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H i A I T H & S A F E T Y A T W OftK
I n c t r t j i n i ll u i t r i t i o n s t f u e u t t e r g u a r d b e l t g u a r d s h a v e b M> >r v m o v M 1 0 p r o v * » I g r t t t t r d e gr ee o * c l» f 't y .
Wh«r»the machine >t in op* won, t f »» guirtf* muf t 6# * t jW
ti'nei.Oeteifs end pr'cai o< #1 £ * from:
Ad co ck-S hipl ey D« it» o« ©f Taxt ro n Lim ite d.* 0 . 22. F or t# Ra#t, i*te*rwr l£5 0FJ Tei^phoot: 0533 531172; Teiev: 34598
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TEXTRONADCOCK-SHIPLEYE TEXTRONAdcock -Sh ipley Division of Textron Limited
IMPORTANT
This information is relevant to the
HEALTH AND SAFETY AT WORK ACT
Cutter Guardsfor Adcock-Shipley Textron Milling Machines
A l l m a c h i n e s i n t h e A d c o c k -S h i p l e y a n d B r i d g e p o r t r a ng e s, t o g e t h e r w i t h t h e i r a cc es so ri es a r e d e si gn e d a n d
p r o d u c e d t o e n s u r e s a f e t y t o t h e o p e r a t o r as f a r as is r e a s o n a b l y p r a c t i c a b le .
E v e r y m a c h i n e a n d w h e r e a p p r o p r i a t e , t h e a t t a c h c i rc u m s t a n c e s s h o u l d a n y m a c h i n e f r o m t h e A d c o c k -
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model 2S Horizontal
Model 2S Vertical.
Thi s G" guard martufaccured by 'Silvaflame' i s
supplied as standard equipment with all 2S Hori-
zontal Milli ng Machines, ft incorporat es rigid fix ing
to the machine with adjustment for correct
petit ioning relative to the cutter. The guard is
Sfit eble for cutters up to 10" diameter giving 240°
envelopment
Caters fo r cutters up t o 8 " diamet er and is adjust
able up to 3" deep. This guard is attached to the
cpiill and therefo re gives f ul l prot ect ion regardless
of q ui l t movement.
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Models 1ES Horizontal.
'Silvaflame' horizontal cutter guard. 6 " long. Forcutter* up to 10" diameter, gives 240° envelopment.
Bridgeport Series I, Series H Special& Copying Machines.
The Br idgep ort Series I range o f milling, drilling
and boring machines comprises three models of
the same basic design and with the option o f three
different milling heads. These head options are
also available with the Bridgeport Series I range of
copying machines, i.e. Models 1D, 3D, 3DA, Line*
A-Mill and Synchro-Trece. The Series \\ Synchro- Trace is equ ipped with the t yp e '4J‘ Head and the
Series U Special utilizes th e type 2 J2 Head.
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A selection o f A LT ERN ATIVE fypet o i guards evai W e for diHerent types o f operations are Shown here.
The Maxadjust' ty pe * 1 3 * «* o f robust construction and Is readilOadjustable for varying sizes of cutters. Th e »ia rd is 6'* wide.
De tals obtainable from: Redman Broughton Ltd., Hoc kley,
Birmingham.
Maximum operator protection is pmridad with access doors fully
interlocked with machine drive.
Further details available from the H ighwood Engineering Co. Ltd-.
71 - 7 5 Allcock Street. Birmingham.
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SECTION
Page INSTALLATION
1.1 Handling
1.2 Cleaning
1.3 F loo r Pten
1.4 Foundation Power Supply1.5 Initial Setting An ciliary Equipment
OPERATION
2.1 Machine Controls
2.2 J-Head Concrols
2.3 2J2-Head C on tro l2.4 Mechanical Table Feed
2.5 Infin itely Variable Tab le Feed
2.6 M-Head Controls
2.7 E*Head Controls
2.8 Heidenhain DRO 731 /B with Memo fix
ill LUBRICATION
3.1 Basic Machine
d
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SECTION
Page M AIN TEN AN CE fcontd>
M'HEAD
4.11 Ve e Bek Replacement
4.12 Quill Removal
E-HEAD
4.13 Removing MotorChanging Speed
Removing Reduction Drive Unit or Ram
Changing the Gearcase Oil
SPECIF ICATION AN D EXTRA EQUIPMENT
5.1 Bridge port BRJ
5.2 Bridgeport BRJ-Head
5.3 Bridgeport BR2J25.4 Bridgeport BR2J 2-Head
5.5 Bridgeport BRM
5.6 Bridgeport BRM-Head
5.7 Bridgeport E-Hcad
5.8 Extra Equipment
SP AR E P AR T S D R AWI N GS & PAR TS LISTS
6.1 Basic Machine
6.2 Lead screw
6 3 J*Head Top Housing
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Installation
WEIGHT
Basic machine approximately 2200 )b (997 kg)
METHOD 1
Insen W* Whitworth eye bolt
in tapped hole. Ensure bol t is
fully secured be fore lifting- It
is advisable co swivel head before
lifting machine.
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Installation
1. Remo ve rust preventative be fore mov ing any sb deways.
2. The coating is best removed by using paraffin applied
with a clean brush. When the coating his softened,
remove with dean rags.
3. Oil or grease all lubrication points. R efer to the
lubrication section o f this manual (pages 5al onwards)
4. Check all equipment against the delivery note. Any
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Installation
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Installation
FOUNDATION
Ideally all milling machines should be
bolted to a contrete foundation.
The Bridgepore however should be
placed on a solid level floor or anti-
vibration pads to prevojt any
rocking movement.
L2,
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Installation1.
2 .
NOTE:
If the machine was delivered in a crate, the slideway handles will have been reversed.
These should b e fitted as illustrated on pages 4* 1/4-2
To prepare you r Bridgeport if del ivery is made with the m ill ing head in an Upside down
position:-
a) Lowe r knee approximately 150 mm (6” ).
b) Withdraw the safety pin on the left hand side o f ram adaptor (illustrated on page 2-3)
c) Slacken the four unit head mounting bolts.d ) Support unit head manually and use a spanner on swivel bolt (fig. b ) to wind into
upright position.
e) Press the safety pin back into the ram adaptor after passing the 25 ° mark.
0 Tighten the four unit head mounting bolts.
For continuous operation in the horizon tal plane the head lubrication system must be
m odified (drawing supplied on request).
To set a mill ing head square to th e table, tw o methods are available;-
(i ) Using a large 9 0 ° set square moun ted on the table, align faces with square.
(i i) An indicator mounted in the spindle nose travelling in a 115 mm (4V4M) radius. U
is important that each axis is set separately and locked.
3 Locking bolts
Svfioel bolt \
Swivel bolt
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Operation
t. CLAM PING THE SADD LE KNEE SLIDE
Moderate pressure is sufficient.
Excess pressure wi ll a use
distortion 2 nd make the tabicstiff to wind.
2. CLAM PING THE TAB LE SADD LE SLIDE
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Operation
SWIVEL TURRET
Use Bridgeport spanner and
unlock the 4 boles.
Index to the required setting.
Lock the 4 bolts.
MOVE RAM SLIDE
Use Bridgeport spanner and
unlock the two bolts.
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Operation
ELECTRIC CONTROLS
1.
2 .
3.
4.
