Andersson Matti, Dekra Industrial Oy vadovas (Suomija), „Patirtis Olkiluoto 3 atominės elektrinės projekte: išmoktos pamokos“

DEKRA Material Testing & Inspection

Matti Andersson, Laajaniityntie 3, FI-01620 Vantaa, Finland | Tel. +358 400 454 888 | [email protected]

Established 1925 in Berlin:

Deutscher Kraftfahrzeugs-überwachungs

verein

1970s:Start of periodical

car testing

1996: Start of theInternation-

alisation

Today: European market leader,

TOP 4 worldwide2005: Entry into the

industrial testingbusiness

DEKRA - tradition

Slide 2 © 2011 DEKRA

965 978 9791.178

1.311 1.4391.596

1.8592.007

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DEKRA reached the 2-bn.-threshold in 2011

> 100 %

DEKRA proofs again to be an attractive employer

11.200

15.500 17.000 18.40020.100

21.900

27.900

12.000

24.900

2003 2004 2005 2006 2007 2008 2009 2010 2011

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Aggressive competitive environment – Ranking 2011

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…0.8%(1) 14.6%

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(1) including currency effects(2) Projection in annual report 2010*Figures of 2010** Figures of 2009

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Seite 5 Regional Management Committee © 2012 DEKRA

18% inorg. + 9% org.

Seite 6 © 2011 DEKRA

DEKRA e.V.DEKRA SE

DEKRA INDUSTRIAL

DEKRA PERSONNEL

DEKRA AUTOMOTIVE

Group Structure with a Focus on Stakeholder Value

Material Testing &Inspection

Producttesting and -certification

Systems Certification

Health Safety and Environment

Machinery and Plant Safety

Building and Facilities

DEKRA Industrial

2009 2010 2011*

396

484531

Sales [Mio. EUR] **

+10%+25%

DEKRA Industrial

2008 2009 2010 2011 2012

Wind Energy

Inspection

Non-Destructive-

Testing

FinlandRussia

SwedenCzech Republic

Lithuania

Germany

Spain


Germany

Germany

Czech Republic

Examples for succesful integration

TurkeyKazakhstanAzerbaijan


Radiographic Test, digital

and conventional

Ultrasonic Test, standard

and phased array

Surface Crack Test

Leak Test

Visual Test

Mobile Hardness Testing

Inspection

Notified Body for Pressure Equipment, Lifts, Machinery and Rail Approved Body for In

Service Inspection of Pressure Equipment,Lifts, Hoisting Equipment and Machinery and Rail Fire Protection, Explosion

Protection, Electrical Inspection Expediting of manufacturing

and prefabrication Supervision of welding, incl.

documentation Supervision of construction Testing of structural

steelwork Delivery control / PMI

Non Destructive Testing

Destructive Testing

Welding and Qualification

Failure Analysis

Tensile Test

Impact Test

Bend Test

Hardness Test Lab

Surface Roughness Test

Metallography

Material analysis

Corrosion testin

Light optical microscope

Scanning electron

microscope (SEM)

Materialanalysis

Corrosionanalysis

Analysis of damage

mechanisms

Simulation of technical heat

treatment

Welder Qualification &

Certification

Welding Procedure

Qualification

Welding Cabins & Training

Consulting

concerning welding

technique in general


DEKRA Industrial in FinlandPhone: +358.9.878020www.dekra-industrial.fi

DEKRA Industrial in SwedenPhone: +46.10.455.1000http://www.dekra-industrial.se

DEKRA Industrial in GermanyPhone: +49.2065.99740www.dekra-industrial.de

DEKRA Industrial in FrancePhone: +33.472.900230www.dekra-industrial.fr

DEKRA Industrial in Czech RepublicPhone: +420.466.310354 www.dekra-industrial.cz

DEKRA Industrial in LithuaniaPhone: +370.386.31608 www.dekra-industrial.lt

DEKRA Industrial in LithuaniaPhone: +370.386.31608 www.dekra-industrial.lt

DEKRA Industrial in TurkeyPhone: +90.216 537 07 60http://www.dekra-industrial.com.tr

DEKRA Industrial in TurkeyPhone: +90.216 537 07 60http://www.dekra-industrial.com.tr

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DEKRA Material Testing & Inspection – International


Examples for Special Services



Corrosion Monitoring

Digital radiographic and Isotope - based methods enables us to detect any kind of corrosion related indications

These methods enable a corrosionmonitoring without the time and cost consuming disassembling of the insolatio

The Lixi Profiler utilises a Gadolinium 153 isotope, it can also be used for the identifi-cation of welds or blockages in piping systems



Tankfarm Services Condition monitoring of flat bottom storage

tanks

Floor – Scanning corrosion monitoring by different methods MFL/EC

Wall thickness measurement for the tank walls

Inspection of the tank farms based on water-and explosion - protection regulations of the different countries


Mobile Metallographic Methods Components exposed by high temperature and

high stresses will deteriorate in service due to creep

By Mobile Metallography (Replica Technique) the actual condition can be monitored directly on –site

Other applications are microstructures of weldings and heat treatment procedures



Turbine Condition Evaluation (single and multistage)

Turbines are exposed by high temperature andhigh stresses which leads to complex damagemechanisms

By using various testing procedures like ultrasonic,dye penetrant, magnetic particle our Team supportsour customers to identify these deteriorations of themain components like:

