Upload
fairus-tin-08
View
249
Download
0
Embed Size (px)
Citation preview
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 1/33
DAFTAR ISI
Halaman
HALAMAN COVER............................................................................................. i
LEMBAR PENGESAHAAN................................................................................ ii
KATA PENGANTAR........................................................................................... iii
DAFTAR ISI........................................................................................................... iv
DAFTAR GAMBAR............................................................................................. xix
DAFTAR TABEL.................................................................................................. xxiii
DAFTAR LAMPIRAN.......................................................................................... xxxvi
MODUL I PERHITUNGAN WAKTU BAKU
BAB I PENDAHULUAN
1.1 Latar Belakang.......................................................................... I - 1
1.2 Rumusan Masalah..................................................................... I - 2
1.3 Tujuan dan Manfaat.................................................................. I - 2
1.3.1 Tujuan.......................................................................... I - 2
1.3.2 Manfaat........................................................................ I - 2
1.5 Batasan Masalah....................................................................... I - 2
1.4 Sistematika Penulisan............................................................... I - 3
BAB II LANDASAN TEORI
2.1 Pendahuluan ............................................................................. II - 1
2.2 Tujuan Pengukuran Waktu Kerja............................................. II - 1
2.3 Teknik-Teknik Pengukuran Waktu Kerja................................ II - 22.4 Pengukuran Waktu Kerja Dengan Jam Henti..........................II - 2
2.4.1 Metode Pengukuran Dengan Jam Henti...................... II - 2
iv
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 2/33
2.4.2 Hal-hal yang perlu di perhatikan dalam
Pengukuran Dengan Jam Henti.................................... II - 3
2.4.3 Langkah-langkah Pengukuran Jam Henti.................... II - 5
2.5 Tingkat Ketelitian (α) Dan Tingkat Keyakinan (β).................. II - 9
2.6 Faktor Penyesuaian.................................................................. II - 10
2.7 Faktor Kelonggaran................................................................. II - 14
2.8 Cara Menyertakan Kelonggaran Dalam Waktu Baku.............. II - 15
BAB III PENGUMPULAN DAN PENGOLAHAN DATA
3.1 Pengumpulan Data.................................................................... III - 1
3.1.1 Rekapitulasi Data Pembuatan Pencil Box....................... III - 1
3.1.1.1 Rekapitulasi Data pengukuran Alas Pencil Box.......................................................... III - 1
3.1.1.2 Rekapitulasi Data Pembuatan Pencil Box (B1) III - 3
3.1.1.3 Rekapitulasi Data Pembuatan Pencil Box (B2) III - 4
3.1.1.4 Rekapitulasi Data Pembuatan Pencil Box (B3) III - 6
3.1.1.5 Rekapitulasi Data Pembuatan Pencil Box (B4) III - 7
3.1.1.6 Rekapitulasi Data Pembuatan
Acessories Box (C1).......................................... III - 9
3.1.1.7 Rekapitulasi Data Pembuatan
Acessories Box (C2).......................................... III - 10
3.1.1.8 Rekapitulasi Data Pembuatan
Acessories Box (C3).......................................... III - 12
3.1.1.9 Rekapitulasi Data Pembuatan
Acessories Box (C4).......................................... III - 13
3.1.1.10 Rekapitulasi Data Assembly Pencil Box Part BIII - 15
3.1.1.11 Rekapitulasi Data Assembly Pencil Box Part CIII - 17
3.1.1.12 Rekapitulasi Data A ssembly Pencil Box Akhir
Part ( A,B,C)...................................................... III - 20
3.2. Perhitungan Waktu Siklus Rata-Rata....................................... III - 22
3.2.1 Membuat Alas Pencil Box............................................... III - 22
v
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 3/33
3.2.2 Pembuatan Pencil Box (B).............................................. III - 23
3.2.2.1 Pencil Box Part B1........................................... III - 23
3.2.2.2 Pencil Box Part B2............................................ III - 23
3.2.2.3 Pencil Box Part B3............................................ III - 24
3.2.2.4 Pencil Box Part B4............................................ III - 25
3.2.3 Pembuatan Accesories Box (C)....................................... III - 25
