5S Bi Mat Thanh Cong Tu Nhat Ban

7/26/2019 5S Bi Mat Thanh Cong Tu Nhat Ban

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Hi tho chia s kinhnghim T11/2006

Hajime SUZUKIChuyn gia JICA, VJCC H Ni 1

Nng sut v 5S

B mt sthnh cng tiNht bn

10/11/200610/11/200610/11/200610/11/2006

S

mithN

g

uyenE

books!


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Lm thno ngi Nht thnh cngtrong cc ngnh cng nghip ?

1. nh hng khch hng

2. Quan nim v

nng su

t

3. Thc hnh nhngiu cbn nht

4. Tch hp cc hotng

SmithN

guyenE

books!


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nh hng khch hng

2. Cngon sau l khch hng

1. Tha mn khch hng

Cng ty Khch hng

Cht lng &s lng

NguiTinh ch Lp rp

Cht lng &s lng

Cht lng &s lng


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Hi tho chia s kinhnghim T11/2006Hajime SUZUKI

Chuyn gia JICA, VJCC H Ni 4

Quan nim vnng sut

1.3 nguyn tc ch o

2. P, Q, C, D, S v M

3.Cho tt c mi ngi, bi tt c mingi


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Thc hnh nhngiu c bn nht - 5S

5 t ting nht

1) Seiri Sng lc

2) Seiton Sp xp

3) Seiso Sch s

4) Seiketsu Sn sc

5) Shitsuke Sn sng


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Thc hin nhngiu c bn nht Cch tipcn thc tin

Btu t nhng vic nh

1. khu vc lmim

2. do nhm d n

3. tp trung n lc


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Thc hnh nhngiu cbn nht Yu tthnh cng

1. Cam kt ca lnho

1) Thi gian ca bn thn (choy ban, v cho cc

phn xng)

2) Ngn sch (theo ch c bit dnh cho nhm

d n )

3) Con ngi (Trng d n, iu phi vin)

2. Thc hin lin t

Cn 1 nm c th xy dng nhng nn tngu tin


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Mc tiu

iu kintt nht

Dngsn xut

Kim sot

bng h.nh

PDCA

PQCDSM

Nng sut

Cht lng

Chi ph

Giao hng

An ton

Tinh thn

Tho mnkhch hng

Hiu qu van tontrong cng ty

Linhun

Cucsngtip

< 5S >

Seiri

Seiton

Seiso

Seiketsu

Shitsuke

Cc hotng tch hp


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Chc cc bn c nng sut cao hn

Bng cch thc hnh lin tc 5S.

Xin cmn !!


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Thng 11/2006 Hajime SUZUKIGlobal Consulting, Japan

0

Phng php thc tin

thc hin 5S5S l Cng c Cbn v v cng hu dng

KAIZEN

Mr. Hajime SUZUKI (K s cao cp, C vn JPC-SED, Chuyn gia JICA, Chuyn gia APO)


11/83


1

Lch s 5S ?

Ti Nht Bn, 5S c thc hnh trong nhiu nm vi ngha ph bin l Seiri Seiton

h tr cho hotng An ton, Cht lng, Hiu sut v Mi trng.

Nm 1986, cun schu tin v 5S c xut bn, t 5S ph bin nhanh

chng..

Ti cc cng ty pht trin, 5S c thc hnh thng xuyn v duy tr mc

cao.

Ti Singapore,

5S btuc thc hin ti mt cng ty mu trong D n Nng sut JICA vonm 1986.

Saunt r thnh hotng quc giat di U ban 5S.

Hin nay nt ti cp cao rt nhiu t chc.

Ti nhiu quc gia, 5S rt thnh cng trong giaion ban u, nhng sau mt thi gian, n nhanh

chng tr nn hi ht, hnh thc v khng hu ch do b p dng sai.


12/83


2

5S bt ngun t 5 t ting Nht btu bng ch S

Seiri : Lc ra nhng vt khng cn thit ti ni lm vic vloi b chng.

Seiton : Sp xp ngn np nhng vt cn thit sao cho cth d dng ly chng ra s dng.

Seiso ( : Dn sch s hon ton ni lm vic khng cnbi bm trn sn, my mc v trang thit b.

Seiketsu: Duy tr tiu chun cao v gi gn v sinh v spxp ni lm vic gn gng vo mi lc.

Shituke : o to mi ngi t gic tun theo quy tc gign tht tt ni lm vic.

Khi bn tm trong sch, 5S thng thngc gii thch nh sau.Nhng gii thch ny tt cho giaion ban u nhng cnc saip dng trong thc tin.


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3

5S l mt trong nhng Cng c c bn v v cng hu dngcho KAIZEN Ci tin Qun l Sn xut, nuc p dng mt

cchngn.

im mu cht:

1) Giaion 1: 5S thng thng (Vidu VN 1-1., VN 2-1., VN 3.)

D th no cng thc hnh n, ri bn s thyiu khc bit.

2) Giaion 2: 5S thc tin

Thc hnh vi suy ngh i tng ca 5S ti mi ni

lm vic gii quyt vn hiu qu, l,1) iu kin tt nht 2) Dng sn xut

3) Kim sot bng hnhnh 4) PDCA

5S l g? im mu cht ca 5S (5S thc tin)


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4

5S thc tin: 5S do . SUZUKI sai

Seiri: Lc ra vdi dinhng vt khng cn vlng khng cn(ca nhng vt cn thit)ra khi ni lm vic

Seiton): Sp xp- - dng. Nhng vt ny cng phic sp xptrong iu kin tt(sn sngdng) vm bo an

ton(khng bdng saingn nga sc)Seiso (: Lm sc h - - h oc thit b. Lm bng cchlu ni tng,

thu lm rc m khng vt lung tung ni lm vic sch s,ty sch bi m khng gy hhi sn phmi vi nhng snphm sn sng, kim tra v sa cha trng thi bt thng o - -

Seiketsu: Ngn nga bi bn v givsinhmc caoDuy tr vsinh cao

Shituke: (Khng sai, nhng vi nhng nh my mi thnh lp thnhng quy tc, quynh v tiu chun cng vic phict ra trc)


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5

SeiriSeiriSeiriSeiri llll gggg???? CCCCcccc vvvv dddd vvvv SeiriSeiriSeiriSeiri....

SeiriSeiriSeiriSeiri llll chchchchnnnn rararara nhnhnhnhngngngng vvvvtttt khngkhngkhngkhng ccccnnnn thithithithitttt vvvv llllngngngng khngkhngkhngkhng

ccccnnnn thithithithitttt ccccaaaa nhnhnhnhngngngng vvvvtttt ccccnnnn ddddngngngng....

CCCCnnnn cccc tiutiutiutiu chuchuchuchunnnn rrrr rrrrngngngng vvvviiii cccccccc vvvv dddd nhnhnhnh sausausausau....

NNNNiiii llllmmmm vivivivicccc khkhkhkhcccc nhaunhaunhaunhau vvvv iiii ttttngngngng khkhkhkhcccc nhaunhaunhaunhau ssss cccc nhnhnhnhngngngng

tiutiutiutiu chuchuchuchunnnn khkhkhkhcccc nhaunhaunhaunhau....

TTTTiiii dydydydy chuychuychuychuynnnn ssssnnnn xuxuxuxutttt,,,, chchchch llllngngngng ccccnnnn thithithithitttt chochochocho hohohohotttt

ngngngng hhhhngngngng ngngngngyyyy.... BBBBtttt uuuu llll 1111 ngngngngyyyy,,,, rrrriiii gigigigimmmm xuxuxuxungngngng ngngngngyyyy,,,, ---- ---- ---- ....

iiii vvvviiii nhnhnhnhngngngng vvvvtttt nhnhnhnh,,,, cccc thththth llllngngngng nhinhinhinhiuuuu hhhhnnnn ccccnnnn thithithithitttt saosaosaosaochochochocho khngkhngkhngkhng nhnhnhnh hhhhngngngng nnnn dydydydy chuychuychuychuynnnn ssssnnnn xuxuxuxutttt vvvv cngcngcngcng vivivivicccc....


