A Kategoria

7/28/2019 A Kategoria

1/34

A-1

DOCADUR (PVC - polivinilklorid) F jellemzk: (kemny PVC) folysi szilrdsg: min.45 70 MPa,jl megmunklhat, kmiailag ellenll, idjrsll, alkalmazsi hmrsklettartomny: 20C-tl +60 s 90C-ig, kemnysg: 95130 MPa (golybenyomsos, H358/30), srsg: 1,351,6 kg/dm3, ltezik fiziolgiailag semleges vltozat is (lelmiszer-kontakt),j elektromos szigetel kpessg nedves kzegben is.

Alapfokozat

Az iparban elterjedten hasznlatos fltermka kemny PVC standard minsgben, mintaz erstetlen, prselt DOCADUR N, azextrudlt DOCADUR EN rudak, lemezek stblk.

Klnleges fokozat

A specilis ignyeknek megfelelen lteziknvelt tsszilrdsg s UV ll(DOCADUR ESA/ESA-D), transzparens,fnytereszt kivitel (DOCADUR ET), javtotttmunkj alacsony hmrskleten(DOCADUR HS15), javtott hllsg(DOCADUR HT), valamint habostott(DOCACEL) vltozat. Az egyes fajtkra

jellemz a gyrtsi szn.

F alkalmazsi terletek

Ipari levegztet rendszerek, lg- sanyagcsatornk, vz- s vegyszertartlyok,csrendszerek, szrk, elektromosan

szigetel alkatrszek, galvanizl kdak,keverlaptok, marat berendezsek,fotoipari s technolgiai elemek salkatrszek, ptszeti elemek stb.

Megmunklsi technolgia

Forgcsols (esztergls, mars, frs,frszels): a hagyomnyos fm-,bizonyos esetekben famegmunklszerszmok sznacl, gyorsacl,kemnyfm, gymnt hasznlhatk csakles kivitelben. Hts javasolt, mellyelnagy forgcsolsi sebessgekalkalmazhatk pl. v = 200 400 m/min

eszterglsra s marsra, v = 50 100m/min frsra.

Ragaszts, hegeszts, formzsMegvalsthat. A rszletes technolgiaelrhet a Quattroplast Kft-nl.

TERMKEK

DOCADUR N / NL prselt tblkpiros, szrke, fekete

Az ismertetett PVC anyagtulajdonsgokkedvez kombincijval rendelkezik.

DOCADUR HS 15 prselt tblkszrke

Alacsony hmrskleten elridegeds ellenjavtott tmunka rtkkel rendelkezik.

DOCADUR HT prselt tblkszrkeJavtott hllsggal rendelkezik aDOCADUR N / NL-hez kpest.

DOCADUR EN extrudlt tblkpiros, szrke, fekete, fehr

A DOCADUR N / NL-hez hasonlan azismertetett PVC anyagtulajdonsgokkedvez kombincijval rendelkezik.

DOCADUR ESA / ESA-D extrudlt tblkfehr

Javtott tsllsg s UV elleni vdelem. DOCACEL 100 / 200 / 300 lemezek

fehr, kk, srga, szrke, zld, piros,feketeHabostott, knny szerkezet ssrsg anyag.

DOCADUR ET extrudlt tblktranszparens, tltszOptikai alkalmazsokhoz idelis anyag.

DOCADUR U extrudlt rudakszrke, piros, fekete, fehr

A DOCADUR N / NL-hez hasonlan azismertetett PVC anyagtulajdonsgokkedvez kombincijval rendelkezik.

Zrt s nyitott extrudlt profilok egyedi egyeztets alapjn rendelhetk.


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A-2

DOCADUR (PVC polyvinyl chloride) Main characteristics: (hard PVC) tensile stress at yield: min.45 70 MPa, machinable, chemically resistant, weather resistant, temperature range of use: from 20C to +60 and 90C, hardness: 95130 MPa (ball indentation H358/30), density: 1,351,6 kg/dm3, a physiologically neutral version exists, as well (food contact), good electric insulating capability even in wet medium.

Basic grade

Hard PVC in standard quality is a widely usedhalf-product in industry, such as unreinforced,molded DOCADUR N, extruded DOCADUREN rods, sheets and plates.

Special grade

To satisfy special requirements, versions withincreased impact strength and UV resistance(DOCADUR ESA/ESA-D), as well astransparent, light-admitting versions(DOCADUR ET), and those with improvedimpact properties at low temperatures(DOCADUR HS15), or with improved heatresistance (DOCADUR HT), and foamed(DOCACEL) versions are available, as well.The color of the manufactured product ischaracteristic of the individual type.

Main areas of use

Industrial ventilation systems, air and materialsupply channels, water and chemical agent

reservoirs, piping systems, filters, electricallyinsulating parts, plating baths, agitator blades,etching equipment, elements and parts usedin photo industry and technology,constructional elements, etc.

Machining technology

Cutting (turning, milling, drilling, sawing):only traditional metalworking or in certaincases, woodworking tools carbon steel,rapid steel, hard metal, diamond can beused only in sharp design. Cooling isrecommended, which allows high cuttingrates, e. g. v = 200 400 m/min for turningand milling, v = 50 100 m/min for drilling.

Adhesive bonding, welding, formingFeasible. The specific technology isavailable from Quattroplast Ltd.

PRODUCTS

DOCADUR N / NL molded platesred, grey, blackIt has a favorable combination of thedescribed PVC material properties.

DOCADUR HS 15 molded platesgrey

Improved impact energy value at lowtemperatures to prevent embrittlement.

DOCADUR HT molded platesgreyImproved heat resistance in comparison toDOCADUR N / NL.

DOCADUR EN extruded platesred, grey, black, whiteSimilarly to DOCADUR N / NL, it has afavorable combination of the described PVCmaterial properties.

DOCADUR ESA / ESA-D extruded plateswhite

Improved impact resistance and UVprotection.

DOCACEL 100 / 200 / 300 sheetswhite, blue, yellow, grey, green, red, blackFoamed material with light structure anddensity

DOCADUR ETextruded platestransparentIdeal material for optical applications.

DOCADUR U extruded rodsgrey, red, black, whiteSimilarly to DOCADUR N / NL, it has afavorable combination of the described PVCmaterial properties.

Different extruded profiles on request.


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A-3

Extrudlt DOCADUR U rudak / extruded DOCADUR U rodsDOCADUR U

Tmeg / Weight (1) kg/mDOCADUR U

fehr / white fekete / black piros / redszrke / grey

RAL 7011tmr / Diameter (2) mm

140 000 140 100 140 300 140 2005 z 0,0326 z 0,0458 z 0,075 z 0,075

10 z 0,12 z 0,12 z 0,12 z 0,1212 z 0,17 z 0,17 z 0,1715 z 0,27 z 0,27 z 0,27 z 0,2716 z 0,3018 z 0,38 z 0,38 z 0,3820 z 0,47 z 0,47 z 0,47 z 0,4722 z 0,5325 z 0,72 z 0,72 z 0,7228 z 0,9030 z 1,04 z 1,04 z 1,04 z 1,0432 z 1,165

35 z 1,35 z 1,35 z 1,3540 z 1,84 z 1,84 z 1,84 z 1,8445 z 2,33 z 2,33 z 2,3350 z 2,90 z 2,90 z 2,90 z 2,9055 z 3,44 z 3,4460 z 4,14 z 4,14 z 4,14 z 4,1465 z 4,7970 z 5,61 z 5,61 z 5,61 z 5,6175 z 6,5080 z 7,30 z 7,30 z 7,30 z 7,3085 z 8,1090 z 9,24 z 9,24 z 9,24 z 9,24

100 z 11,40 z 11,40 z 11,40 z 11,40110 z 13,76 z 13,76 z 13,76

120 z 16,39 z 16,39 z 16,39125 z 17,80 z 17,80130 z 19,26 z 19,26140 z 22,35150 z 25,36 z 25,36 z 25,36160 z 28,40 z 28,40180 z 38,0 z 38,0 z 38,0200 z 47,50 z 47,50 z 47,50225 z 59,9 z 59,9250 z 71,3 z 71,3 z 71,3280 z 92,0 z 92,0300 z 106,0 z 106,0350 z 142,0 z 142,0400 z 185,0 z 185,0

Standard hosszak / Standard length (mm) Hossztrsek / Tolerances on length (1) (%)

Dia 5 130 : 2000Dia 140 200: 1000Dia 225 400: 500

0 + 3

(1): tlagos gyrtsi tmeg / Average product weight(2): A jelzett mretek minimum rtkek / Min. valuesz : Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time: Termkkd / Product code