Head Sioitcb
Auxilary Head
Table Feed
Coolant
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Operation
Forward/Off/Reverse Switch
(The two speed mo tor fitted as standard is provided with a 5 position 2 speed forward reverse j nd o f f controller)
Spindle brake and lock
M otor lock
levers
Alignmen t reference face
Feed rate selector
Spindle clutch lever to be used in conjunction with l>*ck gear selector.
Automatic quill feed engagement
Sensitive f d h dl
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Operation
S O TE :
2.
SWIVEL BELT HOUSING
Slacken three Locking
Nuts ‘A '. (Reum
suffidonfy to stop
binding).
Swtvel to required
angular setting.
Tighten three Lock ing
Nuts; before firaily
securing, run spindle
to give correct spline
i h g n n xm .
Incorrect spline alignment o n
be eaosed by unequal tightening
o f the lock ing nuts ‘A* causing
varying siffoe ss erf the quill
feed which can be felt through
the sensitive feed handle.
SPINDLE BRAKE
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Operation
4. QU ILL FEED
Maximu m loading 3/8” (9.5mm) dia.
drill in steel.
i. Ensure quill lock is o ff 'D*.
ii S t i t di l t i d
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Operation5. SP IND LE SPEEDS (Stop motor befo re changing speed)
The 2 speed motor is designed to give an ou tput o f 1 h.p.
at 1400 r.p.m. & 2 h.p. ae 2800 r.p.m.
50 H i
LOW67
115180 275
RANGE 550 920 1500 2300
HIGH 134 230 360 550
RANGE UOO 1840 3000 4600
LOW 80 135 210 325
RANGE 660 1115 1725 2720
SWITCH POSITION 1
SWITCH POSITION 2
SWITCH POSITION 1
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Operation
6. SPINDLE SPEED RANGES
a) Change Speed Within Range
Isolate machine
Slacken 2 m otor lock levers ‘A ’.
Slide motor forward
Position belt on appropriate
pulleys.
v. Slide motor to the rear to
tension vee belt.
vi. Tighte n 2 motor locking levers
b) Change Range
1. From direct to back gear drive:*
i. Mo ve lever B to the right
ii. Move knob *C* to " IN " position
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Operation
Forward/Off/Reverse
Stcilcb
Spindle brake and
lock lever
Speed selector
. bandwbeel
Spindle range selector
Auto quit feed engagement
Feed rate selector
O c tQuill depth stop
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Operation
SWIVEL BELT HOUSING
Slacken 3 Locking Nuts ‘A ’
(retain sufficiently to stopbinding).
Swivel to required angularsetting.
Tighten 3 Locking Nuts; before
finally securing run spindle,
to give correct spline
alignment.
NOTE : Incorrect spline alignment canbe caused by unequal tightening
o f the locking nuts ‘A ’ causing
varying stiffness of the quill
feed which can be felt through
the sensitive feed handle.
2. SPINDLE BRAKE see page 2-2
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Operation
4. QUILL FEED
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Operation
5< SP IND LE SPEED (Change on ly when spindle is running).
a) Change Speed Within Range
Start spindle.
ii. Turn handwheel ‘ A ’ to select
required speed.
Change only when spindle is
running.
b ) Change Range
1. From direct to back gear drive:*
i. Switch 'B’ to OFF.
ii. Mo ve lever 'C through neutral
to LO W (this reverses the spindle
DO N O T CHANGE SPEED WHEN
SPINDL E IS ST A TIONA R Y
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Operation
1. MECHANICAL TABLE FEED
Dead Stops
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Operation
2. €F VAR IABLE TABLE FEED (applicable for machines with serial number
suffixes from N onwards).
Feed engage lever
Feed Selector
Infinitely Variable
19-875 mm/mirt
(H - 35 incb/min)
Rapid Feed Button
(overrides feed selection)
1143 mm/miri (45 incb/min)
BALL HANDLE
Crip handle and turn to citha
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Operation
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Operation
1. SWIVEL HEAD ISO0
i. Slacken the 4 lock ing nuts
(hold unit to prevent freefail).
ii. Swivel to required angularsetting.
iii. Tighten 4 locking nuts.
NO TE : For continuous operation in the
“ ' hori zontal plane, th e head lubrication
system must be modified (drawing
supplied on request).
2. SWIVEL BE LT HOUSING
i. Slacken locking nut 'A '.
ii. Swivel to required setting.
iii. Tighten locking nut; befoce
finally securing, run spindle
to give correct splinealignment.
NO TE : Incorrect spline alignment
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Operation4. SPIN DLE SPEEDS
Th e * h.p. motor provides
a range o f spindle speedsfrom 3 30 -51 00 r.p.m.
5. CH ANC E SPEED
i. Slaekes tbe 2 locking nuts ‘A*.
i Slide motor forward,
iii. Position beh on appropriate
pulleys.
tv. Slide motor to tbe rear to
tension vee belt.
v. Tighten the two lock ii^ nuts 'A 1
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Operation
2. HEAD SWIVEL
i Sl k th 4 L ki N t
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Operation ______ 3. TO C H A N G E SPEED
i. Isolate machine.
ii. Slacken The 2 motor locking nuts
in. Slide m otor forward.
rv. Position vee belt on appropriate
pulleys.
v. Sl ide m otor to rear to tension
vee belt.
v i Tighten the 2 mo tor locking nuts.
With 50 cycle 1425 r.p.m.
60, 85. 120, 170, 245, 350, strokes per minute.
TO CHANGE STROKE
L Slacken lock nut.
i i Tun i stroke dial to required
Engage Pin
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OperationEQUIPMENT
(a ) Consists o f a 26'* scale and scanning unit
known as the “ X ” axis transducer
(attached to rear o f table). a JC2L
(b ) 12” scale and scanning unit know n as the
uY ” axis transducer. Lt
(c ) A Display Unit having
tw o axes displays
inch/mm selection
memo fix
preset display and keyboa rd
____ 0000
v | - * i « S | ® § | |
0 0 0 0
0 —
FRON T VIEW OF DISPLAY UNIT
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Operation
RE AR VIEW OF DISPLAY UNIT
DIMMER SWITCH
OPERATING
Switch on th « "display unit” by means o f the
switch situated at the rear o f the unit. SWITCH
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Operation
Zero the 'X ” and MY ” axis displays. This is
achieved by pressing key “ C " which w ill zero
the "Preset D isplay” . Transfer this information
to the " X ” and UY Maxis displays by pressing
keys “ X ” and “ Y ” .
KEY C1
Position the m em ofix switch to switch position
red.
Move the cable along the "X " and “ Y Maxes
until the scale reference indicators situated at
the right hand side o f the “ X 'r and " Y ” axis
displays light up (red d ots) (ap proxima tely
centre axis travel).
As soon as the "r ed do t” appears the counters
stop registering further figures. However continue
moving the “ X Mand " Y ” axes for approximately a
further two revolutions o f the table handle.
MEM OFIX SWITCH ‘RED
TW O REVO LUTIO NS
OF HANDWHEEL
The t w o sets o f f igures "f ro zen ’ * id the " X Mand
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OperationRE-ESTABLISHING THE WO KK PU rt lU T l 'M
Id the event o f the machine being switched “ o f f T
befo re comp letion o f the machining operation. or
fo r some reason the original workpiece setting is
lost, it is necessary to re-establish the workpiece
datum.
Position mem ofix to position red.
Move the table along the "X ” and “ Y ” axes until
die scale reference indicators on the “ X ’* and **Y'
axis displays light up {red dots) and “ free ze".
Move the “ X " and **Y” axes approximately a
further rwo revolutions o f the table handle.