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6

SSSS ddddngngngngnhnnhnnhnnhn ssss rrrrtttt hihihihiuuuu ququququ

nhnhnhnhnnnn bibibibitttt rrrr rrrrngngngng nhnhnhnhngngngng vvvvtttt khngkhngkhngkhng ccccnnnn thithithithitttt....

((((ttttngngngng thththth mmmmtttt chochochochonhnhnhnhngngngng vvvvtttt llllnnnn))))

((((chochochocho mmmmtttt nhnhnhnhmmmm rrrrtttt nhinhinhinhiuuuunhnhnhnhngngngng vvvvtttt khngkhngkhngkhng ccccnnnn thithithithitttt

vvvv ccccnnnn thithithithitttt llllnnnn llllnnnn ))))


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7

NNNNiiii llll SeiriSeiriSeiriSeiri,,,, SeitonSeitonSeitonSeitonnhnhnhnhngngngng khngkhngkhngkhng ththththcccc hhhhnhnhnhnh....

S,


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8

VVVV dddd vvvv nhnnhnnhnnhn vvvvngngngng vvvv nhnnhnnhnnhn SeiriSeiriSeiriSeiri

1) Criteria in this areaRed tag:Yellow tag:

2) Put continuous No.

3) When completed, keep tag in file

Location

Item (s)

Quantity

Actions:

By when

By whom

Completed

1) Move totemporaryarea

2) Sell asscrap

3) Discard asrubbish

Date

By


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9

S,

PhnPhnPhnPhn lolololoiiii nhnhnhnhngngngng vvvvtttt

khngkhngkhngkhng ccccnnnn thithithithitttt

VVVVtttt hhhhtttt

chchchchngngngng iiii ????

SeiriSeiriSeiriSeiri

PhnPhnPhnPhn lolololoiiii llll chchchchaaaa khokhokhokho chochochocho nhnhnhnhngngngng vvvvtttt khngkhngkhngkhng ccccnnnn

thithithithitttt CCCCnnnn ttttoooo rararara tiutiutiutiu chuchuchuchunnnn ringringringring....


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10

SeiriSeiriSeiriSeiri,,,, SeitonSeitonSeitonSeiton ttttiiii dydydydy chuychuychuychuynnnn ssssnnnn xuxuxuxutttt

S b tr xutCh lng cn thit ca sn phm d dang ti ni lm vic

Hin trng: Qu nhiu lng d tha ca sn phm d dang ti ni lm vic


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11

SeitonSeitonSeitonSeiton llll gggg ???? VVVV dddd vvvv SeitonSeitonSeitonSeiton....

Sau khi Seiri, ni lm vic chcn li nhng vt cn thit v s lng

dng hng ngy. Seiton l sp xp ngn np nhng vt v lng ny

sao cho tin s dng.

Vic ny tt cho Dng sn xut v Kim sot bng hnhnh cng

vic hiu qu, nhng n cha tt ciu kin tt nht chocng vic hiu qu v an ton.

Nhng vt v lng cn thit phic xp khng chtheo trt t m

cn,

trong iu kin tt(sn sngdng),

m bo an ton(khng bdng saingn nga sc) v

dlm theovo mi lc.


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12

Nu gc th ny th cc khng?

GGGGcccc ccccaaaa lllliiii iiiichchchchnhnhnhnh

LLLLiiii iiii chchchchnhnhnhnh

S,

VVVV dddd:::: GGGGcccc lllliiii iiii

MMMMcccc tiutiutiutiu ==== KiKiKiKimmmm sosososotttt bbbbngngngng hhhhnhnhnhnh nhnhnhnh cngcngcngcng vivivivicccc tttt nhinnhinnhinnhin vvvv anananan totototonnnn


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13

Max.Max.Max.Max. Min.Min.Min.Min.

S,

VVVV dddd:::: GiGiGiGi cccc tntntntn vvvvtttt, min, min, min, min vvvv maxmaxmaxmax

MMMMcccc tiutiutiutiu ==== KiKiKiKimmmm sosososotttt bbbbngngngng hhhhnhnhnhnh nhnhnhnh chochochocho cngcngcngcng vivivivicccc hihihihiuuuu ququququ


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14

CCCCngngngng vvvv trtrtrtr

CCCCngngngng hhhhngngngng

TrTrTrTrcccc BBBBcccc 3333---- ----

VVVV dddd:::: ChChChChpppp nhnhnhnh,,,, ccccngngngng vvvv trtrtrtr vvvv ccccngngngng hhhhngngngngTrTrTrTrcccc,,,, ----,,,, ----,,,, BBBBcccc 3,3,3,3,

S,


25/83


15

CCCCcccc vvvv dddd vvvv SeitonSeitonSeitonSeiton tttttttt

cngcngcngcng cccc vvvv thithithithitttt bbbb oooo llllngngngng

cngcngcngcng cccc vvvv khunkhunkhunkhun

cntrc

cntrc

li i

palletpalletpalletpallet

ththththpppp

ngngngng

filefilefilefile ttttiiii lilililiuuuu ttttiiii vvvvnnnnphngphngphngphng

Tt Tt

PhPhPhPhiiii trongtrongtrongtrong iiiiuuuukikikikinnnn TTTTtttt!!!!SSSSnnnn ssssngngngng ddddngngngng!!!!

S,


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16

VVVV dddd vvvv SeitonSeitonSeitonSeiton bbbbcccc caocaocaocao

S,

KhngKhngKhngKhng dddd llllmmmm theotheotheotheo DDDD ddddngngngng llllmmmm theotheotheotheo


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17

Khi c ngi angdng mt ti liuno , khng aibit c l aiang dng n.

Tchring ti

liu angdng

Tn ngi ang dng

Bt c ai cngc th bit cl ai ang dngn.

S,

VVVV dddd vvvv SeitonSeitonSeitonSeiton bbbbcccc caocaocaocao (File(File(File(File ttttiiii lilililiuuuu))))


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Thng 11/2006 Hajime SUZUKIGlobal Consulting, Japan 18

Seiso c ngha l dn dp nhng c rt nhiu cch tu thuc voiukin t nhin ti ni lm vic.

Ni lm vic khng bi bn:Thu lm rc m khng vt lung tung

Lau sch sn phm d dang v thnh phm:Ty bi bn tht nh nhng v cn thn m khng lm h hi

Seiso-kim tra my mc v thit b:Kim tra trng thi bt thng bng cch lm sch hon ton, v sa chatrng thi bt thng

S dng cng c lm sch thch hp nh khn lau, ho cht, v.v.

SeisoSeisoSeisoSeiso llll gggg???? VVVV dddd vvvv SeisoSeisoSeisoSeiso....


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DDDDngngngng chchchchiiii ququququtttt ssssnnnn.... tttttttt chchchchaaaa????


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ThiThiThiThitttt bbbb RRRRaaaa bbbbngngngng nnnncccc chochochocho mmmmtttt kkkknhnhnhnh mica,mica,mica,mica, tttttttt chchchchaaaa ????


31/83


LLLLmmmm sssschchchch bbbbngngngng khkhkhkhnnnn laulaulaulau ththththngngngng khukhukhukhu KiKiKiKimmmm tratratratra cucucucuiiii ccccngngngng,,,, thththth tttttttt chchchchaaaa ????


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MMMMyyyy rrrraaaa siusiusiusiu mmmmyyyy llll phphphphngngngng phphphphpppp rrrraaaa khngkhngkhngkhng gygygygy hhhhiiii....


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SeisoSeisoSeisoSeiso----KiKiKiKimmmm tratratratra

S,

LauLauLauLauddddnnnn kkkkllllngngngng

SeisoSeisoSeisoSeiso llll KiKiKiKimmmm tratratratra....

SSSSaaaangayngayngayngaychchchchnnnnyyyy

CCCC ggggkhkhkhkhccccththththngngngng????