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A-4

Extrudlt DOCADUR EN tblk /Extruded DOCADUR EN platesDOCADUR EN

Tmeg (1) kg/m2 / Weight (1) kg/ m2DOCADUR EN

fehr/ white fekete/ black piros/ red *szrke/ *greyVastagsg / Thickness(2)

mm140 001 140 101 140 301 140 201

1 z 1,47 z 1,47 z 1,471,5 z 2,21 z 2,21 z 2,21 z 2,212 z 2,94 z 2,94 z 2,94 z 2,943 z 4,41 z 4,41 z 4,41 z 4,414 z 5,88 z 5,88 z 5,88 z 5,885 z 7,35 z 7,35 z 7,35 z 7,356 z 8,82 z 8,82 z 8,82 z 8,827 z 10,298 z 11,76 z 11,76 z 11,76 z 11,76

10 z 14,70 z 14,70 z 14,70 z 14,7012 z 17,64 z 17,64 z 17,6415 z 22,05 z 22,05 z 22,0520 z 29,40 z 29,40 z 29,40

25 z 36,75 z 36,75 z 36,7530 z 44,10 z 44,10 z 44,1035 z 51,4540 z 58,80 z 58,8050 z 73,5060 z 88,20

Standard tblamret / Standard size of plate (mm) Szlessg- s hossztrsek (mm) / Tolerances on width and length10002000

*1500x3000Szlessg / Width: + 0 mm + 25 mm

Hossz / Length: 0 +3%



5/34

Tovbbi nem raktri, de rendelhet PVC anyagok / Further non-stock products on

Anyag / MaterialTblamret /Size of plate

Minimlis vastagsg /Minimal thickness

Maximlis vastagsg /Maximal thickness

Mretlpcs a vastagsgban Step of thickness

DOCADUR NL(prselt / pressed)

1000x2000 mm1000x1000 mm

0,5 mm75 mm

60 mm100 mm

vltoz / changing, 0.5-15 mmvltoz / changing

DOCADUR N(prselt / pressed)

1000x2000 mm1000x1000 mm

10 mm1 mm

75 mm

60 mm40 mm

100 mm

10 mmvltoz / changingvltoz / changing

DOCADUR HS 15(prselt / pressed)

1000x2000 mm 1 mm 50 mm vltoz

DOCADUR HT(prselt / pressed)

1000x2000 mm1000x1000 mm

3 mm45 mm

30 mm75 mm

vltoz / changing, 315 mmvltoz / changing

DOCADUR ET(extrudlt / extruded)

1000x2000 mm1500x3000 mm1220x2440 mm

1 mm2 mm3 mm

10 mm10 mm6 mm

1 mmvltoz / changing, 12 mm

1 mm

DOCADUR ESA 1000x2000 mm1000x2500 mm1000x3000 mm1500x3000 mm

2 mm2 mm2 mm

1.5 mm

8 mm5 mm5 mm4 mm

vltoz / changing, 15 mm1 mm1 mm

vltoz / changing

DOCADUR ESA-D 1000x2000 mm1500x3000 mm

1 mm2 mm

5 mm5 mm

1 mm1 mm

DOCACEL 100(habostott lemezek /foamed plates)

DOCACEL 200

DOCACEL 300

1220/3050x2440 mm1560x3050 mm

1220/3050x2440 mm

1000x2000 mm1250x3000 mm

2440/3050x1220 mm1560x3050 mm

1 mm1 mm3 mm

10 mm19 mm

6 mm6 mm

10 mm10 mm6 mm

10 mm24 mm

13 mm

13 mm

vltoz / changing, 12 mmvltoz / changing, 12 mm

3 mm

vltoz / changing, 23 mmvltoz / changing, 23 mm

Megjegyzs: a szrke, fehr, piros sznek anyagra jellemzen tbbfle szabvnyos rnyalatban kszlnek bizonyos mretek csak kln rendelsre kszlnek, nem raktri mret

Remark: the grey, white, red colours can be produced in different tone according to the product

some product sizes only on request, not stock-sizes


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A-6

DOCAPRN (PP - polipropiln) F jellemzk: folysi szilrdsg: min. 30 MPa, rugalmassgi modulus: min. 1300 MPa,

kmiailag ellenll, idjrs ll,jl hegeszthet, alkalmazsi hmrsklettartomny: 20C-tl +90C-ig, kemnysg: 70 MPa (golybenyomsos, H961/30), srsg: 0,91 kg/dm3, alacsonyabb beszerzsi r (ms mszaki manyagokhoz kpest),jl megmunklhat, elektromos szigetel kpessg nedves kzegben is.

Alapfokozat

Az iparban s a htkznapi letben elterjedtenhasznlatos a PP-h, a tltetlen, erstetlenhomo-polimer vltozat, mintpl. a DOCAPRN lemezek s tblk.

Klnleges fokozat

A specilis ignyeknek megfelelen lteznekerstett, trstott kompozit vltozatok, de

jellemzen nem a fltermk felhasznlsban,hanem frccsntssel a tmeggyrtsszerspecilis gpelem ellltsban, mint pl. azautiparban.


Kisebb mechanikai ignybevtelnek kitett gp-elemek, mint pl. csapgyak, fogaskerekek,mszerburkolatok; galvntechnolgiai tartlyok,alktrszek; elektromos szigetel alkatrszek;

vegyipari tankok, trol ednyek szrakoztats reklmipari berendezsek, eszkzk; kisebbkoptathatsnak kitett anyagmozgat rendsze-rek, csszdk elemei stb. [Minden alkalmazs-nl figyelembe kell venni az anyag alacsonyhmrskleten (10C alatt) bekvetkez ride-gedsbl szrmaz tmunka cskkenst.]


Forgcsols (esztergls, mars, frs, fr-szels): a hagyomnyos fm, bizonyos ese-tekben famegmunkl szerszmok szn-acl, gyorsacl, kemnyfm, gymnt hasz-nlhatk csak les kivitelben. Hts javasolt,mellyel nagy forgcsolsi sebessgekalkalmazhatk pl. v= 200400 m/mineszterglsra s marsra, v= 50100 m/minfrsra.

Hegeszts, formzs: megvalsthat.A rszletes technolgia elrhet aQuattroplast Kft-nl.

Ragaszts: felttelekkel, csak bizonyosalkalmazsi helyeken.

TERMKEK

DOCAPRN-H, prselt tblkszrke, natr

A polipropilnre jellemz alaptulajdonsgok kombincijval rendelkezik.

DOCAPRN- PPs extrudlt tblkszrke, natr

A prselt DOCAPRN-H jellemzihezhasonl rtkekkel rendelkezik, de azextrzis eljrs miatt nagyobb amretvlasztk.

DOCAPRN-H, extrudlt rudakszrke

A DOCAPRN-H extrudlt lemezekmretvlasztkt egszti ki, szlestve azemltett alkalmazsi lehetsgeket.

ELEKTROMOSAN NEM SZIGETELVLTOZATOK

DOCAPRN ASnatrHomopolimer polipropiln, tarts,hstabilizlt anyag. Antisztatikuskategriba sorolhat. vegyipari eszkzkgyrtsnl, a textil- s konfekcionliparban hasznlatos. Fiziolgiailagsemleges, lelmiszeripari berendezsekbenhasznlhat. Jl megmunklhatforgcsolssal.

DOCAPRN ELfeketeHomopolimer polipropiln, az elektromosan

vezet manyagok kategrijba tartozik.Elektronikai berendezseknl, a csomagoliparban, vegy- s gpipari berendezsek-nl, burkolatok ksztsnl hasznljk.

DOCAPRN EL-Sfekete

A Docaprn EL gsgtolt vltozata.Fokozott tzbiztonsgi kvetelmnyekesetn az elektronikai s a vegyiparbanelterjedt anyag.


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A-7

DOCAPRN EL-SKfekete, poliszterrel kasrozott

A Docaprn EL felleti bevonattal elltottvltozata. Poliszterrel kasrozott.Elterjedten hasznlatos a csomagoliparigpeknl, csomagol anyagoknl, ahol az

elektromos tulajdonsgok szerepe fontos,klnsen a felleti ellenlls lnyeges.

DOCAPRN EL-GKfekete, vegszvettel kasrozott

A Docaprn EL fellete vegszvettelerstett. Anyagban vezet polipropilntlagos mechanikai jellemzkkel, melyersen javtott mrettartssal rendelkezik.

Gpipari burkolatok gyrtsnlhasznlatos.

Zrt s nyitott extrudlt profilok egyedi egyeztets alapjn rendelhetk.


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A-8

DOCAPRN (PP - polypropylene) Main characteristics: tensile stress at yield: min. 30 MPa, modulus of elasticity: min. 1300 MPa, chemically resistant, weatherproof, good weldability, temperature range of use: from 20C to +90C, hardness: 70 MPa (ball indentation H961/30), density: 0,91 kg/dm3, lower purchase price (in comparison with other technical plastics), machinable, electric insulating capability, even in wet medium.

