加熱器 Heaters - thomasheater.com · 2 高性能加熱棒 Cartridge Heater ----- 1~4 可撓曲電熱管 Tubular Heater ----- 5~10

加熱器 Heaters

815高雄市大社區旗楠路99-3號TEL:+886-7-3511963 FAX:+886-7-355-6516

No.99-3,Qinan Rd.,Dashe Dist.,Kaohsiung City 815,Taiwan (R.O.C.)

www.thomasheater.com

222

高性能加熱棒 Cartridge Heater ------------------------------- 1~4

可撓曲電熱管 Tubular Heater -------------------------------- 5~10

線圈加熱器 Minitubular Heater ---------------------------- 11~16

環形加熱器 Band Heater --------------------------------------- 17

目錄

Contents

1

熱流板專用標準庫存

10

16

12.62(1/2inch)

7689102114127140152165178191203216229241254279305330356381406350406432457508533559610660711737762517689102114127140152165178191203216229241254267279305330356381406432457483508

500500 500500500500500100010001000100010001200120015001500150015001500150015001800300030003600360036003600360036003600360036003505005005007501000100010001000100010001000100010001500150015001500180018001800180018002000200020002000

CA1003ACA1003ECA1004ACA1004E

CA1005ACA1005ECA1006ACA1006ECA1007ACA1007ECA1008ACA1008ECA1009ACA1009E

CA1011ACA1010A

CA1012ACA1013ACA1014ACA1015ACA1016ACA1614ACA1616ACA1617ACA1618ACA1620ACA1621ACA1622ACA1624ACA1626ACA1628ACA1629ACA1630ACAE02ACAE03ACAE03ECAE04ACAE04E

CAE06 E

CAE05ACAE05ECAE06A

CAE07ACAE07ECAE08ACAE08ECAE09ACAE09ECAE10ACAE10ECAE11ACAE12ACAE13ACAE14ACAE15ACAE16 ACAE17ACAE18ACAE19ACAE20A

直徑OD(mm)

長度L(mm)

瓦特數(W)/230V

產品編號Product No.

Standard Stock

高性能加熱棒 Cartridge Heater

外殼材料：SUS304

絕緣材料：高密度氧化鎂 (MgO)

電熱絲：鎳鉻合金8020

熱電偶：選配

電壓：最高400 V

漏電流：< 5 mA

瓦特密度：最大50 W/cm2

外殼耐溫：最高750℃

直徑公差：- 0.06 mm 至 - 0.14 mm

長度公差：± 1.5%；最少 ± 2 mm

瓦特數公差：-5% / +10%

不加熱區：前端4~11mm，出線端7~15mm (依型式)

Cartridge covering : SUS304

Insulation : Insulator Magnesium Oxide,compacted

Heating conductor : NiCr 8020

Thermocouple : On demand

Voltage : upto 400V

Leckage current : < 5 mA

Surface load : upto50 W/cm2

Working temperature : upto 750℃(on the sheath)

Diameter tolerance : - 0.06 mm to - 0.14 mm

Length tolerance : ± 1.5%；Min. ± 2 mm

Capacity tolerance : -5% / +10%

Unheated ends : far end 4~11mm, connection side 7~15mm depending on the type

技術資料 Technical Data

出線型式 Connection Types

附陶瓷硬出線

附陶瓷軟出線

軟出線

硬出線

硬出線(無導線)

Leads connected outside

Insulated connections

Flexible leads directly coming out

Leads directly coming out

Without any confectioning

2

100°C

200°C

300°C

400°C

500°C

600°C

700°C

800°C

10.01

0.05

0.1

0.25

0.5

1.0

2.0

2.5

2 3 4 5 6 7 8 910 10020 30 40 50 607080

W/CM2

間隙

Gap

(mm

)

標準庫存

可依客戶需求提供不同直徑及長度的

附感溫加熱棒 Cartridge heater with thermocouple can be supplied in different diameter and in the corresponding dimensions

庫存附感溫加熱棒內含J型熱電偶以及

1000mm PTFE 耐高溫絕緣導線

The stock type cartridge heaters with thermocouple are equipped with a Fe-CuNi thermocouple (J type) and with 1000 mm PTFE insulation leads

