4.Weld Repaair

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      APPROVED

    WORK PROCEDURE

    FOR 

    WELDING REPAIRS (ROOT REPAIR & PARTIAL REPAIR)

    PROJECT : PAGUTHAN-NTPC JHANORE PIPELINE

    PROJECT.

    DOCUMENT NO : JPL/GSPL/PNJPL/WP-09

    CLIENT : GUJARAT STATE PETRONET LTD.

    CONSULTANT : DORSCH CONSULT (INDIA) PVT. LTD.

    TPIA : BAXCOUNSCEL INSPECTION BUREAU

    PVT. LTD.

     CONTRACTOR : JAIHIND PROJECTS LIMITED

    JPL BIBPL DCIL GSPL

    PREPARED BY REVIEWED BYCHECED !

    APPROVED BYAPPROVED BY

     NAME

    DESIGNATION

    SIGNATURE

    DATE

    WELDING REPAIRS

    DOCUMENT NO. REV

    P"#$ % &' JPL/GSPL/PNJPL

    /WP/0900

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    CONSTRUCTION PROCEDURE FOR WELDING REPAIR

    1.0 SCOPE :

    T$ *+&,$ &' * ,&+$1$ * 23 & $3&45# $ 6$2 3$"2 6$$ *+&551$* "$

     7$8&5 "++$,"72$ 23 "5 & '"+2"$ $6$2 "* ,$ $ ",,&4$ WPS 6+ *"22 7$

    6$2$ 78 1"2'$ 6$2$*.

    2.0 METHOD :

    A) RE;ERENCE CODE: API %%0< !DCIL/GSPL S,$+'+"&5* (D&+. N&. %0%9-

      %=>-%0?)B) PROCESS : SMAW (M"51"2)

    C) WPS NO. : WPS @ (R&& R$,") ! WPS @< (P""2 R$,")

    3.0 EVALUATION:

    A) Lo!"#o$ : W $*,$+ & $ NDT $,& 2&+"&5 622 7$ 3"$ &5

    $ 6$2.

    %) Roo" R'!# : G55# & 7$ &5$ 1, & && "5 && &,$55# 622 7$

    &5$ 78 +*$2 "+-*"6 72"$. T$5 622 7$ #&15*3&&28 & 4 #&&4$. ;& 5$5"2 & $$5"2 $,"* 6+&,$5 $ 6$2 && M"313 $'$+ 2$5# 622 7$ >0 &' $6$2 2$5#.

    P!"#! R'!# : E"+ 2"8$ 622 7$ &&1#28 +$+$ '& $ 8,$ &' 

    *+&5518 5 NDT $,&*. S3&& #55# 622 7$ &5$

    & 3"$ V #&&4$ "5 +2$"5 "22 *1'"+$*. . T$ 35313

    2$5# &' " $,"$ "$" *"22 7$ %00 33 "* 3$"*1$ &4$ 

    $+",,$ 2$5#.M". 2$5# 622 7$ 0 &' $ 6$2

    2$5#.

    C) P*+!"#$, :  T$ 6$2 F&5 & 7$ $,"$ 622 7$ $"$ & "$3,$"1$ &' %000C 35313 1*5# 51+&5

    $"5#/$**"5+$ $"5#

    .

    D) W-#$, :  A'$ $5'85# $ $'$+* #55# *"22 7$ &5$ &

    $3&4$ $ $'$+*. I' $1$ DPT $"35"&5 & 7$ &5$

    & $5*1$ $ $3&4"2 &' $ $'$+*. C"$ *"22 7$ "$5 &

    $5*1$ " 5& #55# 3"* "$ 3"$ "586$$ &5 ,,$

    *1'"+$. I5$5"2 && $'$+* *"22 7$ #&15 &&1#28.

    T$ $#$ ,$,""&5 "5 && #", *"22 +&5'&3 & $

    WELDING REPAIRS

    DOCUMENT NO. REV

    P"#$ > &' JPL/GSPL/PNJPL

    /WP/0900

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    1"2'$ 6$25# ,&+$1$ "5 *"22 7$ *3&& '$$ '&3

     715* +1* "5 &$ *1'"+$ $#12"$*.

    F) No. o W-/ : O5$. 1"2'$ 6$2$ '& $ ",,&,"$ ,&+$** 622 7$

    $5#"#$. W$25# 622 7$ +"$ &1 5 "++&"5+$ 6

    ",,&4$ WPS.

    G) NDT : % R$-"",8 &' $,"$ 6$2 *"22 7$ 23$ & =

    6$2 2$5# &5 $$ *$ &' $,"$ "$" &' F&5.

    >. DPT "* ,$ $1$3$5 &' *,$+'+"&5 "5 DORSCH

    E5#5$$.

    H) A'"! C#"#! : A* ,$ API %%0< "++$,"72$ / DORSCH S,$+'+"&5

    %0%9-%=>-%0?.

    I) No o A""'"/ : O5$ O528.

    4.0 FORMATS :

     Welding Procedure Specification : JPL/GSPL/PNJPL/WPS-03 Rev. 00

    (For Root Repair)

     Welding Procedure Specification : JPL/GSPL/PNJPL/WPS-04 Rev. 00

    (For Partial Repair)

    Daily Inspection Report : JPL/PNJPL/QC/IR-09 Rev. 00

    Inspection Test Plan : JPL/PNJPL/QC/ITP-09Rev. 00

    Incase of any conflict between this !oce"#!e an" cont!act$s secification% the late!

    shall &o'e!n

    WELDING REPAIRS

    DOCUMENT NO. REV

    P"#$ &' JPL/GSPL/PNJPL

    /WP/0900