleshooting o Diagnostic Tools o MES Module o GOT Unit o Ethernet IP Addressing o Database Connection (ODBC) o Data Transfer (Database Communications)
MES Interface IT
This course is intended to introduce and demonstrate the MES module for the Q Series,as well as the GOT MES functions.
Course Outline
Network Overview o Networks o Device Level Networks o Controller Level Networks
o Enterprise Level Networks Fundamental Database Concepts
o What is a Database? o Database Terms o Forms o Reports o Queries o Stored Procedure o Why Use a Database? o Structured Query Language (SQL) o Data Type Differences
Module Introduction o Module Description
MES/Ethernet Introduction o What is MES? o Module Hierarchy o OSI Layering Benefits & Concepts o LAN Network Topology o Ethernet (Frames)
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o Interface Types o Physical Characteristics of the Transmission Medium o Network Review (Overview) o Hierarchy o MELSEC-Q Interface o
GOT1000 MES Interface o Transient Communications o Network Layer IP Addressing and Easy Subnetting
Workbench Introduction/Features o Start Workbench o Work With Workbench o Administration o Node Adminsitration o Licenses/Packages o Network Configuration o Time Management o
Notifications o Security o Staging Browser o System Variables o Attention Bit o Auomated Log Export o CCPU Events o FTP Server o CF Card
Introduction to Devices o What is a Device? o Configuring New Devices
Overview of Variables o What is a Variable? o Reading the Variables o Configuring New Variables
Local Database o Database Information o Tables o Management o Execute SQL
Beginning of Transports o Transport Systems Information o DB Connection Creation o TCP Connection o Exporting Transports o Importing Transports
Summary of Transport Maps o Start Transport Map Info o Relationship Triggers and Transport Maps
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o Create a Transport Map o Reading o Editing
Presentation to Projects o Start Project Info
Initiation to Triggers and Actions o Trigger o Action o New Triggers and Actions
Logs and Reports o Overview o Reports o Mapping Logs o System Logs o Trigger Error Messages
Practice Workshop
Motion Basics
This course is intended to familiarize the attendee with the basic terminology and applications of a motioncontrol system.
Course Outline
Lesson 1 - Motor and Servo Knowledge
Magnetic Field and Flux Fields
Electromagnetism
Electric Motor Overview
Categories of Electric Motors
Motor Information
Servo/Amplifier Characteristics
Control Loops
Feedback Devices
Lesson 2 - Application and Sizing
Application Overview
Pillow Packaging
Speed Control
Printing Machine
XY Table
Overhead Gantry Servo Control
Why size a servo?
Selecting The Proper System
Mechanical Relationships
Gearing
J-Load
Friction
Variables
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Additional Requirements
Servo Sizing Exercises
Lesson 3 - Motion and Position Controllers
Feedback Loop Types
Error and Compensation
Motion Control Command Devices
Types of Motion
Position Control Command Devices
Basic Parameter Setting
Home/Zero Return Function
D75/D77 Positioning
This course is intended to familiarize the attendee with the QD75, QD77, LD75, andLD77 families of motion control modules and the software needed to configure, makechanges, and maintain a motion system.
This class is focused on positioning control, and does not contain a discussion of PLCaddressing, address types, basic software operation or hardware configuration.
The material in this class is applicable to all of the QD75, QD77, LD75, and LD77positioning module families. In most cases, different hardware options will be availableto allow groups of students to use the hardware platform of their choice.
Course Outline
Lesson 1 - Module Introduction
Module Specifications Programming Module Connection Module Indicators
Lesson 2 - GX Works2 Configuration
Simple vs. Structured Project Creating a New Project Import from GX Configurator-QP Intelligent Function Module Utility Intelligent Function Module Guidance Simple Motion Module Setting Tool Simple Motion Module Assistant
Lesson 3 - Module Configuration
Memory Layout Buffer Memory Allocation
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System Structure (D77) Parameter Setting Servo Parameters Positioning Data Block Starting Data and Condition Data Download to the QD77/LD77 Modules
Download to the QD75/LD75 Modules Automatic Refresh
Lesson 4 - Module Control
Control Words I/O Allocation Jogging Monitor Data Limit Switch Function
Lesson 5 - Diagnostics
Troubleshooting Basics GX Works2 Troubleshooting Simple Motion Module Util ities MR Configurator2 Monitoring
Lesson 6 - Origin Point
Zero Return Methods Near-Point Dog Method Count Method 1 Count Method 2 Stopper Type 1
Stopper Type 2 Stopper Type 3 Data Set Method Scale Origin Signal Detection Method OPR Parameters Other OPR Functions Fast OPR
Lesson 7 - Positioning Tables
Setting Table Data Modification Through Buffer Memory
Lesson 8 - Positioning Profiles
Absolute vs. Incremental Linear Control Fixed Feed Control Circular Interpolation Current Value Change
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Lesson 9 - Speed Control Profiles
Speed Control Speed-Position Switching Position-Speed Switching
Lesson 10 - Dedicated Commands
Introduction Absolute Position Restoration Positioning Start Teach Write to EEPROM Initialization
Lesson 11 - Advanced Positioning
Modifying Active Tasks Multiple Motion Tasks Block Start and Conditional Data Jump Loops Simultaneous Start
QD75 Maintenance
This course will familiarize the attendee on how to configure a motion module and the servo parameters. Build motioncontrol tasks and downloading of motion tables. Execute motion control tasks. Diagnose and troubleshoot systems using themotion module.
