KOLEJ KEMAHIRAN TINGGI MARA BALIK PULAU

INDUSTRIAL AUTOMATION (HFC 4033)

TOPIC : ASSIGNMENT SHEET 1

“AUTOMATIC SCREWDRIVER”

LECTURER :SIR MUHAMAD FAUZI BIN ANUAR

STUDENT :NURNABILAH BT MOHAMAD ALI (1203339)

COURSE : MECHATRONICS (DMK 4A)

OBJECTIVE

Student will be able to:  Able to explain the Principle of Operation of Automatic Screwdriver.

Able to state the Function and Application of the Automatic Screwdriver.

Able to explain the Mechanical and Electrical System of Automatic Screwdriver.

Able to state the Controller and Programming of the Automatic Screwdriver.

Able to explain the Advantages and Disadvantages of Automatic Screwdriver.

INTRODUCTION

Industrial automation is the use of control systems, such as computers or robots, and information technologies for handling different processes and machineries in an industry to replace a human being.

It is the second step beyond mechanization in the scope of industrialization.

Advantages Disadvantages

Lower Operating Cost

High ProductivityHigh QualityHigh FlexibilityHigh Information

AccuracyHigh Safety

High Initial Cost

INDUSTRIAL AUTOMATION

HISTORY

For more than 25 years  Stoger Automation has been successfully committed to meeting the high demands of series production in industry when it comes to automatic screwdrivers.

In a highly modern environment  Stoger Automation dedicated team of experienced mechanical and electrical engineers and skilled designers develop automatic and hand held screwdrivers as well as setting and riveting systems with automatic feeding or manual semiautomatic and fully automatic applications.

PRINCIPLE OF OPERATION

Stoger Automatic Screwdrivers and feed units with integrated Control Units provide sophisticated technical features that make them stand out as economic and easy to operate tools in the automation sector.

Stoger Automatic Screwdrivers ensure results that can be documented and thus guarantee high efficiency and serviceability, which makes the highly suitable for a wide variety of possible applications in series production and for customized assembly automation in plant engineering.

AUTOMATIC SCREWDRIVER FOR SCREWS SES

Technical Features

The screwdriver system of Stoger SES series promote the automatic feeding of screws and fully automated processes efficient manufacturing processes at a high quality level. The low cost of these parts output screw unit and a high efficiency of particular witness.

Convincing is the slim design of the SES screwdriver that allows an integration of multiple spindle solutions or a combination with other functional units even in tight spaces in an almost ideal way.

FUNCTION AND APPLICATION

Type of Automatic Screwdriver:

Automatic Screwdrivers for Screws.Automatic Nut Runners.Automatic Screwdrivers for Set Screws,  Threaded Bolts, othersAutomatic Screwdrivers for Flow

Drilling ScrewsAutomatic Screwdrivers for Coil Thread I

nsertsGAP Control

Automatic Screwdrivers for Screws Automatic Nut Runners

High performance automatic screwdrivers for screws:

For efficient high – level Production Processes.

For high cycle times:

High - performance Nut Runner

AUTOMATION SCREWDRIVER

Automatic Screwdrivers for Set Screws, Threaded Bolts

Automatic Screwdrivers for Flow Drilling Screws

Proven reliability:

For automated production processes.

Flow drilled screw connections:

An innovative connecting technology for metal sheets.

AUTOMATION SCREWDRIVER

Automatic Screwdrivers for Coil Thread Inserts

Automatic feeding of coil thread inserts:

For high cycle times in serial production.

Screwdriver for coil thread inserts:

AUTOMATION SCREWDRIVER

MECHANICAL SYSTEM

GAP Control

A reliable method of measuring the contact between screw head and work piece surface.

GAP Control is a system that measures whether the screw head really has contact with the work piece surface. This technique checks not only torque and torque angle but also the screw head height.

After the screw has been tightened the distance between work piece surface and screw head is measured. By comparing these values any gap between screw head and surface is detected and the NIO part can be removed. By combining both test methods the probability of errors is practically eliminated.

Automatic screwdriver for screws (SEL 20)

Automatic screwdriver for screws (SES 1601)

Integrated head stroke. High torques possible due t

o special design. Range of torque from appr

ox. 0.5  - 20 Nm cycle times starting at 1.5 sec.

Integrated head stroke. High torques of approx. 0.8

 sec due to superior design based on minimal movement of masses.

Range of torque from 0.03   1.6 Nm.

Bit change without tool particularly slim design.

ELECTRICAL SYSTEM

Automatic screwdriver for screws (SEV 2001)

Automatic screwdriver for screws (SRL 100)

Easy positioning of the screw even where there are obstacles, using vacuum technology.

Short cycle times of approx. 2 sec. due to superior design based on minimal movement of masses.

Range of torque from 0.2   4.5 Nm.

High torques possible due to special design.

Range of torque from 0.5 -100 Nm cycle times approx. 2   3 sec.

ELECTRICAL SYSTEM

Controller (SGS 2030) Controller (MCS 4100) Special controller for application

to any screwdriver or setting system with pneumatic drive or motor supplied by customer.

For special requirements according to technical specification or if several screw driving and feed units are to be controlled with one controller.

Can control up to 4 systems.

Compact all-in-one controller included motor controller.

Additional components for electric drive systems from Stoger

Low-cost customized solution. Can control up to 4 systems.

CONTROLLER AND PROGRAMMING

Controller (eControl 3051) Controller (FAS 4482)

Controller for application to automatic or hand held screw driving systems with pneumatic drive or motor supplied by customer.

Suitable for one screw driving or setting system with feed unit.

Graphic 7" touch display. 24 inputs, 24 outputs. CAN interface. RS232 interface. ANYBUS interface optional.

Suitable for hand held screwdrivers with pneumatic drive or motor.

Supplied by customer set to fixed values.

CONTROLLER AND PROGRAMMING

Advantages of Automatic

Screwdriver

Disadvantages of Automatic

ScrewdriverReduction in

Production TimeIncrease in Accuracy

and RepeatabilityLess Human ErrorLess Employee CostsIncreased SafetyHigher Volume

Production

Less VersatilityMore PollutionIncrease in

UnemploymentUnpredictable Costs

ADVANTAGE AND DISADVANTAGE

CONCLUSIONS

The conclusion of this topic is we know the type of Automatic Screwdriver such as Stoger Automation.

We know the Automatic Screwdriver that are used in industrial and we know how the Principle of Operation for the machine.

We also know the Function and Application of Automatic Screwdriver in industry and the System that are used to control the machine.

Industrial Automation has recently found more and more acceptance from various industries because of its huge benefits, such as, increased productivity, quality and safety at low costs.