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Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only.In the interests of development and improvement of the product, we reserve the right to change the specification.
A trademark of Spirax Sarco, Inc.
TI-8-603-US 4.09
Turbo-Bar Insertion TurbineModels TMP-600/60S • TMP-700 • TMP-910/960
Features• Fluidtypes:liquid,gas,orsteam• Pipesizes:3to80”• Ruggedconstruction• Interchangeablerotorsforawidevarietyofapplications• Processpressureupto5000psig(345barg)• Processtemperaturesupto750°F• Industrystandardfrequencyand/or4to20mAoutput signals
• Optionalintegralpressureand/ortemperaturemeasurement• Negligibleheadloss• EZ-Logic™menu-drivenuserinterface(microprocessor-based)• LinearizationwithEZ-Logicforenhancedaccuracy atlowvelocities• LocalprogrammingviaEZ-Logickeypadormagnetwandthrough explosion-proofenclosure
Turbo-Bar insertion flow meters have three main components: the retractor, the rotor, and the electronics. Theretractorpositions therotorwithin thepipeandhousesapick-up assembly, which detects the rotation of the turbine rotor.The electronics converts the rotational frequency, which is proportional to the velocity of the fluid, to industry standard electricaloutputsignals.
Most Turbo-Bar flow meters can be installed on an isolationvalve, which permits installation and removal without processshutdown. Integral pressure and/or temperature measurementmaybecombinedwiththeTurbo-Barandflowprocessortopro-videmassorenergyflowmeasurementfromasinglepipetap.
112.4
gal/min
EMCO
EMCO
EMCO
EMCO
E M C O
EM
CO
EMCO
EM
CO
TMP-600/60S TMP-700 TMP-910/960
Note:1 Maximumpressureatmaximumtemperaturewithappropriateconnection.2 Insomecases,especiallyinlargepipesizes,aoneortwofootstemextensionmayberequired (Seedimensionaloutlines).3 Ethylene-Propyleneelastomer.4 RatinglistedisforNPTconnection.Forflangeconnections,useANSIflangerating.5 TheTMP-700isafixedinsertionmeter;itcannotberemovedorinstalledunderpressure.
Temperature Range Maximum Pressure1 Line Sizes2
Model Liquid Gas Steam Hot Tap °F psi Seal Type inches 600 yes yes no yes -40to400 125 Viton® 3to80 60S no no yes yes -65to400 125 E/P3 3to80 700 yes yes yes no5 -200to600 20004 Swagelok® 3to80 910 yes yes yes yes -200to400 flangerating Teflon® 3to80 960 yes yesyesyes -200to750 flangerating Grafoil® 3to80
Application Guide
Description
55EMCOAtrademarkofSpiraxSarcoInc.•2150MillerDrive•Longmont,CO80501•Telephone:(303)682-7060•Fax:(303)682-7069
TI-8-603-US 4.09
Turbo-Bar Insertion TurbineModels TMP-600/60S • TMP-700 • TMP-910/960
Output SignalsEZ-Logic Electronics (LOC-TOT Option)
Analog4to20mA,2-wiresystem,digitallyadjustedspan
Frequency3-wiresystem,1to10,000Hzsquarewave,50%dutycycle. • LowLevel:0to1volts • HighLevel:powersupplyvoltage-load
Pulse3-wiresystem.Outputcanbescaledsothat1pulseindicatesaspecificquantityoffluidpassingthroughthepipe.
Hart® Communications ProtocolDisplay2-lineby8-characterLCDdigitaldisplayalternatelyshowflowrateandtotalizedflowinuser-selectableengineeringunits.
Operating SpecificationsMeasurable Velocity LimitsSeeRotorSelectionGuide,p.4,forlinearandmeasurablerangesofavailablerotors.Continuousoperationabovethemaximumvelocitywillshortenthelifeoftherotorandisnotrecommended.