附感溫加熱棒

間隙Gap

加熱棒 Cartridge

直徑ODDiameter

長度LLength

瓦特數(W)/230V


2”

275

1/4”1.5”

2.5”3”

3.5”4”

4.5”5”

5.5”6”

6.5”

150150150150185225240

300350375

2CATC01EX2CATC02AX2CATC02EX2CATC03AX2CATC03EX2CATC04AX2CATC04EX2CATC05AX2CATC05EX2CATC06AX2CATC06EX

øD

L

L1

L2

溫度差異 Temperature Difference

Cartridge Heater With Thermocouple

Standard Stock

3

瓦特密度 W/cm2 組別Load groups

IIIIIIIV

V

8 ~ 1112 ~ 1920 ~ 2425 ~ 29

30 ~ 35

øD

L3-5mm

30mm~~

直徑D(mm)

長度L(mm)

瓦特數(W)

組別Load group

組別Load group

6.5

8

10

60

40

50

40

50

60

80

100

130

40

50

80

100

100125160175200100160200250125200250315125180280350160220350100160200250125200250315100140220280350160200315400180280400250400100125200250315100

IIIIIIVVII

IV

IIIIII

III

IIIIIIIIIIIIV

VIII

IIIIII

I

III

IIIII

VI

IIIIIIVIVV

V

IV

VIIIIIIV

IIIIVV

IV

IIIII

I

IV

直徑D(mm)

長度L(mm)

瓦特數(W)

10

12.5

50

60

80

100

130

160

40

50

60

80

100

160

315400125180315400500160250

250

400500630220350560700850315500800400630100160250315400100200315400500125200315400500200315500630 800250400630800

IIIIIIVVIIIIIIIVVIIIIIIIVVIIIIIIIVVIIIIIIIIIIIIIIIIVVIIIIIIIVVIIIIIIIVVIIIIIIIVVIIIIIIIV

直徑D(mm)

瓦特數(W)

組別Load group

12.5

16

100

130

160

200

40

50

60

80

100

130

160

200

250

10004006301000125050080012506309001002503154001602504005006301602504005006302804006308001000350

8001000

1000

1250500

500

7001100140018006309001600180080012502000

1600

VIIIIIIIVIIIIIIIIIIIIIIIVVIIIIIIIVVIIIIIIIVVIIIIIIIVVIIIIIIIVVIIIIIIIVVIIIIIIIVIIIIIIIII

長度L(mm)

標準規格(公制) Standard Metric Type

4

標準規格(英制)直徑D(mm)

長度L(mm)

瓦特數(W)

5/8

4

5 1/4

6 1/2

8

10

12

5008001000125050070011001400180063090016001800800125020001000160012501800

IIIIIIVVIIIIIIIVVIIIIIIIVIIIIIIIIIIII

直徑D(mm)

長度L(mm)

瓦特數(W)

1/2

5/8

1 1/2

2

2 1/2

3 1/4

4

5 1/4

6 1/2

8

1 1/2

2

2 1/2

3 1/4

4

160250315400100200315400500125200315400500200315500630800250 40063080010004006301000125050080012506309001002503154001602504005001602504005006302804006301000350

IIIIIIVVIIIIII IVVIIIIIIIVVIIIIIIIVVIIIIIIIVIVIIIIIIIVIIIIIIIIIIIIIIIVVIIIIIIIVIIIIIIIVVIIIIIIVI

直徑D(mm)

長度L(mm)

瓦特數(W)

1/4

3/8

1/2

1 1/2

2

2 1/2

3 1/4

4

1 1/2

2

2 1/2

3 1/4

4

5 1/4

6 1/2

1 1/2

100125160175200100160200250125200250315125180280350160220350100125200250315100160250315400125180315400500160250400500630220350560700850315500800400630100

IIIIIIVIVVIIIIIIVVIIIIIIVVIIIIIIIVIIIIIIIIIIIIIVVIIIIIIIVVIIIIIIIVVIIIIIIIVVIIIIIIIVVIIIIIIIIII

組別Load group

組別Load group

組別Load group

Standard Inch Type

訂購需知

訂購時請提供下列資料：

Please provide the following information when place order

Order Guidance

直徑 Diameter長度 Length瓦特數 Power電壓 Voltage出線型式 Connection type導線長度 Leads length數量 Quantity