Basic grade

The PP-h, the unfilled, unreinforced homo-polymer versions, such as DOCAPRN sheetsand board are widely used in industry and

everyday life. Special grade

Reinforced, composite versions exist to satisfyspecial requirements, but characteristically notin semi-finished product use but in the massproduction (injection molding) of special parts,such as for example in auto industry.

Main areas of use

Machine parts exposed to a smaller degree ofmechanical wear, such as for example bearings,gearwheels, instrument housings, reservoirs,parts used in electroplating technology;

electrically insulating parts; tanks, reservoirsused in the chemical industry, equipment,instruments used in the entertainment andadvertising industry; elements of materialhandling systems, chutes, etc. exposed to alesser degree of wear. [At each application, thedecrease of impact strength arising from theembrittlement of the material at low temperatures(below 10C) has to be taken into account.]


Cutting (turning, milling, drilling, sawing):only traditional metalworking or in certaincases, woodworking tools carbon steel,rapid steel, hard metal, diamond can be

used only in sharp design. Cooling isrecommended, which allows high cuttingrates, e. g. v = 200 400 m/min for turningand milling, v = 50 100 m/min for drilling.

Welding, forming: feasible.The specific technology is available fromQuattroplast Ltd.

Adhesive bonding: on special conditions,only in certain areas of application.

PRODUCTS

DOCAPRN-H, molded platesgrey, natural-coloredIt has a combination of basic properties

characterizing polypropylene. DOCAPRN- PPs extruded plates

grey, natural-coloredIts values are similar to the characteristics ofthe molded DOCAPRN-h, but due to theextrusion process, size selection is greater.

DOCAPRN-H, extruded rodsgreyIt complements the size selection ofDOCAPRN-h extruded sheets, furtherexpanding the opportunities for applicationdescribed before.

ELECTRICALY NOT INSULATOR VERSIONS

DOCAPRN ASnaturHomopolymer polypropylene, heat-stabilizedmaterial. It is ranked as antistatic polymer. Itis used in chemical- and textile industry. It isallowed to use in food industry,physiologically inert. Easy to machine.

DOCAPRN ELblackHomopolymer polypropylene. It is rankedas electrically conductive polymer. Oftenused for electrical equipments, packingindustry, chemical and machine industry.

DOCAPRN EL-SblackFlame-retardant version of Docaprn EL.In case of increased fire safety it is used inthe chemical- and electronical industry.


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A-9

DOCAPRN EL-SKblack, polyesther coatingSurface coated ersion of Docaprn EL.Polyesther surface. Often used in packagingmachines and materials, where the surfaceresistivity is important material feature.

DOCAPRN EL-GKblack, glass-weave coatedSurface glass-reinforced version of DocaprnEL. Electrically conductive bulk material withimproved dimension stability. Often used fordifferent machine housing and cover in the

machine and chemical industry.

Different extruded profiles on request.


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A-10

Extrudlt DOCAPRN-H rudak / Extruded DOCAPRN-H rodsDOCAPRN-H

Tmeg / Weight (1) kg/mDOCAPRN-H

szrke / grey

RAL 7032 natr / natural

tmr / Diameter (2)

mm120 200 120 000

8 z 0,052 z 0,05210 z 0,08 z 0,0812 z 0,1215 z 0,18 z 0,1820 z 0,31 z 0,3125 z 0,49 z 0,4930 z 0,69 z 0,6932 z 0,77 z 0,7735 z 1,00 z 1,0040 z 1,23 z 1,2345 z 1,56 z 1,5650 z 1,93 z 1,93

55 z 2,30 z 2,3060 z 2,77 z 2,7765 z 3,17 z 3,1770 z 3,75 z 3,7575 z 4,23 z 4,2380 z 4,88 z 4,8890 z 6,18 z 6,18

100 z 7,62 z 7,62110 z 9,22 z 9,22120 z 10,91125 z 11,90130 z 12,75140 z 14,98150 z 17,14

160 z 19,50165 z 20,33180 z 24,66200 z 30,90225 z 38,40250 z 47,90280 z 58,2300 z 68,7350 z 93,00Standard hosszak / Standard length (mm) Hossztrsek / Tolerances on length (1) (%)

2000 0 + 3

(1): tlagos gyrtsi tmeg / Average product weight(2): A jelzett mretek minimum rtkek / Min. valuesz: Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time: Termkkd / Product code

A tblzat szerinti mretvlasztk rvnyes a tbbi PP tpusra is. /The dimension range is valid for other PP types, too.


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A-11

Extrudlt DOCAPRN-H tblk /Extruded DOCAPRN-H platesDOCAPRN-H

Tmeg (1) kg/m2 / Weight (1) kg/m2DOCAPRN-H

* szrke / greyRAL 7032

natr / naturalVastagsg / Thickness(2)

mm

120 201 120 0011 z 0,92 z 0,922 z 1,84 z 1,843 z 2,76 z 2,764 z 3,68 z 3,685 z 4,60 z 4,606 z 5,52 z 5,528 z 7,36 z 7,36

10 z 9,20 z 9,20

12 z 11,04 z 11,0415 z 13,80 z 13,8020 z 18,40 z 18,4025 z 23,00 z 23,0030 z 27,60 z 27,6040 z 36,8 z 36,850 z 46,00 z 46,00

Standard tblamret / standard size of plate (mm) Szlessg- s hossztrsek (mm) / Tolerances on width and length1000 x 2000

* 1500x3000Szlessg: / Width + 0 mm + 25 mm

Hossz: / Length 0 + 3 %

(1): tlagos gyrtsi tmeg / Average product weight(2): A jelzett mretek minimum rtkek / Min. valuesz: Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time: Termkkd / Product code

A tblzat szerinti mretvlasztk rvnyes a tbbi PP tpusra is. /The dimension range is valid for other PP types, too.


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A-12

Tulajdonsgok /PropertiesVizsglat ISO /

Test method ISOMrtkegysg /

UnitDOCAPRN H DOCAPRN AS DOCAPRN

Alapszn / Colour szrke / grey natr / natural fekete / blac

Srsg / Density 1183 g/cm3 0,915 0,92 0,94

Mechanikai tulajdonsgok 23C-on / Mechanical properties at 23CSzaktvizsglat, / Tension test- folysi feszltsg / tensile stress at yield- szakadsi nyls / elongation at break- rugalmassgi modulus / modulus of elasticity

R 527R 527R 527

N/mm2

%N/mm2

3270

1700

3170

1200

2845

1400

Hornyolt t- hajlt szilrdsg: / Notched impact strength- Charpy / Charpy 179 kJ/m2 9 5 >4

Htani tulajdonsgok / Thermal propertiesAlkalmazhatsg max. hmrsklete levegn /Max. allowable service temperature in air- rvid idej / short term- tarts hasznlatkor / long term

--

CC 10090

10090

10090

Alkalmazhatsg minimlis hmrsklete /Min. allowable service temperature - C 0 0 0 Halaktartssg (HDT) / Heat deflection temperature HDT DIS 75 CElektromos tulajdonsgok 23C-on / Electrical properties at 23CFelleti ellenlls / Surface resistivity IEC 93 >1012 1011 - 10-12 106

Tovbbi nem raktri, de rendelhet PP anyagok / Further non-stock PP products o

Anyag / MaterialTblamret /Size of plate

Minimlis vastagsg /Minimal thickness

Maximlis vastagsg /Maximal thickness

Mretlpcs a Step of t

10 mm 60 mm vltoz / chang60 mm 100 mm vltoz /

DOCAPRN-H(prselt /molded)

10002000 mm100 mm 120 mm vltoz /

10002000 mm 15 mm vltoz / DOCAPRN PPs (extrudlt /extruded)

15003000 mm3 mm

6 mm 1-2

DOCAPRN-Hrudak / rods

minimlis tmr /minimal diameter

10 mm

maximlis tmr /maximal diameter

500 mm

mretlpcs tmrben:vltoz /

step of diameter: changing

hossz: tmrlength: depends

500/1000

Megjegyzs: - bizonyos mretek csak kln rendelsre kszlnek, nem raktri mretekRemark: - some products only on request


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A-13

DOCASET - HRE KEMNYEDMGYANTA ALAP TERMKEKDOCALIT - Textilbakelit

EN 60893: PF CC 201

Krezol formaldehid gyanta + textilszvet

F jellemzk: hajltszilrdsg a rtegekre merlegesen: min. 100 MPa, rugalmassgi modulus: 7000 MPa, nyomszilrdsg: min. 160 MPa, hmrskleti osztly: E, lineris htgulsi egytthat: 2040106 m/mK, kszram szilrdsg (KC): KC 100, t- hajlt szilrdsg (Charpy): min. 25 kJ/m2,

hastszilrdsg: min. 3000 N, hvezetkpessg: 0,2 W/mK, dielektromos lland: 5, 1 perces feszltsgvizsglat merlegesen a rtegekre 5 kV min, prhuzamosan a rtegekkel 8 kV min. srsg: 1,4 kg/m3

Alapfokozat, f alkalmazsi terletek

A j mechanikai s csszsi tulajdonsgokrvn csapgyak, fogaskerekek s prsgpek,nehz gyalugpek, keretfrszekcsszbetteinek s ms nagyterhelsgpelemek ksztsre, valamintanyagmozgat felletek, gpalapok,

kszlktestek gyrtsra hasznlhatk.ltalban jl alkalmazhatk olyan helyeken,ahol a hre lgyul ltalnos mszakimanyagok mrettartsa, nyomszilrdsgamr nem kielgt.