Process ViscosityMaximum5centipoise
Ambient Temperature LimitEZ-Logic Electronics • 32to140°FAll Other Electronics • –20to140°F
Ambient Humidity Limit0to100%relativehumiditynon-condensing
Power RequirementsEZ-Logic Electronics • 18to40VDC(withtotalizeron),24VDCnominal • 12to40VDC(withtotalizeroff),24VDCnominal
Performance SpecificationsAccuracy (Linear Ranges) L1,G1–G5Rotors ±1.0%ofreading G6Rotor ±3.0%ofreadingRepeatability (Linear Range) ±0.25%ofreadingRotor Velocity Calibration Eachrotorisfactorycalibratedineitherwaterorair.CalibrationistraceabletoNIST.Accuracy of the Calibration Standard (Linear Range) Water ±0.25%ofreading Air ±0.8%ofreading
Physical Specifications Materials Rotor Blades:17–4PH,tenblade,precisionmachined Housing:316stainlesssteel Pivots:tungstencarbide RotorBearingType Liquid:CSJstellitejewel GasorSteam:DEVtungstencarbide WettedParts 316Lstainlesssteelstemandhousing(bronzeandcarbonsteelhousingTMP-600/60S) ExternalParts Aluminum,316stainlesssteel,carbonsteel(bronzeandcarbonsteelonTMP-600/60S,
TMP-910/960)Electrical Connection Junctionboxwithterminalblockforexternalwiring.0.75”femaleNPTconnection forconduit.Electrical Enclosure 383aluminum.ApprovedforNEMA4XforwatertightanddusttightrequirementsSensor Electromagneticpick–up,10mVp–pminimum,330Ωnominalresistance.Retractor Type TMP-600/60s Screwthread,risingstem TMP-700 Notretractable TMP-910/960 Acmethread,non-risingstemExtended Length Stem (Optional) Use of the two foot extension is limited Longerstemsareavailableforlargepipesizesorwhenthemountingdimensionsexceed to gas applications only. theinsertioncapability.ExtendedstemsarenotavailablefortheTMP-600/60S.Process Connection TMP-600/60S 2”NPT TMP-700 2”NPT 2”150#,300#,600#or900#ANSIraisedfaceflange TMP-910/960 2”150#,300#,600#or900#ANSIraisedfaceflange
56EMCOAtrademarkofSpiraxSarcoInc.•2150MillerDrive•Longmont,CO80501•Telephone:(303)682-7060•Fax:(303)682-7069
TI-8-603-US 4.09
Turbo-Bar Insertion TurbineModels TMP-600/60S • TMP-700 • TMP-910/960
Isolation Valve (TMP-600/60S only)2” full-port bronze gate valve, 125 psig (8.62 barg) maximum. For TMP-910/960,seeAccessories.
Pressure Tap and Bleed ValveStandard1/4”NPTpipenipplewith1/4”stainlesssteelbleedvalve.Provides connections for mounting optional pressure transmitter(ModelPT).
Model PT Pressure Transmitter (Optional)A pressure transmitter can be mounted using the 1/4” NPT connection on the bleed valve supplied with the meter, eliminatingtheneed foraseparatepressure tap.A4 to20mAoutput,scaledtothedesiredpressurerange, isprovided.Allpressuretransmittersincludeasiphontube,bleedvalve,plug,nipple,andtee.Apressure transmitterisnotavailablewith110/220VACpower.SeethePTTISforcompletedetails.
Temperature Sensor (RTD Option)A1000Ω,platinumRTDcanbemountedinsidethestemoftheflow-meterprobe,eliminatingtheneedforaseparatetemperaturetap.
Temperature Transmitter (TXX Option)
IncludestheRTDoptionwithanadditional4to20mAoutput,scaledto the desired temperature range. A temperature transmitter is notavailablewith110/220VACpowerandisnotCEapproved.
Remote Mount Electronics (RMT Option)30 ft signal cable and U-bolts are provided with remote mount electronics. Cable must be run in conduit (conduit not supplied).Conduitconnectionis3/4”NPT.
Note: Remote mount electronics are only available with EZ-Logic electronics (LOC-TOT Option).
FM Approval (FM Option)CertifiedbyFMforClassI,Division2,GroupsA,B,CandD;ClassesII,III,Division2,GroupsFandGNEMA4Xlocations. Note: FM not available when used with 4 to 20 mA temperature transmitter, a pressure transmitter 0 to 1000 psig, or special scaled pressure transmitter.
Straight Run Piping Requirements
Upstream DownstreamOne90°elbowbeforethemeter 10D 5DTwo90°elbowsbeforethemeter 15D 5DTwo90°elbowsoutofplanebeforethemeter 30D 5DReductionbeforethemeter 10D 5DRegulatororvalvepartiallyclosedbeforethemeter 30D 5D
Disequaltotheinternaldiameterofthepipe.