3.2.3.1 Pencil Box Part C1............................................ III - 25
3.2.3.2 Pencil Box Part C2............................................ III - 26
3.2.3.3 Pencil Box Part C3............................................ III - 27
3.2.3.4 Pencil Box Part C4............................................ III - 28
3.2.4 Assembly Pencil Box........................................................ III - 283.2.4.1 Perakitan Part Pencil Box Part (B)................... III - 28
3.2.4.2 Perakitan Part Pencil Box Part (C)................... III - 29
3.2.4.3 Perakitan akhir pencil box komponen(A,B,C).. III - 30
3.3 Uji Kenormalan Data................................................................ III - 30
3.3.1 Membuat Alas Pencil Box (A)........................................ III - 30
3.3.2 Pembuatan Pencil Box (B).............................................. III - 33
3.3.2.1 Pencil Box Part B1........................................... III - 33
3.3.2.2 Pencil Box Part B2............................................ III - 35
3.3.2.3 Pencil Box Part B3............................................ III - 37
3.3.2.4 Pencil Box Part B4.......................................... III - 39
3.3.3 Pembuatan Accesories Box (C)...................................... III - 41
3.3.3.1 Pembuatan Pencil Box Part C1....................... III - 41
3.3.3.2 Pembuatan Pencil Box Part C2....................... III - 43
3.3.3.3 Pembuatan Pencil Box Part C3....................... III - 45
3.3.3.4 Pembuatan Pencil Box Part C4....................... III - 47
3.3.4 Assembly Pencil Box...................................................... III - 49
3.3.4.1 Perakitan Part Pencil Box Part (B)................. III - 49
3.3.4.2 Perakitan Part Pencil Box Part (C)................. III - 52
3.3.4.3 Perakitan Akhir Pencil Box Komponen
vi
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 4/33
(A,B,C) .......................................................... III - 54
3.4 Perhitungan Uji Keseragaman Data........................................ III - 57
3.4.1 Pembuatan Alas Pencil Box (A).................................... III - 57
3.4.2 PembuatanP pencil Box (B)............................................ III - 59
3.4.2.1 Pencil Box Part B1..........................................III - 59
3.4.2.2 Pencil Box Part B2.......................................... III - 61
3.4.2.3 Pencil Box Part B3.......................................... III - 63
3.4.2.4 Pencil Box Part B4.......................................... III - 65
3.4.3 Pembuatan Accesories Box (C)...................................... III - 67
3.4.3.1 Pembuatan Pencil Box part C1........................ III - 67
3.4.3.2 Pembuatan Pencil Box part C2........................ III - 693.4.3.3 Pembuatan Pencil Box part C3........................ III - 71
3.4.3.4 Pembuatan Pencil Box part C4........................ III - 73
3.4.4 Assembly Pencil Box...................................................... III - 75
3.4.4.1 Perakitan Part Pencil Box Part (B)................. III - 75
3.4.4.2 Perakitan Part Pencil Box Part (C)................. III - 78
3.4.4.3 Perakitan Akhir Pencil Box Komponen
(A,B,C) .......................................................... III - 80
3.5 Perhitungan Uji Kecukupan Data........................................... III - 82
3.5.1 Pembuatan Alas Pencil Box (A).................................... III - 83
3.5.2 Pembuatan Pencil Box (B)............................................. III - 83
3.5.2.1 Pencil Box Part B1..........................................III - 83
3.5.2.2 Pencil Box Part B2.......................................... III - 84
3.5.2.3 Pencil Box Part B3.......................................... III - 85
3.5.2.4 Pencil Box Part B4.......................................... III - 85
3.5.3 Pembuatan Accesories Box (C)...................................... III - 86
3.5.3.1 Pembuatan Pencil Box Part C1....................... III - 86
3.5.3.2 Pembuatan Pencil Box Part C2....................... III - 87
3.5.3.3 Pembuatan Pencil Box Part C3....................... III - 87
3.5.3.4 Pembuatan Pencil Box Part C4....................... III - 88
vii
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 5/33
3.5.4 Assembly Pencil Box...................................................... III - 89
3.5.4.1 Perakitan Part Pencil Box Part (B)................. III - 89
3.5.4.2 Perakitan Part Pencil Box Part (C)................. III - 90
3.5.4.3 Perakitan Akhir Pencil Box
Komponen(A,B,C)........................................... III - 91
3.6 Faktor Penyesuaian Dan Waktu Normal................................ III - 91
3.6.1 Perhitungan Faktor Penyesuaian................................... III - 91