Megjegyzs

A felhasznls, tovbbi forgcsols sornegyni vdfelszerels javasolt, a porbellegzst egszsggyi okokbl kerlnikell.


Forgcsols (esztergls, mars, frs,

frszels): a hagyomnyosfmmegmunkl szerszmok sznacl,gyorsacl, kemnyfm, gymnt hasznlhatk csak les kivitelben.

Ragaszts: megvalsthat, rszletestechnolgia a Quattroplast Kft-nl.

TERMKEK

DOCALIT-J rudak(DIN 7735 szerint Hgw 2088)barna

A textilbakelitekre feltntetett tlagosjellemzkkel rendelkezik, a prsszerszmnyoma a kls tmrn felfedezhet, ezrt

a krkrssgrt mindig forgcsolni kell. DOCALIT-J tblk

(DIN 7735 szerint Hgw 2082,NEMA szerint C)barna

A rudakkal azonos mechanikai jellemzkkelrendelkezik. Nagy mretvlasztkkal segtiaz ismertetett alkalmazsok gazdasgosmegvalstst.


14/34

A-14

DOCASET THERMOSETTINGRESIN BASED PRODUCTSDOCALIT Cloth-base phenol

EN 60893: PF CC 201

Cresol formaldehyde resin + textile fabric

Main characteristics: bending strength perpendicular to the layers: min. 100 MPa, modulus of elasticity: 7000 MPa, compressive strength: min. 160 MPa, temperature class: E, coefficient of linear thermal expansion: 2040106 m/mK, tracking resistance (KC): KC 100, impact and bending strength (Charpy): min. 25 kJ/m2, splitting strength: min. 3000 N, heat conductivity: 0,2 W/mK, dielectric constant: 5, 1 minute voltage test perpendicular to the layers 5 kV min, parallel with the layers 8 kV min. density: 1,4 kg/m3

Basic grade, main areas of use

Due to its good mechanical and slidingproperties, it can be used for themanufacturing of bearing, gear wheels andpresses, heavy planing machines, slidinginserts of frame saws and other machine parts

subjected to high stress, as well as materialhandling surfaces, engine foundations,equipment bodies. Generally readilyapplicable in situations where the dimensionalstability and compressive strength of general,technical, thermoplastic materials are notsatisfactory.

Remark

Personal protective equipment isrecommended during use or furthermachining, inhalation of the dust must beavoided for health reasons.


Cutting (turning, milling, drilling, sawing):only traditional metalworking or in certaincases, woodworking tools carbon steel,rapid steel, hard metal, diamond can beused only in sharp design.

Adhesive bonding: Feasible.The specific technology is available fromQuattroplast Ltd.

PRODUCTS

DOCALIT-J rods(according to: DIN 7335 Hgw 2088)brownIt has the average characteristics describedin the event of fabric-filled phenolics, the

stress mark from the molding instrument isvisible on the outer diameter, therefore ithas to be always machined to ensurecircularity.

DOCALIT-J plates(according to:DIN 7335 Hgw 2082 NEMA C)brownIt has the same mechanical characteristicsas the rods. Its large selection assists theeconomical implementation of thedescribed applications.


15/34

A-15

DOCALIT J, rudak / DOCALIT J rodsDOCALIT J

Tmeg / Weight (1) kg/m / kg/mDOCALIT J

tmr /Diameter

mm

Trsek /Tolerances

mm 211 700*8 z 0,07

*10 z 0,16*12 z 1,72*15 z 0,25*20 z 0,4425 z 0,6832 z 1,0640

0,5

z 1,7245 z 2,1550 z 2,5960 z 4,3165 z 5,0575 z 6,7480 z 4,61

90 z 9,60100

1

z 11,90Standard hosszak /

Standard length (mm)Hossztrsek / Tolerances on length (1) (%)

580* 1000

0 + 3

(1): tlagos gyrtsi tmeg / Average product weightz: Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time: Termkkd / Product code


16/34

A-16

DOCALIT J, tblk / DOCALIT J platesDOCALIT J

Tmeg (1) kg/m2 / Weight (1) kg/m2DOCALIT J

211 701

Vastagsg /

Thicknessmm

Trsek / TolerancesmmTblamret / Size of plate: 10502050

Rendelhet/ on request: 1250x27000,5 z 0,721,0 z 1,441,5 z 2,182,0 z 2,883,0 z 4,324,0 z 5,765,0

0,1

z 7,206,0 z 8,648,0 z 11,52

10,0 z 13,9012,0 z 17,28

15,0 z 21,1020,0 z 27,8725,0 z 35,3030,0 z 41,8135,0 z 49,0140,0

0,5

z 55,7550,0 z 70,6260,0 z 83,6380,0 z 126,36

100,0

1

z 138,91Szlessg- s hossztrsek / Tolerances on width and length (mm)

Szlessg / Width: + 0 mm + 25 mmHossz / Length: 0 + 3 %

(1): tlagos gyrtsi tmeg / Average product weightz : Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time:

Termkkd / Product code


17/34

A-17

DOCALIT KE Paprbakelit,Paper-base phenol

szigetel, tvtart alkalmazsokhoz / for isolating and spacing applicationsEN 60893: PF CP 2061

(DIN 7735: HP 2061)

(NEMA: XXP)

DOCALIT KE tblk / DOCALIT KE platesDOCALIT KE

Tmeg (1) kg/darab / Weight (1) kg/pcDOCALIT KE

217 701Tbla mret / Size of plate

Vastagsg /Thickness(2)

mm10502050

1 z 3,22 z 6,43 z 9,64 z 12,85 z 16,06 z 19,28 z 25,6

10 z 33,012 z 38,415 z 48,020 z 63,025 z 80,030 z 97,035 z 112,040 z 129,050 z 160,0

Szlessg- s Hossztrsek / Tolerances on width and length (mm)


(1): tlagos gyrtsi tmeg / Average product weight(2): A jelzett mretek minimum rtkek / Min. valuesz: Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time:Termkkd / Product code

DOCALIT KEbarnaCellulzpapr merevtsbl s fenolgyantaalap ktanyagbl kszlt termk.Burkolatok, bettek, elektromosszigetelelemek, transzformtor vlaszfalaks kapcsolberendezsek anyaga.

DOCALIT KEbrownPhenol resin and paper filler compositematerial. Often used as insulators intransformers and connecting devices, coversand inserts


18/34

A-18

Tulajdonsgok a thermoset anyagokra vonatkoz szabvnyok szerint /Properties of Thermoset materials according to:

IEC EN 60893

Tulajdonsgok /Properties Mrtkegysg / Unit DOCALIT J DOCALIT KE

Srsg / Density g/cm3 1,3 1,4 1,3 1,4Mechanikai tulajdonsgok /Mechanical propertiesSzakt vizsglatok / Tension tests:

- Szakt szilrdsg, min. /Min. tensile strength

- Rugalmassgi modulus, min. /Min. tensile modulus, E

MPa

MPa

80

7000

110

7000

Hajlt szilrdsg, min. /Min. impact-flexural strength

MPa 100 135

tve-hajlt szilrdsg / Impact-flexural strength- Hornyolatlan / Not notched-

Hornyolt / Notched

mJ/mm2 / kJ/m2

mJ/mm

2

/ kJ/m

2

30

9

20

-Nyomszilrdsg, min. / Min. compressive srength(prhuzamosan a rtegekkel / parallel with layers)

MPa 150 150

Hast er, min. / Min. splitting force N 3000 1700Htani tulajdonsgok / Thermal propertiesHvezetsi kpessg 20C-on /Heat conductivity at 20C