AccessoriesGate Valve (Model 2GV) - (for Use with TMP-910/960 Only)Installationwitha2”doubleflanged,raised-face,fullportgatevalveenablestheflowsensortobeinsertedandremovedfromthepipeunderfullflowconditions.Boththevalveandpipetapmusthaveaminimum1.875”internaldiameterclearance.
Flow Processor (Model FP-93)Amicroprocessor-basedflowprocessormaybeusedtosignificantlyincreasetheaccuracyandfunctionalityofanyflowmeteringapplication.SeetheFP-93TISforcompletedetails.
Ifthereisnotsufficientstraightrunofpipe,aflowrectifiermaybeusedtoreducetheabovediametermeasurements.Consultyourlocalrepresentativeorthefactoryforyourspecificapplication.
Other Installation ConsiderationsTap Size1.875”minimumdiameter.
Mounting PositionTurbo-Barprobesmaybeinstalledinvertical,horizontal,orangledpipesections.Themeterisattachedperpendiculartotheaxisofthepipeandshouldnotbemounted“upside-down”(withitstopsectionhangingbelowthepipemount).Forliquidservice,thefluidmustcompletelyfillthepipe.
Site SelectionTheflowmeasurementlocationshouldbeselectedtominimizetur-bulenceandswirl.Theextentoftheseflowdisturbancesdependsuponthepipingconfiguration.Valves,elbows,pumps,andotherpip-ingcomponentsmayadddisturbancestotheflow.
Hot Tap ComapatibilityTheTMP-600/60Sishottapcompatible,whichmeansthatthesen-sorcanbeinstalledandremovedunderfullflowconditions.TheTMP-910/960ishottapcompatiblewheninstalledwitha2”doubleflanged,fullportballorgatevalvethatadherestothedimensionsshownonpage5.
57EMCOAtrademarkofSpiraxSarcoInc.•2150MillerDrive•Longmont,CO80501•Telephone:(303)682-7060•Fax:(303)682-7069
TI-8-603-US 4.09
Turbo-Bar Insertion TurbineModels TMP-600/60S • TMP-700 • TMP-910/960
G6 (1" rotor) G1 through G5, L1 (1.5" rotor)
Selectionoftheturbinerotormodeldependsuponthefluidtypeandoperatingvelocityrangeofthefluid.
• Forallliquids,themodelL1rotor,witha maximumvelocityof30ft/sec,mustbeused. • Forgasesandsteam,sixdifferentrotorsare availablewithmaximumvelocitiesrangingfrom 55to175ft/sec.SeeTableformaximum velocitylimits(Vmax.) for all rotors.
The turbine rotor typically will respond linearly overthevelocityrangefromVlintoVmax–within±1.0%(3.0%forG6rotor).This isdefinedasthe“linear”rangeoftherotor.Theminimum“measurable”velocity(Vmin)canbeconsideredtheapplicationminimum.VelocitiesfromVmintoVlinaremeasurableandrepeatable,butlessaccurate.
Whendeterminingthefluidvelocity limitsforagivenrotor,thefollowingequationscanbeusedtocomputefluidvelocity.
Rotor Selection Guide
Average Fluid Velocities
Fluid
Liquid 0.4085
Gas 3.056
Steam 0.051
Where:
V=averagefluidvelocity ft/sec
D=pipeinsidediameter in
Q1=liquidvolumetricflow gal/min
Q2=gasactualvolumetricflow ft2/min
M=massflowrate lb/h
ρ=fluiddensity lb/ft3
Q1
D2
Q2
D2
Mp.D2
Liquid Minimum and Maximum Velocity Rates
Rotor Flow All Units Sizes 3 to 5” 6” 8+” Vmax Vlin Vmin Vlin Vmin Vlin Vmin
L1 ft/sec 30 1.4 0.5 1.5 0.6 1.6 0.7
Note: Rotors have moving parts that require periodic maintenance.
Note:Allvaluesintheabovetableareapproximateanddependonthedensityofthefluid.AccuracyinboththelinearandnonlinearrangesmaybeimprovedbyusingtheadvancedcurvefittingtechniquespresentintheFP-93flowprocessorsortheEZ-Logicelectronics.Consultyourlocalrepresentativeifyourapplicationfallsoutsidetheabovelimits.
Vmax = maximumvelocityoffluid[ft/sec]Vlin = minimumvelocityoffluidatwhichrotorresponseis linear[ft/sec]Vmin = minimummeasurablevelocityoffluid[ft/sec]
ρ =densityoffluid[lb/ft3]N/A = notapplicable
Note: Measurable flow rates for your specific application are available using EMCOSIZE (downloadable at www.emcoflow.com).
