Upload
eara
View
142
Download
0
Embed Size (px)
DESCRIPTION
2012 년 4 월 생산기술부 생산전략회의. [ 청도 장기 (4 명 ) / 단기 (2 명 ) 연수생 ] ]. [ 청도공장 기술자원 :Orval 1 번형 Pre 양산 ]. 1. Gimlet 설시 Step 대응방안 2. Gimlet 금형 생산준비 3. Mamba 품질향상활동 4. Mamba 공정개선 (Ink Level 출하조건 개선 ) 5. 가공공정 단축 개선 활동 6. 협력사 기술지도 현황 7. 2012 년 상반기 협력사 공정감사 / CMS 사후심사 계획 - PowerPoint PPT Presentation
Citation preview
2012 4 [ (4) / (2) ]] [ :Orval 1 Pre ]
1. Gimlet Step 2. Gimlet 3. Mamba 4. Mamba (Ink Level )5. 6. 7. 2012 / CMS 8. / 9. 10. Cost Down
1. GIMLET STEP 1 STEP () [ MF1d Proto ] .1/5~19, 9 . [ ] .1: 4/30~5/11, MF1d 36 .2: 6/11~6/22, MF1d 21, P1c/d 8 .P1a Proto: 7/2~11, 16 [ ] .8/23~9/18 . [ ] .13 1/5~1/21 . 2-1 STEP 1]
2] 3] . -2 STEP -STEP, . -2 STEP . --1 STEP / --1 STEP SINDOH/RICOH STEP STEP 1/17
-1 STEP (~4/28) -1 (4/30~5/11, MF1d=36) -1 STEP (5/14~). . : () . List . / .RICOH . (n=2) . . 4M() . Q/D . / . .Q/D
(PM)B JCKD, KD KKK K, KKD
2. GIMLET STEP 12 4/30~5/116/11~6/228/23~9/18131/5~2113 4 4/5 121/5~19
Point : Press 50 Mold 2) : 3) 2 : M3 TAP 50% M3 (1,29), M4(2,3) 4) Mo : PBT, PET, POM (9Grade 31)5) Stud : Stud Flange , StudForming1) 2 : ~4/132) (PBT/PET) : ~4/253) Soft Tool : ~4/28 ( 94 , 20)4) : ~4/302/17
BankMO24922920PR86721433530134
V.A BS/PLDatum28812963562-3235225688104465113135144372436417
11)5mm 2) Stud Rivet 2 Press Forming ()3/17
No. 1. :129 - - - - 2. :2 - - C/D : 0 - C/D : 160/
Scrap Loss Family2cavity 2Stud Orval / 4/17
3.0 :10 - -Qty Balance - C/D : 15,000,000 - C/D : 300/4. : 6 -Rivet -Stud - C/D : 0 - C/D : 932/
3. Mamba 1 DPHM 2 [1] DLM File (2/15~) 1]ADF Copy .Scanner DADH CVT Roller NVM (100115) :3/14 1 . Xerox - NVM:115511515 - Y-Reg. :00.1-0.15~+0.05
2](Legal ) .Transfix Roller Chuck (:0.1 ) -: :2 68(0.05/) 3 17(0.01/) 4 0 -: Chuck :4/4 []5/17
2 3 ~4/51,3631,50334358234258DPHM42.722.816.9
NOWorst -5 (3 )23~4/51UI Difference Menu [1] 203143243702ADF Copy 28430713Weak Jet (P/H) 39391391489-121 Jam (PM) 60254895UI 1020636
Xerox Ink Level 1] Ink ( )
2] Ink .20/ (LT, April One) 61
Xerox 2/15, 3 Ink Level (-01, -03, -04) . (-00, -02, -05, -06) 4. Mamba (Ink Level ) Ink Type Ink Level Ink Type 1] Set Ink . On Ink 2 Auto Purge 8~10% Ink .(FVT) 4~5% Ink . Ink Min 7% Ink Min 22% Ink Level 7~10% () Ink 6% Ink Ink Level (20/) Ink Level [1] [2]6/17
On () Auto Purge (2)(FVT) PQ:28, CQ:13 Add Ink # 115%7%3%20% 7~10% Solid fills # 215%10%6%25% 7~10% Solid fills # 315%8%4%25% 7~10% Solid fills
2]Ink Type
3]Enterprise Type Ink
.Print Head Nozzle Purge 1 Ink 7%(min) (22/23 OK)
Xerox Ink Type , Xerox Enterprise Type Ink Heron Enterprise Type Ink Xerox .Ink [Ink ] .1~8% 1% .9% .10% 5% 1~8%, 10%,15%, 20% Cost Down7/17
Classic Enterprise (Classic)46.44~46.54g62.65~62.91g35% Up40.2~40.3mm52.1~52.4mm30% UpComment ,
On () Auto Purge (2)(FVT) PQ:28, CQ:13 Comment # 120%10%10%. 7~10% # 2(Ink) 20%(23%)10%(14%)10%(10%)
5. 1 21) Orval Press 2 CAPA / 2) 8/17
Shaft Rivet (D1201145:Bkt:Drum Motor Assy)3 Shaft Rivet (Tip ) Spinning Rivet . Shaft 4 Rivet 0.4 . .1. : Shaft 0.4 , Torque 8(3Nm), 6(1.5Nm) ( 1Nm)2. : 0.004 #1 (0.072~0.4) #2 (0.102~0.502) #3 (0.045~0.422) #4 (0.141~0.51) 0.01Hr/(144sec/EA) #1 (0.082~0.384) #2 (0.108~0.332) #3 (0.089~0.338) #4 (0.002~0.384) 0.006Hr/(22sec/EA) 9/17
67 () - : 2.36%(0.79%) - ppm : 61.5ppm(75.2ppm): 17( 1)1. : 0.5% - // item - Worst : 20 1):0.5%2)25ppm 1. (119) - / : 19 - /:10 - / : 8 - / : 28 - : 11 - / : 9 -/ : 22 /:122. : 2/31 , 6. 3 4 1. - Orval, Mamba, NEST
2.