3.6.2 Perhitungan Waktu Normal.......................................... III- 92
3.7 Faktor Kelonggaran Dan Waktu Baku.................................... III - 92
3.7.1 Faktor Kelonggaran....................................................... III - 93
3.7.2 Perhitungan Waktu Baku.............................................. III - 93BAB IV ANALISA
4.1 Analisa Perhitungan Waktu Siklus Rata-Rata.......................... IV - 1
4.2 Analisa Uji Kenormalan Data................................................... IV - 1
4.3 Analisa Uji Keseragaman Data................................................ IV - 1
4.4 Analisa Perhitungan Uji Kecukupan Data............................... IV - 2
4.5 Analisa Perhitungan Faktor Penyesuaian................................. IV - 3
4.6 Analisa Perhitungan Waktu Normal......................................... IV - 4
4.7 Analisa Perhitungan Faktor Kelonggaran................................ IV - 4
4.8 Analisa Perhitungan Waktu Baku............................................ IV - 5
BAB V PENUTUP
5.1 Kesimpulan............................................................................... V - 1
5.2 Saran ...................................................................................... V - 2
MODUL II PETA-PETA KERJA
BAB I PENDAHULUAN1.1 Latar Belakang.......................................................................... I - 1
1.2 Rumusan Masalah..................................................................... I - 3
1.3 Tujuan....................................................................................... I - 3
1.4 Manfaat..................................................................................... I - 3
viii
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 6/33
1.5 Batasan Masalah....................................................................... I - 4
1.6 Sistematika Penulisan............................................................... I - 4
BAB II LANDASAN TEORI
2.1 Pengertian Peta Kerja............................................................... II - 1
2.2 Macam-Macam Peta Kerja....................................................... II - 3
2.2.1 Peta Kerja Keseluruhan................................................ II - 3
2.2.2 Peta Kerja setempat...................................................... II - 6
2.3 Assembly.................................................................................... II - 7
2.4 Studi Gerakan............................................................................ II - 9
2.4.1 Ekonomi Gerakan......................................................... II - 9
2.4.2 Gerakan-Gerakan yang Diuraikan Oleh Gilberth........ II - 92.5 Lay Out ...................................................................................... II - 10
2.6 Routing Sheet............................................................................ II - 11
2.7 Pabrikasi.................................................................................... II - 12
2.7.1 Straighline.................................................................... II - 12
2.7.2 Serpentine atau Zig-Zag (S-Shaped)............................ II - 13
2.7.3 Circular........................................................................ II - 13
2.7.4 Odd Angel..................................................................... II - 14
2.8 Pemecahan Malasah Dengan 7 Tools....................................... II - 14
BAB III PENGUMPULAN DAN PENGOLAHAN DATA
3.1 Skema Tata Letak Stasiun Kerja Pembuatan Pencil Box......... III - 1
3.1.1 Skema Stasiun Kerja Pengukuran Pencil Box............. III - 1
3.1.2 Skema Sasiun kerja Pemotongan Pencil Box.............. III - 2
3.1.3 Skema Stasiun kerja Perakitan Pencil Box.................. III - 3
3.1.4 Skema Stasiun Kerja Pengamplasan Pencil Box...... .. III - 4
3.2 Peta-Peta Kerja Keseluruhan Dan Peta-Peta Kerja Setempat
Kondisi Sekarang Untuk Semua Stasiun Kerja........................ III - 5
3.2.1 Peta Proses Operasi...................................................... III - 5
3.2.2 Peta Aliran Proses........................................................ III - 6
3.2.3 Diagram Aliran............................................................. III - 8
ix
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 7/33
3.2.4 Assembly Chart............................................................. III - 9
3.2.5 Peta Tangan Kiri Dan Tangan Kanan.......................... III - 9
3.2.5.1 Pembuatan Alas Pencil Box.......................... III - 10
3.2.5.2 Pembuatan Pencil Box Part B1.................... III - 11
3.2.5.3 Pembuatan Pencil Box Part B2 ................... III - 12
