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2$A1%&J@&Q@JVVW
102 S. Michigan Ave., Coldwater, MI 49036
Phone: 517-279-2135
Web/live chat: www.bds-suspension.com
E-mail: [email protected]
!"#$%J%
0#!)(%*+()Part # Qty Description
Front% J% U2/-6%),2.-#
MMWQ% J% U2/-6%'*4,%)6/,%HT6$-+./-RQM% &% '/:6%!"3>%B%I$"2%'*4,%)6/,%
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NMX% &% '/:6%!"3>%B%U2/-6%'*4,%)6/,!" A$)'(%&"*"A(%$!'",-./!" A$)'"B;;">5?@32%" A$)'(%&*%'"?3C/(/511678",-./
Brake Lines JJPNJ% &% ()%U2/-6%'2">$%K.-$%Y+7/26%+$6ZJJPNM% &% !)%U2/-6%'2">$%K.-$%Y+7/26%+$6Z00LVMVPV% N% 02*+7%L"+7$2'VQ&VM0% J% '2">$%K.-$%'2"3>$6P&XX% J% 0:.,
Front LCAs
Q&% J% ):$$A$%B%V1XRP%T%V1&PQ%T%J1QJVP&Q% J% [2$"+$%\$2>QV&VR% J% WV]%[2$"+$%\$2>
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Front UCAs
P&Q% J% [2$"+$%\$2>
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Front Track Bar Bracket V&WQN% &% U2/-6%S2"3>%'"2%'2"3>$6PQJ% &% '/:6%!"3>%B%S2"3>%'"2%'2"3>$6
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Front Sway Bar Disconnects (Kit #124310)
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>5?@32PNM&N% J% ):$$A$%B%P@X^%T%V1VQV^%T%&1NRP^V&M&Q% J% K"-8"25
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Rear Part # Qty Description% J% I$"2%0/.:%),2.-#V&WWW% J% N^%I$"2%'*4,%)6/,VWWVVV% J% \.,%S.$VWWVVJ% J% C/*-6"9:$%\.,%S.$+MNJRV&% &% K/36.6$
Control Arm Mounts
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Brake Lines JJPNV% &% ()%I$"2%'2">$%K.-$%Y:/-#%+$6ZJJPN&% &% !)%I$"2%'2">$%K.-$%Y:/-#%+$6Z00LVMVPV% N% 02*+7%L"+7$2'VQ&VM0% J% '2"3>$6%K.-$%'2"3>$6P&XX% J% 0:.,
Rear LCAs
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!"#$%N%
0199
8N
UT T
AB
0198
3-01
984
DRV
/ P
ASS
LOW
ER C
ON
TRO
L A
RM B
RKT
A15
5 - F
RON
T LO
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CO
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L A
RM A
SSEM
BLY
A15
7 - F
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T UP
PER
CO
NTR
L A
RM A
SSEM
BLY
A11
0SW
AY
BAR
LIN
KS08
4402
R PI
TMA
N A
RM
3396
- FR
ON
TBO
LT O
N B
UMP
STO
P01
964
- FRO
NT
TRA
CK
BAR
BRA
CKE
T
0198
0 - D
RV /
PA
SSUP
PER
CO
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OL
ARM
BRA
CKE
T
!"#$%P%%
0198
5RE
AR
LON
G A
RM B
RKT
(DRV
)01
986
REA
R LO
NG
ARM
BRK
T (P
ASS
)
0199
5PA
SS S
IDE
NUT
TA
B01
996
DRV
SID
E N
UT T
AB
0178
9N
UT T
AB
0199
9RE
AR
4" B
UMP
STO
P
0196
7RE
AR
TRA
CK
BAR
BRKT
A15
6RE
AR
LOW
ER C
ON
TRO
LA
RM A
SSEM
BLY
A15
8RE
AR
UPPE
R C
ON
TRO
LA
RM A
SSEM
BLY
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LCA: Lower Control ArmUCA: Upper Control ArmOE: Original Equipment (factory parts)
+&()#**#)+-&%+&()!',)+-&(&1%
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Fig 1