TTTT bbbbooooddddngngngng


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Hopper and Pre-heater of Injection Molding

SeisoSeisoSeisoSeiso----Inspection of PreInspection of PreInspection of PreInspection of Pre----heaterheaterheaterheater

VVVV dddd vvvv SeisoSeisoSeisoSeiso---- KiKiKiKimmmm tratratratra


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TTTT 11111111 TTTT 12121212

TTTT 16161616TTTT 15151515

BBBBtttt uuuu SeisoSeisoSeisoSeiso----KiKiKiKimmmm tratratratra nhnhnhnh thththth nnnnoooo u

c hhhhngngngng trtrtrtrmmmm cccciiii mmmmyyyy gigigigingngngng nhaunhaunhaunhautrong cng mt khu vc nh my dt trong xng dt.

ChChChChnnnn mmmmyyyy thththth iiiimmmm ((((mmmmuuuu))))vvvv ththththcccc hihihihinnnn

SeisoSeisoSeisoSeiso----KiKiKiKimmmm tratratratra totototonnnn bbbb

400400400400 mmmmyyyy ddddtttt

KiKiKiKimmmm sosososotttt hihihihiuuuu ququququ theotheotheotheo tttt

KhngKhngKhngKhng thththth ddddngngngng mmmmyyyykhkhkhkhiiii ngngngng mmmmyyyy....

KhngKhngKhngKhng ccccchchchch nnnnoooo cccciiii titititinnnn cccc !!!!


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longlonglonglong ccccOKOKOKOK

iiiimmmm mmmmuuuutrtrtrtrngngngng

kikikikimmmm tratratratranhanhnhanhnhanhnhanh,,,, ththththngngngngxuynxuynxuynxuyn

cccc bbbb longlonglonglong rararara


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Dyinvbngdnhvng

Mtondy bh

DDDDngngngng ccccvvvv sinhsinhsinhsinh

DDDDngngngng cccc bbbb thaythaythaythay iiiivvvv trtrtrtr((((bbbbngngngng ddddnhnhnhnhvvvvngngngng))))


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NnNnNnNn bbbbtttt uuuu SeisoSeisoSeisoSeiso----KiKiKiKimmmm tratratratra nhnhnhnh thththth nnnnoooo

umt my dt li c hhhhngngngng trtrtrtrmmmm bbbb phphphphnnnn nh nh si ?

NhnNhnNhnNhn vvvv nhnhnhnh dddduuuu kikikikimmmmtratratratra ttttngngngng bbbb phphphphnnnn thuthuthuthuththththpppp dddd lilililiuuuu vvvv cccccccc ssss ccccxxxxyyyy rararara mmmmiiii bbbb phphphphnnnn

1111 chuychuychuychuynnnn cccc 480480480480 bbbb phphphphnnnn


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CCCC thththth ththththcccc hihihihinnnn SeisoSeisoSeisoSeiso----KiKiKiKimmmm tratratratra hihihihiuuuu ququququ ddddaaaa trntrntrntrn dddd lilililiuuuu nnnnyyyy

BBBBngngngng ccccchchchch nnnn llllcccc hhhhnnnn nnnnaaaa trtrtrtrcccc nhnhnhnhngngngng vvvvnnnn khkhkhkh gigigigiiiii quyquyquyquytttt nnnnyyyy....


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31

SeisoSeisoSeisoSeiso---- KiKiKiKimmmm tratratratra totototonnnn bbbbl

bc u TPM (Duy tr Nng sut Tng th)

CCCCpppp ccccaaaa iiiiuuuukikikikinnnn mmmmyyyy mmmmcccc

NnNnNnNn mmmmtttt ccccpppp

CCCCpppp ththththcccc tttt ((((ttttnhnhnhnh

trtrtrtrngngngng ththththcccc tttt))))

SeisoSeisoSeisoSeiso----KiKiKiKimmmm tratratratratotototonnnn bbbb banbanbanban uuuu

SeisoSeisoSeisoSeiso----KiKiKiKimmmm tratratratrahhhhngngngng ngngngngyyyy

SeisoSeisoSeisoSeiso----kikikikimmmm tratratratratotototonnnn bbbb

0000 5555 NNNNmmmm


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32

Seiketsu l g? V d v Seiketsu.

Ngha gc ca t ting Nht Seiketsu l v sinh.

Trong 5S thng thng, Seiketsucnh ngha l m bocc hotng Seiri, Seiton v Seiso cp cao, tuy nhin mihotng Seiri, Seiton v Seisou c rt nhiu cp v nnc lin tc duy tr v nng cp.

Seiketsu l hotng cp cao hn nhiu ch khng phich dng vicm bo cc hotng Seiri, Seiton v Seisocp cao. Hotng ny gip ngn nga khi bi bn cpm mt thng khng th nhn thyc. V d nh phng vsinh trong cng nghip IC, phng v sinh trong bn vin .

Cha kho thc hin thnh cng Seiketsu l ngn nga vv sinh


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33

S,

VVVV dddd vvvv SeiketsuSeiketsuSeiketsuSeiketsu,,,, NgNgNgNgnnnn ngngngngaaaa

MMMMyyyy gygygygy bbbbiiii

BBBBcccc KaizenKaizenKaizenKaizen thththth nhnhnhnhtttt,,,, vvvvnnnnchchchchaaaa tttt cccc ccccpppp ccccaaaaSeiketsuSeiketsuSeiketsuSeiketsu....

BBBBngngngng Kaizen,Kaizen,Kaizen,Kaizen, tttt nnnn mmmmtttt ccccpppp ccccaaaaSeiketsuSeiketsuSeiketsuSeiketsu

KKKKtttt ququququ ccccaaaa KaizenKaizenKaizenKaizen

bbbbiiii mmmm394 g/day

54 g/day

98 phon

92 phon


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34

VngVngVngVng bibibibi ccccaaaa chuynchuynchuynchuyn giagiagiagiaNachiNachiNachiNachi ngngngngiiii NhNhNhNhtttt trongtrongtrongtrongttttiiii vvvv trtrtrtrngngngng

ChuynChuynChuynChuyn giagiagiagia NachiNachiNachiNachi ttttmmmm rararara nguynnguynnguynnguyn nhnnhnnhnnhn gygygygy rararara titititingngngng nnnn llll dodododo bbbbiiii bbbbnnnn

SSSS ccccnnnn thithithithitttt ccccaaaa SeiketsuSeiketsuSeiketsuSeiketsu,,,, NgNgNgNgnnnn ngngngngaaaa


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35

DyDyDyDy chuychuychuychuynnnn llllpppp rrrrpppp cucucucuiiiiccccngngngng

SSSSnnnn xuxuxuxutttt ngngngng cccc iiiinnnn

Dy chuyn lp rp cui cngcn phi khngkhngkhngkhng bbbbiiii bbbbnnnn

SSSS ccccnnnn thithithithitttt ccccaaaa SeiketsuSeiketsuSeiketsuSeiketsu NgNgNgNgnnnn ngngngngaaaa


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36

CngCngCngCng nghnghnghngh mmmmiiii,,,, lnlnlnln khunkhunkhunkhun trtrtrtrcccc titititipppp

NhNhNhNhpppp filmfilmfilmfilm inininin ssssnnnn tttt NhNhNhNhtttt

PhunPhunPhunPhun vvvvoooo filmfilmfilmfilm inininin ssssnnnnLoLoLoLoiiii bbbbtttt quyquyquyquy trtrtrtrnhnhnhnh inininin

PhPhPhPh phphphphmmmm caocaocaocao trongtrongtrongtrong ququququ trtrtrtrnhnhnhnh phunphunphunphun nguynnguynnguynnguynlilililiuuuu vvvvoooo khunkhunkhunkhun gygygygy ttttnnnn kkkkmmmm

ssss sssschchchch ssss,,,, ngngngngnnnn ngngngngaaaaccccnnnn ccccpppp caocaocaocao hhhhnnnn nhinhinhinhiuuuu

khikhikhikhi phunphunphunphun nguynnguynnguynnguyn lilililiuuuu vvvvoooo khunkhunkhunkhun

CngCngCngCng nghnghnghngh hihihihinnnn naynaynaynaySauSauSauSau khikhikhikhi phunphunphunphun nguynnguynnguynnguyn lilililiuuuu vvvvoooo khunkhunkhunkhun

bbbbtttt uuuu quyquyquyquy trtrtrtrnhnhnhnh InInInIn

InInInIn nnnn ccccnnnn rrrrtttt nhinhinhinhiuuuu nhnnhnnhnnhn llllcccc

vvvvththththiiii giangiangiangian ssssnnnn xuxuxuxutttt ddddiiii....