3.2.5.4 Pembuatan Pencil Box Part B3.................... III - 13
3.2.5.5 Pembuatan Pencil Box Part B4.................... III - 14
3.2.5.6 Accesories Pencil Box Part C1..................... III - 15
3.2.5.7 Accesories Pencil Box Part C2..................... III - 16
3.2.5.8 Accesories Pencil Box Part C3..................... III - 17
3.2.5.9 Accesories Pencil Box Part C4..................... III - 183.2.5.10 perakitan Pencil Box..................................... III - 19
3.2.5.11 Perakitan Accesories Pencil Box.................. III - 20
3.2.5.12 Perakitan Seluruh Pencil Box....................... III - 21
3.3 Peta-Peta Kerja Keseluruhan Dan Peta-Peta Kerja Setempat
Kondisi Usulan Untuk Semua Pekerjaan................................. III - 22
3.3.1 Peta Proses Operasi...................................................... III - 22
3.3.2 Peta Aliran Proses........................................................ III - 23
3.3.3 Diagram Aliran............................................................. III - 24
3.3.4 Assembly Chart............................................................. III - 25
3.3.5 Peta Tangan Kiri Dan Tangan Kanan.......................... III - 26
3.3.5.1 Pembuatan Alas Pencil Box.......................... III - 27
3.3.5.2 Pembuatan Pencil Box Part B1.................... III - 28
3.3.5.3 Pembuatan Pencil Box Part B2 ................... III - 29
3.3.5.4 Pembuatan Pencil Box Part B3.................... III - 30
3.3.5.5 Pembuatan Pencil Box Part B4.................... III - 31
3.3.5.6 Accesories Pencil Box Part C1..................... III - 32
3.3.5.7 Accesories Pencil Box Part C2..................... III - 33
3.3.5.8 Accesories Pencil Box Part C3..................... III - 34
3.3.5.9 Accesories Pencil Box Part C4..................... III - 35
x
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 8/33
3.3.5.10 perakitan Pencil Box..................................... III - 36
3.3.5.11 Perakitan Accesories Pencil Box.................. III - 37
3.3.5.12 Perakitan Seluruh Pencil Box....................... III - 38
3.4 7 Tools Untuk Analisa Cacat Produk....................................... III - 39
3.4.1 Flow Chart.................................................................... III - 40
3.4.2 Diagram Pareto............................................................. III - 41
3.4.3 Diagram Sebab-Akibat................................................. III - 42
3.4.4 Check Sheet (Lembaran Priksa)................................... III - 43
3.4.5 Histogram..................................................................... III - 44
BAB IV ANALISA
4.1 Analisa Tata Letak Kerja Per Stasiun Kerja............................. IV - 14.2 Analisa Peta-Peta Kerja Keseluruhan Dan Peta-Peta Kerja
Setempat Kondisi Sekarang Untuk Semua Pekerjaan.............. IV - 1
4.2.1 Peta Proses Operasi...................................................... IV - 1
4.2.2 Peta Aliran Proses........................................................ IV - 2
4.2.3 Diagram Aliran............................................................. IV - 2
4.2.4 Peta Perakitan............................................................... IV - 3
4.2.5 Peta Tangan Kiri Tangan Kanan.................................. IV - 3
4.3 Analisa Peta-Peta Kerja keseluruhan dan Peta-Peta Kerja
Setempat Kondisi usulan Untuk Semua Stasiun Kerja.............. IV - 3
4.3.1 Peta Proses Operasi....................................................... IV - 3
4.3.2 Peta Aliran Proses.......................................................... IV - 4
4.3.3 Diagram Aliran.............................................................. IV - 4
4.3.4 Peta Perakitan ( Assembly Chart)................................... IV - 4
4.3.5 Peta Tangan Kiri Dan Tangan Kanan........................... IV – 5
4.4 Analisa 7 tools Untuk Analisa Cacat Produk........................... IV - 5
4.4.1 Flow Chart .................................................................... IV - 5
4.4.2 Diagram Pareto............................................................. IV - 5
4.4.3 Diagram Sebab-Akibat................................................. IV - 6
4.4.4 Analisa Check Sheet ..................................................... IV - 6
xi
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 9/33
4.4.5 Analisa Histogram........................................................ IV - 6
BAB V PENUTUP
5.1 Kesimpulan............................................................................... V - 1
5.2 Saran.......................................................................................... V – 1
MODUL III PERBAIKAN SISTEM KERJA