W/ (K.m) 0,2-

Lineris htgulsi egytthat /Coefficient of linear thermal expansion

m/(m.K)x106 20 - 40-

Alkalmazhatsg max. hmrsklete levegn /Max. service temperature in air

C 120 120

Izzszl ellenlls fokozat / Heat resistance grade 2b -Elektromos tulajdonsgok /Electrical propertiesDielektromos lland 50 Hz-en /

Dielectric constant at 50 Hz 5 5Dielektromos vesztesgi tnyez /Dielectric dissipation factor

- tan (delta) 50 Hz,(96h 105 C levegn-tarts utn / in air)

- tan (delta) 1 MHz,(24h vizes ztats utn / after soaking inwater)

-

-

0,15

-

Kszram szilrdsg, KC / Tracking resistance KC100 KC100Felleti ellenlls / Surface resistivity Ohm min. 108 min. 108Trfogati ellenlls / Volume resistivity Ohmm min. 10

8 min. 108

ttsi szilrdsg / Electric strength3 mm vastagsg lapra merlegesen olajban,90C-on /

3 mm thickness, in oil, perpendicular to layers, at,90C

kV min. 8 15


19/34

A-19

DOCASET-GF, vegszvetes epoxigyantaEN 60893

Epoxi-rezol gyanta + vegszvet (G-10, G-11)

F jellemzk: hajltszilrdsg: min. 350 MPa, nyomszilrdsg: min. 240 MPa, szigetelsi ellenlls 24 h utn vzben: 5109, vesztesgi tnyez 50 Hz-en: tg 0.05, ttsi feszltsg rtegirnyban, olajban 90C-on: 40 kV, kszram szilrdsg (CTI): 400, t szilrdsg: min. 100 kJ/m2, hastszilrdsg: min. 3000 N, permettivits 50 Hz-en: max. 5, dielektromos lland: 5, villamos szilrdsg, a rtegekre merlegesen, olajban 90C-on: 15 kV/mm, kszrammal szembeni ellenlls sszehasonlt indexe (CTI): 175. srsg: 1,65 1,85 kg/m3

Alapfokozat, f alkalmazsi terletek

A kivl mechanikai s elektromosan szigeteltulajdonsgai mellett ki kell emelni azregedsllsgot, valamint a rugalmassgot.Felhasznlsi terlete elssorban a nagymechanikai ignybevtelnek kitett selektromosan szigetel gpelemek, valamintrglapok, lemezek a vibrcisanyagmozgat rendszerekben. A nagymretvegszvetek elhelyezkedse miatt az anyaganizotrp jelleg. Az erst vegszvetnekksznheten rendkvl nagy anyomszilrdsga, gy terhelt altteknek,tvtartknak kivlan hasznlhat.

Megjegyzs

A felhasznls, tovbbi forgcsols sornegyni vdfelszerels javasolt, a porbellegzst egszsggyi okokbl kerlnikell.


Forgcsols (esztergls, mars, frs,frszels): kemnyfm vagy gymntszerszm hasznlata javasolt, hts mellett.

A szerszmacl s gyorsacl szerszmokatrendkvl gyorsan tnkreteszi, ezekhasznlata nem javasolt.

Ragaszts: megvalsthat, rszletestechnolgia a Quattroplast Kft-nl.

TERMKEK

DOCASET-GF G-10 tblk(EN 60893: EP GC 201DIN 7735: Hgw 2372)srga

Az ismertetett termkjellemzk kedvezkombincijt nyjtja, az elterjedtalkalmazsi terleteknek megfelelmretvlasztkban.Hllsgi osztly: B (110C)

DOCASET-GF G-11 tblk(EN 60893: EP GC 203DIN 7735: Hgw 2372.4)zld

A G-10-hez kpest nagyobb az vegszltartalma, ennek ksznheten a hllsgas mrettartsa jobb.Hllsgi osztly: F (155C)

DOCASET FR 4(EN 60893: EP GC 202DIN 7735: Hgw 2372.1)fekete, natr

A G-10 gsgtolt vltozata vegszveterstssel.

DOCASET Durostone 761feketeElektromosan vezet, nagy hllsgpoliszter alap, vegszlas lemezek.Nagyon j a vegyszerllsga shllsga. Elektronikai iparbanhullmforrasztsnl gyakran alkalmazottanyag.

DOCASET CDM 68610szrkevegpaplan alap mgyanta kompozit.Elektromosan vezet, 300C-ig hasznlhat,

nagy hllsg, kivl mechanikaitulajdonsg s vegyszerllsg anyag.

DOCASET UTR (GPO-3)(EN 60893: UP GM 203)piros (fehr)

ltalnos elektrotechnikai szerelsilapanyag. Poliszter mgyanta ktanyag,vegpaplan ersts lemez.Hllsgi osztly: F (155C)


20/34

A-20

DOCASET-GF, Glass fiber epoxy resinEN 60893

Epoxy-resol resin + glass fiber (G-10, G-11)

Main characteristics: bending strength: min. 350 MPa, bending strength: min. 350 MPa, compressive strength: min. 240 MPa, insulation resistance after 24 h in water: 5109, dissipation factor at 50 Hz: tg 0.05, breakdown potential in the direction of the layers, in oil, at 90 C: 40 kV, tracking resistance (CTI): 400, impact strength: min. 100 kJ/m2, splitting strength: min. 3000 N, permittivity at 50 Hz: max. 5, dielectric constant: 5, electric strength, perpendicular to the layers, in oil, at 90C: 15 kV/mm, comperative tracking index (CTI): 175.

density: 1,65 1,85 kg/m3

Basic grade, main areas of use

Apart from its excellent mechanical andelectrical insulating properties, ageingresistance and flexibility has to be emphasized.Its primary area of application is in electricallyinsulating machine details subjected to greatmechanical stress, as well as spring leafs andsheets in vibratory material handling equipment.Due to the position of the large glass fabrics, thematerial has anisotropic characteristics. Due tothe reinforcing glass fiber its compressive

strength is extremely high, therefore, it can bereadily used in loaded underplates and spacers.

Remark

Personal protective equipment isrecommended during use or furthermachining, inhalation of the dust must beavoided for health reasons.


Cutting (turning, milling, drilling, sawing):hard metal or diamond tools recommended,with cooling.Tools made of tool steel and rapid steel are

damaged very rapidly by the product,therefore, their use is not recommended.

Adhesivebonding: Feasible.The specific technology is available fromQuattroplast Ltd.

PRODUCTS

DOCASET-GF G-10 plates(EN 60893: EP GC 201DIN 7735: Hgw 2372)yellowIt offers a favorable combination of thedescribed product characteristics, in a sizeselection corresponding to the widespread

areas of application.Heat resistance class: B (110C)

DOCASET-GF G-11 plates(EN 60893: EP GC 203DIN 7735: Hgw 2372.4)greenDue to higher glass fibre content it hasbetter heat resistance and dimensionalstability comparing to G 10.Heat resistance class: B (155C)

DOCASET FR 4(EN 60893: EP GC 202DIN 7735: Hgw 2372.1)black, naturalImproved flame resistance version of G-10,reinforced with glass clothes.

DOCASET Durostone 761blackPolyesther resin based glass fibrereinforced composite material. Electricallyconductive having high temperature andchemical resistance. Often used forsoldering.

DOCASET CDM 68610greyIt is a composite material made of glassmat, combined with a high mechanical

resistance resin. It has good chemicalresistance and dimension stability.Applicability op to 300C.

DOCASET UTR (GPO-3)(EN 60893: UP GM 203)red (white)General use plate material forelectrotechnical processes. Glass matbased poyesther resin composite.Heat resistance class: B (155C)


21/34

A-21

DOCASET-GF tblk / DOCASET-GF platesDOCASET-GF, G-10, G-11

Tmeg (1) kg/darab / Weight (1) kg/pcDOCASET-GF

zld G-11, srga G-10 / green G-11, yellow G-10222 501/222 601

Vastagsg /

Thickness(2)mm

Tblamret / Size of plate: 105020500,2 z 0,70,5 z 2,20,8 z 1,81 z 4,21,5 z 6,32 z 8,53 z 12,64 z 17,05 z 21,56 z 25,08 z 34,0

10 z 42,012 z 51,015 z 63,520 z 84,025 z 102,030 z 126,040 z 168,050 z 210,0

Szlessg- s hossztrsek / Tolerances on width and length (mm)Szlessg / Width: + 0 mm + 25 mm

Hossz / Length: 0 + 3 %

(1): tlagos gyrtsi tmeg / Average product weight(2): Szabvny szerint trsek / According to standard, tolerancesz: Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time:Termkkd /Product code