Input the previously recorded **X” and " Y ”
axis readings into the *'Preset D isplay'' and
using the keyboard transfer the readings to the*‘X Mand MY* ‘ axis displays.
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Lubrication
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Lubrication
2JVAR1DR1VE HEAD
4
Remove
gfub screw,
screw in cube *
squeeze in required amount.
NOTE:
A fte r and including bead serial No. 2JB 1970
the back gear is greased fo r l ife with Sun
Prestige EP-741 and wDl no t need futher
lubrication.
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Lubrication
«F LON GITUD INAL AN D CROSS VAR [FEED BOXES
FREQUENCY LUBRICATE LU B RIC ANT Q U A N T IT Y LUB. AT
G feck Weekly Spro id Gean Mobflube HD140 Top up co o il 1
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Lubrication
‘M 'HEADt
■
]
• L . .
L I 1 &U
FREQ UENCY LU BRICATE LU B RICA NT QUANTITYLUB. AT
Tw ic c Weekly Spindle Bearings Mob il Vactra
Heav y /Medium
Top-up 1
Weekly Draw Bar Nut Vaccra Oil No .2 5-1G drops 2
*E HE AD
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Maintenance
May We Suggest That.
Before attempting any
maintenance in the interests o f
safety you isolate the machine
electrically and in the interests
o f efficiency you read the
relevant section o f this manual.
When ordering replacementparts please quote:-
• THE MA CHINE SE RIAL No.
situated on the left hand
side o f the column.
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Maintenance
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Maintenance
Table Gib Screw
a ) Table Saddle tVnys
1. Rem ove all swarf from area.
2. Turn the table gib screw
clockwise whilst moving
the table until slight
drag is felt
Saddle Clamp
b) Saddle Kn ee Ways
1. Remo ve all swarf from area.
2. Rem ove chip wiper guards and
felt.
3. Turn gib adjusting screw
clockwise whilst moving che
saddle until slight drag is felt.
I Backing Felt
Chip Wiper Guard
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Maintenance
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Maintenance
BALANCE SPRING REPLACEMENT
1. With quill at top o f movement
apply quill lock.
2. Rem ove screw 'A ', hub ‘ B’, and
key ‘C’.
3. Remove screws ‘D ’ , allowing
housing to rotate slowly
releasing spring tension.
4. Li ft end o f spring from
peg on the pinion shaft.
5. Rota te housing ‘ E’ anti
clockwise from head casting.
6. Remove spring from housing
and replace.
7. Re fit spring to main housing
casting turning housing
clockwise until spring locates
on peg in pinion shaft.
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Maintenance
COLLET ALIGNING SCREW REPLACEMENT
1. Use fe lt pen, mark reference line
on quill and nose cap *B\
2. Rem ove set screw 'A '.
3. Unscrew nose cap ‘B’ .
4. Remove lock screw ‘C’ and collet
aligning screw ‘D’.
5. Replace ‘D ’ ; insert R.8 collet and
check that the dog on the end of the
SCTew does not foul on the bottom o f
the guide slot.
6. Replace lock screw 'C ’.
7. Replace nose cap ‘B’ ; check fd tpen markings for correct alignment.
D C
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Maintenance
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Maintenance
9. Rem ove screw ‘D ’ and ball
reverse lever ‘E'.
10. Re m ove circlip ‘F \ screw
*G* and arm ‘H\
11. Thread shaft ‘J ’ through
micro nuts and remove.
12. Re m ove screw *K’ and
stop 4L\
13. Re m ove quilL
14. O ea n all areas, oO
liberally and reassemble.
15. Check correct operation
Maintenance
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Maintenance
M O T O R R E M O V A L
1. Run head to adjust to
lowest speed.
2. isolate machine.
3. Rem ove 3 screws ‘A ’ &
cover ‘B\
4. Using the tw o screws ‘A\
compress spring *C\
5. Ro tate the speed changer
to the highest speed.
6. Re m ove the reversing switch
from the b elt housing.
7. Rem ove the tw o locking
nuts ‘D ’.
8. Li ft the m otor and restthe case on stud *E\
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Maintenance
DRIVE BELT REPLACEMENT
1. Rem ove the motor as
described on page 4-8
2. Rem ove the three screws
'A '; insen into the adjacent
tapped holes and withdraw
bearing housing ‘B’.
3. Rem ove the tw o screws
and the bushes ‘C’.
4. Rem ove four serews ‘ D’ and
one screw ‘E\
5. Remove four screws securing
the speed changer ‘ F’ .
6. Remove top housing 'G ’ ; tap
to clear the dowels.
7. Replace the belt.
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Maintenance
BRAKE SHOE REPLACEMENT
1. Rem ove the top section.
2. Remo ve the two screws ‘A*.
3. Re m cw the dutch hub
assembly ‘B’-
4. Replace the brake shoes
5. Remo ve the bearing, drive discs
and circlips fro m the hub
assembly '0 ’ .
6. Replace the bearing and
housing ‘D ’.
7. Thread the hub ‘B’ through
the beating and reassemble
che discs etc.
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Maintenance
V E E B E L T R E P L A C E M E N T
1. Iso be e machine.
2. Slacken be h tension by
unlocking nuts *A*.
3. R em ove the vee belt
downwards from the rear
puBey lift ing the motor
o ff if necessary.
M i t
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Maintenance
Q U I L L R E M O V A L
1. Isolate machine.
2. Un lock hex nuts ‘A ’ and
remove motor.
3. Rem ove drawbar
4. Slacken W* hex headedscrew ‘B\
5. Rem ove be lt housing unit
‘C1 from quill housing ‘D ’
by lifting upwards.
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Maintenance
Q U I L L R E M O V A L C O N T .
9. Remove W * alien cap screw
'G’ from microstop.
r
t s -
10. Push quill upwards to limit o f
travel and remove skin ‘H\
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Maintenance
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m
i n t
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Specif icat ion
Specification
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Specification
r
■ J
V
P
'mm-
Specification
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Specification
METRIC
A e c D EMIN. 0 0 170 230 0MAX. 480 28S 460 935 90
IN O ES
A B C D EMIN. 0 0 W » 0MAX. 19 1 1 k 19 21 2'A
POWER FEEO UNIT
REDUCES TABLE
T R A V E L 90mm
Table Size 1065 x 230 mm 42" x 9"
Specif ication
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Specif ication
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Specification
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METRIC___________
INCHES A e C 0 A e c t>
Specification
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Specification J4Sp>
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Extra Equipment
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t a qu p e t
4 2 Axis Digital Read * Out System
« Infinitely Variable LongitudinalPower Peed Unit with Rapid Traverse
METRIC SYSTEM
Reading 120-J22 mm
IMPERIAL SYSTEM
Extra Equipment
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Extra Equipment
Extra Equipment
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Extra Equipment
AS.95 ».
Hi-Speed Flycutter
STUB ARBORS
i s § E *
Spare Parts
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Spare Parts
When ordering replacement
parts please quote:-
• T H E M A C H I N E S E R I A L N o .
stamped on the lubrication
plate.
• T H E H E A D S E R IA L N o.
found on the front o f the
Belt Hou sing.
• IT E M N U M B E R .
• C O M P U T E R N U M BE R.
• P A R T NU M BE R.
• DE S C R I P T I ON .