BAB I PENDAHULUAN
1.1 Latar Belakang.......................................................................... I - 1
1.2 Rumusan Masalah..................................................................... I - 2
1.3 Tujuan....................................................................................... I - 2
1.4 Manfaat..................................................................................... I - 31.5 Batasan Masalah....................................................................... I - 3
1.4 Sistematika Penulisan............................................................... I - 3
BAB II LANDASAN TEORI
2.1 Studi Gerakan .......................................................................... II - 1
2.2 Ekonomi Gerakan..................................................................... II - 3
2.3 SMED (Single Minute Exchange Of Die)................................ II - 7
2.4 Konsumsi Energi...................................................................... II - 7
2.5 Pengukuran Waktu Kerja Tidak Langsung.............................. II - 8
2.5.1 MOST ( Maynard Operation Sequence Technique)..... II - 8
2.5.2 MTM ( Motion Time Measurement)............................. II - 15
2.5.2.1 Gerakan Dasar Pada Pengukuran Waktu
MTM................................................................ II - 15
2.5.2.2 Notasi Untuk Gerakan...................................... II - 16
2.5.3 Faktor Kerja (Work Faktor )......................................... II - 16
2.5.3.1 Variabel Dan Faktor-Faktor Kerja................... II - 17
2.5.3.2 Waktu Gerak Menurut Cara Faktor Kerja....... II - 18
BAB III PENGUMPULAN DAN PENGOLAHAN DATA
3.1 Pengumpulan Data.................................................................... III - 1
3.1.1 Rekapitulasi Data Pembuatan pencil Box....................... III - 1
xii
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 10/33
3.1.1.1 Rekapitulasi Data Pengukuran Alas Pencil Box. III - 1
3.1.1.2 Rekapitulasi Data Pembuatan Pencil Box (B1) III - 3
3.1.1.3 Rekapitulasi Data Pembuatan Pencil Box (B2) III - 4
3.1.1.4 Rekapitulasi Data Pembuatan Pencil Box (B3) III - 6
3.1.1.5 Rekapitulasi Data Pembuatan Pencil Box (B4) III - 7
3.1.1.6 Rekapitulasi Data Pembuatan
Acessories Box (C1).......................................... III - 9
3.1.1.7 Rekapitulasi Pata pembuatan
Acessories Box (C2).......................................... III - 10
3.1.1.8 Rekapitulasi Data Pembuatan
Acessories Box (C3).......................................... III - 123.1.1.9 Rekapitulasi Data Pembuatan
Acessories Box (C4).......................................... III - 13
3.1.1.10 Rekapitulasi Data Assembly Pencil Box Part BIII - 15
3.1.1.11 Rekapitulasi Data A ssembly Pencil Box Part C III - 17
3.1.1.12 Rekapitulasi Data Assembly Pencil Box Akhir
Part ( A,B,C)...................................................... III - 20
3.2. Perhitungan Waktu Siklus Rata-Rata....................................... III - 22
3.2.1 Membuat Alas Pencil Box............................................... III - 22
3.2.2 Pembuatan Pencil Box (B).............................................. III - 23
3.2.2.1 Pencil Box Part B1........................................... III - 23
3.2.2.2 Pencil Box Part B2............................................ III - 23
3.2.2.3 Pencil Box Part B3............................................ III - 24
3.2.2.4 Pencil Box Part B4............................................ III - 25
3.2.3 Pembuatan Accesories Box (C)....................................... III - 25
3.2.3.1 Pencil Box Part C1............................................ III - 25
3.2.3.2 Pencil Box Part C2............................................ III - 26
3.2.3.3 Pencil Box Part C3............................................ III - 27
3.2.3.4 Pencil Box Part C4............................................ III - 27
3.2.4 Perakitan ( Assembly)....................................................... III - 28
xiii
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 11/33
3.2.4.1 Perakitan Part Pencil Box B.............................. III - 28
3.2.4.2 Perakitan Part Accesories Pencil Box C........... III - 29
3.2.4.3 Perakitan Akhir (Komponen A, B, C)............... III - 30
3.3 Perhitungan Uji Kenormalan Data.......................................... III - 30
3.3.1 Pembuatan Alas Pencil Box (A).................................... III - 30
3.3.2 Pembuatan pencil Box (B)............................................. III - 33
3.4.2.1 Pencil Box Part B1..........................................III - 33
3.4.2.2 Pencil Box Part B2.......................................... III - 35