I".+$%67$%;2/-6%/;%67$%A$7.3:$%"-5%+*,,/26%?.67%E"3>%+6"-5+%*-5$2%67$%;2"4$%2".:+1%%S7$+$%+6"-5+%4"8%-$$5%6/%9$%N1%4/A$5%5*2.-#%67$%.-+6"::"6./-%6/%"::/?%"33$++@3:$"2"-3$%6/%3$26".-%3/4,/-$-6+1
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(.+3/--$36%67$%+6$$2.-#%52"#%:.->%;2/4%67$%,.64"-%"24%YU.#%JZ1%I$4/A$%67$%6.$%2/5%$-5%-*6%"-5%5.+:/5#$%67$%6.$%2/5%W1%$-5%;2/4%67$%,.64"-%"24%?.67%67$%",,2/,2."6$%,*::$2%/2%,.3>:$%;/2>=%5/%-/6%5"4"#$%67$%2*99$2%9//61%%I$6".-%6.$%2/5%$-5%-*61
Fig 2
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S2"-+;$2%.-5$T.-#%4"2>+%/-%,.64"-%"24%6/%67$%-$?%,.64"-%"241%<-+6"::%-$?%,.64"-%"24%YVXNNVJIZ%?.67%GH%&&1%7"25?"2$1%S/2D*$%6/%&XP%;6B:9+1
I$4/A$%67$%;2/-6%"T:$%92$"67$2%7/+$%;2/4%67$%52.A$2b+%+.5$%;2/-6%+7/3>%6/?$2%YU.#%MZ1%%K$"A$%67$%4$6":%2$6".-.-#%&J1%3:.,%/-%67$%7/+$1%%<6%?.::%9$%2$"66"37$5%:"6$2%"6%"%:/?$2%,/+.6./-%/-%67$%+7/3>%6/?$2%6/%3/4,$-+"6$%;/2%67$%.-32$"+$%+*+,$-+./-%62"A$:1
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Fig 3
Fig 4
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<-+6"::%67$%,2/A.5$5%92">$%:.-$%4/*-6.-#%92"3>$6%Y'VQ&VM0Z%6/%67$%;2"4$%*+.-#%67$%/2.#.-":%4/*-6.-#%7/:$%"-5%9/:61%%&P1%K$"A$%7"25?"2$%://+$1
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!/+.6./-%67$%,2/A.5$5%cKd%+7",$5%;2/-6%62"3>%9"2%#*++$6%YV&WNMZ%9$6?$$-%67$%.-+.5$%$5#$%/;%67$%;"36/28%62"3>%9"2%&W1%
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Fig 5
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Fig 6
Fig 7
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Fig 8
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Fig 9
Fig 10
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Fig 11
Fig 12
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Fig 13
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Fig 14A
Fig 14B
I$4/A$%67$%,"++$-#$2b+%+.5$%:/?$2%3/-62/:%"241%%L.67%67$%"T:$%+6.::%?$::%+*,,/26$5=%2/6"6$%67$%"T:$%*-6.:%67$%-$?%MM1%
K$"A$%7"25?"2$%://+$1
MN1%"T:$%4/*-6%?.67%67$%/2.#.-":%7"25?"2$1%%K$"A$%7"25?"2$%://+$1
MP1%
9$%"5E*+6$5%+:.#76:8%;/2%,2/,$2%3"+6$2@,.-./-%"-#:$1
MQ1%?.::%-$$5%6/%,/.-6%5/?-1
MR1%
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Fig 15
MX1%
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Fig 16
NV1%.6%"::%67$%?"8%/-%8$61%%L.67%67$%92"3>$6%.-%,/+.6./-=%.-+6"::%/-$%/;%67$%;2/-6%*,,$2%3/-62/:%"24+%.-%67$%92"3>$6%YU.#%&RZ%
Fig 17
N&1%T%&B&@Nd%9/:6+=%-*6+%"-5%?"+7$2+%Y'!%RQ&Z%672/*#7%67$%-$?:8%52.::$5%:/?$2%7/:$%"-5%67$%$T.+6.-#%7/:$%.-%67$%9"3>+.5$%/;%67$%GH%4/*-61%%K$"A$%7"25?"2$%://+$1%
NJ1%
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Fig 18
NM1%Y.-3:*5.-#%67$%3/-62/:%"24%9/:6Z%6/%QP%;6B:9+1
NN1%
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NQ1%
NR1%
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K/3"6$%"-5%4"2>%67$%3$-6$2%/;%67$%3/.:%+,2.-#%4/*-6%/-%67$%"T:$%YU.#%&WZ1%%(2.::%"%P@&Qd%7/:$%"6%67$%4"2>1%%O+.-#%"%NW1%,2/A.5$5%M@Xd%T%&d%+$:;B6",,.-#%9/:6%Y'!%NMXZ%3*6%672$"5+%.-%67$%7/:$%"-5%67$-%2$4/A$%67$%9/:61%%S7.+%7/:$%?.::%9$%*+$5%6/%"66"37%67$%,2/A.5$5%9*4,%+6/,%$T6$-+./-%6/%67$%"T:$1
