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July. 2013

슬라이드 1 - kotra.or.kr profile/01_Hwashin Co... · CHENNAI. INDIA. BEIJING. CHINA. ALABAMA. USA. SAO PAULO. BRASIL. HWASHIN & ... 9Awarded Utilization Prize for New Tech. by

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July. 2013

HWASHINPRECISIONHWASHIN TECH SAE HWASHINCHENNAI

INDIABEIJINGCHINA

ALABAMAUSA

SAO PAULOBRASIL

HWASHIN &R&D CENTER

Introduction of HwaShin Group

Founded HwaShin Industrial Co. in 1975.Capital has increased up to 53 Mil. Euro in 2012.

Turnover of 2012 was approx. 1.3 Bil. Euro.

Running 4 plants in overseas and 5 plants in Korea.

Around 3,500 employees are working in HwaShin Group.

Jul. 1975 Founded HwaShin Industrial Co.

Jan. 1976 Delivered the first auto components for Hyundai PONY

Aug. 1987 Established R&D Center

Aug. 1989 Awarded the Best supplier Prize by Hyundai

Jan. 1994 Listed on the Korea Stock Exchange

Mar. 1995 Renamed HwaShin Co., Ltd.

Jun. 2011 Shipped chassis parts to ZF in Australia

History of HwaShin Group

Dec. 2000 Acquired QS9000 Certificate (UL, Inc.)

Dec. 2004 Acquired TS16949, ISO14001 Certificate

Jan. 2002 Founded HwaShin Automotive India Pvt., Ltd

Nov. 2002 Founded BEIJING HwaShin Automobile Parts Co., Ltd

Feb. 2003 Founded HwaShin America Corp.

Nov. 2012 Starting Operation of HwaShin in BRAZIL

IR of HwaShin Group

99%

Customers

2012 2020 Target

HwaShin has been mainly oriented to Korean customers.

Now HwaShin is widely opened to customers in all over the world.

10%

Products for Chassis

Front Subframe

Front Cross Member

Rear CTBARear Cross Member

Brake & Clutch Pedal

Rear Link

Rear Lower Arm

Rear Axle Housing

Oil Pan

Front Lower Arm

Products for Body

Sun Roof

Fuel TankHood Assembly

Cowl Bar Fender Apron Side Outer Center Floor

Rail RoofCowl Complete

Production Facilities in Korea

• Blanking- 800 ton 1 line • Stamping

- 2,000 ton transfer line- 1,700 ton transfer line- 500 ton tandem line- Press (150~1,200 ton)

• Welding- 250 Robot Welding M/C(150Km of bead per day)

*under 85% o/r

2 production plants at Yeongcheon, mainly for chassis parts.

• Coating- E-coating 1 line(14,000m2 of surface per day)

*under 85% o/r

Inside of R&D Center

Around 75 engineers are challenging new needs from customers.

Obtain 16 patents.

Awarded Utilization Prize for New Tech. by Korean government in 2009.

CAE &CAD

PROTOTYPING

TESTING

Advanced Research

R&D Capability

• CAE & CAD- Stress and fatigue analysis- Stamping process analysis- Crash & buckling analysis, etc.

• Prototyping- Automatic robot welder for steel and AL- Spot welder- Machine tools- 3D measurement tools- Gas forming machine, etc

• Testing

Half Car Road Simulator (12-axis) Static Load Tester Dynamic Load Tester CCT Chamber

CFT

EDI

Project Management

CUSTOMERKAM PM

• Lead development

• Organize CFT

• Communicate with customer

• Organize best deliver

• First contact with customer

• Handle RFQ

• Analyze customer requirement

• Provide best offer

• Managing development

• Regular video conference

• Organizing best delivery

• Pick up SOS call

• Design and proto evaluation

• Tooling and process design

• Quality design

• Control outsourcing

PQEPM&

6 Sigma

Quality IssueRecording

SupplierQuality

Claim

Standard&

Specification

MeasuringTool

History

Quality Index

Assessment

InternalQuality

Quality Assurance

ECR, EO, 4M, ISIR

OEM, Final OEM, Field

Internal & customer

QualityManagement

System

QMS

HwaShin Plant in China

BLANK 600 ton 1

PRESS

800/600/400/400/300 ton(T/D) 5

1000/600/400/NC600ton FEEDER 4

WELDING ROBOT 135

PAINTINGE-COATING 1

SPRAY incl. UBC 1

Established Nov. 2002

Capital EUR 10.3 Mil.

No. of Employees 511 persons (2012)

Total Sales EUR 202 Mil. (2012)

Main Products

HwaShin Plant in China

BLANK600 ton 1

250 ton 1

PRESS1,500/800/600/500/400 ton(T/D) 16

250/200/150 ton(T/D) 6

WELDING

ARC ROBOT 77

HANDLING ROBOT 107

SEAM WELDER 5

PAINTINGE-COATING 1

SPRAY COATING 1Established Jan. 2002

Capital EUR 6.2 Mil.

No. of Employees 1,288 persons (2012)

Total Sales EUR 209 Mil. (2012)

Main Products

HwaShin Plant in India

BLANK800 ton 1

300 ton 1

PRESS

2,500 ton(T/F) 2

300 ton(T/D) 5

1,200 ton(T/D) 4

WELDINGHANDLING ROBOT 162

CO2 ROBOT 72

PAINTING E-COATING 1Established Feb. 2003

Capital EUR 13.7 Mil.

No. of Employees 559 persons (2012)

Total Sales EUR 263 Mil. (2012)

Main Products

HwaShin Plant in USA

Investment in Brazil

BLANK 600 ton NC 1

PRESS1,000 ton (T/D) 1

800 ton (T/D) 1

WELDING

ARC WELDER 7

WELDING ROBOT 73

HANDLING ROBOT 49

PAINTING E-COATING 1

• Front Cross Member & Control Arm

• Rear Torsion Beam Axle

• Front Bumper Beam

• Cowl Cross Bar Assembly

• Side Outer Panel

• Cowl Complete

SOP Sep. 2012

Location Av. Seoul 601, Capim Fino(Parque Automotivos de Piracicaba) Piracicaba, SP, Brasil

No. of Employees 226 persons from SOP

Total Sales EUR 51 Mil. (Target in 2013)

Main Products

Hwashin

Supply Chain

HwashinOverseas

(Assembly)

HwashinKorea

(Sub-Part)

CustomerOverseas

Delivery

Overseas(Warehouse Operation)

HwashinKorea

(Assembly)

CustomerOverseas

Delivery

Hwashin(Assembly)

CustomerOverseas

Delivery

Q & A

Why is HwaShin strong?

High Flexibility and Short Decision Making.

What made HwaShin strong?

Internal Quality Demands & Expertise in Product and Manufacturing Process

Where does HwaShin go?

Near Partners

Who can be a partner of HwaShin tomorrow?

All who needs a qualified and stable supplier!

Q

Q

Q

Q

A

A

A

A

Thanks!!