1. LEAP Under the Hood Technologies Joe Bastone Paul Hodge
2. 2 2015 Honeywell International All Rights Reserved
Introduction to LEAP Cloud Engineering Virtualization Universal
Channel Technology Case Study LEAP Under the Hood Technologies
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Introduction to LEAP Cloud Engineering Virtualization Universal
Channel Technology Case Study LEAP Under the Hood Technologies
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Execution in the 21st Century What is different today? Over the
last 7 to 10 years, projects have gotten larger No one EPC, often
no one owner will take full ownership Scarcity of skilled people
Implications Work is often done by multiple EPCs or multiple
offices Work can be done under multiple owner guidelines Some
project deliverables impacted more severely DATA will be late! COST
will be an issue! PROCESSES will change!
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Integrated solutions increase value of individual benefits! LEAP
Enabling Technologies Universal IO Virtualization Cloud
Engineering
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Critical Path LEAP Define Design Manuf Config Test Install Start
Finish PHYSICAL FUNCTIONAL Late Binding Cloud Engineering enabled
by Controller and IO Simulators in Virtual Machines Control
Strategy Adaptability when you need it, during project execution No
IO Module or Channel ID required for configuration Functional
configuration independent of physical design Late Binding matches
the functional configuration to the physical design Universal
Channel Technology enables IO Late Binding Virtualization enables
PC Late Binding
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Introduction to LEAP Cloud Engineering Virtualization Universal
Channel Technology Case Study LEAP Under the Hood Technologies
8. 8 2015 Honeywell International All Rights Reserved What is
Cloud Engineering?
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Office SSL VPN Gateway Honeywell VPN Honeywell Home Office Virtual
Engineering Platform Current Metrics Total VM Online Capacity
27,000 Total VMs Currently in Use 11,000 Total Customer Projects
Executed using VEP 1499 Total Internal Projects & Demo systems
680 Customer Office EPC Office Honeywell Office WAN Honeywells
Virtual Engineering Platform
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Delaware (10,000) Amsterdam (5000) Pune (Future) Pacific (Future)
Houston (Development) Where is the VEP located?
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Physical Virtual Supervisory IOController All Station types SIM CEE
SIM IO What can run in the VEP? Safety Manager Safety Manager Sim
(Under Development)
12. 12 2015 Honeywell International All Rights Reserved Using
the VEP (Demo)
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Introduction to LEAP Cloud Engineering Virtualization Universal
Channel Technology Case Study LEAP Under the Hood Technologies
14. 14 2015 Honeywell International All Rights Reserved What is
Virtualization? The Universal solution for servers and workstations
Can be used for multiple purposes Use it for L2, L3, L3.5 or L4
nodes Single module that can be used for AI, AO, DI and DO.
Reference cabinet design Premium Platform Universal Cabinets
Variable capacity Single set of virtual infrastructure can
accommodate multiple nodes Locate capacity where required in the
field Cost Predictability Single cost / model number for
infrastructure regardless of quantity Single cost / model number
for quantity of IO
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flexibility Before 30-node System 2 Experion Servers 18 Operator
Stations 5 Engineering Stations Sim FDM Alm Mgmt ACE Domain Control
Install different types of nodes on the one set of virtual
infrastructure Keep adding more nodes until it gets full
16. 16 2015 Honeywell International All Rights Reserved Phase 1
Setup a VEP system Deploy nodes from a template Configure nodes
Phase 2 Start building displays and control strategies Test both
displays and control strategies from within the VEP Phase 3 Setup
project virtual infrastructure Connect virtual infrastructure to
the VEP Transfer the nodes from the VEP to local virtual
infrastructure How late binding of the supervisory system
works
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does it work? Moving a VM from the VEP (Demo)
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Introduction to LEAP Cloud Engineering Virtualization Universal
Channel Technology Case Study LEAP Under the Hood Technologies
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Completely liberates safety and process I/O, as well as the control
cabinets from channel type dependency through Universal I/O module.
Flexible marshalling Reduce or eliminate marshalling Universal
cabinets Allow cabinets to be standardized Any field signal can be
connected to any I/O channel Drastically reduce engineering cost
and schedule Enables Late Binding of IO to Control Strategies What
is Universal Channel Technology?