58EMCOAtrademarkofSpiraxSarcoInc.•2150MillerDrive•Longmont,CO80501•Telephone:(303)682-7060•Fax:(303)682-7069
TI-8-603-US 4.09
Turbo-Bar Insertion TurbineModels TMP-600/60S • TMP-700 • TMP-910/960
*Add12”foreachadditionalfootofretractorlength. *Add12”foreachadditionalfootofretractorlength.
Dimensions and WeightsDimensions are in inches
TMP-600/60S TMP-700 TMP-910/960
DimensionsModel Connection C inches600/60S 2”NPT 4.5min 18max700 2”NPT 3min 11.25max 2”150# 3min 12.75max 2”300# 3min 12.5max 2”600# 3min 12.25max 2”900# 3min 12max
WeightModel Connection Weight lb 600/60S 2”NPT 28max7001 2”NPT 9 2”150# 12 2”300# 14 2”600# 16 2”900# 20910/9602 2”150# 30 2”300# 35 2”600# 40 2”900# 47
DimensionsModel Stem Length B A inches inches910/960 Standard 1.5min 30 20max
1 Add2.5lbforeachadditionalfootof retractorlength.2 Add5lbforeachadditionalfootof retractorlength.
TypeWeight
lb2" 150# 46
2" 300# 58
2" 600# 84
Gate Valve
X Y ZType inches inches inches 150# 7 3.5 15.325300# 8.5 3.75 16.325600# 11.5 3.75 17.875
59EMCOAtrademarkofSpiraxSarcoInc.•2150MillerDrive•Longmont,CO80501•Telephone:(303)682-7060•Fax:(303)682-7069
TI-8-603-US 4.09
Turbo-Bar Insertion TurbineModels TMP-600/60S • TMP-700 • TMP-910/960
Integral Electronics
Remote Electronics Configuration
Pipe Mount Remote Electronics
Wiring DiagramsEZ-Logic Electronics: Analog Output Scalable4to20mAoutput,2-wireprinciple.Loadresistormaybeinstalledonsupplyorreturnline.Vs=18to40VDC.SeegraphbelowforpermissibleRloadvalues.
EZ-Logic Electronics: Pulse Output 3wiresystem.Outputcanbescaledsothat1pulseindicatesa specificquantityoffluidpassingthroughthepipe.Vs=18to40VDC.
Pipe Mount
60EMCOAtrademarkofSpiraxSarcoInc.•2150MillerDrive•Longmont,CO80501•Telephone:(303)682-7060•Fax:(303)682-7069
TI-8-603-US 4.09
Turbo-Bar Insertion TurbineModels TMP-600/60S • TMP-700 • TMP-910/960
Pressure and Temperature Transmitter WiringRemove the field wiring condulet cap to access the field wiring terminal block for power and signal wiring. Flow, pressure, and temperature output wiring connects to the terminal block. Refer
to the previous section on 24 VDC power and signal wiring for appropriate load resistanceandpowersupplyvalues.Pressureandtemperaturetransmittersarescaledtotheappropriaterangesatthefactory.
Note: Maximum voltage with optional pressure transmitter is 30 VDC and 110/220 VAC power supply is not avail-able with pressure and/or temperature transmitters.
Wiring with Analog Outputwhere: Vs=18to30VDC Rp=Pressuremeasuringresistance RT=Temperaturemeasuringresistance RF=Flowratemeasuringresistance
Remote Mount Wiring Diagram (Only Available with EZ-Logic Electronics)
Output wiring from remote electronics is identical to output wiring from inte-gral electronics. Wiring from the remote electronics condulet to the electrical junctionboxmustbeperformed in the field.Connect the remotecable to the terminalblock inthe junctionboxasshown.Ifnonconductiveconduit isused,attach a ground strap from the ground screw on the remote electronics con-dulet.Iftheremotecableiscuttoashorterlength,insulateshieldwithtapeat electricaljunctionbox.
Note: If remote mounting is required with a pressure and/or temperature transmitter, two power supplies are required for operation: one for the remote flow transmitter and one for the pressure and/or temperature transmitter.
