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€¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

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Page 1: €¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

ALSTOM (Switzerland) Ltd.© 2005 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

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Page 2: €¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

ALSTOM (Switzerland) Ltd.© 2005 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

����Chemistry in Gas Turbine Power PlantsTopics

Gas Turbine Operating Media:� Gas Turbine Fuels (Oil, Gas)� Air� Water

Systems:� Hot Gas Path� Air Path� Cooling Systems

Page 3: €¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

ALSTOM (Switzerland) Ltd.© 2005 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

����Chemistry in Gas Turbine Power PlantsProcess Diagram

Hot Gas PathCorrosion & Fouling

Page 4: €¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

ALSTOM (Switzerland) Ltd.© 2005 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

����Chemistry in Gas Turbine Power PlantsImpurities in Fuel: Trace Metals & Salts

Hot corrosion(sulphidation) causedby excessive alkalimetal content in fuel.

Page 5: €¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

ALSTOM (Switzerland) Ltd.© 2005 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

����Chemistry in Gas Turbine Power PlantsFuel Additive Dosing

Mg additive is dosed into heavy fuel oil against corrosion attackby vanadium oxide melts:

Switch to low sulphurfuel resulted in non-washable Mg oxidedeposits.

Page 6: €¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

ALSTOM (Switzerland) Ltd.© 2005 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

����Chemistry in Gas Turbine Power PlantsImpurities in Fuel: Corrosion Products

Deposits of molteniron oxides from fuelgas on GT blading.

Page 7: €¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

ALSTOM (Switzerland) Ltd.© 2005 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

����Chemistry in Gas Turbine Power PlantsProcess Diagram

Air Intake FilterFouling

Page 8: €¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

ALSTOM (Switzerland) Ltd.© 2005 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

����Chemistry in Gas Turbine Power PlantsGT Air Intake Filter I

Overloadedcoalescer filter

Salts and dust fromprefilter

Page 9: €¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

ALSTOM (Switzerland) Ltd.© 2005 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

����Chemistry in Gas Turbine Power PlantsGT Air Intake Filter II

Water on floor betweenprefilter and fine filter

Salts on floor after fine filter

Page 10: €¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

ALSTOM (Switzerland) Ltd.© 2005 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

����Chemistry in Gas Turbine Power PlantsProcess Diagram

Inlet Air Cooling

Page 11: €¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

ALSTOM (Switzerland) Ltd.© 2005 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

����Chemistry in Gas Turbine Power PlantsEvaporative Cooling

Evaporative cooling cells

Deposits in in evaporativecooling sump.

Page 12: €¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

ALSTOM (Switzerland) Ltd.© 2005 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

����Chemistry in Gas Turbine Power PlantsAir Inlet Fogging

Fogginng inoperation

Fouling of nozzle filter

Fogging Rackwith nozzles

Page 13: €¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

ALSTOM (Switzerland) Ltd.© 2005 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

����Chemistry in Gas Turbine Power PlantsProcess Diagram

GT Compressor Corrosion & Fouling

Page 14: €¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

ALSTOM (Switzerland) Ltd.© 2005 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

����Chemistry in Gas Turbine Power PlantsGT Compressor Erosion & Fouling

Erosion of compressorblade leading edge bydust and water droplets

Salt deposits Soot and tar-like deposits

Page 15: €¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

ALSTOM (Switzerland) Ltd.© 2005 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

����Chemistry in Gas Turbine Power PlantsGT Compressor Corrosion

Standstillcorrosion ofcompressor

Page 16: €¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

ALSTOM (Switzerland) Ltd.© 2005 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

����Chemistry in Gas Turbine Power PlantsProcess Diagram

Cooling Channel Blocking

Page 17: €¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

ALSTOM (Switzerland) Ltd.© 2005 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

����Chemistry in Gas Turbine Power PlantsGT Cooling Channel Blocking

Blocking ofcoolingchannels

Exfoliatedscale

Salts &rust

Page 18: €¦ ·  · 2007-11-19Gas Turbine Operating Media: Gas Turbine Fuels (Oil, Gas) Air Water Systems: Hot Gas Path Air Path Cooling Systems. ... Chemistry in Gas Turbine Power Plants

ALSTOM (Switzerland) Ltd.© 2005 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

����Chemistry in Gas Turbine Power PlantsSummary

� In order to guarantee the perfomance andcomponent‘s lifetime in gas turbine power plants theimpurity levels in all operating media have to becontrolled.

� Fot the achievement of this goal suitable measureshave to be taken during desing and operation.

� If the boundary conditions (fuel compostion, ambientair conditions, water purity) change their impact onthe gas turbine operation has to be evaluated.