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Spare Parts BASIC MACHINE
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p
1ITEM NO COMP NO PART NO DESCRIPTION QTY
1 8007144 J-14-4 Quilt Housing Adj. Gear 12 8005225 H-225 Ram Adaptor 13 8007501 J-501 Ada ptor Scale 14 8005229 H-229 Ada ptor Pivot Stud Locknut 15 8300212 ST 212 Grab Screw 10 - 32 UN F x 3/16" 16 8005226 H-226 Vertica l Adjusting Worm 17 8005232 H-232 Worm Thrust Washer
8 8005227 H-227 Vertical Adjusting Worm Shaft 19 8300091 S T 91 Worm K ey 3/16” x 2” 1
1 0 8005224 H-224 Ram 1 21 1 8300134 ST 134 Avde l Chebaert Rivets 21 2 8032001 ZBP20466 Ram Nameplates 2
13 8300627 ST 627 5/16” UNF x 1W” Socket Cap Screw 2
14 8300629 ST 629 3/8” dia. x 1V4” Ig. Hardened Dowel 2IS 8005236 H-236 Angie Plate 116 8300118 ST 118 Round HD. Drive Screws No. 6 x 3/8” long 517 8005228 H-228 Adaptor Pivot Stud 118 8300379 ST 379 Vi” x 1 /8 ” x 1 ” Chamfered & Hardened Washer2 0 8005240 H-240 Adaptor Locking Bolt 32 0 8005500 H-500/1 Tap Bracket (P lastic ) 12 1 8300431 S T 431 L P 398 Suds Tap 123 8005114 H-114 Table 1
24 8300406 ST 406 Knob & Screw 1
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Spare Parts BASIC MACHINE
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ITEM NO COMP NO PART NO DESCRIPTION
51 8300325 ST325 N o.10 - 32 x W” Oval Head Screw52 8005105 H-105 Saddle
53 8036056 DR56 Le ft Hand Column Wiper Holder (fo r use on DRO only)
54 8300135 ST135 1/8" BSP x 3/8" Long Tape r Socket Screw
55 8005264 H-264 Knee/Column Gib
56 8300318 ST318 K " UNC X W ' Csk. Head Screw
57 8036055 DR55 Right Hand Column Wiper Holder (for use on DRO only)
58 8005099 H-99 Knee Wiper Felt
60 8005268 H-268 Chip Guards
61 8005269 H-269 Chip Guards
62 8005263 H-263 Knee 12"
63 8005179 H-179 Head Rotation Stop Pin
65 8005266 H-266 Knee Lock Shaft
66 8300001 ST1 N o. l x l ” T aper Pin
67 8005093 H-93 Lock Shaft Boss
6 8 8005094 H-94 Loc k Shaft Handle
69 8005089 H-89 Knee Lock Plunger70 8005538 H-538 Washer Distance/Spacer
71 8005146 H-146 Knee Binder Plug (Plastic)
72 8300229 ST229 5/16” • 18 x 5/16” D og Pt. Set Screw
73 8300228 ST228 5/16" -1 8x 5 / 1 6" Set Screw
74 8300349 ST349 W • 20 Jam Nut
75 8300086 ST 8 6 3/16" x 3/16" x 7/ 8" Key77 8005059 H-59 Bevel Gear
78 8005055 H-55 Bearing Bush
QTY
6
Pr
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Spare Parts BASIC MACHINE
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ITEM NO COMP NO PART NO DESCRIPTION
1 0 1 8005545 H-545 Strainer
1 0 2 8300177 ST177 3 / 8 " - 1 6 x 1 ” Ho llow Head Cap Screw
103 8005002 H-2 Elevating Screw Housing
104* 8005003 H-3 Elevating Screw Nut
I0S 8300160 ST160 W " - 20 x M” Hollow Head Cap Screw
106 8005551 H-551 Clamp Bar
107 8300161 ST161 Socket Cap Screw W” UNC x i ”
108 8600010 AQ3 MG Electric Coolant Pump Motor No. A030
109 8005544 H-544 Column Cover
1 1 1 8005180 H-180 Stop Block (Head R otation)1 1 2 8026040 PF40 Spring Plunger113 8300147 ST147 10 -24 UN C x ’/i” Long Cap Screw
118 8005256 H-256 Spider
119 S005230 H-2 30 Ram Lock Scud
1 2 0 8005231 H-231 Ram Pinion1 2 1 8005237 H-237 Ram Pinion Handle
1 2 2 8300410 ST410 3/8” x 16 Ball 1W" x 3/8” UNC124 8005254 H-254 Turre t
125 8005234 H-234 Ram Clamp Bar
126 8005239 H-239 Ram Clamp • Blank
127 8005233 H-2 3 3 Ram Clamp • Screwed
128 8300109 ST 109 Split Pin 3/8” x 2H”
129 8005270 H-270 Locking Pin
130 8005238 H-2 38 Ram Pinion Screw
131 8007326 J-326 1W” Open End & 1 -1/16’ ’ Box End Wrench
QTY2
2
1
]
3
2
2
t111
2
12
]
1i
12
2
2
2
4
I
I
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Spare Parts J-HEAD TOP HOUSING
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Spare Parts J-HEAD TOP HOUSING
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ITEM NO COMP NO PAR T NO DESCRIPTION
1 800703 3 J31/2 Drawbar for R.8 . Col let suppljed as j uni,2 8007149 J-149 Drawbar Washer
3 8007083 J-83 Upper Bearing Locknut
4 8007082 J-82 Bearing Sleeve Locknut
5 8302019 J-293 No. 9507 Single P late Ball Bearing (5 & 8 )6 8007081 j-81 Upper Bearing Spacer (small)7 8007080 J-80 Upper Bearing Spacer ( large)
8 8007293 J-293 No. 9507 Single Plate Ball Bearing
9 8300144 ST-144 Compression Spring
1 0 8300200 ST-200 6-32 NC x V4” KP Socket Set Screw
1 1 8007013 M 3 Spindle Pulley Bearing Sleeve
1 2 8300353 ST353 5/16” 18 Jam Nut
13 8300375 ST375 5/16” External Lock Washer
14 8007088 J- 8 8 Brake Ring Screw
15 8300141 ST141 WB Jones N o. 167 - External Spring
16 830005 ST5 3/32” x 5/8” Long Roll Pin
17 8007089 J-89 Brake Lock Stud18 8007087 J-87 Brake Block
19 8007005 J-5 Spindle Pulley
2 0 8007075 J-75 Spindle Pulley Hub2 1 8300096 ST96 Spindle Pulley Key2 2 8300398 ST398 ‘V ’ B elt - Gilmer 4LS 345
23 8007329 J-329 Timing Belt 1-1W" wide
24 8007008 J-8 Tim ing Belt Pulley Flange25
8007007 J-7 Tim ing Belt Pulley
27 8300308 ST308 Fl t H d S N 6 32 3/8” l
Q TY
Pf
pr
Pr
Spare Parts J-HEAD TOP HOUSING
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Spare Parts J-HEAD TOP HOUSING
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ITEM NO COMP NO PART NO DESCRIPTION QTY
