תבנית לכתיבת מפרט טכני אנגלית ...žכרז 41704... · Israel Railways Ltd. Rolling Stock Division Technical Specification No. M-03-411 ... Adjustable in software

Israel Railways Ltd. Rolling Stock Division

Technical Specification No.

M-03-411

for the supply of Battery Charger

Date Comments Signed Approved / Issued by Version

01/01/17 Edit Maksym Pichkur Avi Zalman

29/06/16 Additions ZIV-AV/Avi Bornstein 0

14/11/16 Corrections ZIV-AV/Avi Bornstein 1


Table of contents

1. General…………………………………………………….........3

2. Technical requirements of the Battery Charger. …....….5

3. Environmental Condition..…………………………………..8

4. Safety............... …………………………..……………………9

5. .………………..………........……………...10

6. Applicable Standards…….......................…………………..11

7. Documentation.....................................................................12

20/12/16 Corrections ZIV-AV/Avi Bornstein 2


8.References...........................................................................14


1. General 1.1 The following specification outlines are the main requirements of two types of Battery

Chargers. The Battery Chargers shall be used for Battery Charging Systems of Israel

Railways ("ISR") present Rolling Stock fleet.

a) The first type of Battery Chargers shall be of 180 [A] and it shall charge battery bank of 400 [Ah].

b) The second type of Battery Chargers shall be of 30[A] and it shall charge battery bank of 180 [Ah].

In addition the Battery Chargers shall use for charging a battery bank which provides

backup power during a main failure.

The manufacturer shall be responsible to deliver the Battery Charger according to

specification, including supply of all accessories, adapters and recommended spare

parts.


2. .

3. [LS1] תנאי סף. לא רלוונטי לכאן. :הערות עם

[LS2] מוסדר בהסכם :הערות עם

[LS3] מוסדר בהסכם :הערות עם

[LS4] להעביר למסמכי המכרז :הערות עם

[LS5] להעביר למסמכי המכרז :הערות עם


Technical requirements of the Battery Charger

3.1. Common requirements for the two types of battery charger (180[A], 30[A]).

3.1.1. Type of battery - Lead-acid batteries

3.1.2. Number of cells in series - 12

3.1.3. Typical and peak battery usage – for start and backup operation.

3.1.4. The Battery Charger front panel shall monitor parameters such as voltage,

current etc'.

3.1.5. The chargers shall have clean dc power to avoid interfering with other sensitive

electrical systems.

3.1.6. All the electrical Hi voltage connection needs to be finger proof.

3.1.7. All the electrical parts and connection should be according to the Israeli 1954

electricity laws and regulations.

3.1.8. The Equipment should be durable for long life in a Continuous work.

3.2. Circuit diagrams – see Annex 1


3.3. Required technical data

No. Parameter Value/ Description

1 Nominal output

battery voltage

24 Vdc

2 Charging battery

voltage

Adjustable in software to suit number of cells,

ampere-hour rating and battery type.

3 Battery charger

output

One bus-bar output

4 Equalizing Charge Battery charger need to includes USB port and

software for a laptop computer for selecting

Equalizing and for interrogating the history and

status

5 Temperature protect Battery charging shall reduce when battery

temperature rises above 40ºC and stops at 60ºC.

6 Efficiency 92.1% at 100% load

7 Power factor 0.94 at full load

8 Isolation Secondary galvanic isolated from input supply.

9 Ripple voltage

maximum

< 0.5 volts RMS at 6 kHZ

10 Startup load

Overload

Equal to steady state load

Current limited to full load amps

11 Signal outputs for

control

At least 3 programmable normally open contacts

intended for the train management system.