TTTT llll phphphph phphphphmmmm caocaocaocao....

GiGiGiGiiiii thithithithiuuuu cngcngcngcng nghnghnghngh mmmmiiii,,,, tuytuytuytuy nhinnhinnhinnhin,,,, ---- ----

SSSS ccccnnnn thithithithitttt ccccaaaa SeiketsuSeiketsuSeiketsuSeiketsu,,,, NgNgNgNgnnnn ngngngngaaaa


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S,

BBBBnnnn llllmmmm vivivivicccc hihihihinnnn ththththiiii BBBBnnnn llllmmmm vivivivicccc khngkhngkhngkhng bbbbiiii bbbbnnnnnhnhnhnh ngngngng hhhhtttt khkhkhkh

BBBB llllcccc

ququququtttt

NNNNpppp

VVVV dddd vvvv SeiketsuSeiketsuSeiketsuSeiketsu,,,, NgNgNgNgnnnn ngngngngaaaa


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nghnghnghnghaaaa ggggcccc ccccaaaa tttt SeiketsuSeiketsuSeiketsuSeiketsu: V: V: V: V sinhsinhsinhsinh

ngn nga bnh tt,

Trong cng nghip thc phm

Trong bnh vin

Cng vi hng dn ca chuyn gia Nht Bn, Vit Nam t chc cc hotng phng nga SARS thnh cng)


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39

Cho n gn y, ngi ta sn xut nc bng cch cho ncmui vo nc, ri cho in phn.

Theo phng php mi, nc tinh khit c sn xut bng cchcho acid sulfuric long vo thay v cho nc mui, ri cho inphn.

Nc tinh khit cung cp phm vi ng dng rng ri gip ra

sch hon ton vt v m bo v sinh cp cao trongbnh vin, nh my sn xut thc phm, trong nng nghip

chnh l Seiketsu. Ngn nga khi bi bn cn hn c Seiso.

C th thu thp thm thng tin t internet.

NNNNcccc siusiusiusiu sssschchchch ((((tinhtinhtinhtinh khikhikhikhitttt))))


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40

ShitsukeShitsukeShitsukeShitsuke llll gggg???? VVVV dddd vvvv ShitsukeShitsukeShitsukeShitsuke


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41

ShitsukeShitsukeShitsukeShitsuke llll gggg???? VVVV dddd vvvv ShitsukeShitsukeShitsukeShitsuke

ShitsukeShitsukeShitsukeShitsuke trong ting Nht c vit l: ,,,,L s kt hp gia ch ((((cccc thththth)))) v ch ((((pppp)))), (l ch Hn cating Nht, ch Trung quc).

Hot ng ny c ngha l mi ngi t gic g gn bn thn/ni lm

vic ca mnh sch p bng cc ni quy, quy tc v tiu chun lmvic.

Hot ng ny hng ti cp t pht trin rt cao v khng h d

dng.V vy, trong cc hot ng 5S, trc ht hy mi ngi tun theoSeiri, Seiton, Seiso v Seiketsu cp hp l.

Khi mt nh my/ cng ty bt u i vo hot ng, nn trin khaihot ng Shitsuke trc tin pht trin quan im mi v cp cao ca i ng nhn vin.

ShitsukeShitsukeShitsukeShitsuke trongtrongtrongtrong hohohohotttt ngngngng hhhhngngngng ngngngngyyyy


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42

ShitsukeShitsukeShitsukeShitsuke trongtrongtrongtrong hohohohotttt ngngngng hhhhngngngng ngngngngyyyy

Vo thi k u ca cng nghip ho, rt nhiu nhn vin xut thn t ccvng qu, nhng ni m thi gian lm vic, cch lm vic, phng phplm vic, tt c mi th u rt khng theo quy c.

Nhng trong nh my, tt c mi ngi u phi tun theo ni quy, quynh v phng php lm vic to ra ni lm vic hiu qu v an tonv ng lng ca chnh h.

Xin ngh phi bo trc

n trc 10 pht v ra v sau 10 phtThng tin gia cc caKhng n ti ni lm vicKhng tn gu v in thoi trong khi lm vicMc ng phc v i giy chnh tTun theo cc tiu chun lm vic,Tun theo Seiri, Seiton, Seiso v Seiketsu


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54/83

Thng 11/2006 Hajime SUZUKI

Global Consulting, Japan

44

MMMMiiii quanquanquanquan hhhh gigigigiaaaa 5S!5S!5S!5S!



ShitsukeShitsukeShitsukeShitsuke

SeiketsuSeiketsuSeiketsuSeiketsu

SeisoSeisoSeisoSeiso


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45

MMMMiiii quanquanquanquan hhhh gigigigiaaaa 5S!5S!5S!5S!



ShitsukeShitsukeShitsukeShitsuke

SeiketsuSeiketsuSeiketsuSeiketsu

SeisoSeisoSeisoSeiso

5S tng nng sut


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Sn xut = Hiu sut Thi gian lm vic

Hiu sut: My mc

Cng vic th cng

Thi gian lm vic: My mc

Cng vic th cng

m bo tin sn xutbo dng ttSeisoInspection

Khng lng ph laong Sp xp ni lm vic hp lSeiri, Seiton

Khng hng hcbo dng ttSeiso Inspection

Khng mt thi gian ch i Sp xp ni lm vic hp lSeiri, Seiton

Rt ngn thi gian chun bSp xp hp l Seiri, SeitonKhng mt thi gian ch i Sp xp ni lm vic hp lSeiri, Seiton

5S tng nng sut

VVVV dddd vvvv ttttnhnhnhnh hihihihiuuuu ququququ ccccaaaa cccciiii titititinnnn trongtrongtrongtrong cngcngcngcng vivivivicccc thththth cngcngcngcng


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47

qqqq gggg gggg gggg

Cng ty Dt may D l mt cng ty hng u ti a phng sn xut hng may mc cho phA n. Hngnm, nng sut ca cng ty b thiu vo v cao im thng 10 - 11. Sau khi nghin cu quy trnh s b,cng ty nhn thy sn xut b nh tr ti khu ng gi. Hot ng SeiriSeiriSeiriSeiri,,,, SeitonSeitonSeitonSeiton gip c cu likhu vc lm vic v nng cao nng sut hiu qu.

T1. 2003 T12. 2003

KKKKtttt ququququ thuthuthuthu cccc: (tham kho File3-1 VN.doc, 3-3-1-VN.ppt, 3-3-2-VN.ppt)NNNNngngngng susususutttt trong k cao im T10 - 11. 2003ttttngngngng 30%30%30%30% so vi T10 - 11. 2002 vi cng s lng cng nhn.

5S5S5S5S NngNngNngNng caocaocaocao ChChChChtttt llllngngngng ((((GiGiGiGimmmm phphphph phphphphmmmm))))


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GiGiGiGimmmm phphphph phphphphmmmm ttttiiii CtyCtyCtyCty NhNhNhNhaaaa ----1111 (tham kho File4-1-VN.ppt, File4-2-VN.doc)

Ph phm cao do iu kin ti ti phng in. 5S c p dng nh sau,

SeiriSeiriSeiriSeiri :::: Di thng cc tng gy bi bn ra khi phng InGim sn phm d dang (WIP) d tha

SeitonSeitonSeitonSeiton:::: B tr li sn phm d dang (WIP) sao cho sn xut c trichy

SeisoSeisoSeisoSeiso:::: Thay i phng php v sinh phng v thit b (thu lm rc

m khng vt ba bi)o to cng nhn lau mn hnh v hp mc in cn thn hn.