51 8300262 ST262 Round head Screw No .10-24 x 3/8” long 552 8300395 ST395 W ick -1/8" O.D. 153 8007077 J-77 Oiler Tube 154 8007078 J-78 Oiler Plug 155 8300122 ST122 Gits Oil Cup N o .1207 156 8000099 ST99 Bull Gear Key 157 8007072 J-72 Splined — Gear Key 158 8007074 J*74 Spindle Bull Gear 1
59 8007301 J-301 N D, N o .99503 Double Seal Bearing AB EC 3 lp r60 8007095 J-9S Countershaft 161 8300065 ST65 No .9 Woodruff Key 1
62 8007096 J-96 Countershaft Key 1
64 8300060 ST60 5/16" x 2” long Dowel Key 1
65 8007012 H 2 Back Gear Shifter Fork 1
66 8007002 J-2 Gear Housing 1
67 8300017 ST17 Dowel Pin 3/16” x V4” long 2
6 8 8300024 ST24 W” x W " Rol ler Pins69 8300165 ST165 5/16” • 18 x 5/8" long Socket Cap Screw
70 8007354 J-354 Disengage Feed Instruction Plate 1
71 8007292 J-292 ND.3208 Ball Bearing lp r
72 8300103 ST103 N o .5000 - 315 Snap Ring 1
73 6007291 J-291 W-08 Lockwasher 1
74 8007290 J-290 N-08 Special 5/16" Thick Bearing Locknut 1
75 8007289 J-289 7/16"-14 Hex. Nut Hardened 3
76 8007070 J-70 Vertical Tee Bolt 37 7 7 i l T h 3
Spare Parts J-HEAD J-1 ASSEMBLY
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Spare Parts J-HEAD J-1 ASSEMBLY
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TEM NO COMP NO P AR T NO DESCRIPTION
1 8300262 ST262 N o .10 - 24 x 3/8” Long Rd. Hd. Screw2 8007123 J-123 Bevel Pinion Washer
3 8007327 J-327 Feed Bevel Pinion
4 8007124 J-124 Feed Worm Gear Shaft Sleeve
5 8007136 J-136 Worm Cradle Bushing
6 8300220 ST220 V4” - 20x5/16”
7 8007125 J-125 Worm Gear Spacer
8 8007126 J-126 Feed D rive Worm Gear
9 8007127 J-127 Feed Drive Worm Gear Shaft10 8007122 J-122 Feed Drive Gear Key 3/8” x 5/16”
11 8300068 ST68 No .7 Wood ruff Key
12 8300342 ST342 3/8 - 24 Floploc Stop & Locknut
13 8300377 ST377 Washer 3/8”
15 8007324 J-324 Feed Reverse Bevel Gear
16 8007128 J-128 Feed Engage Pin
17 8007009 J-9 Worm Gear Cradle
18 8007129 J-129 Worm Gear Cradle Throw-out19 8007130 J-130 Shift Sleeve
20 8007097 J-97 Gearshift Plunger
21 8300140 ST140 Compression Spring
22 8300013 ST13 1/8” x 7/8” Roll Pin
23 8007014 J-14 Sh ift Crank
24 8300408 ST408 Black Plastic Ball 1 ” Dia.
25 8300147 ST147 No. 10 - 24 x VS” Long Cap Screw
26 8007315 J-315N o.10 - 24 x 3/8” Set Screw
Cl G Sh f U B i
QTY
Spare Parts J-HEAD J-1 ASSEMBLY
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Spare Parts J-HEAD J-1 ASSEMBLY
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ITEM NO COMP NO P A R T NO DESCRIPTION
S3 8300226 ST226 Specia l Ho llow Set Screw 5/32” Chem. bl.54 8300274 ST274 5/16" - 18 x 15/16” S ocket Set Screw
55 8007116 J-116 Reverse Clutch Rod
56 8300006 ST 6 3/32" x Vt" Long Roll Pin57 8007188 J-188 Feed Worm Shaft
58 8300031 ST31 3/32” x 5/16” Long Pin
59 8007308 J-308 110 x 7/16" Long Pin
60 8007145 J-145 Feed Shift Rod
61 8300213 ST213 10 - 32 x Vi" Long KP. Set Screw62 8007121 J-121 1/8” x 9/16” Ke y R ound Ends
63 8007011 J -ll Feed Gear Shift Fork
64 8007098 J-98 Cluster Gear Shift Crank
6 6 8007015 J-15 Cluster Gear Cover
73 8300150 ST150 10 - 24 x W Cap Screw
74 8007154 J-154 Clutch Ring Pin
75 8007053 J-53 Clutch Ring
76 8300352ST352 V4” - 20 x Vi" L on g S ocket Set Screw
77 8007029 J-29 Brass Plug
78 8001061 F-61 Overload Clutch Locknut
79 8300146 ST146 Safety Clutch Spring
80 8007058 J-58 Overload Clutch
81 8007054 J-54 Overload Clutch Sleeve
82 8300374 ST374 Single Spring Washer
83 8007285 J-285 8 - 32 x 5/8” Round Head Screw
8 8 8300144 ST144 Compression Spring V4” Dia. x 1W"
89 8007051 J 51 Overload Clutch Lever Spring Plunger
Q TY
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Spare Parts J-HEAD J-1 ASSEMBLY
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ITEM NO COM P NO P AR T NO DESCRIPTION Q TY
1 0 1 8300352 ST52 Chem. Blacked Locknut M x 20 U NC 1
1 0 2 830004$ ST45 3/16” x 34" Dow el Pin 1
103 8007048 J48 Cam Rod 1
104 8007049 J-49 T ryg Handle 1
106 8007017 J-17 Feed T rip Bracket I
107 8300161 ST161 14” - 20 x 1” Lon g Cap Screw 2
UO 8007156 J-156 Feed Reverse Knob Stud 1
1 1 1 8007117 J -II 7 Reverse Kn ob 1
1 1 2 8007336 J-336 Snap Ring 5100-25 1
113 8007118 J-118 Handwheel Clutch 1
114 8007310 J-310 3/16" D ii. Steel Ball 1
115 8007311 J-311 Compression Spring 1
116 8007113 J-113 Handwheel Clutch Spring Screw 1
117 8300011 ST11 1/8” x 9/16” Lon g Roll Pin 1
118 8007047 M 7 Cam Rod Sleeve Assembly 1
119 8300009 ST9 1/8" x 7/16” Long R oll Pin 1
1 2 0 8300139 ST139 Compression Spring 1
1 2 1 8007045 H 5 Trip Plunger 11 2 2 8007046 J-46 Feed Trip P lunger Bushing 1
123 8007044 J4 4 Trip Plunger Bushing 1
124 8007043 J43 Feed Trip Plunger 1
125 8007119 J-119 Handwheel 1
126 8009043 M-43 Handwheel Handle I
127 8007166 J-166 Spindle (Serial J-1200 and up ) 1
128 800703S J-35 Quill Skirt 1
129 8007272 J 272 No 06 Locknut 1
Spare Parts J-H EA D J-1 ASSEMBLY
12- ©
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12 ©
« > - t 3
1 3 4 6 7 8 9 I* * 0- 0 16—Q ' 716 19 2 0 21 22 23 2*
Spare Par t s J-H EA D J-1 ASSEMBLY
TEM NO COMP NO
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TEM NO COMP NO PART NO DESCRIPTION
151 8007368 J‘368 Oil Strainer for Quill Bearing
152 8007067 J-67 Quill Lock Bolt
153 8007066 J -66 Drilled Lock Sleeve
154 8009051 M-51 Indicator Rod Screw
155 8007601 J-601 6-3/16” Tee Bolt
156 8007094 J-94 Lower Clamping Bolt Spacer
157 8007603 J-603 W ' - I W ' Adaptor Nut