3. Assy - / item 1. Set Up (~7/) - Setup F/up2.Press (~4/) - 109 52 3. RoHS (~4/)4. (65) 1. Set Up / - Mo 4 Setup 2. RoHS - 63(325) , 26(130) 3. Assy(Rus Unit) Setup - Point , Frame #2 Pilot Run 10/17
1] : 65 Mo 14, Pr 14, 29, 8 [1] : 39 [2] : 26 (11 A 3 + CMS 23)2] / : 2012. 4 .03 4 .27 , K 43] /CMS 7. 2012 / CMS 1] Orval, Mamba, NEST item ~ 2] Level-up3] , 1] item ~ 2] item ECO 3] , System 11/17
No CMS 1 (5/) RoHS 2 ( ) , Lot 3Assy ( ) , , RoHS
8. / 2 1 : , 3 : 4 : - 2 : , 3 : / - 3 Topik 3, Mold(Hot Runner), .
- 4 .- Topik 3, Press , Gear , Press () .- .- . [ OJT, 4/2~4][, 4/3]( ): 12/171] (2)
3(4)1 (4 2.0Hr/) , 5/ () 31.5OJT, CAD, Gear , , 5S ,
- TOPIK 3, 2, 5 Rule , .- . - : 1 4 TOPIK 3 .- : Mold .- : 5 .- , TOPIK 3 .- 10 , 3 , , Mold . - , .- 4 TOPIK 3 .- ( ~) 5 , 10 , , , . 13/172] (4)
1] 14/17
2] 15/17
9. 16/17
[ : ] 12 40 : 140,057 : 194,300 : 48.6% - Gimlet Tap 267 10. COST DOWN 17/17:194,300578
( )
''
.
.
' '
.
(T) .
www.bizforms.co.kr
( )
: . ' '
: .
1152 X 864 .()
, .
(T)
( : )
112912952,65052,65013.2%
21813101,59354,24313.6%18051,264,120
3268578140,057194,30048.6%
4578194,30048.6%
5578194,30048.6%
6578194,30048.6%
7916690194,30037.6%
811878710,633204,93340.3%
9928791,511206,44451.6%
102031,08245,274251,71862.9%
111161,1986,050257,76864.4%
12791,2770257,76864.4%
112912952,65052,65013.2%13.2%
21813101,59354,24313.6%13.6%
3268578140,057194,30048.6%48.6%
48.7%
535.1%
637.6%
79191000.0%37.6%
811820910,63310,6332.7%40.3%
9923011,51112,1443.0%40.6%
1020350445,27457,41814.4%51.9%
111166206,05063,46815.9%53.5%
1279699063,46815.9%53.5%
: : :
151
56,511
000
000
000
000
000
000
( : )
:249,677
Chart1
5265052650129
159354243310
140057194300578
4194300578
5194300578
6194300578
( : )
( )
''
.
.
' '
.
(T) .
www.bizforms.co.kr
( )
: . ' '
: .
1152 X 864 .()
, .
(T)
( : )
112912952,65052,65013.2%
21813101,59354,24313.6%18051,264,120
3268578140,057194,30048.6%
4578194,30048.6%
5578194,30048.6%
6578194,30048.6%
7916690194,30037.6%
811878710,633204,93340.3%
9928791,511206,44451.6%
102031,08245,274251,71862.9%
111161,1986,050257,76864.4%
12791,2770257,76864.4%
112912952,65052,65013.2%13.2%
21813101,59354,24313.6%13.6%
3268578140,057194,30048.6%48.6%
48.7%
535.1%
637.6%
79191000.0%37.6%
811820910,63310,6332.7%40.3%
9923011,51112,1443.0%40.6%
1020350445,27457,41814.4%51.9%
111166206,05063,46815.9%53.5%
1279699063,46815.9%53.5%
: : :
151
56,511
000
000
000
000
000
000
( : )
:249,677
**