12 Ambient

temperature

-25 to 60 º C


13 Protection

IP20 self-ventilated

Battery temperature sensing

battery disconnect module (providing battery over-

discharge protection)


3.4. Specific requirements for Battery Chargers

Requirement Charger 180 [A] Charger 30 [A]

1 Supply voltage

415 volts3-phase,

50/60 Hz [VAC],

1.5*4 [mm2]

230[VAC], single

phase, 1.5*2

[mm2]

2 24 VDC output connections (see

Annex 1) 3x70 mm2 2x6 mm2

3 Ampere hour rating of the batteries 400 [Ah] 180 [Ah]

4 Programmable dry contact

*connection

3

*6x1.5 mm2

3

*6x1.5 mm2

5 Battery temperature sensor input NTC10K NTC10K

6

Mounting flange

up to 3U, 19"

cabinet

two sets

(chargers) in one

3U mounting

flange, 19" cabinet

7 Grounding 1x2.5 mm2 1x2.5 mm2

3.5. General protection requirement.

3.5.1. I x t overload protection, 10 to 100%

3.5.2. Instantaneous over-current protection 15 to 150%

3.5.3. Output short circuit

3.5.4. Earth Fault

3.5.5. External trip circuit

3.5.6. Hardware fault coding

3.5.7. Over voltage

3.5.8. Under voltage


3.5.9. Over temperature heat sink

3.5.10. Over temperature ambient

3.5.11. Thermistor input facility.

4. Environmental Condition.

4.1.

Maximum work temperature 70 (ºC)

Minimum work temperature - 5 (ºC)

Humidity up to %95

Height (m) - 400 up to + 800

Sunshine hours per year 3,300

Ultraviolet radiation per year (MJ/m²) 360 up to 600

Rainfall per year (mm) 400 up to 800


5. Safety


5.1. All the electrical Hi voltage connection shall be finger proof.

5.2. Load Current & Voltage indicators - Indicators of Current and voltage level for the purpose of alerting personnel to the presence of high values.

Lights and marks should be installed on the main operator panel.

5.3. The Battery Charger shall be fitted with covers to protect the operator and other workers in the vicinity from injury when Battery Charger

malfunctions.

5.4. The Battery Charger shall be designed to avoid damage to any components in the event of failure to the equipment.

5.5. The Battery Charger shall offer safety solutions (to avoid heavy damages due to incorrect use).

5.6. Emergency-stop buttons - Emergency-stop button should be placed on the main operator panel. The emergency-stop buttons enable to shut

down the power as quick as possible.


6. Applicable Standards

The battery charger shall comply with the following standards:

6.1. EN 50155 Electronic equipment used on rolling stock equipment

6.2. IEC 1287-1 Power converters installed on board rolling stock

[LS6] הועבר להסכם :הערות עם


6.3. EN50121-3-2 Electromagnetic Compatibility

6.4. IEC 61000-4-3 EMC standard

6.5. IEC61373 Railway application rolling stock equipment Shock & Vibration testing

6.6. The Battery Charger should have CE marking.

6.7. All the electrical part and connection should be according to the Israeli 1954 electricity laws and regulations.

6.8. EN 45545 fire protection.


7. Documentation Set of printed and CD of Installation operation and maintenance instructions will be included with the delivery of the equipment. In addition:

7.1. A signed Certificate of Technical Conformance (CTC) for the device and completed test documentation shall be provided upon delivery

7.2. Detailed drawings and specification of all interface requirements such as power supply, air supply, fixing arrangements for mounting the device,

etc.

7.3. Technical specification for all components & systems.

7.4. Electrical circuit diagram, including those for mounting the equipment.

7.5. Description of the main operator panel including connections diagram.

7.6. CD of software installation.

7.7. Spare parts catalog of supplier & subcontractors includes supplier's original catalog numbers.

7.8. Operation manual.

7.9. Details of special tools and/or equipment.

7.10. Trouble-shooting procedure.

7.11. Working safety regulations.

7.12. Calibration Instructions.

7.13. Training guide.

7.14. Installation procedure, detailing equipment setup.

7.15. EC conformity declaration including CE labeling

7.16. The documentation language shall be Hebrew or English.


Appendix A : Electrical circuits drawings for charger 30 [A][LS7] הועבר להסכם :הערות עם

29-Aug-17 17 / 19


Appendix B: Electrical circuits drawings for charger 30 [A]

29-Aug-17 18 / 19


Appendix C: Electrical circuits drawings for charger 180 [A]

29-Aug-17 19 / 19


Appendix D: Electrical circuits drawings for charger 180 [A]

Documents

תבנית לכתיבת מפרט טכני אנגלית ...žכרז 41704... · Israel Railways Ltd. Rolling Stock Division Technical Specification No. M-03-411 ... Adjustable in software