158 8300252 ST 252 6 • 32 x !4MChem. Blacked Rd. Hd. Screw
*159 8007322 J-322 Micrometer Scale
•161 8007157 J-157 Quill Micro-Stop Nut•162 8007038 J-38 Micrometer Nut
163 8007036 J-36 Quill Stop Knob
•164 8007037 J-37 Quill Stop M icro-Screw
165 8007278 J-278 3/8" • 24 x 5/8” Screw
166 8007063 J-63 Quill Pinion Shaft
168 8009089 M-89 Spring Pin
170 8300030 ST 30 3/16” x W ' Long Dowel Pin
171 8300066 ST 66 No . 3 W ood ruff Key
172 8007148 J-148 Pinion Shaft Hub Screw
173 8300132 ST 132 3/16" Steel Ball
174 8007330 J-330 Compression Spring
175 8009053 M-53 Rack Feed Handle Hub
176 8009033 M-33 Pinion Shaft Hub Sleeve
177 8007016 J-16 Spring Cover
179 8007328 J-328 Clock Spring 1" x .020” x 42'*
180 8007064 J-64 QuiU Pinion
183 8QQ70J9 J-J9 Reverse Trip Ball Lever
Q TY
Spare Parts 2 J2 -HEAD TOP HOUSING
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Spare Parts 2 J2 -HEAD TOP HOUSING
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ITEM NO PART NO COMP NO DESCRIPTION QTY
1 8300160 ST 160 V4” - 20 x H " Socket Cap Screw 32 8025601 2J-601 Top Bearing Cap 13 8025552 2J-552 Wave Spring Washer 14 8025587 2J-587 Ball Bearing Fafnir No. RM9107NPP - E9147 15 8300124 ST 124 Snap Ring No. 51 00-1 37 16 8300194 ST 194 5/16” -18 x 6 ” Socke t HD. Cap Screw7 8300351 ST 351 3/8” -1 6 U NC Hex. Jam Nut 18 8600140 2J-140 Motor 2 H.P. (Complete Unit) 19 8300460 ST 460 3/8” - 16 x 1 " Hex. HD. Screws 2
1 0 8025500 2J-500 Belt Housing 11 1 8025515 2J-515 Speed Change Chain Stud 11 2 8300022 ST 22 5/32” Dia. x 7/8" Long R oll Pin 213* 8025507 2J-507 Speed Change Plate 114 8025543 2J-543 Drawbar 115 8300005 ST 5 3/32” Dia. x 5/8” Cotter Pin 116 8025526 2J-526 Speed Change Plate Pivot Stud 117 8025566 2J-566 30 - 32 x 5/8" Socket HD. Cap Screw Loc-wel
18 8025602 2J-602 Washer for 2J-526 119 8025546 2J-546 Pivot Sleeve for 2J-5072 0 8025600 2J-600 Drawbar Washer 12 1 8025573 2J-573 “ O ” Ring Parker No. 2-14 I2 2 8025505 2J-505 Spindle Pu lley Bearing Sliding Housing 123 8025588 2J-588 Ball Bearing, Fafnir No. PM9110NPP - E9147 124 8025665 2J-665 Plastic Insert {now part o f item 25) 225 8025533 2J-533 Adjustab le - Driven Varidisc 126 8300123 ST 123 Snap Ring No. 5102-156 127 8025650 2J-650 Belt 1
28 8025534 2J 534 Stationary Drive Varidisc
Spare Parts 2J2 -HEAD TOP HOUSING
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Spare Parts 2J2-HEAD BACK GEAR
ITEM NO COMP NO P A R T NO DESCRIPTION QTY
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ITEM NO COMP NO P A R T NO DESCRIPTION QTY
1 8300354 ST354 5/16” • Hex. Nut 12 80)4634 50 Hz Dial (8014613 60 50 Hz Dial) 13 8025658 2J-658 8 ronze Bearing Boston No. B810-4 14 8025585 2J-585 W” - 20 x H " Full Dog Sock et Set Screw 15 8025504 2J-504 Speed Changer Housing 16 8025616 2J-616 Speed Changer Chip Shield 17 8300258 ST2S8 No. 8.32 x K ” Lon g Machine Screws 28 8025537 2J-537 Bearing for 2J-504 1
9 8300021 ST21 1/8” Dia. x 1” Long Ro\\ Pin 01 01 1
8025572 2J-572 Speed Changer Chain
Split L ink supplied with 2J-5721
11 2 8025500 2J-500 Belt Housing 113 8025601 2J-601 Top Bearing Cap 114 8300193 ST193 5/16” * 18 - 4 ” Socket Head Cap Screw 115 8300015 ST15 1/16” Dia. x 3/8” Roil Pin 116 8025611 2J-611 Washer fo r 2J-518, 2J-544 117 8025518
2J-518 Speed Change Hand Knob 118 8025617 2J-617 Flange Sleeve fo r 2J-538 119 8025599 2J-599 Machine Handle No. 3302 12 0 8025653 2J-653 Caution Plate 1l\ 8025673 2J-673 10 ■ 32 x 3/16” Socket Set Screw Knurled Cup Poin t 122 8300132 ST132 3/16” Steel Ball 123 8300142 ST142 Spring 124 8025571 2J-571 H” - 20 x W Socket Set Screw 3
25 8300618 ST618 8-32 x 3/4" plated Pan Hd. Screws 2
Spare Parts 2J2 -HEAD BACK GEAR
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Spare Parts 2J2-HEAD BACK GEAR
ITEM NO COMP NO PART NO DESCRIPTION QTY
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QTY
SI 8025615 2J-615 Guide fo r 2J-503,2J-510 252 8025671 2J-671 10-32 x 3/8” F lat HD. Socket Cap Screw 25 } 8300007 ST 7 R oll Dowel 1/8” x V4” L ong Loc-wel 154 8025597 2J-597 Gits Style LN o . 1202 Oil Cup 155 8025577 2J-577 3/8” OD. x 3” Long Compression Spring 356 8025557 2J-557 N-08 Bearing Locknut 157 8025510 2J-510 Bearing Sleeve 158 8025552 2J-552 Wave Spring Washer 159 8025516 2J-516 Bull Gear Shift Pinion 160 8025604 y -60 4 Hl-LOW Detent Plate
161 8300581 ST 581 3/8” -16 Hex. Nut 362 8300363 ST 363 3/8” Lock Washer 3
63 8025542 2J-542 Studs for J1 -to2 J-50 3 3
64 8025674 2J-674 10-32 x 3/8" Cup Point 1
65 8025605 2J-605 Adjustable Plate f or 2J-604 16 6 8025607 2J-607 HI-LOW Detent Plunger J
67 8025582 2J-582 Spring V x .032 x 9/16” 1
6 8 8300153 ST 153 10-32 x 44” Lon g Socket Cap Screw 2
69 8300408 ST 408 $4" x 20 Bakelite Ball Handle 170 8025606 2 J-6 0 6 - Hl-LO W S hift Crank 1
71 8025603 23-603 H l-LO W Pinion Block 1
72 8300016 ST16 1/8” Dia. x 5/8” Long Roller Pin 273 8300166 ST166 5/16” x W ’ So cket Cap Screw 4
75 8300175 ST175 No.10 - 24 x 1 " Socket Hd. Cap Screw 1
76 8025545 2J-545 M otor Pulley Cover 1
78 8300065 ST65 No.9 W oodruff Key
79 8025590 2J-590 Ball Bearing Fafhir No . RM203NPP-E9147
Spare Parts 6F LONGITUDINAL VARIFEED BOX
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Spare Parts 6F LONGITUDINAL VARIFEED BOX