Fig 19
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<-+6"::%67$%-$?%'()%+7/3>+%6/%67$%"T:$%"-5%;2"4$1%%S.#76$-%67$%*,,$2%7"25?"2$%*-6.:%9*+7.-#+%9$#.-%6/%+?$::1%%<-%P&1%67$%:/?$2%4/*-6%*+$%67$%,2/A.5$5%+:$$A$%?.67%67$%+4"::%<(1%%S/2D*$%67$%:/?$2%9/:6%6/%QP%;6B:9+1%
!"#$%&N%
Sway Bar Disconnects (NON-Rubicon)PJ1%
"%ed%-*6%Y'!%W&JZ1%S/2D*$%-*6%6/%QP%;6B:9+1%YU.#%JVZ
Fig 20
PM1%/-%6/%67$%:.->1%0/4,"2$%67$%6?/%:.->+%+.5$%98%+.5$%6/%+$$%67"6%67$8%"2$%"5E*+6$5%6/%67$%+"4$%:$-#671%K$"A$%67$%E"4%-*6%://+$%"6%67.+%6.4$1
PN1%
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Fig 21
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Fig 22
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Fig 23
Sway Bar Links (Rubicon)[2$"+$%"-5%.-+6"::%67$%,2/A.5$5%+:$$A$+%YP&RWJZ%.-6/%67$%,2$.-+6"::$5%9*+7.-#+%.-%67$%-$?%;2/-6%+?"8%9"2%:.->+%PX1%
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QN1%
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I".+$%67$%2$"2%/;%67$%A$7.3:$%"-5%+*,,/26%?.67%E"3>+%+6"-5+%"6%67$%2$"2%,/26./-%/;%$"37%;2"4$%2".:1J1%
I$4/A$%?7$$:+1M1%
N1%
Fig 1R
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Fig 2R
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Fig 3R
X1%
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Fig 4R
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Fig 5R
Fig 6R
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Fig 7R
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Fig 8R
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Fig 9R
Fig 10R
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Fig 11R
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Fig 12R
Fig 13R
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Fig 14R
JR1%
JX1%
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Fig 15R
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Fig 16R
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<-+6"::%67$%-$?%2$"2%+7/3>+%?.67%67$%GH%7"25?"2$1%%S/2D*$%67$%*,,$2%9/:6+%6/%MV%;6B:9+%"-5%:/?$2%9/:6+%6/%QV%;6B:9+1NN1%
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102 S. Michigan Ave., Coldwater, MI 49036
Phone: 517-279-2135
Web/live chat: www.bds-suspension.com
E-mail: [email protected]
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Fig 1
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Fig 2
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Fig 4
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Fig 5
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Fig 6
Fig 7
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Fig 8
Fig 9
Fig 10
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Fig 11
Fig 12
JR1%