3.4.2.3 Pencil Box Part B3.......................................... III - 37
3.4.2.4 Pencil Box Part B4.......................................... III - 39
3.3.3 Pembuatan Accesories Box (C)...................................... III - 413.4.3.1 Pembuatan Pencil Box part C1........................ III - 41
3.4.3.2 Pembuatan Pencil Box part C2........................ III - 43
3.4.3.3 Pembuatan Pencil Box part C3........................ III - 45
3.4.3.4 Pembuatan Pencil Box part C4........................ III - 47
3.3.4 Assembly Pencil Box...................................................... III - 49
3.4.4.1 Perakitan Part Pencil Box Part (B)................. III - 49
3.4.4.2 Perakitan Part Pencil Box Part (C)................. III - 52
3.4.4.3 Perakitan Akhir Pencil Box Komponen
(A,B,C) .......................................................... III - 54
3.4 Perhitungan Uji Keseragaman Data........................................ III - 57
3.4.1 Pembuatan Alas Pencil Box (A).................................... III - 57
3.4.2 Pembuatan Pencil Box (B)............................................. III - 59
3.4.2.1 Pencil Box Part B1..........................................III - 59
3.4.2.2 Pencil Box Part B2.......................................... III - 61
3.4.2.3 Pencil Box Part B3.......................................... III - 63
3.4.2.4 Pencil Box Part B4.......................................... III - 65
3.4.3 Pembuatan Accesories Box (C)...................................... III - 67
3.5.3.1 Pembuatan Pencil Box Part C1....................... III - 67
3.5.3.2 Pembuatan Pencil Box Part C2....................... III - 69
xiv
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 12/33
3.5.3.3 Pembuatan Pencil Box Part C3....................... III - 71
3.5.3.4 Pembuatan Pencil Box Part C4....................... III - 71
3.4.4 Assembly Pencil Box...................................................... III - 73
3.5.4.1 Perakitan Part Pencil Box Part (B)................. III - 73
3.5.4.2 Perakitan Part Pencil Box Part (C)................. III - 75
3.5.4.3 Perakitan Akhir Pencil Box
Komponen(A,B,C)........................................... III - 77
3.5 Perhitungan Uji Kecukupan....................................................... III – 79
3.5.1Pembuatan Alas Pencil Box (A)..................................... III - 80
3.5.2Pembuatan Pencil Box (B).............................................. III - 80
3.5.2.1 Pencil Box Part B1..........................................III - 803.5.2.2 Pencil Box Part B2.......................................... III - 81
3.5.2.3 Pencil Box Part B3.......................................... III - 82
3.5.2.4 Pencil Box Part B4.......................................... III - 82
3.5.3 Pembuatan Accesories Box (C)...................................... III - 83
3.5.3.1 Pembuatan Pencil Box Part C1....................... III - 83
3.5.3.2 Pembuatan Pencil Box Part C2....................... III - 84
3.5.3.3 Pembuatan Pencil Box Part C3....................... III - 84
3.5.3.4 Pembuatan Pencil Box Part C4....................... III - 85
3.5.4 Assembly Pencil Box...................................................... III - 86
3.5.4.1 Perakitan Part Pencil Box Part (B)................. III - 86
3.5.4.2 Perakitan Part Pencil Box Part (C)................. III - 86
3.5.4.3 Perakitan Akhir Pencil Box
Komponen(A,B,C)........................................... III - 87
3.6. Perhitungan Faktor Penyesuaian dan Waktu Normal............. III – 90
3.6.1 Perhitungan Faktor Penyesuaian................................... III - 90
3.6.2 Perhitungan Waktu Normal........................................... III - 91
3.7 Perhitungan Faktor Kelonggaran Dan Waktu Baku............... III - 91
3.7.1 Perhitungan Faktor Kelonggaran................................. III - 91
3.7.2 Perhitungan Waktu Baku ............................................ III - 92
xv
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 13/33
3.8 Perhitungan Waktu Baku Dengan Menggunakan
Metode ( MOST, MTM , dan WORK SAMPLING)................... III - 93
3.8.1 Perhitungan Waktu Baku Dengan
Menggunakan Metode MOST..................................... III - 93
3.8.2 Perhitungan Waktu Baku Dengan Menggunakan
Metode MTM................................................................ III - 108
3.8.3 Perhitungan Waktu Baku Dengan Menggunakan
Metode WORK SAMPLING......................................... III - 121
3.9 Data Waktu Ekspenditur Disetiap Stasiun Kerja.................... III - 135
3.10 Menentukan Besarnya Konsumsi Energi Kegiatan Kerja.... III - 137
BAB IV ANALISA DATA4.1 Analisa Perhitungan Waktu Siklus Rata-Rata.......................... IV - 1