5

A

B

C

D

E

F

G

標準型 Standard Type

螺絲型 Thread Type

導線型 Strand Type

插接型 Plug Type

側插接型 Side Plug Type

插接螺絲型 Plug With Screw Type

側插接螺絲型 Side Plug With Screw Type

可撓曲電熱管 Tubular Heater

外殼材料：SUS304或鉻鎳鋼



電壓：≦500 V

漏電流：≦0.5mA

瓦特密度：最大16 W/cm2

外殼耐溫：最高750℃

直徑公差：± 0.05mm

長度公差：± 2%；最少 ± 2 mm

瓦特數公差：-5% / +10%

不加熱區：≧ 25mm

Cartridge covering : SUS304 or CrNi steel



Voltage : upto 400V


Surface load : upto 16 W/cm2

Working temperature : upto 750℃

Diameter tolerance : ± 0.05mm

Length tolerance : ± 2%；最少 ± 2 mm

Capacity tolerance : -5% / +10%

Unheated ends : ≧ 25mm


產品應用 Applications：塑膠工業，工程工業，製鞋工業，家用電器，鑄造業，高真空技術，包裝工業…等

Plastics industry, engineering industry, shoe machine industry, domestic appliances,foundries, high vacuum applications, packaging industry…etc.


6

安裝說明 Installation Advice

為了保障加熱器壽命及熱傳導品質，請依下列尺寸加工：

To ensure the life time of the heaters and the quality of heat conduction, please manufacture according to the following dimensions：

W=5.1 +0.1- 0

H=4

.8+0 - 0

.2

C1.

2

30

H=6

.3+0 - 0

.2

W=6.6 +0.1- 0

C1.

2

30

W=4.6 +0.1- 0

H=4

.6+0 - 0

.2

C1.

2

30

W=6.1+0.1- 0

H=6

.1+0 - 0

.2

C1.

2

30

Φ5.0 mm

Φ6.5 mm

4.5 x 4.5 mm

6.0 x 6.0 mm

7

加熱器表面溫度 Sheath Temperature

外殼材質與應用 Sheath Materials and Applications外殼材質

Sheath material最高使用溫度Max. sheath temp.

建議使用範圍Recommended applications

銅Copper 180 ℃ 水、非腐蝕性液體

Water, non-corrosive liquids

鋼Steel 400 ℃ 浸入油中或鑄造至加熱物體中

Oil immersion, cast-in

不鏽鋼Stainless 650 ℃ 腐蝕性液體、食物加工

Corrosive liquids, food processing

合金鋼Incoloy 870 ℃ 腐蝕性液體、空氣、夾在加熱物體上

Corrosive liquids, air, clamp-on

surface temp.空氣中使用in air

油中使用in oil

水中使用in water

加熱器表面溫度(℃)

surface loading瓦特密度(W/cm2)

K

0 1 2 3 4 5 6 7 8 9 10

900

800

700

600

500

400

300

200

100

surface loading瓦特密度(W/cm2)

surrounding temp.

Heater surface temp.

周圍環境溫度(℃)

加熱器表面溫度(℃)

0 1 2 3 4 5 6 7 8 9

800

700

600

500

400

300

200

100

8

彎曲建議 Bending Advice

最小彎曲角度 Min. Bending Radius

彎曲於發熱區

Bending in the heated part

彎曲於不發熱區

Bending in the unheated part

Lu Min 15mm

Min 20mm

Min

15m

m

Min

16m

m

O5

Min

16m

m

4.5

4.5

Min

18m

m

O6.5

Min

18m

m

6

6

9

標準規格 Standard Type

● Φ 5.0 mm“L”

總長度(mm)

“A”不發熱區

(mm)

功率(Watt)230V


25 / 5025 / 5025 / 5025 / 5025 / 5025 / 5025 / 5025 / 5025 / 5025 / 5025 / 5025 / 5025 / 5025 / 5025 / 5025 / 5025 / 5025 / 5025 / 5025 / 5025 / 5025 / 50