SeiketsuSeiketsuSeiketsuSeiketsu:::: t mt thm t ti li vo ngn nga bi.ShitsukeShitsukeShitsukeShitsuke:::: o to cng nhn nhng quy nh v phng php lm vic

mi

Thc hin iu kin tt nht v Dng sn xut. t c kt qu tt.

KKKKtttt ququququ:::: PhPhPhPh phphphphmmmm gigigigimmmm tttt 11%11%11%11% xuxuxuxungngngng cncncncn 2%2%2%2%


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49

Ph phm cao ti My To khun phun #78. Li chnh l chm en. pdng 5S cho my #78 nh sau.

SeisoSeisoSeisoSeiso:::: i sn xut v bo dng p dng SeisoSeisoSeisoSeiso----KiKiKiKimmmm tratratratra bngcch tho ri phu, mng lc, cc b phn phun v lau schhon ton tng th ny.i tm ra tnh trng bt thng ti l nung trc do thit ktm chn bn trong khng hon thin.Tm chn bn trong c sa ngn nga tnh trng .

Thc hin iu kin tt nht v t kt qu tt.

KKKKtttt ququququ:::: PhPhPhPh phphphphmmmm gigigigimmmm tttt 6%6%6%6% xuxuxuxungngngng cncncncn ththththpppp hhhhnnnn 1%1%1%1%

GiGiGiGimmmm phphphph phphphphmmmm ttttiiii CngCngCngCng tytytyty NhNhNhNhaaaa ----2222(tham kho File4-1-VN.ppt, File4-2-VN.doc)

5S5S5S5S GiGiGiGimmmm ChiChiChiChi phphphph


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50

5S5S5S5S GiGiGiGimmmm ChiChiChiChi phphphph

GiGiGiGimmmm ChiChiChiChi phphphph NguynNguynNguynNguyn vvvvtttt lilililiuuuu chochochocho rrrrtttt nhinhinhinhiuuuu llllnhnhnhnh vvvvcccc::::

1)1)1)1) GiGiGiGimmmm phphphph phphphphmmmm: 5S: 5S: 5S: 5S rrrrtttt hihihihiuuuu ququququ nhnhnhnh trtrtrtrnhnhnhnh bbbbyyyy trntrntrntrn....

2)2)2)2) TTTTnnnn khokhokhokho chchchcht/lut/lut/lut/lu ngngngngyyyy:::: SeiriSeiriSeiriSeiri ((((nhnnhnnhnnhn /V/V/V/Vngngngng)))) llll bbbbcccc uuuu tintintintin nhnhnhnhnnnn bibibibitttt ttttnnnn khokhokhokho nnnnyyyy....

SeitonSeitonSeitonSeiton llll chchchchaaaa khokhokhokho gigigigimmmm ttttnnnn khokhokhokho khngkhngkhngkhng vvvvoooo ssss ((((ttttnnnn khokhokhokho ttttiiii khokhokhokhonhnhnhnhngngngng khngkhngkhngkhng ghighighighi vvvvoooo ssss sssschchchch)))) vvvv ngngngngnnnn ngngngngaaaa ssssnnnn xuxuxuxutttt ththththaaaa....

SeitonSeitonSeitonSeiton bbbbngngngng nhnnhnnhnnhn ((((mmmmuuuu)))) ghighighighi ththththngngngng ssssnnnn xuxuxuxutttt rrrrtttt hihihihiuuuu ququququ kikikikimmmm tratratratrattttnnnn khokhokhokho lulululu ngngngngyyyy hhhhngngngng ththththngngngng gigigigipppp nhnhnhnhnnnn bibibibitttt nguynnguynnguynnguyn nhnnhnnhnnhn vvvv aaaa rarararahhhhnhnhnhnh ngngngng ngngngngnnnn ngngngngaaaa....

TTTTiiii saosaosaosao ttttnnnn khokhokhokho ququququ nhinhinhinhiuuuu ????Plastic Co. Cost Composition

Material

Nhn cngMy mc/TbNng lngKhc

CtyCtyCtyCty NhNhNhNhaaaa ThThThThnhnhnhnh phphphphnnnn ChiChiChiChi phphphph

NVL

5S5S5S5S GiaoGiaoGiaoGiao hhhhngngngng ngngngng hhhhnnnn ((((GiGiGiGimmmm ththththiiii giangiangiangian chchchchtttt))))


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5S5S5S5S GiaoGiaoGiaoGiao hhhhngngngng ngngngng hhhhnnnn ((((GiGiGiGimmmm ththththiiii giangiangiangian chchchchtttt))))

BaoBaoBaoBao bbbb bbbbngngngng chchchchtttt ddddoooo chochochocho nnnn, M, M, M, M phphphphmmmm, v.v., v.v., v.v., v.v.

TTTTmmmm ththththyyyy phphphph phphphphmmmm llll inininin ttttiiii quyquyquyquy trtrtrtrnhnhnhnh KhKhKhKhcccc axitaxitaxitaxit nhnhnhnh....

BnBnBnBn trongtrongtrongtrong mmmmyyyy bbbb gggg,,,, nhnhnhnhngngngng khngkhngkhngkhng aiaiaiai nhnhnhnhnnnn ththththyyyy chochochocho nnnn khikhikhikhi mmmm mmmmyyyy rararara

SeisoSeisoSeisoSeiso----KiKiKiKimmmm tratratratra....

SauSauSauSau khikhikhikhi laulaulaulau sssschchchch hohohohonnnn totototonnnn,,,, llllmmmm lllliiii phphphph ttttngngngng mmmmyyyy bbbbngngngng ththththpppp khngkhngkhngkhng gggg ngngngngnnnn

ngngngngaaaa vvvvnnnn gigigigingngngng nhnhnhnh vvvvyyyy ((((ThThThThcccc hhhhnhnhnhnh SeisoSeisoSeisoSeiso---- KiKiKiKimmmm tratratratra).).).).

KKKKtttt ququququ:::: PhPhPhPh phphphphmmmm trtrtrtrcccc llllnnnn gigigigimmmm tttt 3.3%3.3%3.3%3.3% xuxuxuxungngngng 0.3%0.3%0.3%0.3% vvvv ggggpppp phphphphnnnn llllmmmm gigigigimmmm****

giaogiaogiaogiao hhhhngngngng chchchchmmmm tttt 20%20%20%20% xuxuxuxungngngng 2%.2%.2%.2%.

ThiThiThiThitttt kkkk3333---- 8888 mmmmuuuu

PhnPhnPhnPhn mmmmuuuu TTTToooo llll

TTTToooo filmfilmfilmfilm

LLLLmmmm lllliiii llll

InInInIn

NNNNuuuuhhhhngngngng

OKOKOKOK

GiaoGiaoGiaoGiao hhhhngngngngchchchchmmmm*

ngngngng ggggiiii

InInInInngngngng ggggiiii

3.3% = 1 ph phm trong s 30 qu l (5 cng)Lm li: 1 cng trong s 5 cng, Giao hng chm*

ThThThThngngngng 3333 nnnnmmmm 2005200520052005

5S5S5S5S NngNngNngNng caocaocaocao AnAnAnAn totototonnnn


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52

F9F9F9F9

F9F9F9F9

ThThThTh

ng

ngngng 10

101010 n

nnnm

mmm 2004

200420042004

KhuKhuKhuKhu vvvvcccc chchchchaaaa ngngngng cucucucunnnn bbbb chchchchnnnnkhngkhngkhngkhng vvvvoooo cccc bbbbiiii hhhhngngngng rrrroooo ththththpppp

ByByByBy gigigigi nnnn bbbb hhhhngngngng vvvv mmmmiiii ngngngngiiii didididiquaquaquaqua khukhukhukhu vvvvcccc uuuu ggggpppp nguynguynguynguy hihihihimmmm

BBBBiiii vvvv hihihihinnnn ttttiiii khngkhngkhngkhng cccc ngngngng iiii

ThThThThngngngng 3333 nnnnmmmm 2005200520052005

RRRRtttt tttttttt !!!!

VVVVtttt lilililiuuuu xxxx cccc chuychuychuychuynnnn iiii vvvvngngngng iiii cccc mmmm ....