DOCASET FR 4 tblk / plates

Tmeg (1) kg/m2 / Weight (1) kg/m2DOCASET FR 4

fekete / blackRendelhet: natr / on request: natural

222 701Tblamret / Size of plate

Vastagsg /Thickness(2)

mm

105020503 z 6,154 z 8,205 z 10,256 z 12,30

8 z 16,4010 z 20,5012 z 24,6015 z 30,7520 z 41,0030 z 61,5040 z 82,0050 z 102,50

Szlessg- s hossztrsek / Tolerances on width and length (mm)Szlessg / Width: + 0 mm + 25 mm

Hossz / Length: 0 + 3 %

(1): tlagos gyrtsi tmeg / Average product weight(2): Szabvny szerint trsek / According to standard, tolerancesz: Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time:Termkkd /Product code


22/34

A-22

DOCASET Durostone 761, DOCASET CDM 68610, DOCASET UTR (GPO-3)

Rendelhet tbla mretek / Available plate dimensions

DOCASET Durostone 761fekete / black

DOCASET CDM 68610szrke / grey

DOCASET UTR (GPO-3)piros (fehr)/ red (white)

Vastagsg/ Thickness

mm 233 201 234 101 232 401

Tbla / Plate:1220x2440 mm Tbla / Plate:1335x2350 mm Tbla / Plate:1000x2000 mm3 + + +4 + + +5 + + +6 + + +8 + + +

10 + + +12 + + +

Vastagsg trse / Tolerances on thickness : 0,1 : Termkkd / Product code

DOCASET GF, G-10 / G-11

Tulajdonsgok a thermoset anyagokra vonatkoz IEC EN 60893 szabvny szerint /properties of Thermoset materials according to IEC EN 60893:

Tulajdonsgok /PropertiesMrtkegysg /

UnitDOCASET GF

G-10DOCASET GF

G-11Srsg / Density g/cm3 1,65 1,85 1,7 2Vzfelvtel, max. / max. water absorption:24h utn, szabvnyos prbatesten / after 24 h withstandard sample

mg 29 29

Mechanikai tulajdonsgok / Mechanical propertiesSzakt vizsglatok / Tension tests:- Szakt szilrdsg, min. / Min. tensile strength- Rugalmassgi modulus, min. / Min. tensile modulus, E

MPaMPa

22018000

22018000

Hajlt szilrdsg, min. / Min. impact-flexural strength MPa 350 350tve-hajlt szilrdsg / Impact-flexural strength

- Hornyolatlan / Not notched- Hornyolt / Notched

mJ/mm2 / kJ/m2mJ/mm2 / kJ/m2

10050

10050

Nyomszilrdsg, min. / Min. compressive strength(prhuzamosan a rtegekkel / parallel with layers)

MPa 240 350

Hast er, min. / Min. splitting force N 3000 3000Htani tulajdonsgok / Thermal propertiesHvezetsi kpessg 20C-on /Heat conductivity at 20C

W/ (K.m) 0,3 0,3


m/(m.K)x106 10 - 20 10 - 20

Alkalmazhatsg max. hmrsklete levegn /Max. service temperature in air

C 130 155

Izzszl ellenlls fokozat / Heat resistance grade 2a 2aElektromos tulajdonsgok / Electrical properties

Dielektromos lland 50 Hz-en /Dielectric constant at 50 Hz 5 5

Dielektromos vesztesgi tnyez /Dielectric dissipation factor- tan (delta) 50 Hz,

(96h 105 C levegn-tarts utn / in air)- tan (delta) 1 MHz,

(24h vizes ztats utn / after soaking in water)

0,05

0,04

0,04

0,04Kszram szilrdsg, KC / Tracking resistance KC200 KC200 - 600

ttsi szilrdsg / Electric strength20 mm vastagsg, lap mentn, olajban, 90C-on /20 mm thickness, in oil, by plate, at 90C

kV 40 40


23/34

Gyrt szerinti tjkoztat adatok / indicative features from manufacturer

Tulajdonsgok / Properties Mrtkegysg / Unit DOCASET Durostone 761 DOCA

Alapszn / Colour fekete / black Srsg / Density g/cm3 1,9 Vzfelvtel - teltettsg levegn 23C-on/RH 50% / Water absorbtion: at saturation in air of 23C / RH 50% % < 0,2 Mechanikai tulajdonsgok 23C-on / Mechanical properties at 23CHajlt vizsglat / flexural test- rugalmassgi modulus / modulus of elasticity N/mm2 18000

Hajlt szilrdsg: / Flexural strength- 3 pontos / 3 point support N/mm2 360 Htani tulajdonsgok / Thermal propertiesHvezetsi kpessg 20C-on / Heat conductivity at 20C W/ (K.m) 0,25 Fajh / Specific heat J/(kg.K) 930 Lineris htgulsi egytthat / Coefficient of linear thermal expansion- tlagos rtk 30 s 200C kztt / average value between 30 - 200C m/(m.K)x106 11

Alkalmazhatsg max. hmrsklete levegn / Max. allowable service temperature in air- rvid idej / short term- tarts hasznlatkor / long term

Hmrskleti index / temperature index

CCC

350260

-

Halaktartssg (HDT) / Heat deflection temperature HDT C - Elektromos tulajdonsgok 23C-on / Electrical properties at 23CFelleti ellenlls / Surface resistivity 105-108

Kszram szilrdsg, CTI / Resistance to tracking


24/34

A-24

DOCATHERMHre nem lgyul, szintetikus s svnyi anyagokat tartalmaz, komplex szigetel anyagcsald

Mgyanta alap anyagok:

Nagy mechanikai szilrdsgKivl elektromos szigetelsKivl hszigetels

DOCAGLAS 220MsrgaFltermkekbl forgcsolssal ksztetttermkek alapanyaga. Az erst szlakeloszlsa egyenletes, az anyag szerkezeteizotrpnak tekinthet. Kivl h- selektromos szigetels, nagy mechanikai

szilrdsg. lland max. hmrsklet 220C. DOCAGLAS 250M

szrkeHasonl tulajdonsgokkal s alkalmazsiterletekkel rendelkezik, mint a Docaglas220M. lland max. hmrsklet 250C.

DOCAGLAS 260szrkeElssorban lemez jelleg gpelemek,kzbettek, nyomlapok anyaga, ahol a nagynyomszilrdsg s mrettarts azelsdleges kvetelmny a h s elektromosszigetels mellett. 260C-ig hasznlhat.

Csillmbl kszlt anyagok: klnleges mechanikai jellemzkKivl hllsgNem ghetkNagy elektromos ttsi szilrdsgKivl nyomszilrdsg s nagy nyom

rugalmassgi modulusKis nedvessg felvtel J vegyszer- s olajllsg

DOCATHERM 600Mvilgos szrkeKli-csillm (muszkovit) alap, kivlelektromos szigetel kpessg anyag.Tarts hllsga 600C.

DOCATHERM 800Mbarns szrkeMagnzium-csillm (flogopit) alap, kivlelektromos szigetel kpessg anyag.Tarts hllsga 800C.

Ahol az extra hllsg s szigetelsszksges:

DOCATHERM 1000fehrAhol a hllsg mellett nincs klnlegesmechanikai kvetelmny. Hllsg 1000C-ig.

DOCATHERM 1100szrks fehrAhol a hllsg mellett mg az alacsonyhvezetsi tnyez is fontos, ott javasolt adocatherm 1100. Hllsg 1100C-ig.

Tribo- anyagok (sikls s kopsllsg):

Szilrd kenanyagot tartlamaznakOlaj s zsrllkKis vzfelvtelKivl vegyszerllsgAlacsony srlds, javtott kopsllsg

DOCAGLIDE DBG 260szrkeA Docaglide anyagok kztt tlagosan jhllsggal rendelkezik. Hllsga 220 260 C.

DOCAGLIDE GA 450

szrksNagyobb svnyi eredet szilrd kenanyagtartalom, igen alacsony srlds. Hllsg450C-ig.

DOCAGLIDE GAszrkeHasonlan a Docaglide GA450-hez magassvnyi eredet szilrd kenanyag tartalom,igen alacsony srlds. Hllsg 600C-ig.

DOCAGLIDE DBG 180stt szrkeA kivl siklsi tulajdonsgok mellettelektromos szigetel kpessggel isrendelkezik. Hasznlhat 160 180C-ig.


25/34

A-25

DOCATHERMThermoset and mineral-based complex insulator material family

Resin-based versions:

High mechanical strengthExcellent electrical insulationVery good thermal insulation

DOCAGLAS 220MyellowIt is typically offered for machined parts madefrom semi-finished products. Evendistribution of fibre reinforcement can offerisotropic behaviour. It has excellent heat andelectrical insulation capability. Max. servicetemperature is up to 220C.