Course Outline
Module Introduction o Module Specifications o Module Connections o Module Indicators
Software Configuration o Creating a New Project o Opening an Existing Project o GX Configurator-QP o Connection Setup o Communication with the QD75 Modules
Module Configuration o Memory Layout o Buffer Memory Allocation o Parameter Setting o
Servo Parameters
o Positioning Data o Block Starting and Condition Data o I/O Allocation
Module Control o Control Words o Jogging o Monitor Data o Setting Table Data o Dedicated Commands
Diagnostics
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o Troubleshooting Basics o GX Configurator-QP Utilities
Origin Point o Zero Return Methods o Near-Point Dog Method o Count Method 1 o Count Method 2
o Data Set Method o Other OPR Functions
Positioning Profiles o Absolute vs. Incremental o Linear Control o Fixed Feed Control o Circular Interpolation o Current Value Change o Speed Control o Speed-Position Switching o Position-Speed Switching
QD77/LD77 Positioning
This course is intended to familiarize the attendee with the synchronous controlfunctions of the QD77 and LD77 families of motion control modules.
This class is focused on the advanced control capabilities of the QD77 and LD77. Basicprogramming, operation, and troubleshooting of these modules is not covered in thisclass.
The material in this class is applicable to all of the QD77 and LD77 positioningmodules. In most cases, different hardware options will be available to allow groups ofstudents to use the hardware platform of their choice.
Course Outline
Lesson 1 - Synchronous Control
Introduction Basic Specifications Operational Outline Components Buffer Memory Locations Basic Procedure Troubleshooting
Lesson 2 - Synchronous Configuration
Input Axis Main Shaft Components Auxiliary Shaft Components Speed Change Gear Clutches Output Module
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Lesson 3 - Synchronous Operation
Starting Synchronous Control Ending Synchronous Control
Lesson 4 - Cams
Cam Functions Cam Data Storage Cam Creation Cam Data Operation Cam Auto-Generation Initial Position Control Change
MR-MQ100 Controller
This course is intended to introduce the MR-MQ100 motion controller and MTDeveloper2 software.
Course Outline
MR-MQ100 Introduction o Part Identification o I/O Connector o LED Descriptions o Rotary Switches o Display of IP Address o Connection to Servo Amplifier o
Servo Operation Panel MT Developer2 Introduction
o MT Developer2 o Programming Methods o Creating a New Project o System Settings o Servo Data Settings
Memory Structure o Internal Memory Allocation o Dedicated Memory Relays o Dedicated Registers o Motion Registers
Motion SFC Introduction o SFC Overview
o Motion SFC Steps o Motion SFC Transitions o Branches and Couplings
Motion SFC Programming Virtual Mode Introduction
o Virtual Mode Overview o Mechanical System Programming o Drive Modules o Transmission Modules
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o Output Modules Virtual Mode Programming Registration Function Cam Operation Application Examples
o Flying Shear
o Ratio Following o Rotary Knife
GOT1000 Connection o Connection Details o GOT Communication Settings o Verifying Communication
FX Series Pulse Positioning
This course is intended to familiarize the attendee with the motion control capabilities ofthe FX-Series family of PLC products and the software needed to configure, makechanges to, and troubleshoot a motion control system based on the FX Seriescontrollers. This class will be taught using the FX3U PLCs, MR-J3-A servos, and GX
Developer and MR Configurator software packages.
Course Outline
FX Series Hardware Review o Position Control Options o Pulse Output Position Control
Pulse Control Addresseso FX1S/FX1N Pulse Control Addresseso FX3U/FX3UC Pulse Control Addresses
Connectionso Controller Input Signals
o Controller Output Signalso Amplifier Connectionso Power Connectionso Motor Connectiono Accessorieso I/O Signalso Operator Panel
Basic Servo Configurationo MR Configuratoro USB Driver Installationo Communication Settingso Servo Parameters
Zero Return (Homing)o
Home Position Locationo ZRN - Zero Returno DSZR - Dog Search Zero Returno ABS - Absolute Position Current Value Read
Positioning Commandso DRVI - Incremental Movemento DRVA - Abolsute Position Moveo DVIT - Interrupt Movemento PLSV - Pulse Velocity Outputo PLSY - Pulse Output
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o SPD - Speed Measuremento PLSR - Pulse Ouput Accel/Decel
Table Positioningo Table Positioning Configurationo TBL - Table Positioning
M700/M70 OperationThis course assists potential operators in the day to day operations of the control. The one day sessionwill give the operator all the knowledge to Set-up, Run, Edit, and Adjust to make the machine run to itshighest potential.
