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HWASHINPRECISIONHWASHIN TECH SAE HWASHINCHENNAI
INDIABEIJINGCHINA
ALABAMAUSA
SAO PAULOBRASIL
HWASHIN &R&D CENTER
Introduction of HwaShin Group
Founded HwaShin Industrial Co. in 1975.Capital has increased up to 53 Mil. Euro in 2012.
Turnover of 2012 was approx. 1.3 Bil. Euro.
Running 4 plants in overseas and 5 plants in Korea.
Around 3,500 employees are working in HwaShin Group.
Jul. 1975 Founded HwaShin Industrial Co.
Jan. 1976 Delivered the first auto components for Hyundai PONY
Aug. 1987 Established R&D Center
Aug. 1989 Awarded the Best supplier Prize by Hyundai
Jan. 1994 Listed on the Korea Stock Exchange
Mar. 1995 Renamed HwaShin Co., Ltd.
Jun. 2011 Shipped chassis parts to ZF in Australia
History of HwaShin Group
Dec. 2000 Acquired QS9000 Certificate (UL, Inc.)
Dec. 2004 Acquired TS16949, ISO14001 Certificate
Jan. 2002 Founded HwaShin Automotive India Pvt., Ltd
Nov. 2002 Founded BEIJING HwaShin Automobile Parts Co., Ltd
Feb. 2003 Founded HwaShin America Corp.
Nov. 2012 Starting Operation of HwaShin in BRAZIL
99%
Customers
2012 2020 Target
HwaShin has been mainly oriented to Korean customers.
Now HwaShin is widely opened to customers in all over the world.
10%
Products for Chassis
Front Subframe
Front Cross Member
Rear CTBARear Cross Member
Brake & Clutch Pedal
Rear Link
Rear Lower Arm
Rear Axle Housing
Oil Pan
Front Lower Arm
Products for Body
Sun Roof
Fuel TankHood Assembly
Cowl Bar Fender Apron Side Outer Center Floor
Rail RoofCowl Complete
Production Facilities in Korea
• Blanking- 800 ton 1 line • Stamping
- 2,000 ton transfer line- 1,700 ton transfer line- 500 ton tandem line- Press (150~1,200 ton)
• Welding- 250 Robot Welding M/C(150Km of bead per day)
*under 85% o/r
2 production plants at Yeongcheon, mainly for chassis parts.
• Coating- E-coating 1 line(14,000m2 of surface per day)
*under 85% o/r
Inside of R&D Center
Around 75 engineers are challenging new needs from customers.
Obtain 16 patents.
Awarded Utilization Prize for New Tech. by Korean government in 2009.
CAE &CAD
PROTOTYPING
TESTING
Advanced Research
R&D Capability
• CAE & CAD- Stress and fatigue analysis- Stamping process analysis- Crash & buckling analysis, etc.
• Prototyping- Automatic robot welder for steel and AL- Spot welder- Machine tools- 3D measurement tools- Gas forming machine, etc
• Testing
Half Car Road Simulator (12-axis) Static Load Tester Dynamic Load Tester CCT Chamber
CFT
EDI
Project Management
CUSTOMERKAM PM
• Lead development
• Organize CFT
• Communicate with customer
• Organize best deliver
• First contact with customer
• Handle RFQ
• Analyze customer requirement
• Provide best offer
• Managing development
• Regular video conference
• Organizing best delivery
• Pick up SOS call
• Design and proto evaluation
• Tooling and process design
• Quality design
• Control outsourcing
PQEPM&
6 Sigma
Quality IssueRecording
SupplierQuality
Claim
Standard&
Specification
MeasuringTool
History
Quality Index
Assessment
InternalQuality
Quality Assurance
ECR, EO, 4M, ISIR
OEM, Final OEM, Field
Internal & customer
QualityManagement
System
QMS
HwaShin Plant in China
BLANK 600 ton 1
PRESS
800/600/400/400/300 ton(T/D) 5
1000/600/400/NC600ton FEEDER 4
WELDING ROBOT 135
PAINTINGE-COATING 1
SPRAY incl. UBC 1
Established Nov. 2002
Capital EUR 10.3 Mil.
No. of Employees 511 persons (2012)
Total Sales EUR 202 Mil. (2012)
Main Products
HwaShin Plant in China
BLANK600 ton 1
250 ton 1
PRESS1,500/800/600/500/400 ton(T/D) 16
250/200/150 ton(T/D) 6
WELDING
ARC ROBOT 77
HANDLING ROBOT 107
SEAM WELDER 5
PAINTINGE-COATING 1
SPRAY COATING 1Established Jan. 2002
Capital EUR 6.2 Mil.
No. of Employees 1,288 persons (2012)
Total Sales EUR 209 Mil. (2012)
Main Products
HwaShin Plant in India
BLANK800 ton 1
300 ton 1
PRESS
2,500 ton(T/F) 2
300 ton(T/D) 5
1,200 ton(T/D) 4
WELDINGHANDLING ROBOT 162
CO2 ROBOT 72
PAINTING E-COATING 1Established Feb. 2003
Capital EUR 13.7 Mil.
No. of Employees 559 persons (2012)
Total Sales EUR 263 Mil. (2012)
Main Products
HwaShin Plant in USA
Investment in Brazil
BLANK 600 ton NC 1
PRESS1,000 ton (T/D) 1
800 ton (T/D) 1
WELDING
ARC WELDER 7
WELDING ROBOT 73
HANDLING ROBOT 49
PAINTING E-COATING 1
• Front Cross Member & Control Arm
• Rear Torsion Beam Axle
• Front Bumper Beam
• Cowl Cross Bar Assembly
• Side Outer Panel
• Cowl Complete
SOP Sep. 2012
Location Av. Seoul 601, Capim Fino(Parque Automotivos de Piracicaba) Piracicaba, SP, Brasil
No. of Employees 226 persons from SOP
Total Sales EUR 51 Mil. (Target in 2013)
Main Products
Hwashin
Supply Chain
HwashinOverseas
(Assembly)
HwashinKorea
(Sub-Part)
CustomerOverseas
Delivery
Overseas(Warehouse Operation)
HwashinKorea
(Assembly)
CustomerOverseas
Delivery
Hwashin(Assembly)
CustomerOverseas
Delivery
Q & A
Why is HwaShin strong?
High Flexibility and Short Decision Making.
What made HwaShin strong?
Internal Quality Demands & Expertise in Product and Manufacturing Process
Where does HwaShin go?
Near Partners
Who can be a partner of HwaShin tomorrow?
All who needs a qualified and stable supplier!
Q
Q
Q
Q
A
A
A
A
Thanks!!