DOCAGLAS 250MgreyIt has similar properties and application fieldlike, but max. service temperature is up to220C

DOCAGLAS 260greyIt is preliminary applied for sheet formedpress-plates and inserts, where highcompressive strength and dimensionalstability is required beside the electrical- andheat insulation. It can be used up to 260C.

Products made from mica:

Unique mechanical propertiesExcellent heat resistanceNot flammableHigh dielectric strengthExcellent compressive strength and modulusLow water absorptionResistance against many chemicals and

mineral oils

DOCATHERM 600Mlight greyMuscovite mica with excellent electricalinsulating properties and thermal resistanceup to 600C.

DOCATHERM 800Mbrownish greyPhlogopite mica with excellent electricalinsulating properties and thermal resistanceup to 800C.

Where extreme heat resistance required:

DOCATHERM 1000whiteWhere there is no special mechanical needbeside the heat resistance. It can be used upto 1000C.

DOCATHERM 1100greyish whiteWhere there is a special attention to low heatconductivity beside the excellent heatresistance. It can be used up to 1100C.

Tribo- materials(improved sliding and wear properties):

Self-lubricated materials with solid lubricantsResistance against mineral oils and fatsLow water absorptionExcellent chemical resistanceLow friction and improved wear resistance

DOCAGLIDE DBG 260greyAmong Docaglide tribo-materials this versionhas average good heat resistance. Heatresistance is up to 220 260 C.

DOCAGLIDE GA450

greyishIt has higher mineral-based solid lubricantcontent and can perform very low friction.Heat resistance is up to 450C.

DOCAGLIDE GAgreySimilarly to Docaglide GA450 it has highmineral-based solid lubricant content andcan perform very low friction. Heat resistanceis up to 600C.

DOCAGLIDE DBG 180dark greyBeside the excellent, low friction it has goodelectrical insulating properties, too. It can be

used up to 160 180C.


26/34

A-26

Tulajdonsgok /PropertiesVizsglat ISO /

Test method ISOMrtkegysg /

UnitDOCAGLAS

220MDOCAGLAS

250MDOCA

26

Alapszn / Colour srga / yellow szrke / grey szrke

Srsg / Density 1183 g/cm3 1,85 2 1Vzfelvtel / Water absorbtion 62 % - - ghetsg / flammability UL 94 - V 0Mechanikai tulajdonsgok 23C-on / Mechanical properties at 23C- szakt szilrdsg / tensile strength

- nyom szilrdsg / compressive strength- hajlt szilrdsg / flexural strength- rugalmassgi modulus / modulus of elasticity

R 527

604178178

N/mm2

N/mm2N/mm2

N/mm2

280

530350

18000

280

600350

20000

25

5035

250Htani tulajdonsgok / Thermal propertiesHvezetsi kpessg / Heat conductivity DIN 52612- W/ (K.m) 0,22 0,23 0Lineris htgulsi egytthat / Coefficient of linear thermal expansion - m/(m.K)x106 10 13 10 -Alkalmazhatsg max. hmrsklete /Max. allowable service temperature- rvid idej / short term- tarts hasznlatkor / long term

--

CC

230220

260250

2826

Zsugorods a maximlis hmrskleten /Shrinkage at max. service temperature 24 h % - - -

Elektromos tulajdonsgok 23C-on / Electrical properties at 23CKszram szilrdsg, CTI / Resistance to tracking IEC 112 - CTI 150 CTI 600 -ttsi szilrdsg / Electric strength IEC 243 kV/3mm 33 36 -ttsi szilrdsg / Electric strength IEC 243 kV/mm - -


27/34

Tulajdonsgok /PropertiesVizsglat ISO /Test method

ISO

Mrtkegysg /Unit

DOCATHERM1000

DOCATHERM1100

DOCAGLIDEDBG 260

Alapszn / Colour fehr / white szrks fehr /greyish white szrke / grey

Srsg / Density 1183 g/cm3 1,4 0,8 1,9 Vzfelvtel / Water absorbtion 62 % 23 20 3

ghetsg / Flammability UL 94 - - - Mechanikai tulajdonsgok 23C-on / Mechanical properties at 23C- szakt szilrdsg / tensile strength- nyom szilrdsg / compressive strength- hajlt szilrdsg / flexural strength- rugalmassgi modulus / modulus of elasticity

R 527604178178

N/mm2

N/mm2N/mm2

N/mm2

-3116-

-167-

-8025-

Htani tulajdonsgok / Thermal propertiesHvezetsi kpessg / Heat conductivity DIN 52612- W/ (K.m) 0,37 0,1


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A-28

sszefoglal mrettblzat / Summarizing delivery program

Termk kd /Product code

Tblamret /Plate size (mm)

Tbla vastagsg /Thickness of plate(mm)

DOCAGLAS 220M 793 001 2400 x 1200 5 - 80

DOCAGLAS 250M 793 101 2000 x 1100 5 - 50

DOCAGLAS 260 793 201 2400 x 1180 5 - 50

DOCATHERM 600M 770 201 1200 x 1000 1 - 75

DOCATHERM 800M 770 301 1200 x 1000 1 - 30

DOCATHERM 1000 770 401 1500 x 1220 6 - 80

DOCATHERM 1100 770 501 2570 x 1270 19 - 75

DOCAGLIDE DBG 260 800 001 1000 x 500 5 - 40

DOCAGLIDE GA 450 800 101 1230 x 510 6 - 50DOCAGLIDE GA 800 201 600 x 325 3 - 50

DOCAGLIDE DBG 180 800 301 1000 x 500 5 - 40


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A-29

DOCAPLEXI (PMMA polimetilmetakrilt) F jellemzk: folysi szilrdsg: min.45 MPa, rugalmassgi modulus: min. 1380 MPa,

jl megmunklhat, kmiailag ellenll, idjrsll, alkalmazsi hmrsklettartomny: 20C-tl +90C-ig, kemnysg: golybenyomsos 100170 kztt, kivl optikai tulajdonsgok, kedvez piaci r (PC-hez kpest), elektromos szigetel kpessg nedves kzegben is, kis vzfelvtel, srsg: 1,2 kg/m3

Alapfokozat

Az iparban s a htkznapi letbenhagyomnyosan elterjedt anyag a biztonsgivegezs terletn, pletszerkezeteknl,melyet az albbi tulajdonsgok erstenek:

vztiszta, kb. 92%-os fnytereszt kpessg,nagy felleti fnyessg s kopsllsg,trpusllsg, kedvez s lland elektromostulajdonsgok, szles megmunklsilehetsgek. Ltezik nttt s extrudlt kivitel.

Megjegyzs

Az alkalmazhatsg mrlegelsnlfigyelembe kell venni, hogy nem gzll,meggyjtva vilgt lnggal g (UL szerint HBghetsgi fokozat), szmos oldszer

jelenltben feszltsgkorrzis repedezsrehajlamos, a PC anyagokhoz kpest trkeny,forgcsolsi feszltsggyjt helyekrerzkeny, knnyen repedhet.


Kisebb mechanikai ignybevtelnek kitettmszeripari gpelemek, burkolatok,mszerhzak, biztonsgi vegezsek,reklmipari burkolatok, dobozok, vilgt ldkstb.


H- s vkuumformzs

Forgcsols (esztergls, mars, frs,frszels): a hagyomnyos fm-, bizonyosesetekben famegmunkl szerszmok sznacl, gyorsacl, kemnyfm, gymnt hasznlhatk csak les kivitelben. Hts

javasolt, mellyel nagy forgcsolsisebessgek alkalmazhatk pl. v= 200400m/min eszterglsra s marsra, v= 50100m/min frsra. les sarkok, beszrsokelkerlendk, minimlis rdiuszok sletrsek rtke min. 12 mm.

Ragaszts: megvalsthat, a rszletestechnolgia elrhet a Quattroplast Kft-nl.

Hegeszts: megvalsthat. A rszletestechnolgia elrhet a Quattroplast Kft-nl.

TERMKEK

DOCAPLEXI, extrudlt tblkvztiszta, tltsz (opl)

Az emltet tulajdonsgok optimliskombincijt knlja, a hagyomnyosanelterjedt alkalmazsokhoz megfelelmretvlasztkban.

ELEKTROMOSAN NEM SZIGETELVLTOZAT

DOCAPLEXI SCIvztiszta, extrudlt tblk felleti bevonattalNano-fmrszecskkkel bevont PMMAtblk. Fellete antisztatikus vagy Esd.

Rendelhet vltozatok: hformzhat s anem formzhat lemezek.