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Fig 13
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Fig 14A
Fig 14B
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Fig 15
MX1%
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Fig 16
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Fig 17
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Fig 18
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Fig 19
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Fig 22
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Fig 23
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Fig 10R
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JM1%67$%9/:6%6"91
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Fig 11R
<-+6"::%-*6%6"9%YV&WWPZ%672/*#7%67$%+D*"2$%/,$-.-#%.-%67$%;2"4$%2".:=%,/+.6./-$5%.-%67$%5.2$36./-%/;%67$%7/:$+%67"6%JN1%?$2$%E*+6%52.::$51
JP1%
672/*#7%67$%7/:$%52.::$5%.-6/%67$%9/58%4/*-6%?.67%"%R@&Qc%T%&B&@Nc%9/:6=%-*6%"-5%M@Xc%O))%?"+7$2+1%%%<-+6"::%"%+$3/-5%R@&Qc%T%&B&@Nc%9/:6%"-5%M@Xc%O))%?"+7$2%672/*#7%67$%7/:$%:/3"6$5%.-+.5$%67$%9/58%4/*-6%"-5%.-6/%67$%,2/A.5$5%-*6%
7"25?"2$%://+$%*-6.:%"::%7"25?"2$%.+%.-+6"::$51%%S/2D*$%dc%7"25?"2$%6/%QP%;6B:9+%"-5%R@&Qc%7"25?"2$%6/%PV%;6B:9+1%%`/6$F%%O+$%K/36.6$%/-%9/:6+%67"6%#/%.-6/%-*6%6"9+1%%YU.#*2$%&JI@&MIZ
Fig 12R
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Fig13R
<-+6"::%67$%-$?%3/-62/:%"24%92"3>$6%YV&WXPZ%/-%52.A$2a+%+.5$%;2"4$1%%K/3"6$%67$%92"3>$6%E*+6%:.>$%67$%,"++$-#$2a+%+.5$1%JQ1%0:"4,%92"3>$6%.-6/%,:"3$%"-5%4"2>%"::%7/:$+%6/%9$%52.::$51%
(2.::%7/:$+%"6%67$%4"2>+%6/%67$%+"4$%+.f$+%"+%/-%,"++$-#$2a+%+.5$1%%O+$%67$%52.::%6$4,:"6$%6/%:/3"6$%67$%9/58%4/*-6%JR1%7/:$1%%`/6$F%S7$%;/2?"25B4/+6%7/:$%?.::%7"A$%6/%9$%52.::%"::%67$%?"8%672/*#7%67$%;2"4$%YU.#%&NIZ1
Fig 14R
JX1%
JW1%
;2"4$1%%U"+6$-%67$%92"3>$6%672/*#7%67$%7/:$%52.::$5%.-6/%67$%9/58%4/*-6%?.67%"%R@&Qc%T%&B&@Nc%9/:6=%-*6%"-5%M@Xc%O))%?"+7$2+1%%%<-+6"::%"%+$3/-5%R@&Qc%T%&B&@Nc%9/:6%"-5%M@Xc%O))%?"+7$2%672/*#7%67$%7/:$%:/3"6$5%.-+.5$%67$%9/58%4/*-6%
67$%V&WWQ%-*6%6"9%YU.#%&PIZ1%%K$"A$%7"25?"2$%://+$%*-6.:%"::%7"25?"2$%.+%.-+6"::$51%%S/2D*$%dc%7"25?"2$%6/%QP%;6B:9+%"-5%R@&Qc%7"25?"2$%6/%PV%;6B:9+1%%`/6$F%%O+$%K/36.6$%/-%9/:6+%67"6%#/%.-6/%-*6%6"9+1
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Fig 15R
S/2D*$%dc%7"25?"2$%6/%QP%;6B:9+%"-5%R@&Qc%7"25?"2$%6/%PV%;6B:9+1MV1%
M&1% /%#2$"+$%
"241
MJ1%
MM1%
MN1%
MP1%/;%$-51%%<-+6"::%WV/
.-+6"::$51
MQ1%
MR1%+6/,%,"5%/-%67$%"T:$1%%C"2>%7/:$%6/%9$%52.::$5%/-%67$%6/,%/;%67$%GH%92"3>$6%*+.-#%67$%7/:$%.-%67$%-$?%92"3>$6%"+%"%#*.5$1
I$4/A$%67$%92"3>$6%"-5%52.::%"%R@&Qc%7/:$%"6%67$%4"2>1MX1%
<-+6"::%67$%92"3>$6%?.67%M@Xc%T%&B&@Nc%7"25?"2$%Y'!%PQMZ%.-%67$%-$?%7/:$1%%!/+.6./-%67$%,2/A.5$5%32*+7%+:$$A$%YPNPXRZ%MW1%.-%67$%;"36/28%4/*-6%,/+.6./-%"-5%.-+6"::%"%W@&Qc%T%MB&@Jc%9/:6=%-*6%"-5%W@&Qc%?"+7$2+%Y'!%PQMZ%672/*#7%67$%92"3>$6%"%32*+7%+:$$A$1%%K$"A$%7"25?"2$%://+$%YU.#%&QIZ1