Main steam valves Housings Fasteners, bearings, sealing surfaces Turbinerotors (dics, blades, vanes) Blade attachment areas (steeples, keyways)



Wall thickness measurement of boiler pipes

FST-GAGE is a testing equipment that can be used on all electrically conductive specimens, when rapid and accurate analysis of the wall thickness is required Rapid inspection of large areas High accuracy of measurement Non-contact measurement, a coupling medium is

not required Fast and accurate evaluation Clearer and more meaningful report for a

permanent tracking of periodic inspections



Guided Wave UT (long range)

Effective scanning method to analyze damage or corrosion in long pipe systems or similar structures

Especially in the area of insulated pipes an economic analysis of the critical areas without completely removing of the insulation is possible

100% of the tube circumference is checked This test method is more and more requested in

an international environment




R8N crawlers

The R8N crawler has a four-wheel-drive and was developed for the inspection of steel, concrete and plastic pipes

The data is transmitted with a kevlar reinforced fiber and stretches to 1,000 yards. The control is carried out by a computer or an iPhone / iPad

The R8N can with a plurality of various probes to be fitted as follows:

- X-ray tubes

- Visual Systems

- Ultrasonic Systems

- 3D Laserscan


Acoustic Eye

Acoustic Eye is based on Acoustic Pulse Reflectometry (APR)

For the internal inspection of tubes id 8 – 104mm and length up to 20 m of heat exchangers, boilers, etc made of ferrous and non ferrous metals and plastics

Less than 10 seconds per tube

Detected defects tube size. 8mm bis 63,5mm:

Holes min diameter 1 mm

Blockages min 1% of cross section

Erosionen min 5 % of wall thickness


DEKRA Industrial

Services For The Nuclear Industry

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DEKRA Industrial: strong values

DEKRA Industrial Oy is an independent organisation specialising in non-destructive testing, destructive testing, pressure equipment inspections and inspections for electrical installations

Notified Body No 0875 (PED, TPED)

Accredited according EN 17020, EN 17025

Founded by Finnish industrial enterprises in year 1974


Mechanized / Automated TestingsUltrasonic, Eddy Current, Visual & Dye Penetrant Tests


DEKRA Industrial


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Inspections Qualification Development• Design of manipulators

• Vessel, Nozzle, BMI

• Piping

• Control systems

• NDE development

• Sizing TOFD

• Phased array

• ET

• VT, AVT

• Probes for special applications

• Sweden

• France

• Finland

• Switzerland

• USA

• BWR• PWR• VVER• RBMK• EPR

DEKRA Industrial


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Our knowledge areas of compliance with YVL requirements

Equiment design

Materials requirement

Fabrication at shop

Weld qualification

Weld testing at shop

Other Test and Inspection at shop

Administrative guidance

(STUK monitoring, ANI, etc.)

Pre-Service-Inspection at shop

Receipt Inspection

Erection

Installation of components

On-site weld testing

On-site preservice inspection

Start-up comissioning

DEKRA Industrial


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References for OL 3

Main Supplier In Olkiluoto 3 Project NDT work for Areva Reactor Island NDT and DT for suppliers of Areva

- Babcock Noell GmbH- Babcock Hohdruck-Rohrleitungbau GmbH- Kraftanlagen Arge

NDT work for Siemens Turbine Island Main contractor of NDT/DT for Siemens

subsuppliers- Heitkamp- BHR GmbH- Kraftanlagen Arge- VAM GmbH & CO KG- Ferro-Montagetechnik GmbH- Balcke Dürr

DEKRA Industrial


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References for NPPs

Olkiluoto 1 & 2 BWR Loviisa 1 & 2 VVER Kola 1, 2, 3 & 4 VVER Leningrad 1, 2, 3 & 4 RBMK Ingalina 1&2 RBMK Forsmark 1, 2 & 3 BWR Oskarshamn 1, 2 & 3 BWR Ringhals 1, 2, 3, & 4 BWR, PWR Barsebäck 1 & 2 BWR Grafenrheinfeld PWR Leibstadt BWR Isar 1 BWR Garigliano BWR

Busher 1&2 PWR

DEKRA Industrial


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Services during operation

Inspection personnel have knowledgein a wide range of reactor types

- BWR, PWR, VVER, RBMK,(EPR)

Planning and execution of inspections- Procedures- Expert services for qualificationbodies

In-service mechanized and manualTestings for the NPPs

- RPV tank, RPV Nozzles,- Pipelines- Turbines

DEKRA Industrial


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Services during operation

• Pressure Equipment inspections

- Pressure vessels- Piping systems- Redesign examinations

• Training services for Testing andInspection personnel

DEKRA Industrial

The DEKRA advantage

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We are one of the largest organizations for testing and inspections in Europe!

Worldwide operations, able to understand differences in culture and language. Our

staff communicate in English.

Independent supplier of all types of inspection

QA and QC resources for new plants/upgrade

Experienced engineers, projects in PWR, BWR, EPR, VVER and RBMK

Strong organization and project management.

Large pool of personnel in France, Germany, Sweden, Finland, Turkey, Czech

Republic and Lithuania

Several labs for destructive testing

Existing solutions for mechanized inspection in Nuclear power plants. State-of-the-

art manipulators developed for PWR and VVER


References in the field of Energy, Chemistry, Oil and Gas

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www.dekra.fi

Business

Andersson Matti, Dekra Industrial Oy vadovas (Suomija), „Patirtis Olkiluoto 3 atominės elektrinės projekte: išmoktos pamokos“