ITEM N d COMP NO PAR T NO DESCRIPTION QTY
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DESCRIPTION QTY
18 0 0 1 0 6 8
F . 6 8 STD. Stop Rod Clamp 12 8005123 H-123B STD. Bracket with hole fo r power feed 1
3 8001069 F-69 Stop Collar
4 8300010 ST 10 1/8” x W 'RoU Dowel 25 8300219 ST 219 54” x 20 x K " Socket Set Screw 26 8006034 F-6034 Slop Rod 42” Table7 8019111 OF-120 Control Lever fo r Optics 18 8006073 F-6073 Red Knob Ref. 3200 19 8019107 OF-107 Stop R od Clamp on Optics
1 0 8019079 OF-79 Optica] Bracket with hole for Pow er FeedI I 8300005 STS 3/32" x S/8 ” Roll Dowel 11 2 8001075 F-75 Fork Pin 113 8006027 F-6027 Stop Rod Fork 114 8300095 ST 95 Retaining Ring 5115-18 115 8006225 F6225/1 Handle (aluminium) 116 8300222 ST 222 Grub Screw - !4” x 20 x !4” Long 117 8006028 F-6026 Clutch Detent Cam 118 8300574 S T 574 1/8" x 5/8" Long Taper Pin 1
19 8006223 F6223/I New type shaft for control lever I2 0 8006024 F-6024 Spring to Clutch Arm 1
2 1 8300352 ST352 W” x 20 Locknut 32 2 8300396 ST 396 Lockwasher Ty pe 11 1
23 8006032 F-6032 Clutch Arm Spring Pin 1
24 8006030 F-6030 Clutch Arm Detent Roller 1
25 8006040 F-6040 Decent Roller Pin 1
26 8300338 ST 338 10-32 Hex. Nut 1
27 8300374 ST 374 No. 10 Lockwasher 1
Spare Parts 6F LONGITUDINAL VARIFEED BOX
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Spare Parts 6F LONGITUDINAL VARIFEED BOX
ITEM NO COMP NO PART NO
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ITEM NO COMP NO PART NO DESCRIPTION
SI 8300177 ST 177 3/8" -1 6 x 1 ” Ho llow Head Cap Screws52 8006071 F-6071 Taper Plug !4 N PTF * 3/8” Long53 8300018 ST 18 3/16” x 1” Dowel Pins54 8034617 BM 617 B6 8 - 3 Bronze Bearing55 8006001 F-6001 Main Housing56 8300068/1 ST 68/1 Pre-ground No. 7 Wo odru ff key57* 8006036 F-6036 FE. Longitudinal Lead Screw (36 ” . 42” , 48” also available)58 8006061 F-6061 Spring fo r D etent Pin
59 8006021 F-6021 Detent Pin60 8006031 F-6031 Pin for F-6024 Spring
61 8006068 F-6068 N-68-12 Bronze Bearing
62 8300020 ST 20 RoU Dowel 3/16” x 1V4”
63 8006003 F-6003 Side Cover64 8006069 F-6069 O il Sight B5095
65 8300147 ST 147 10-24 x 5/8” Socket Cap Screw
6 6 8006013 F-6013 Coupling
67 8006048 F-6048 LH. Thurst Washer6 8 8300467 ST 467 20 x 144” Socket HD. Screw69 8006023 F-6023 Gear Mounting Hub70 8006022 F-6022 Drive Shaft Gear (Spiroid )
71 8300151 ST 151 10-32 x 3/8” Socket Head Cap Screw
72 8006015 F-6015 Clutch-Driver
73 8006026 F-6026 RH. Thrust Bearing Washer
74 8300094 ST 94 Retaining Ring 5100-68
Q TY
Spare Parts 6F CROSS VARIFEED BOX
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a i l
Spare Parts 6F CROSS VARIFEED BOX
ITEM NO COMP NO PART NO DESCRIPTION Q TY
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ITEM NO COMP NO PART NO DESCRIPTION Q TY
1 8300005 ST 5 Roll Dowel 3/32" x 5/8" Long 12 8006075 F-75 Fork Pin 13 8006027 F-6027 Stop Rod Fork 14 8300093 ST 93 Fastener 15 8002018 FX-6018/1 Control Lever Polished 16 8300222 ST222 5/16” x 18 x W Socket Set Screw
7 8006073 F-6073 Red Knob R ef: 3200 18 8300234 ST 234 Socket Set Screw i/ 8 ” UNC x 16 x ’/»” 1
9 8006028 F-6028 Clutch Detent Cam (Not Bronze Bearing) 11 0 8300574 ST574 Taper Pin1 1 8002005 FX-6005 Clutch and L imit Switch Actuating Shaft I 12 8002036 FX-6036 Cross Screw 113 8300149 ST 149 Socket Cap Screw 10-24 x 5/8” 3
14 8002237 FX-6237 Bearing Cap 115 8300147 ST 147 10-24 x ‘A” Socket Set Screw
16 8002003 FX-6003 Power Feed Top Side Cover 1
17 8006021 F-6021 Detent Pin 118 8006061 F-6061 Spring for Detent Pin 1
19 8006031 F-6031 Pin for F-6024 Spring 1
2 0 8006068 F-6068 N-68-12 Bronze Bearing 1
2 1 8014617 BM 617 Bearing Oilite 3/8” dia. x VS” x 3/8” 1
2 2 8300230 ST 352 V*" x 20 UNC Chem Blacked Locknut 1
23 8006071 F-6071 Taper Plug W” N PT F - 3/8” Long 2
24 8006024 F-6024 Spring for Clutch Arm 1
Spare Parts 6F CROSS VARIFEED BOX
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Spare Parts 6F CROSS VARIFEED BOX
ITEM NO COMP NO PART NO DESCRIPTION QTY
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PART NO DESCRIPTION QTY
51 8006222 F-6222 Dial Holder RH. 152 8300316 ST 316 Socket Head Screw 10-24 x K ” UNC 353 8006044 F-6044 Take-up Cap 154 8006020 F-6020 Head Screw Seal 155 8302027 F-6072 Bearing 204K K with Boulter B3 156 8300100 ST 100 Retaining Ring 5100-78 157 8006033 F-6033 Clutch Spring 158 8006016 F-6016 Clutch Driven (not driver) 1
59 8300094 ST 94 Retaining Ring 5100-68 160 8006026 F-6026 RH. Thrust Bearing Washer 161 8300151 ST 151 10-32 x 3/8” Socket Head Cap Screw 362 8006015 F-6015 Ciutch Driver 163 8006022 F-6022 Drive Shaft Gear (Spiroid) 164 8002430 FX-6239/1 Gear Mounting Hub 165 8300467 ST 467 W” - 20 x 1 Vi” Socket HD. Screw 16 6 8006048 F-6048 L H. Thrust Washer 1
67 8300548 ST 548 Retaining Ring 168 8302016 H 76 Bearing LJ 20WRR 1 PR
69 8002227 FX-6227 Spring oil carrier (approx. 10” ) 1
70 8300107 ST 107 Split Pin 1 /16” x V t' Long 1
71 8300376 ST 376 3/16” Chem Blacked Washer 1
72 8001231 FX-6231 Ro ller Pulley 1
73 8002232 FZ-6232 Roller Pin 1
74 8300352 ST352 W” UNC Thin Locknut 3
Spare Parts E-HEAD
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Spare Parts E - HEAD
ITEM NO COMP NO PART NO DESCRIPTION QTY