20. 20 2015 Honeywell International All Rights Reserved Phase 1
Develop IO List Build IO Templates Bulk Build IO Channels Assign to
SIMIOM Phase 2 Build CM Templates Bulk Build CMs Assign IO from
Phase 1 to CMs Test / Validate CMs Phase 3 Land instruments on UIO
Update IO assignments Reload IO Final CMs How Late Binding
Works
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on IO List 5 Analog Inputs, 5 Analog Outputs Build template AI and
AO channels Bulk Build AI and AO channels based on IO List Load AI
and AO channels Assign AI and AO channels to SIMIOM New in Experion
PKS R431 Late Binding Demonstration Phase 1 Develop IO List Build
IO Templates Bulk Build IO Channels Assign to SIMIOM Phase 2 Build
CM Templates Bulk Build CMs Assign IO from Phase 1 to CMs Test /
Validate CMs Phase 3 Land instruments on UIO Update IO assignments
Reload IO Final CMs
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Binding Create IO
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Build Strategies from Template (13FIC000) Assign IO References New
in Experion PKS R431 Using AI and AO Channels in SIMIOM Ability to
test HMI Alarming Trending All before IO Assignment Late Binding
Demonstration Phase 1 Develop IO List Build IO Templates Bulk Build
IO Channels Assign to SIMIOM Phase 2 Build CM Templates Bulk Build
CMs Assign IO from Phase 1 to CMs Test / Validate CMs Phase 3 Land
instruments on UIO Update IO assignments Reload IO Final CMs AIREF
PID AOREF 13FIC000 DACA
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Binding Create Strategies
25. 25 2015 Honeywell International All Rights Reserved IO
Assignments are known Move AI and AO Channels from SIMIOM to UIO No
modification of Control Strategies Late Binding Demonstration Phase
1 Develop IO List Build IO Templates Bulk Build IO Channels Assign
to SIMIOM Phase 2 Build CM Templates Bulk Build CMs Assign IO from
Phase 1 to CMs Test / Validate CMs Phase 3 Land instruments on UIO
Update IO assignments Reload IO Final CMs
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Binding Connect IO and Strategies
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on Late Binding, Modular Configuration Uses HART Device Data
Connects Channel, Device, Control Strategy Currently Under
Development Planned for 2016 Automated Device Commissioning AIREF
PID AOREF 13TIC1200 FT_4859 FV_1235 FV_9562 TT_1090 TT_4855 SIM IO
01:SPARE 02:SPARE 03:FT_1394 04:TT_8744 05:SPARE 06:SPARE 07:
UIO_21 SPARE TT_1234 TT_1234 UIO_21
28. 28 2015 Honeywell International All Rights Reserved Phase 1
Develop IO List Build IO Templates Bulk Build IO Channels Assign to
SIMIOM Phase 2 Build CM Templates Bulk Build CMs Assign IO from
Phase 1 to CMs Test / Validate CMs Phase 3 Land instruments on UIO
Update IO assignments Reload IO Final CMs How Late Binding of IO
Works Automated Device Commissioning Updates IO Assignments
Automatically Eliminates Guesswork and Human Error
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Introduction to LEAP Cloud Engineering Virtualization Universal
Channel Technology Case Study LEAP Under the Hood Technologies
30. 30 2015 Honeywell International All Rights Reserved Case
Study Large Oil Stabilizer Facility in Texas USA Expanding
operations Looking for new solution Keep up with increasing
production Optimize operating capacity
31. 31 2015 Honeywell International All Rights Reserved Modular
System Multiple units connected together Multiple sites connected
to minimize overall downtime Cloud Engineering used for development
Global expertise available for project Testing / Checkout without
travel Approximately 3000 IO Mix of Process UIO and Safety UIO
Deployed throughout site on packaged units Virtualization Reduced
infrastructure needs Set up for future planned expansions Project
Details
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Engineering Started engineering when site documentation made
available Simple collaboration between customer and project team No
development hardware procurement required Virtualization Delayed PC
procurement Node transfer from VEP to customer system with no
rework Adaptable to variable scope due to planned expansions
Universal Channel Technology Increased Flexibility Simplified
Engineering Easier Late Changes Mounted in Remote Environments
Summary / Benefits of Using LEAP
33. 33 2015 Honeywell International All Rights Reserved Core
LEAP technologies LEAP Flexibility and Benefits All Technologies
Give Most Benefit Significant Benefit for Each Cloud Engineering
Virtualization Universal Channel Technology Or in Combinations Can
Use Most Beneficial Pieces of LEAP Universal IO Virtualization
Cloud Engineering
34. 34 2015 Honeywell International All Rights Reserved Thank
You For Attending!