150kgh Corn Snacks Machine

Address: No689, Meili North Road, Huaiyin District, Jinan city, Shandong province, 250023, China. Tel: 0086 18764101817 Fax: 0086 531 885969757 E-mail: [email protected] Skype: ellawang1988

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150kg/h Cheese Ball/Snacks Food Machinery

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A. Brief Introduction of Company Sunpring is a leading manufacturer of high quality Twin Screw Extruders for the food industries. We have many years' experience of working with our customers providing specialist designs and practical solutions for a wide range of process needs. The latest Computer Aided Design (CAD) technology is used by our experienced design team.

We can keep product design in the same level with internationally advanced technology consistently. Moreover, we have high diathesis staff and excellent processing equipment, and quality control runs through the whole production process from parts stock to the beginning of production. we can guarantee customers superior quality machines up to design requirements and perfect working state. Our technicians can also provide all kinds of relevant technology to make the food production clean, healthy and safe. Sunpring Company engages in the technical research of extrusion foodstuff, in order to let our clients have superior foodstuffs to sell in the market. We can improve client's equipment and provide related training on new advanced technique. We can also make special designs for special products and materials according to clients' special requirements. At present, Our Company locks in 70% market share in China, and our products have been selling well to Germany, Australia, Ukraine, Malaysia, Indonesia, Syria, Philippine, Thailand, Romania, South America, Middle East, Africa and other countries or regions. Sunpring has been supplying the most efficient equipment available to snack manufactures around the world. A comprehensive range from mixers to extruders, ovens machines offers core filler and easy to operate designs which lead the industry. Each process line is specially selected to suit the individual product characteristics and requirements of each customer. Twin Screw Extrusion provides the starting point for a wide range of higher quality sweet and savory snacks. Sunpring is a leader in twin screw technology but has in addition focused on the downstream dies, cutting and packing devices which are the key to efficient manufacture of differentiated products. Presently, we are looking forward to even greater cooperation with overseas customers based on mutual benefits. Please feel free to contact us for more details.






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B. Summary of Processing Line 1. End products: cheese ball, Regular cheese curls, Extrusion snacks

a. Capacity: 150kg/hr b. Raw material: corn; wheat; rice; etc.

2. Flow chart: Mixing →Conveying→ Extrusion → Conveying→ Drying → Conveying→ Flavoring→ Packing 3. Factory Requirement:

a. Workshop: L-35M\ W-6M\ H 3M b. Raw material warehouse: L-10M\ W-5M\ H-3M c. Final production warehouse L-10M\ W-5M\ H-3M

4. Management and operator a. Manager one b. Operator two c. Dietitian one

5. Voltage/frequency： 380V/50Hz for three phase; 220V/50Hz for single phase 6. Installation power capacity: 117.41KW 7. Supplementary equipments and ingredients to be allocated by buyer






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C. Flow Chart






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D. Specification of Processing Equipment 120---150kg/hr

Mixer Type: BF

Capacity: 25kg/batch Power:3.0 Dimension(m): 1.0×0.8×1.3

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Stainless steel and mild steel construction The raw material is mixed with water or other liquid additives. The discharge hole adopts the new handle-opened design, safe and sealed well. It takes six minutes for one batch. The highest is 40kg for one batch, or the motor won’t work Screw conveyor Type: LX

Power(KW): 0.75 Dimension(m): 2.7×0.6×2.5

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This Stainless steel; The materials is conveyed in a sealed stainless steel roller to the feeding hopper of extruder without leaking, dust pollution; feed quantity is even and stable.






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Twin screw extruder Type: SP65

Capacity (KG/h): 120---150 Total power (KW): 37.0 Main motor power (KW): 22 Dimension(m): 2.6×0.9×1.8

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Detailed information can be found in attachment

Different size of mould

Screw is made of 38CrMoAl






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Air conveyor Type: FS


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Sheet steel construction Air conveyor brings products into oven relying on the wind-force from the blower. It is more suitable for the long distance conveying Low energy-consumption, high efficiency. Motor for blower is 1.1KW

5. Three--layer Dryer Type: KX-3-II







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Driver(kw) 0.75 Width for belt(mm): 980mm Heating power(kw) 30.0 Belt type “S” weaving Driver for removing moisture 0.75kw Effective length(mm): 40000 Insulation Asbestos plate Speed for belt: 300mm—4000mm Range for Temperature 80℃--180℃ Time for covering belt: 30—200minutes

6. Hoister Type: TS

Power(KW): 0.37 Dimension(m): 1.9*0.5*1.7

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Roller Type: GT

Power(KW): 0.75+0.37 Dimension(m): 2.4*1.0*1.5

8. Oil sprayer Type: PY

Power(KW): 0.37+2 Dimension(m): 1.0×0.6×0.8

This flavoring machine stores and spray the powder flavors & oil on the pellets and then rotating drum would mix all the flavorings well together.






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E. End Products - Samples Descriptions:






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Appendix-I.

SP65 Extruder Introduction






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The set is composed of: Screw feeding hopper Extrusion system

Cutting system Extrusion capacity: 120-150kg/h Dimensions of the extruder: Length: 2500mm, Width: 800mm, Height: 2000mm Dimensions of the extrusion twin-screw:

Length: 1050mm, Diameter: 65mm Speed: 210rpm (fastest)

Technical parameter: Installed Capacity: 33.87kw, Motor: 22kw Oil pump: 0.37kw, Band heater: 2kw×5 Knife: 0.75kw, feeding: 0.75kw

Main power: 22kw. Real Power: 24kw Output: 150kg/h (highest) Feature: Frequency speed controlling system makes machine stable performance and saving. ※ The screws are made by alloy steel and special craft, the screw life is longer. ※ The forced lubrication system, by guaranteed equipment transmission longer life. ※ Visible auto-temperature controlling system, make temperature-controlling to be more direct-viewing, parameter to be more precise. ※ The screws has self-cleaning function, when stopping, you do not need to disassemble. Extrusion barrel: The extrusion barrel is constructed of carbon steel, is made by #45 steel, stainless steel coating. Feeding hopper: The screw feeding hopper is drived by a 0.75kw motor and is made of stainless steel. Extrusion system: The extrusion mechanism is driven by a 22kw motor. The jacket and the screw are made of especial hardened and tempered steel. The kind and quality of the steel treatment are special to provide more useful life to the parts






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Twin-screw: Screw with 38CrMoAL excellent material and being Nitriding treatment Made in Zhoushan, Zhejiang Province China. The HRC hardness is around 60---62. There are two coupling stick between extruder barrel and gear box, which is protect by the housing coupling stick. Cutting system: The cutting system is a movable system and is driven by a 0.75kw motor, varying from 0 to 1400rpm, made of stainless steel. Heating system: The heating of the extrusion set is heated by band heater coupled to the outlet of the extrusion barrel. When the process begins, the friction between raw material and the walls of the equipment produces enough heat for the extrusion without need of additional heating. Dimension for the band heater is168mm × 70mm. Power is 2.0kw /one band heater. There are five band heaters in all. Band heater is made by stainless steel. CONTROL ELECTRIC PANEL: Fitted with a switch to activate control of: Screw conveyor; Conditioner; Screw feeding hopper; Extrusion screw (main motor); Cutting system with regulation of the motor speed through a inverter; Voltage; Amperage; Main switch Oil pump Exigency stop switch





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150kgh Corn Snacks Machine