HHHHngngngng rrrroooo ththththpppp cccc ssssaaaa chchchchaaaa

TrongTrongTrongTrong ngngngngnhnhnhnh cngcngcngcng nghinghinghinghipppp nnnnngngngng, An, An, An, An totototonnnn llll yyyyuuuu tttt quanquanquanquan trtrtrtrngngngng hhhhngngngng uuuu....MMMMtttt cngcngcngcng tytytyty ththththpppp nngnngnngnng caocaocaocao anananan totototonnnn bbbbngngngng ccccchchchch pppp ddddngngngng SeiriSeiriSeiriSeiri,,,, SeitonSeitonSeitonSeiton....

SSSS tttttttt hhhhnnnn vvvviiii vvvvchchchch tr trtrtrngngngng chchchch bbbboooo anananan totototonnnn

5S5S5S5S NngNngNngNng caocaocaocao TinhTinhTinhTinh ththththnnnn


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53

1.1.1.1. TinhTinhTinhTinh ththththnnnn bnbnbnbn trongtrongtrongtrong

Sau khi thc hin 5S, nh xng gn gng, sch s.Tt c nhn vin u cm thy thoi mi khi lm vic trongmt mi trng tt. Nng cao tinh thn ni b l nn tng

xy dng mt cng ty v nh my c nng sut cao.

2.2.2.2. TinhTinhTinhTinh ththththnnnn bnbnbnbn ngongongongoiiii

Khi nh my v cng ty c ni lm vic gn gng sch s,h s thu ht c ngi mua n tham quan.Kt qu l, cng ty s c thm c hi bn sn phm vdch v cho ngi mua, tng doanh thu.

Khi nh my v cng ty c ni lm vic gn gng sch s,h cng s thu ht c nhng nhn vin c nng lc cnglm vic vi h trong tng lai.


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Hotng tng th: Hng tiTPM, v dtrng hp Nachi(tham kho File 7)


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55

Bc 2 Hn ch ngun gc gy ra vn

Bc 3 Hn ch nhng ni kh Seiso

Bc 4 Duy tr cp tc

Bc 5: 5-1 My mc5-2 Bi trn5-3 Thit b truynng5-4 Thy lc v kh nn5-5 in

Bc 6: T qun l

0 1 2 3 4 nm

( )

Mt cng ty Nht Bn ti Singapore btu thc hin k hoch TPM trong 2 nm.

Bc 1 Seiso bcu ---------------- Seiso-Inspection ln v Seiso-Inspection hng ngy

Ngay sau khihbtu thc hin Seiso bcu nh trong biu, h thamgia voSkin 5S trong ton cng ty.

Hotng nyy nhanh bc 1 ca TPM vng gp ln gipTPM thnh cng.

Cc hot ng 5S tng hp bng cch xem xt Mc tiu ti tng nilm vic


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Mc tiu

iu kintt nht

Dngsn xut

Kim sotbng h.nh

PDCA

Nng sut

Cht lng

Chi ph

Giao hng

An ton

Tinh thn

Tho mnkhch hng

Hiu qu van ton trongcng ty

Li nhun

Cucsng tip

< 5S >

Seiri

Seiton

Seiso

Seiketsu

Shitsuke

lm vic

MMMMtttt vvvviiii ttttnhnhnhnh huhuhuhungngngng vvvv BBBBcccc mmmm ththththcccc hihihihinnnn KAIZENKAIZENKAIZENKAIZEN

1 T h h t i t


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nhnhnhnh gigigigi cngcngcngcng tytytyty ththththmmmm quanquanquanquan

NgNgNgNgyyyy 30/11/200630/11/200630/11/200630/11/2006 (th 5)Tho lun: 8:30-10:00

ThThThThmmmm quanquanquanquan cngcngcngcng tytytyty

Ngy 29/11/2006 (th 4)14:30-16:30

Cng ty Hong Dng.Xut pht ti VJCC lc13:30 bng xe t ca trung tm

1. Tnh hung ti cng ty may mc

(Tham kho Vidu VN 1-2.ppt)

2. Tnh hung ti cng ty Vn phng phm

(Tham kho Vidu VN 2-2.ppt)

PhiPhiPhiPhiuuuu kikikikimmmm tratratratra 5S5S5S5S ddddnhnhnhnh chochochocho cccccccc hohohohotttt ngngngng trongtrongtrongtrong totototonnnn nhnhnhnh mmmmyyyy(tham kho File 6)


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( )

PhiPhiPhiPhiuuuu kikikikimmmm tratratratra AAAA chochochocho 5S5S5S5S thngthngthngthng ththththngngngng::::

PhiPhiPhiPhiuuuu nnnnyyyy rrrrtttt cccc chchchch chochochocho giaigiaigiaigiai oooonnnn uuuu ththththcccc hihihihinnnn 5S.5S.5S.5S.TuyTuyTuyTuy nhinnhinnhinnhin,,,, nnnn cccc thththth gygygygy rararara vvvvnnnn 5S5S5S5S vvvv 5S5S5S5SVVVV qunqunqunqun mmmmtttt rrrrngngngng 5S5S5S5S cccciiii titititinnnn khukhukhukhu vvvvcccc nhnhnhnh xxxxngngngng ththththcccc ssss, KAIZEN, KAIZEN, KAIZEN, KAIZEN....

PhiPhiPhiPhiuuuu kikikikimmmm tratratratra bbbb sung Bsung Bsung Bsung B chochochocho 5S5S5S5S ththththcccc titititinnnn::::

KKKKtttt hhhhpppp PhiPhiPhiPhiuuuu AAAA vvvv B (50, 50)B (50, 50)B (50, 50)B (50, 50) llll mmmmtttt ccccchchchch nhnhnhnh gigigigi cccc 2222 ccccpppp thngthngthngthng ththththngngngng vvvvththththcccc titititinnnn nhnhnhnhmmmm cccciiii titititinnnn khukhukhukhu vvvvcccc nhnhnhnh xxxxngngngng ththththcccc ssss....

TTTTmmmm quanquanquanquan trtrtrtrngngngng ccccaaaa PhiPhiPhiPhiuuuu kikikikimmmm tratratratra BBBB llll::::

1)1)1)1) TTTT duyduyduyduy iiii ttttngngngng ccccaaaa 5S5S5S5S ttttiiii ttttngngngng nnnniiii llllmmmm vivivivicccc2)2)2)2) DuyDuyDuyDuy trtrtrtr vvvv linlinlinlin ttttcccc nngnngnngnng ccccpppp ttttngngngng hohohohotttt ngngngng SSSS3)3)3)3) nhnhnhnh gigigigi KKKKtttt ququququ ccccaaaa vivivivicccc cccciiii titititinnnn P, Q, C, D, S, MP, Q, C, D, S, MP, Q, C, D, S, MP, Q, C, D, S, M

Sau khi rt ra kinh nghm t Khu vc th im, bt u thc hin cc hot ng 5Strong ton nh my. Lc ny, dng Phiu kim tra nh gi cc hot ng 5S tngphng ban/b phn thng xuyn, hng thng.Xem Phiu kim tra cho Bc 1 (5S thng thng) v cho Bc 2 (5S thc tin).

5S5S5S5S CCCCnhnhnhnh tranhtranhtranhtranh:::: Cch thc tin vi h thng im thng


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5S5S5S5S CCCCnhnhnhnh tranhtranhtranhtranh:::: Cch thc tin vi h thng im thng

(B phn) ln no cng ng u

nh gi 5S (1995 - 1997)

5S Cnh tranh - 4 (9/1998) 5S Cnh tranh - 6 (12/1998)

im thng cho Thc hnh tt

im cho cp 5S

5S Cnh tranh - 1 (3/1998)

B phn sx qu l.

B phn In n. B phn Kho.

Bn thc hnh 5S by gi? VngVngVngVng,,,, chchchchcccc chchchchnnnn rrrriiii....KhngKhngKhngKhng,,,, titititi khngkhngkhngkhng chchchchcccc....

RRRRtttt tttttttt !!!!