!:"3$%"%,2/A.5$5%9*4,%+6/,%$T6$-+./-%YV&WWWZ%/A$2%67$%62"3>%9"2%?.-#%"-5%:.-$%*,%67$%7/:$+%.-%67$%92"3>$6%?.67%67$%NV1%7/:$+%.-%67$%?.-#%"-5%"T:$%4/*-61%%U"+6$-%67$%9*4,%+6/,%"-5%62"3>%9"2%?.-#%6/%67$%"T:$%?.67%P@&Qc%T%&B&@Nc%9/:6+=%-*6%"-5%P@&Qc%?"+7$2+%Y'!%RQMZ1%%I*-%67$%9/:6+%;2/4%67$%9/66/4%*,%YU.#%&QIZ1
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Fig 16R
L.67%"::%/;%67$%62"3>%9"2%7"25?"2$%.-+6"::$5=%#/%9"3>%"-5%6/2D*$%67$%W@&Qc%9/:6%6/%WP%;6B:9+=%M@Xc%7"25?"2$%6/%MV%;6B:9+%N&1%"-5%P@&Qc%7"25?"2$%6/%&R%;6B:9+1
<-+6"::%GH%2$"2%62"3>%9"2%.-6/%67$%2$:/3"6./-%92"3>$6%?.67%"%W@&Qc%T%Mc%9/:6=%-*6%"-5%W@&Qc%?"+7$2+%Y'!%PQMZ%4">.-#%NJ1%
+,2.-#%"-5%67$%9/:61%%K$"A$%9/:6%://+$1
<-+6"::%9*4,%+6/,%,"5%/-%,"++$-#$2a+%+.5$%?.67%P@&Qc%T%R@Xc%7"25?"2$%Y'!%RQMZ=%6.#76$-%6/%&R%;6B:9+1NM1%
)*,,/26%67$%2$"2%"T:$%?.67%"%E"3>%"-5%2$4/A$%GH%+7/3>+%Y+"A$%7"25?"2$Z1%%K/?$2%67$%"T:$%"-5%.-+6"::%67$%-$?%NN1%2$"2%3/.:+%?.67%GH%2*99$2%.+/:"6/2%/-%6/,1%%S7$%+4"::%$-5%/;%67$%3/.:%+,2.-#%+7/*:5%9$%.-+6"::$5%"6%67$%"T:$1%%(/%-/6%/A$2$T6$-5%67$%92">$%:.-$+1
<-+6"::%67$%-$?%2$"2%+7/3>+%?.67%67$%GH%7"25?"2$1%%S/2D*$%67$%*,,$2%9/:6+%6/%MV%;6B:9+%"-5%:/?$2%9/:6+%6/%QV%;6B:9+1NP1%
<-+6"::%+?"8%9"2%52/,%92"3>$6+%?.67%GH%+?"8%9"2%4/*-6.-#%9/:6+%6/%;2"4$%2".:+1%%'2"3>$6+%?.::%9$%/;;+$6%6/?"25%67$%NQ1%2$"2%YU.#%&RIZ1%%C"2>%67$%7/:$%6/%67$%2$"2%/;%67$%$T.+6.-#%GH%7/:$+1
Fig 17R
I$4/A$%92"3>$6%"-5%52.::%"%P@&Qc%7/:$%"6%67$%4"2>1NR1%
I$.-+6"::%92"3>$6%?.67%GH%7"25?"2$%"-5%M@Xc%T%&B&@Nc%+$:;%6",,.-#%9/:6%Y'!%RPWZ%.-%67$%-$?%7/:$1%%S/2D*$%7"25?"2$%6/%NX1%MV%;6B:9+1
NW1%S/2D*$%R@&Qc%7"25?"2$%6/%PV%;6B:9+1
(.+3/--$36%67$%?.2$%,"2>.-#%92">$%3"9:$%2$6".-$2%;2/4%67$%9/58%YU.#%&XIZ1%%I$4/A$%67$%3"9:$+%;2/4%67$%2$6".-$21%%PV1%I$2/*6$%67$%3"9:$+%*-5$2%67$%GH%;2"4$%2".:%32/++%4$49$2%"-5%2$"66"37%67$4%6/%67$%92">$+%"-5%"T:$%92"3>$6+1
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Fig 18R
Fig 19R
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PJ1%
PM1%
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I$3/--$36%67$%"T:$%92$"67$2%6*9$%6/%67$%;2"4$%*+.-#%67$%/2.#.-":%4$6":%3:.,1%%L.67%67$%"T:$%7"-#.-#%67$%6*9$%+7/*:5%PP1%7"A$%"%+:.#76%"4/*-6%/;%+:"3>1%%'$%+*2$%6/%,/+.6./-%.6%"?"8%;2/4%67$%$T7"*+6%+/%.6%?.::%-/6%2$+6%"#".-+6%.6%"6%"-8%,/.-6%5*2.-#%-/24":%+*+,$-+./-%62"A$:1
<-+6"::%67$%?7$$:+1%%K/?$2%67$%A$7.3:$%"-5%.-+6"::%2$"2%62"3>%9"2%.-6/%GH%;2"4$%4/*-6%?.67%GH%7"25?"2$1%%S/2D*$%67$%PQ1%62"3>%9"2%9/:6+%"6%67$%"T:$%"-5%;2"4$%6/%WP%;6B:9+1
PR1%67$%;2"4$%6/%PP%;6B:9+1
PX1%
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07$3>%"::%7"25?"2$%;/2%,2/,$2%6/2D*$1J1%
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Sold/Installed by:
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FRAME EDGE
1.15
DRILL 1/2"
EDGE PARALLELWITH THE FRAME
INSIDE OF OEUCA POCKET
READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS PRIOR TO INSTALLATION OF SYSTEM AND OPERATION OF VEHICLE.
INSTALLATION INSTRUCTIONS
#124320,124321Front Solid Sway Bar Links
2007-2008 Jeep Wrangler JK
rev. 7/7/2008
102 S. Michigan Avenue • Coldwater, MI 49036517-279-2135 • www.bds-suspension.com
LIMITED LIFETIME WARRANTY BDS Suspension Co. warrants to the original retail purchaser that its shock and stabilizer cylinders are free from defects in material and workmanship for so long as they own the vehicle. Excluded from this
bushings. Defects in material and workmanship do not include such things as dented cylinders or bent rods caused by obvious side impact, rust, worn or deformed bushings. A shock absorber is a wear item and over time will experience diminished damping resistance due to normal component wear. This is not a defect in material or workmanship and is therefore not warrantable.BDS Suspension’s obligation under all warranties is limited to the repair or replacement, at BDS’s option, of the defective material. Any cost of removal, installation or reinstallation, freight charges, incidental or consequential damages are expressly excluded from these warranties.
INSTALLATION INSTRUCTIONS1. Note: Please read instructions thoroughly
before installing shock absorber.2. Remove old shock absorber from vehicle. Note
any spacers, washers, sleeves or other hardware and note their location. Compare the existing hardware with the supplied hardware. Always use new hardware wherever possible. Due to the variety of applications, you may not use any or all of the hardware supplied. You may need to use some of the original hardware. If any of the original hardware is damaged, corroded, bent or broken it must be replaced.
READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS PRIOR TO INSTALLATION OF SYSTEM AND OPERATION OF VEHICLE.
Shock AbsorberInstallation Instructions
3. If installing dust boot, do so at this time. Note: The use of a lubricant like dish soap on the inside of the boot will ease installation. Make sure the washer at the top of the shock is fully seated in the boot all the way around. Secure the bottom of the boot to the cylinder with a plastic tie strap.
4. Install any required bushings and sleeves in to the shock eyes at this time. Install the shock ab-sorber on the vehicle. Use the appropriate illus-tration as a frame of reference. Due to the differ-ent shock mounts within a vehicle model range, the shock eyes must be built to match the shocks that you removed by using the universal hard-ware kit included. Choose the sleeve with an I.D. closest to the O.D. of the mounting stud or bolt without binding. Some applications will require some extra effort to install.
5. Check all fasteners for tightness before driving and inspect periodically.
rev. 12/22/2005