61EMCOAtrademarkofSpiraxSarcoInc.•2150MillerDrive•Longmont,CO80501•Telephone:(303)682-7060•Fax:(303)682-7069
TI-8-603-US 4.09
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Category Suffix CodesModel Liquidorgasservice,400°F TMP-600 Steamservice,400°F TMP-60S Liquid,gas,orsteamservice,600°F TMP-700 Liquid,gas,orsteamservice,400°F TMP-910 Liquid,gas,orsteamservice,750°F7 TMP-960 Connection 2”,maleNPT(model700) 2NPT 2”,150#flange(model700,910,960) 2F150 2”,300#flange(model700,910,960) 2F300 2”,600#flange(model700,910,960) 2F600 2”,900#flange(model700,910,960) 2F900 Thread-o-let,xx=3to80inches VXX (models600,60S)includes2”isolationvalve Rotor Liquid,30ft/secmaximum(9m/sec)(40°pitch) L1 Gasorsteam,55ft/secmaximum(40°pitch) G1 Gasorsteam,70ft/secmaximum(30°pitch) G2 Gasorsteam,85ft/secmaximum(20°pitch) G3 Gasorsteam,115ft/secmaximum(15°pitch) G4 Gasorsteam,145ft/secmaximum(10°pitch) G5 Gasorsteam,175ft/secmaximum(5°pitch)1 G6 Electronics EZ-Logicwithlocalrateandtotal3 LOC-TOT Remote,onlyavailablewithLOC-TOToption4 RMT FMApproval5 FM Pressure Transmitter Nopressuretransmitter XX PTforpressurerange0to50psig(0to3.44barg) 50 0to100psig(0to6.89barg)(models600/60S,700,910/960) 100 0to150psig(0to10.34barg)(models600/60S,700,910/960) 150 0to200psig(0to13.79barg)(models600/60S,700,910/960) 200 0to250psig(0to17.24barg)(models700,910/960) 250 0to500psig(0to34.47barg)(models700,910/960) 500 0to1000psig(0to68.95barg)(models700,910/960) 1000 Specialscalingrequests6 PXX Temperature Sensor or Transmitter Notemperaturetransmitter XXX RTDonly RTD Temperaturesensorwithpreamplifierscaledfrom32to68°F2 T09 0to250°F2 T10 –40to150°F2 T11 212to400°F2 T12 212to800°F(models700,960)2 T13 –17.7to121.1°C2 T20 –40to65°C2 T21 100to204°C2 T22 100to260°C(models700,910/960)2 T23 Specialscalingrequests6,2 TXX Extended Stem None(standardlength) XX 1’extension(notavailableformodels600/60S) E1 2’extension(gas/steamapplicationsonly) E2 (notavailableformodels600/60S) Pick-up Coil Wires TMP-700Only:Teflon®,-200to400°F T TMP-700Only:Fiberglass,150to600°F7 F TMP-700- 2F900- G3- LOC-TOT- 200- T12- E1- T
Thisexamplerepresentsaliquid,gas,orsteamTurbo-BarTMP-700at600ºF,2”900#flangeconnection,85ft/secgasorsteamrotor, EZ-Logicelectronics,0to200psigpressuretransmitter,212to400ºFtemperaturesensor,1’extendedstem,andTeflon®coilwires.
Turbo-Bar Insertion TurbineModels TMP-600/60S • TMP-700 • TMP-910/960
1 TheG6istheonlyavailable1”shroudedrotor.Not availableforusewithbidirectionalmeters.
2 NotavailablewithEuropeanCEMark.
3 Unidirectionalonly.Unithas4to20mAandfrequency output.
4 Remotemountelectronicsarerequiredforhigh processtemperatures.Thestandardremotemount optioncomeswith30feet(9.1meters)ofcable.
5 CertifiedbyFMforClassI,Div.2,GroupsA,B,C,& D;ClassII,III,Div.2,GroupsF&G;NEMA4X.FM approvalwithonlyLOC-TOTandRMTelectronics options.IfFMisrequired,useRTDoptiononlyfor temperatureselection.0to1000psiaandspecial sealingpressuretransmitternotavailablewithFM.
6 Specialtransmitterscalingisavailable.Pleasenote scalingrangebelowmodelcodewithordering.Ifno specialscalingisindicated,transmitterwillbe scaledpermodelcode.7. NotavailablewithFMapproval.
Please specify the following information with your order:• Fluidtypeorcomposition• Maximum,minimum,&normaloperating flowrate• Maximum,minimum,&normaloperating temperatures• Maximum,minimum,&normaloperating pressures• Specificweight&viscosityatnormal operatingconditions