25 / 5025 / 50

25 / 50

300350400450500550600650700750800850900950

10001050110011501200125013001350140014501500

250300350400450500550600650700750800850900950

1000105011001150120012501300135014001450

TU70300TU70350TU70400TU70450TU70500TU70550TU70600TU70650TU70700TU70750TU70800TU70850TU70900TU70950TU71000TU71050TU71100TU71150TU71200TU71250TU71300TU71350TU71400TU71450TU71500

“L”總長度

(mm)

“A”不發熱區

(mm)

功率(Watt)230V


● Φ 6.5 mm

30 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 5030 / 50

300350400450500550600650700750800850900950

10001050110011501200125013001350140014501500

600700800950

100010001000110012001300135014501550165017501850195020502100220023002400250026002700

TUA0300TUA0350TUA0400TUA0450TUA0500TUA0550TUA0600TUA0650TUA0700TUA0750TUA0800TUA0850TUA0900TUA0950TUA1000TUA1050TUA1100TUA1150TUA1200TUA1250TUA1300TUA1350TUA1400TUA1450TUA1500

A A

L

10


“L”總長度

(mm)

“A”不發熱區

(mm)

功率(Watt)230V


“L”總長度

(mm)

“A”不發熱區

(mm)

功率(Watt)230V


A A

L

300350400450500550600650700750800850900950

10001050110011501200125013001350140014501500

250300350400450500550600650700750800850900950

1000105011001150120012501300135014001450

■ 4.5 x 4.5 mm

252525252525252525252525

2525

2525252525252525252525

TUF0300TUF0350TUF0400TUF0450TUF0500TUF0550TUF0600TUF0650TUF0700TUF0750TUF0800TUF0850TUF0900TUF0950TUF1000TUF1050TUF1100TUF1150TUF1200TUF1250TUF1300TUF1350TUF1400TUF1450TUF1500

■ 6.0 x 6.0 mm

300350400450500550600650700750800850900950

10001050110011501200125013001350140014501500

600700800950

100010001000110012001300135014501550165017501850195020502100220023002400250026002700

252525252525252525252525

2525

2525252525252525252525

TUC0300TUC0350TUC0400TUC0450TUC0500TUC0550TUC0600TUC0650TUC0700TUC0750TUC0800TUC0850TUC0900TUC0950TUC1000TUC1050TUC1100TUC1150TUC1200TUC1250TUC1300TUC1350TUC1400TUC1450TUC1500

11

線圈加熱器 Minitubular Heater

外殼材料：SUS304或鉻鎳鋼



熱電偶：選配

導線：鐵氟龍(PTFE)絕緣線或5.5 x 3.9玻璃纖維絕緣線

電壓範圍：24 ~ 400V

漏電流：< 0.5 mA

絕緣電阻：> 5 MΩ

耐溫：外殼最高750℃；導線最高250℃

長度公差：發熱區長度 ± 2%

Cartridge covering : SUS304 or CrNi steel



Thermocouple : On demand

Leads: As standard PTFE insulated leads or 5.5 x 3.9 glass fiber insulated

Voltage : upto 400V


Insulation resist : > 5 MΩ

Allowable temp : Max. 750℃ on the sheath ; Max. 250℃ at connection

Length tolerance : Heated length ± 2%


內徑ID(mm)

捲繞長度L(mm)

瓦特數(W)/230V


KH-1515KH-1520KH-1525KH-1530KH-1535KH-1545KH-1555KH-1565KH-1575KH-1585

KH-15100KH-M4040KH-M4070KH-M40100KH-M40130

KH-2020KH-2025KH-2030KH-2035KH-2040KH-2050KH-2060KH-2070KH-2080KH-2090KH-2525KH-2535KH-2545

KH-2565KH-2585

KH-2555

15.9

19.05

22.2

31.75

3251647689

114140165190216254306090

12055678093

1051311561822072326389

114140165216

500600600

600

750750800850

850

250400400450450

630630

630

350450

450

480

480

550

480480550550

700

105012001350

標準庫存Standard Stock

產品應用 Applications：用於塑膠工業加熱噴嘴和熱澆道零件，通常使用在空間被限制的地方

In the plastics industry for the heating of nozzles and hotrunner tooling. Generally applied where space is restricted.