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PART NO DESCRIPTION
1 8000011 E-l 1 Belt Housing Cover2 8300397 ST 397 Vee Belt3 8000005 E-5 Worm Shaft Pulley
4 8300090 ST 90 Key 3/16” x 3/16” x I- W "
5 8300230 ST 230 5/16” • 18 x W ' Set Screw
6 8000101 E-101 E Head Guard Ring7 8000004 E-4 Motor Pulley
8 8300109 ST 109 1/8" x 2K ” Pin
9 8300318 ST 318 W "-2 0 x W " F lat Head Screw1 0 8000010 E-10 Belt Housing1 1 8000066 E- 6 6 Belt Cover Clip1 2 8300012 ST 12 Roll Dowel 1/8" x M”13 8300239 ST 239 M otor Mounting Ring Scud
14 8300381 ST 381 M otor Mounting Ring Scud Washer
IS 8300357 ST357 Motor Mounting Ring Stud Nut
16 8300171 ST 171 5/16” • 18 x 2W" Cap Screw
17 8000048 E-48 Air Vent Cover18 8300255 ST 255 Round hd. screw no. 8-32 x 3/8”
19 8300172 ST 172 5/16” U N C x 3W” Socket Set Screw
2 0 8000001 E-l Ram Housing2 1 8300120 ST 120 9 0° Elbow Oiler 5/16” x 1/8” C.as2 2 8000065 E-65 Nameplate (Speed)23 8300116 ST116 Drive Pins No. 2 x Vi”
24 8300219 ST 219 14” • 20 x W” Socket Set Screw
QTY
Spare Parts E - HEAD I
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Spare Parts E - HEAD
ITEM NO COMP NO PART NO DESCRIPTION QTY
SI 8300116 ST 116 D i Pi N 2 W”
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SI 8300116 ST 116 Drive Pins No. 2 x W”
252 6000100 E-100 Plastic E Head Cover 153 6300136 ST 136 1/8” x 3/8” Slotted & Counter Bored, Drilled and
Tipped Grub Screw 154 8000002 E-2 Gear Housing 155 8300137 ST 137 1/8” BSP Blanking Plug 156 8303015 E-45 Oil Seal 42531831 - R4 157 8300074 ST-74 1/8” sq. x 3/8" long key I58 8300087 ST 87 3/16" sq. x 13/16” long key 1
59 8000013 E-13 Crank and Shaft 160 8000014 E-14 Crankpin Block 161 8000025 E-2 5 Bearing Retaining Washer 162 8300307 ST 307 No. 5 - 40 x W” Flat Head Screw 263 8000020 E*20 Ctankpin Block Hold-Down 264 8300313 ST 313 No. 10 - 24 x 3/8” Flat Head Screw 1 065 8300295 ST 295 No. 8 - 32 x 3/8” Washer Head Screw 46 6 8000019 E-19 Rack 167 8000052 E-52 Locking Bolt and Gear 16 8 8300077 ST 77 Key l/8 ” x !4” Long 1
69 8300043 ST 43 3/16” x 3/8” Pin 1
70 6303016 E-46 W15008 738-R 4 Oil Seal 1
71 8302001 E-32 Bearing No. 5205 1
72 8302002 E-33 Bearing No. R330 1
73 8000021 E-21 Worm Gear 1
74 8000003 E-3 Gear Housing Cover 1
76 8000042 E-42 No. W-05 Lockwasher 1
Spare Part s M-HEAD
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Spare Parts M - HEAD
ITEM NO COMP NO PART NO DESCRIPTION QTY
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I 8009017 M-17/A Spindle Pulley Hub. Single Belt Orive
2 8009018 M-18/A Spindle Pulley, Single Belt Drive3 8009021 M-21 Bearing Retainer Ring
4 8009219 M 219 Spindle Pulley Hub Ball Bearing
5 8009020 M - 2 0 Bearing Housing
6 8007273 J-273 No. W-05 Bearing LockWasher7 8007272 J-272 No. N-05 Bearing Lock Nut
8 8009084 M-84 Paper Gasket
9 8300164 ST 164 M” x 1H” Socket Head Cap Screw
1 0 8303786 M 8 6 V-Belt1 1 8009030 M-30/A Moto r Pulley, Single Belt Drive1 2 8009031 M-31 Motor Pulley Hub13 8300218 ST 218 5/16” -1 8 x M” Set Screw
14 8300349 S T 349 W” V .N .F . Full N ut Hexagon
15 8300379 ST 379 Vi" B.S.F. 1 ” OD. x Vi” Thick Washer16 8009070 M-70 Motor Mounting Ring Stud
17 8303777 M 56 Gits No. 2551 Oil Cup18 8009002 M-2/S Belt Housing Single Belt Drive
19 8005038 H-38 Lock Stud
2 0 8005039 H-39 Lockwasher2 ] 8005037 H-37 Adap tor fo r fitting on back o f machine2 2 8005040 H-40 Locknut23 8300044 ST 44 3/16” x 5/8” Steel Dowel
24 8009032 M-32 Quill Feed Clutch Bolr
QTY
PR
Spare Parts M-HEAD
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Spare Parts M - HEAD
ITEM NO COMP NO PA R T NO DESCRIPTION Q TY
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51 8009027 M-27/C Drawbar, Single Bek N o. 7 or No . 2 Spindle 152 8300408 ST 408 Black Plastic Ball 1” Dia. 1S3 8009054 M-54 Rack Feed Handle 154 8009026 M-26 Drawbar Nut ( L e ft Hand Thread) 155 8009004 M-4/A Spindle. Single Belt No. 2 Morse Taper (with M6 fitted) 1
8009004 M-4/B Spindle, Single Belt No. 7B & S Taper 156 8009022 M-22 Micrometer Stop 157 8300192 ST 192 7/16” x 20 xV4” Cap Screw 1
58* 8009041 M41/A/B Micrometer Scale /B Metric 159 8500252 ST 252 Round Headed Screw 6-32 x 3/16” long
60 8007038 J-38 Micrometer Nut 161 8300341 ST 341 3/8" x 16 Hex. Nut 4
62* 8009024 M-24 Micrometer Lock Nut I
63 8009049 M-49 Quill Lock Sleeve Drilled 164 8009048 M-48 QuDl Lock Bolt 165 8009047 M-47 Quill Lock Bolt Handle
6 6 * 8009025 M-25 Micrometer Screw 167 8009088 M- 8 8 Brass Plug 3/16” x 3/16” 16 8 8300219 ST 219 14” - 20 x 44” long socket set screw
69 8009050 M-50 Quill Lock Sleeve Tapped 170 8009001 M-l Quil! Housing 1
71 8009051 M-51 Indicator Ro d Clamp Screw 1
72 8009052 M-52 Indicator Rod 1
n 8000041 E-41 N o. N-05 Bearing Loc k Nut 1
Spare Pa r t s CENTRALISED LUBRICATION SYSTEM\
21
22
20
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19
10-
/
d .
15
1 1
2
7 — •J®5'
16-
13/ /
W -
12
23
Spa re Pa r t s CENTRALISED LUBRICATION SYSTEM
Spare Parts HEIDENHAIN DlR jQ 731/ B WITH MEMOFIXO n
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Spare Parts HEIDENHAIN DlR jOl 731/ B WITH MEMOFIX
Spare Parts HEIDENHAIN DtRQ 731/ B WITH MEMOFIXO v
N )
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