Course Outline
Introduction to M700 operation screens
o Monitor Program search page
Program Restarts
Editing current programs
Tool Offset adjustment Fixture Offset adjustment
o Setup
Tool registration screen
Tool length setup page
Tool length measure page
Work coordinate offset page
Work coordinate measure page
o Program editor page
Creating new programs
Editing existing programs
Graphic options
Input and output of programs
o Diagnostics
Understanding basic pages
o Maintenance
Understanding basic pages
Input and output of files
Mill Programming G Code
This course is intended to teach the G-code programming language to the machineoperator or programmer. This class will start with very basic 2 axis programming andthrough the course of 3 days the student will be able to program a real world part from ablue print type drawing. The class is given on our M700 simulators which provide a 3Dsolid graphics cutting interface.
This course is not intended to teach the student to become a machinist. Some practicalinstruction on machining will be given though.
Course Outline
Introduction to M700 operation setup screenso Tool registration screen
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o Tool length setup pageo Tool length measure pageo Work coordinate offset pageo Program search pageo Program editor page
Tool registrationo Fixed addressed toolso Random access tools
Tool length settingo Positive tool lengthso Negative tool lengthso Relative type tool settings
Work offsetso Standard set G54-G59o Extended Sets G54.1 P1...o External Work offsetso
G92, G52 Programming differences using M2/M0 format
o G-code difference from standard control G-code lists
o Modal codeso Non-modal codeso Group numbers
Standard M-code functions Machine movements
o Cartesian coordinate system Programming methods
o Absolute vs. Incrementalo Arc/circle programmingo Helical cuttingo per minute feed vs. per revolution feedo Inch/Metric program conversionso Tool length compensationo Tool radius compensation (cutter compensation)o Synchronous-Rigid tappingo Standard tappingo High speed - high accuracy modeso Programmable parameter and offset codeso Plane selectionso Reference returns 1st, 2nd...o Machining modeso Macro calloutso Fixed/canned cycles
Program troubleshooting Program building Sub program use
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Lathe Programming G Code
This course is intended to teach the G-code programming language to the machineoperator or programmer. This class will start with very basic 2 axis programming andthrough the course of 3 days the student will be able to program a real world part from ablue print type drawing.
This course is not intended to teach the student to become a machinist. Some practicalinstruction on machining will be given though.
Course Outline
Introduction to operation setup screenso Tool registration screeno Tool length / tip radius setup pageso Tool measure pageo Work coordinate offset page
o Program search pageo Program editor page
Tool length settingo Tool eye settingo Cutting calculated tool lengths
Work offsetso Standard set G54-G59o G92, G52
Programming differences using different Group typeso G-code differences from Group list 2 thru 7
G-code lists
o Modal codeso Non-modal codeso Group numberso Standard M-code functions
Machine movementso Cartesian coordinate system
Programming methodso Absolute vs.. Incrementalo Arc/circle programmingo per minute feed vs. per revolution feedo Inch/Metric program conversions
o Tool length compensationo Tool tip radius compensationo Synchronous-Rigid tappingo Standard tappingo Constant surface speed controlo Programmable parameter and offset codeso Reference returns 1st, 2nd...o Fixed/canned cycles
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Program troubleshooting Program building Sub program use
Macro Programming
The MEAU Macro Programming Class has been designed to provide an understanding in macro orparametric programming, along with system, local, common variables and their usage. Students will learnto build macro programs, debug them and make them error proof. They will also learn to navigatethrough the control to find locations of variables and how to use the various G-code call outs. Uponcompletion of the Macro Programming class, the prospective student will be able to utilize custom G-Code, M-Code, and canned cycle programs using macro programming techniques. The student will beable to make macro programs to do operations such as bolt hole patterns and pocketing routines.
Macro programming is a programming system in which variables; arguments, arithmetic functions andlogic are used to make programs that can be used for very specific functions with a minimal amount ofuser input. They can work very similar to the existing fixed cycles in the CNC control. Macro programsare a very powerful way of controlling work done automatically through a series of logically programmedroutines. If for example, a machine utilizes a spindle touch probe, this information from the touch probe
routines can be analyzed and compared to tolerances set by arguments in a macro program and thenautomatically adjusts cutter compensation or fixture offset locations to keep the part in the middle of thetolerance band. Or an alarm message can be output when a part or feature is out of tolerance. Fixedcycles can be made into new cycles, customized to work exactly the way you would want them towork. Redundant programming routines or the process of checking for correct offsets, locations andinitial states can be done through macro programming. The macro programs can be as easy or detailedas you would like them to be. All of the parameters, variables used and error proofing are up to theprogrammer. This manual is written with variables, syntax, and formatting for Mitsubishi controls, but thisformat is very similar to other controls and the logic could be used in any control.
Items covered in this class:
Variables
o
Local o System (machine) o Common
Argument sets
o A - Z
o I,J,K,I,J,K...
Math functions
o +, -, *, / o Boolean logic
o Trig functions
o LOG functions
o X2, Square root, Exponent functions
o Rounding
o Binary and BCD conversions
Nesting
Branching
o If - Goto
o While - Do - End
PLC Input/Output variable control
Variable labeling
Parameter reading and writing
Error checking
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Debugging
Custom G-code, M-code, S-code and T-code creation
Program structure