12

1.徑向式

(R Type)

3.切線式

(T Type)

2.軸向式

(A Type)


導線及披覆選擇 Leads length and protective hose

1. PTFE絕緣線(標準品) PTFE insulated leads (Standard)

2. 玻璃纖維披覆

Glass fiber insulated hose

3. 金屬編織網披覆 Wire mesh hose

4. 金屬軟管披覆 Protective hose

13

直條標準規格(可選配熱電偶)Straight Type(Thermocouple on demand)

KH3.2x3.2

總長度Length(mm)

加熱長度Heated L

(mm)

瓦特數(W)

電壓(V)

200 150 200 230250 200 200 230300 200 230400 350 250

250230

500 450 350 230600 550 400 230700 650 450 230800 750 480 230

230900 850 5001000 950 550 230

總長度Length(mm)


(mm)

瓦特數(W)

電壓(V)

1350

1100 1050 600 2301200

1200

1150 630 2301300 1250 700 2301400 1350 750 2301500 1450 800 2301600 1550 850 2301700 1650 950 2301800 1750 1050 2302000 1950 2302200 2150 230

ID

D

A

ECB

訂購需知訂購時請提供下列資料：Please provide the followinginformation when place order

Order Guidance

A尺寸 A Size內徑 ID捲繞長度 Coiled length瓦特數 Watt電壓 Voltage導線長度及披覆選擇

Leads length and protective hose出線型式 Connection type是否需熱電偶 T/C on demand數量 Quantity

Straight length : max. 3000 mm

Max. current : 6A

Min. ID : 7 mm

Min. radius : 4 mm

Power tolerance : +/- 10% (cold)

Leads : 1000mm PTFE insulated leads, glass fiber hose, with ground wire.

技術資料 Technical DataA：3.2 x 3.2 mmB：Φ3.5 mmC：7.0 mmD：27 mmE：9.0 mm直條長度：最長3000 mm

最大電流：6 A

最小捲繞內逕：7 mm

最小彎曲半徑：4 mm

內徑公差 ID tolerance：

＜Φ12 mm：-0.05/-0.20＜Φ30 mm：-0.10/-0.30＜Φ50 mm：-0.20/-0.40瓦特數公差：+/- 10% (冷)

導線：1000mm PTFE絕緣線，

玻璃纖維披覆，附接地線內徑ID

(mm)捲繞長度 Coiled Length

20 40 60 80 100 120 140 160 180 200

瓦

特

數

W

1012

12.5 & 1/2”1415

16 & 5/8”18

19 & 3/4”20

22 & 7/8”24

25 & 1”2830

3532 & 11 /4”

38 & 11 /2”

200200200250250250250250250250350350400400450450450

200250250250250250350350350400400400450450480480500

250250250350350400400450450450480480500500600600630

350350350400400450450480480480500550600630700700750

350400400450450480480500500550550600630700700750800

4004504504804804805005505006006306307507508509501050

400450450480500500550630600630700700800850105010501200

4505005005505506006307007007508008501050105012001350

4505005005505506006307507007508008501050105012001350

4805005005506006307008007508008509501050105012001350


14


Order Guidance


Leads length and protective hose出線型式 Connection type是否需熱電偶 T/C on demand數量 Quantity


Max. current : 6A

Min. ID : 7 mm

Min. radius : 4 mm



技術資料 Technical DataA：4.3 x 2.2 mmB：Φ3.5 mmC：7.0 mmD：27 mmE：9.0 mm直條長度：最長3000 mm

最大電流：6 A




＜Φ12 mm：-0.05/-0.20＜Φ30 mm：-0.10/-0.30＜Φ50 mm：-0.20/-0.40瓦特數公差：+/- 10% (冷)


玻璃纖維披覆，附接地線

KH4.3x2.2

直條標準規格(可選配熱電偶)Straight Type(Thermocouple on demand)


總長度Length(mm)


(mm)

瓦特數(W)

電壓(V)

1000

200 150 200 230250 200 230300 300250 230400 350

250

230500 450

350230

600 550 230700 650

450

230800 750 230

230900

600700800900

850

500

950 230

總長度Length(mm)


(mm)

瓦特數(W)

電壓(V)

1000100011001200130014001500160016001800

1100120013001400150016001700180020002200

11501050

12501350145015501650175019502150

230230230230230230230230230230

內徑ID(mm)