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60

gggg,,,, gggg

GiaiGiaiGiaiGiai oooonnnn 1: C1: C1: C1: C ththththcccc hhhhnhnhnhnh cccciiii Bc 1: Mt hm, bn quyt nh thc hin Seiri, Seiton, Seiso ti gc lm

vic nh ca mnh.Duy tr ni lm vic ca mnh ngn np v sch s bng cch thc

hin vic ny hng ngy.

Bc 2: Sau , bn bc vi gim c v ng nghip ri quyt nh thc

hin Seiri, Seiton, Seiso ti ni lm vic. Nu khu vc thc hin rngv c rt nhiu th, bn cn mt nhm thc hin Seiri, Seiton

bc u.

QuaQuaQuaQua cccccccc bbbbcccc sausausausau !!!!

GiaiGiaiGiaiGiai oooonnnn 2:2:2:2: ThThThThcccc hhhhnhnhnhnh bbbbngngngng ccccchchchch xemxemxemxem xxxxtttt mmmmcccc tiutiutiutiu rararara(tham kho Handout: Hng dn thc hnh 5S)


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61

Giaion 2: Thc hnh bng cch xem xt mc tiura(tham kho Handout: Hng dn thc hnh 5S)

Bc 3: Tip tc t giaion 1, bc 2.

Tho lun v chn mt vn ln t PQCDSM ti ni lm vic, sau chn khu vc thc hin 5S.

Mc tiu ca bn c th l Tng nng sut ti Khu vcng gi .

Lpi d n do 1 i trng ph trch.

Sau khi chun b k, tin hnh Tng v sinh vo mt bui.

ngh Ban lnho cp cao v ton th cng nhn vin c lin quan cng tham gia.

Sau khi tho thun, c th quytnh tng v sinh vo ngy Ch nht.

Ban lnho cp cao s mi ton th cng nhn vin tham d ba tic k nim vic Tng v sinh

v xc nhn cc hotng tip theo nhm gii quyt vn bng vic to raiu kin tt nht,

Dng sn xut thng qua 5S.

Bc 4: nh gi kt qu ca Bc 3.

Bc 5: M rng ra cc khu vc khc.

TinhTinhTinhTinh ththththnnnn llllcccc quanquanquanquan


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TinhTinhTinhTinh ththththnnnn llllcccc quanquanquanquan


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63

Ti liu tham kho (t slide: 63-72)

1. Vi nt v Hat ng ca nh my v Qun l sn xut.

2. Tip cn thc tin

1) Vn mu cht

2) Khu vc th im (Mu)

3) L thuyt c bn ca Qun l sn xut

(1) Gii quyt vn hiu qu

L thuyt c bn -1 iu kin tt nht

L thuyt c bn - 2 Dng sn xut

L thuyt c bn - 3 Kim sot bng hnh nh

L thuyt c bn - 4 PDCA

3. Cc hot ng tng th

1.1.1.1. VVVViiii nnnntttt vvvv hohohohotttt ngngngng ccccaaaa nhnhnhnh mmmmyyyy vvvv ququququnnnn llll ssssnnnn xuxuxuxutttt


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64

NgNgNgNgiiii LLLL

NHNHNHNH MMMMYYYYP, Q, C, D, S, MP, Q, C, D, S, MP, Q, C, D, S, MP, Q, C, D, S, M

P:P:P:P: Kh nng SX, Q:, Q:, Q:, Q: Cht lng, C:, C:, C:, C: Chi ph,,,,D:D:D:D: Giao hng, S:, S:, S:, S: An ton, M:, M:, M:, M: tinh thn lm vic

NhNhNhNhnnnn nguynnguynnguynnguyn lilililiuuuu SXSXSXSX GiaoGiaoGiaoGiao hhhhngngngng

PhPhPhPh ththththiiii,,,, LoLoLoLoiiii bbbb,,,, phphphph phphphphmmmm SSSSnnnn phphphphmmmm chchchchtttt llllngngngng tttttttt

LLLLuuuu trtrtrtr nguynnguynnguynnguyn lilililiuuuu SSSSnnnn phphphphmmmm dddd dangdangdangdang LLLLuuuu trtrtrtr ththththnhnhnhnh phphphphmmmmSSSSnnnn phphphphmmmm ttttnnnn khokhokhokho lulululu ngngngngyyyy, (, (, (, (ssssnnnn phphphphmmmm chchchchtttt))))

ThiThiThiThiuuuu hhhhngngngng

KKKK thuthuthuthutttt phphphph hhhhpppp KKKK thuthuthuthutttt ququququnnnn llll

PT ngun lc*

(Pht trin ngun lc)

2.2.2.2. TiTiTiTipppp ccccnnnn ththththcccc titititinnnn pht hin v gii quyt vn hiu qu


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pht hin v gii quyt vn hiu qu

1. Ci tin Vn mu chtVn mu cht nh hng, ch khng phi l cng c nh hng.

Cc cng c ch l phng tin t c mc tiu.

2. Ti Khu vc th im (mu) vi nhng n lc ln, chkhng phi bt u t vic tip cn ton b cng ty****

3. Bng L thuyt c bn ca qun l SX trc tin,ch khng phi bng cch gii thiu nhiu cng c hay cc cng cbc cao

*DDDDnhnhnhnh chochochocho iiii ttttngngngng llll nhnhnhnhngngngng nhnhnhnh mmmmyyyy cccc xyxyxyxy ddddngngngng.... NhNhNhNh mmmmyyyy mmmmiiii ccccnnnn cccc sssshhhhnhnhnhnh ththththnhnhnhnh hhhh ththththngngngng trongtrongtrongtrong totototonnnn bbbb cngcngcngcng tytytyty vvvv ccccnnnn cccc chchchchngngngng tr trtrtrnhnhnhnh oooo ttttoooo giaigiaigiaigiai oooonnnnuuuu....

1)1)1)1) VVVVnnnn mmmmuuuu chchchchtttt


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NhNhNhNhngngngng ssss vvvvnnnn nnnnnnnn cccc ththththoooo lulululunnnn ddddiiii ggggcccc ccccaaaa khkhkhkhchchchch hhhhngngngng,,,,

in orderin orderin orderin order to make clear what issue to be tackled first.to make clear what issue to be tackled first.to make clear what issue to be tackled first.to make clear what issue to be tackled first.

VVVVnnnn mmmmuuuu chchchchtttt:::: gigigigiiiii quyquyquyquytttt cccccccc vvvvnnnn quanquanquanquan trtrtrtrngngngng trongtrongtrongtrong mmmmtttt ththththiiiigiaigiaigiaigiai nhnhnhnhtttt nhnhnhnh....

TTTTyyyy vvvvoooo ccccpppp cngcngcngcng tytytyty,,,, thngthngthngthng ththththngngngngMarketingMarketingMarketingMarketing vvvv PhPhPhPhtttt tritritritrinnnn ssssnnnn phphphphm/dm/dm/dm/dchchchch vvvv llll iiiimmmm mmmmuuuu chchchchtttt....

NhNhNhNhngngngng tr trtrtrcccc tintintintin nnnnnnnn gigigigiiiii quyquyquyquytttt cccccccc vvvvnnnn ccccpppp nhnhnhnh mmmmyyyy....

PPPP (Nng lc sn xut c p ng nhu cu khch hng ?)

QQQQ (Cht lng sn phm tha mn khch hnh cha ?),

CCCC (Chi ph c p ng c yu cu v gi ca khch hng ?),

DDDD (C giao hng ng theo yu cu ca khch hng ?)