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A-30

DOCAPLEXI(PMMA polymethyl metacrilate) Main characteristics: tensile stress at yield: min.45 MPa, modulus of elasticity: min. 1380 MPa, machinable, chemically resistant, weather resistant, temperature range of use: from 20C to +90C, hardness: ball impact between 100170, excellent optical properties, favorable market price (in comparison with PC), electric insulating capability even in wet medium, small water absorption, density: 1,2 kg/m3

Basic grade

A traditionally widespread material in industryand everyday life in the field of safety glasses,

constructional components, which isreinforced by the following properties: water-white, ca. 92% light permeability, great surfacebrightness and wear resistance, stability totropical conditions, favorable and constantelectrical properties, wide opportunities formachining. Molded and extruded versions areavailable, as well.

Remark

When considering applicability, one has totake into account that it is not steam-proof,gives a luminous flame when ignited (HBflammability rate according to UL), it is liable

to stress corrosion cracking, brittle incomparison with PC materials, sensitive tocutting stress locations and cracks easily.

Main areas of use

Machine details in the instrument industrysubjected to small mechanical stress, as wellas covers, instrument housings, safetyglasses, covers used in the advertisingindustry, boxes, lighting boxes.


Vacuum and thermoforming

Cutting (turning, milling, drilling, sawing):only traditional metalworking or in certaincases, woodworking tools carbon steel,rapid steel, hard metal, diamond can beused only in sharp design. Cooling isrecommended, which allows high cuttingrates, e. g. v = 200 400 m/min for turningand milling, v = 50 100 m/min for drilling.Sharp corners, slottings should be avoided,the value of minimal inlet radius andchampfer is min. 12 mm.

Adhesive bonding: The specific techno-logy is available from Quattroplast Ltd.

Welding:feasible. The specific technology

is available from Quattroplast Ltd.

PRODUCTS

DOCAPLEXI, extruded plateswater-white, transparent (opal)It offers an optimal combination of thedescribed product characteristics, in a sizeselection corresponding to the traditionallywidespread areas of application.

ELECTRICALLY NOT INSULATOR VERSION

DOCAPLEXI SCIwater clear, extruded sheets with surface

coatingPMMA sheetscoated with nano-metalparticles having antistatic or Esd surface.There two grades: bending and not bendingversions for thermoforming.


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A-31

Extrudlt s nttt DOCAPLEXI tblk /Extruded and cast DOCAPLEXI platesDOCAPLEXI

Tmeg (1) kg/m2 / Weight (1) kg/m2

DOCAPLEXIvztiszta, tltsz /water white, transparent

opl / opalVastagsg / Thickness(2)

mm

150 001 150 9012 z 2,4 z 2,43 z 3,6 z 3,64 z 4,8 z 4,85 z 6,0 z 6,06 z 7,2 z 7,28 z 9,6

10 z 1215 z 1820 z 2430 z 3640 z 4850 z 6060 z 7270 z 8480 z 9690 z 108

100 z 120Tblamret / Size of plate (mm) Szlessg- s hossztrsek / Tolerances on width and length (mm)

100020002050x3050


ltalban nttt tblk 30 mm vastagsgtl felfel, tblamret: 1000 x 1300 mmGenerally cast plates from 30 mm thickness, plate size 1000 x 1300 mm

Extrudlt DOCAPLEXI rudak / Extruded DOCAPLEXI rodsTmeg / Weight (1) kg/m

DOCAPLEXItmr / Diameter (2)

mmTrs / Tolerance

150 0004 z 0,025 z 0,036 z 0,048 z 0,07

10

+0,8

z 0,1012 z 0,1415 z 0,2318 z 0,3220 z 0,4025

+1,0

z 0,6230 z 0,90

35 z 1,1740 z 1,5350

+1,3

z 2,3360 z 3,5970 z 4,8775 z 5,6480 z 6,4290 z 7,70

100 z 9,50120 z 13,60150 z 21,00200

+1,5

z 37,00Standard hosszak / Standard length (mm) Hossztrsek / Tolerances on length (1) (%)

1000 0 + 3

(1): tlagos gyrtsi tmeg / Average product weight(2): A jelzett mretek minimum rtkek / Min. valuesz : Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time:Termkkd / Product code


32/34

A-32

Extrudlt DOCAPLEXI SCI tblk /Extruded DOCAPLEXI SCI platesDOCAPLEXI SCI

Tmeg (1) kg/darab / Weight (1) kg/pcDOCAPLEXI SCI

vztiszta, tltsz / clear, transparentVastagsg / Thickness(2)

mm151 111

3 z 10,724,5 z 16,085 z 17,876 z 21,449 z 32,16

12 z 42,88Tblamret / Size of plate (mm) Szlessg- s hossztrsek / Tolerances on width and length (mm)

12202440Szlessg / width: + 0 mm + 25 mm

Hossz / length: 0 + 3 %



33/34

A-33

DOCAPLEXI csvek / DOCAPLEXI tubesTmeg / Weight (1) kg/m

DOCAPLEXIvztiszta, tltsz / clear, transparent

150 002

tmrk /Diameters

mmDd

Falvastagsg /Wall thickness

mm Standard hossz / Standard length2000 mm

7 x 5 1 z 0,028 x 4 2 z 0,048

10 x 8 1 z 0,03510 x 7 1,5 z 0,04910 x 6 2 z 0,06112 x 8 2 z 0,07712 x 6 3 z 0,10413 x 10 1,5 z 0,06615 x 11 2 z 0,1015 x 10 2,5 z 0,1216 x 12 2 z 0,10820 x 16 2 z 0,13820 x 14 3 z 0,196

25 x 21 2 z 0,17725 x 19 3 z 0,25330 x 26 2 z 0,21530 x 24 3 z 0,31130 x 22 4 z 0,39930 x 20 5 z 0,4838 x 32 3 z 0,40340 x 36 2 z 0,29240 x 34 3 z 0,42640 x 32 4 z 0,55340 x 30 5 z 0,67250 x 46 2 z 0,36950 x 44 3 z 0,54150 x 42 4 z 0,70650 x 40 5 z 0,86460 x 56 2 z 0,445

60 x 54 3 z 0,65660 x 52 4 z 0,8660 x 50 5 z 1,05670 x 64 3 z 0,77270 x 62 4 z 1,01370 x 60 5 z 1,24880 x 74 3 z 0,88780 x 72 4 z 1,16780 x 70 5 z 1,43990 x 84 3 z 1,01990 x 82 4 z 1,3290 x 80 5 z 1,631

100 x 94 3 z 1,117100 x 92 4 z 1,474100 x 90 5 z 1,823110 x 104 3 z 1,232110 x 100 5 z 2,015120 x 114 3 z 1,35120 x 110 5 z 2,21134 x 128 3 z 1,51134 x 24 5 z 2,48150 x 144 3 z 1,69150 x 142 4 z 2,24150 x 140 5 z 2,78180 x 172 4 z 2,70200 x 194 3 z 2,27200 x 192 4 z 3,01200 x 190 5 z 3,74250 x 244 3 z 2,97250 x 240 5 z 4,70

(1): tlagos gyrtsi tmeg / Average product weightz Standard termk (raktrrl vagy rvid hatridre szllthat) / Standard product from stock or short delivery time: Termkkd / Product code

Minimlis rendelsi mennyisg egyeztets alapjn / minimum quantity of order based on preliminary consultation


34/34

Tulajdonsgok / PropertiesMrtkegysg /

UnitDOCAPLEXI DOCAPLEXI SCI

Srsg / Density g.cm-3 1,19 1,19

Szaktszilrdsg min. / Tensile strength min. MPa 70 68Rugalmassgi modulus min. /

Modulus of elasticity min.minimum rtk MPa 3200 2700

Szakadsi nyls % elongation at break % 4 -

Hajltszilrdsg, min. 6 flexural strength MPa 120 124

Rockwell kemnysg / Rockwell hardness M 92 -

Charpy tsllsg, / Charpy impactnem hornyolt / not notchedhornyolt / notched

KJ/m2172

Fnyteresztkpessg / light transmission % 92 92


K-1*10-6 70 70

Hvezetkpessg / Heat conductivity W/mK 0,19 -

Maximlis zemi hmrsklet /max. Service temperature

0C 70-85 70-85

Vicat lgyulsi hmrsklet, (B) / Vicat temperature 0C >100 -Permettivits, 100 Hz /* 1kHz /Permettivity 100 Hz /* 1kHz

3,7 *2,5-3,9

Vesztesgi tnyez 50 Hz-en, max. /Dielectric dissipation factor, 50 Hz

tg x 104 600 -

ttsi szilrdsg / Electric strength KV/mm 30 -

Felleti ellenlls / Surface resistivity 1014 105 - 107

Trfogati ellenlls / Volume resistivity cm - 105 - 107

ghetsgi fokozat, UL 94 /Flammability according to UL94

HB HB

Oxign index / Oxygene index % 17-18 17-18

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