捲繞長度 Coiled Length

20 40 60 80 100 120 140 160 180 200

瓦

特

數

W

200200200250250250300300300300300350350450450450500500500600600

300300300350350450450450500500600600700700800800900900900100010001000

35035035045045045050050050060060070080080090090090010001100110012001300

35045045050050050060060070070080080090090010001100120013001300140015001600

450450500500500600700700700800900900900100011001200130014001500160016001600

450500500600700700800800900900100010001100120013001400150016001600160018001800

50060060070070080090090090090010001100120013001400160016001600160018001800

60070070080090090090010001100120013001300150016001600160018001800

600700700800900900100010001100120013001300150016001600160018001800

70070080090090090010001100110013001400140016001600160018001800

1012

12.5 & 1/2”1415

16 & 5/8”18

19 & 3/4”20

22 & 7/8”24

25 & 1”2830

3532 & 11 /4”

38 & 11 /2”

40424548

50 & 2”

ID

A

D

B C E

15


Order Guidance


Leads length and protective hose出線型式 Connection type數量 Quantity


Max. current : 4A

Min. ID : 6 mm

Min. radius : 3 mm



技術資料 Technical DataA：Φ1.8mmB：0.3mmC：7.0 mmD：27 mmE：9.0 mm直條長度：最長1500 mm

最大電流：4 A




＜Φ12 mm：-0.05/-0.20＜Φ30 mm：-0.10/-0.30瓦特數公差：+/- 10% (冷)


玻璃纖維披覆，附接地線

直條標準規格 Straight Type


KH1.8

總長度Length(mm)


(mm)

瓦特數(W)

電壓(V)

250300400

200 230230230

300250

350250350

內徑ID(mm)

捲繞長度 Coiled Length

30~40 30~50 40~60 40~70 60~80250 250

300300

250300350

300350

250250

250300

瓦

特

數

W

1012

12.5 &1/2”16 & 5/8”19 & 3/4”

ID

ADB

C E

16

Max. current : 4A

ID tolerance：Adjust by screw


Leads : 1000mm PTFE insulated leads

技術資料 Technical Data最大電流：4 A

內徑公差：可由單螺絲調整

瓦特數公差：+/- 10% (冷)

導線：1000mm PTFE絕緣線


其他類型 Special Type

KHR 1.8 附束緊圈

KHR 1.8 With Clamp

內徑ID(mm)

束緊圈長度A(mm)

L1(mm)

瓦特數(W)

電壓(V)

不加熱長度Unheated L(mm)

19.05 (3/4”) 3030

32.8 250250

150/180150/18022.20 (7/8”) 36.2

230230

180

150

ID

3014,5

7,8

L1


Order Guidance

內徑 (ID)束緊圈長度 (A)L1尺寸 L1 Size瓦特數 (W)電壓 (V)數量 (Quantity)

17

標準規格 Standard Type環形加熱器 Band Heater內徑ID

(inch)寬度Width

(inch)瓦特數(W)/240V

3/4”7/81”

2”

3”3-1/2”7/8”1”

1-1/4”1-1/2”

2”2-1/2”

3”4”5”6”1”

1-1/4”1-1/2”

2”3”4”5”6”

2-1/2”

1-1/2”1”

1-1/2”

2”

951251251902503153754401501502503003003754506007008502003503505006007509251050

玻璃纖維絕緣導線

沿軸引出Axial exit

Fiberglass insulated lead wire

Width

不鏽鋼夾環

雲母絕緣

鎳鉻電熱絲

鍍鋁鋼板

Stainless steel Clamping band

Mica insulation

NiCr alloy

Aluminized steel

約3.3mm

標準間隙1/4”

ID

Standard gap is 1/4”

Approximtely3.3mm

18

加熱器 Heaters

815高雄市大社區旗楠路99-3號TEL:+886-7-3511963 FAX:+886-7-355-6516

No.99-3,Qinan Rd.,Dashe Dist.,Kaohsiung City 815,Taiwan (R.O.C.)

www.thomasheater.com

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加熱器 Heaters - thomasheater.com · 2 高性能加熱棒 Cartridge Heater ----- 1~4 可撓曲電熱管 Tubular Heater ----- 5~10