2)2)2)2)2)2)2)2) KhuKhuKhuKhuKhuKhuKhuKhu vvvvvvvvcccccccc thththththththth iiiiiiiimmmmmmmm ((((((((mmmmmmmmuuuuuuuu))))))))


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Tng bc, bt u vi khu vc th im (mu)

Tng bc thay i, hiu qu vi 5S

NNNNngngngng susususutttt

MMMMuuuu thththth iiiimmmm

BBBBcccc 1111 BBBBcccc 2222 BBBBcccc 3333

MMMMuuuu thththth iiiimmmm

KhuKhuKhuKhu vvvvcccc khkhkhkhcccc

ToToToTonnnn bbbb cngcngcngcng tytytyty

KhuKhuKhuKhu vvvvcccc

NNNNngngngng susususutttt

ToToToTonnnn bbbb cngcngcngcng tytytyty

BBBBcccc 1111 BBBBcccc 1111

Mu th im

BBBBcccc 3333 KhuKhuKhuKhu vvvvcccc

TTTTiiii sinhsinhsinhsinh

3)3)3)3) NguynNguynNguynNguyn llll cccc bbbbnnnn ccccaaaa QuQuQuQunnnn llll ssssnnnn xuxuxuxutttt


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1) iu kin tt nhtThThThThcccc hihihihinnnn 4M (Nguyn4M (Nguyn4M (Nguyn4M (Nguyn vvvvtttt lilililiuuuu,,,, MMMMyyyy mmmmcccc,,,, NhnNhnNhnNhn cngcngcngcng vvvv phphphphngngngng phphphphpppp))))

trongtrongtrongtrong iiiiuuuu kikikikinnnn tttttttt nhnhnhnhtttt,,,, thththth ssss khngkhngkhngkhng cccc phphphph phphphphmmmm....

2) Dng sn xutThThThThcccc hihihihinnnn totototonnnn bbbb quyquyquyquy trtrtrtrnhnhnhnh tritritritri chchchchyyyy**** nhnhnhnh mmmmtttt dngdngdngdng sngsngsngsng,,,, thththth ssss khngkhngkhngkhng

cccc lnglnglnglng phphphph trongtrongtrongtrong lllluuuu khokhokhokho. *. *. *. *kkkk tttt khikhikhikhi nhnhnhnhnnnn nguynnguynnguynnguyn vvvvtttt lilililiuuuu nnnn khikhikhikhi giaogiaogiaogiao hhhhngngngng

3) Kim sot bng hnh nhThThThThcccc hihihihinnnn tttttttt cccc cccccccc hohohohotttt ngngngng dddd nhnhnhnhnnnn,,,, thththth ssss khngkhngkhngkhng cccc nhnhnhnhmmmm llllnnnn trongtrongtrongtrong

vvvvnnnn hhhhnhnhnhnh, hay, hay, hay, hay hhhhnhnhnhnh ngngngng nhanhnhanhnhanhnhanh....

4) PDCAQuayQuayQuayQuay vngvngvngvng PDCA (KPDCA (KPDCA (KPDCA (K hohohohoch,,,, ThThThThcccc hihihihinnnn,,,, KiKiKiKimmmm tratratratra,,,, HHHHnhnhnhnh ngngngng))))

L thuyt c bn-1: iu kin tt nht


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PhPhPhPhngngngng phphphphpppp ttttcccc nghinghinghinghipppp vvvviiiiiiiiuuuu kikikikinnnn tttttttt

NguynNguynNguynNguyn lilililiuuuutttttttt****

MMMMyyyy mmmmcccc tttttttt**** SSSSnnnn phphphphmmmm tttttttt****

NhnNhnNhnNhn llllcccc (con(con(con(con ngngngngiiii)))) tttttttt((((ngngngngiiii vvvvnnnn hhhhnhnhnhnh SXSXSXSX))))

ChChChChtttt llllngngngng, Chi, Chi, Chi, Chiphphphph,,,, KhKhKhKhiiii llllngngngng,,,,GiaoGiaoGiaoGiao hhhhngngngng

ChChChChtttt llllngngngng tttt yuyuyuyuccccuuuu,,,, GiGiGiGi cccc tttt yuyuyuyuccccuuuu,,,, KhKhKhKhiiii llllngngngng ttttyuyuyuyu ccccuuuu vvvv GiaoGiaoGiaoGiao hhhhngngngngngngngng hhhhnnnn

ThuThuThuThutttt ngngngng TTTTtttt* yyyy khngkhngkhngkhng cccc nghnghnghnghaaaa llll nguynnguynnguynnguyn lilililiuuuu tttt titititinnnn,,,, mmmmyyyy mmmmcccc tttt titititinnnn mmmmnguynnguynnguynnguyn lilililiuuuu cccc lllluuuu trtrtrtr vvvv xxxx llll trongtrongtrongtrong iiiiuuuu kikikikinnnn tttttttt,,,, mmmmyyyy mmmmcccc thithithithitttt bbbb cccc bbbboooo ddddngngngng tttttttt....

LLLL thuythuythuythuytttt cccc bbbbnnnn----2:2:2:2: DngDngDngDng SXSXSXSX Bc th nht hng tI JIT


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Nguyn liu : Khng c tn kho lungy/nguyn liu cht

Sn xut

Chu trnh th 1

Thnh phm: Khng c tn kho lu ngy, hng cht trong kho

Giao hng: Giao hngng hn

DngDngDngDng SXSXSXSX chchchchyyyy mmmm ththththmmmm nhnhnhnh mmmmtttt dngdngdngdng sngsngsngsng....

:Sn phm d dang c kim sot ttChu trnh cui

LLLL thuythuythuythuytttt cccc bbbbnnnn 3:3:3:3: KiKiKiKimmmm sosososotttt bbbbngngngng hhhhnhnhnhnh nhnhnhnh


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1. qun lVisual Report.XLS dnh cho cc cn b qun l; s dng mu

nu bt nhng im quan trng cho d nhn thy

2. kim sot khu vc sn xutIn-line Visual control.ppt" (Cc quy nh trong qu trnh hay dy

chuyn sn xut) gip cho cc cn b iu hnh sn xut d dngtun theo nhng chun mc trong cng vic

3. khuyn khch cc hot ng khu vc sn xutCc tiu chun s c dn trn Visual Control Board.ppt

(bng ni sn xut)

LLLL thuythuythuythuytttt cccc bbbbnnnn ---- 4: PDCA4: PDCA4: PDCA4: PDCA


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GiGiGiGiiiii phphphphpppp

KiKiKiKimmmm tratratratra

ThThThThcccchihihihinnnn

LLLLpppp KHKHKHKH

Nhn t cho hot ng ci tin lin tc trong sn xut

LLLLpppp KH = HKH = HKH = HKH = H ththththngngngng vvvv cccccccc phphphphngngngng phphphphpppp hihihihinnnn ththththiiii

ThThThThcccc hihihihinnnn ==== HoHoHoHotttt ngngngng ssssnnnn xuxuxuxutttt hhhhngngngng ngngngngyyyyKiKiKiKimmmm tratratratra ==== cccccccc hhhhuuuu ququququ nhnhnhnh khikhikhikhiuuuu nnnniiii,,,, tttt chchchchiiii ccccaaaakhkhkhkhchchchch hhhhngngngng,,,, giaogiaogiaogiao hhhhngngngng chchchchmmmm............GiGiGiGiiiii phphphphpppp ==== HHHH ththththngngngng vvvv phphphphngngngng phphphphpppp cccciiii titititinnnn

GiGiGiGiiiii phphphphpppp

KiKiKiKimmmm tratratratra

ThThThThcccchihihihinnnn

LLLLpppp KHKHKHKHMMMMcccc hihihihinnnn ttttiiii

MMMMcccc tttttttt hhhhnnnn

MMMMcccc caocaocaocaohhhhnnnn nnnnaaaa

HoHoHoHotttt ngngngng ttttngngngng hhhhpppp


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Ln ln do t ra qu nhiuchng trnh v cng c

Thng nht bng cch chuyn tt c cc cngc vo L thuyt c bn ca Qun l snxut t mc tiu

Cc u ban

TQM

QCC

5S

TPM

Khu vcsn xut

Cc u ban LTHUY

TC

B

N

C

AQU

N

LSX

Ci tinnhng khkhn phtsinh trongvn hnh

hng ngy

TQM

QCC

5S

TPM

C th bo co kt qu khi ngdng bt c cng c no

Bo co hnh ng nhngkhng ci tin thc s

TQM

QCC

5S

SixSigma

TPM

Khu vc snxut

Vnhnhh

ngngy

?

TQM

QCC

5S

SixSigma

TPM

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