4.2 Analisa Uji Kenormalan Data................................................. IV – 1
4.2.1 Membuat Alas Pencil Box............................................. IV – 1
4.3 Analisa Uji Keseragaman Data................................................ IV – 2
4.3.1 Stasiun Pengukuran Alas.............................................. IV – 2
4.4 Analisa Perhitungan Faktor Penyesuaian................................. IV - 2
4.5 Analisa Perhitungan Waktu Normal......................................... IV - 3
4.6 Analisa Perhitungan Faktor Kelonggaran ............................... IV - 3
4.7 Analisa Perhitungan Waktu Baku............................................ IV - 3
4.7.1 Analisa Waktu Baku MOST Stasiun Kerja
Pembuatan Alas............................................................ IV - 3
4.7.2 Analisa Data Waktu Baku Gerakan MTM................... IV - 3
4.7.3 Analisa perbandingan waktu baku jam henti
Dengan Waktu Gerakan WORK FAKOR..................... IV - 4
4.8 Analisa Perbandingan Waktu Baku Jam Henti
Dengan Data Baku Gerakan Work Faktor............................... IV - 6
4.9 Analisa Hasil Pratikum............................................................. IV - 6
xvi
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 14/33
BAB V PENUTUP
5.1 Kesimpulan................................................................................. V - 1
5.2 Saran.........................................................................................V - 1
MODUL IV WORK SAMPLING
BAB I PENDAHULUAN
1.1 Pendahuluan.............................................................................. I - 1
1.2 Rumusan Masalah..................................................................... I – 2
1.3 Tujuan dan Manfaat.................................................................. I - 2
1.3.1 Tujuan............................................................................. I - 2
1.3.2 Manfaat........................................................................... I - 2
1.4 Batasan Masalah....................................................................... I - 2
1.5 Sistematika Penulisan............................................................... I - 3
BAB II LANDASAN TEORI
2.1 Definisi Pengukuran Waktu Kerja............................................ II - 1
2.2 Definisi Work Sampling ............................................................ II - 2
2.3 Kegunaan Work Sampling ........................................................ II - 4
2.4 Langkah-langkah Sebelum Melakukan Work Sampling .............II - 4
2.5 Cara Melakukan Work Sampling............................................. II - 5
2.6 Penggunaan Tabel Acak Dalam Work Sampling ..................... II - 5
2.7 Mengitung Waktu Baku .......................................................... II - 6
2.8 Produktifitas dan Work Sampling ............................................. II – 8
2.9 Faktor-Faktor yang Mempengaruhi Prodktifitas ..................... II – 10
2.10 Analisa Sampling Pekerjaan (Work Sampling)........................ II – 10
2.11 Menentukan Waktu Kunjungan................................................ II – 13
BAB III PENGUMPULAN DAN PENGOLAHAN DATA3.1 Data Umum Perusahaan........................................................... III - 1
3.2 Teknik Pengumpulan Data Untuk Penelitian Sampling
Pekerjaan .................................................................................. III - 2
3.2.1 Perhitungan Elemen Pekerjaan Produktif Dan
xvii
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 15/33
Non Produktif ............................................................... III - 2
3.2.2 Pengukuran Pendahuluan............................................. III - 2
3.3 Uji kecukupan Data.................................................................. III - 3
3.4 Uji Keseragaman....................................................................... III - 4
3.5 Perhitungan Faktor Penyesuaian.............................................. III - 6
3.6 Perhitungan Faktor Kelonggaran.............................................. III - 8
3.7 Perhitungan Waktu Baku.......................................................... III - 11
BAB IV ANALISA
4.1 Analisa Sistem dan Lingkungan Kerja..................................... IV - 1
4.2 Pengukuran Pendahuluan......................................................... IV - 1
4.3 Uji Kecukupan Data................................................................. IV - 24.4 Uji Keseragaman Data.............................................................. IV - 2
4.5 Analisa Perhitungan Faktor Penyesuaian................................. IV - 2
4.6 Analisa Perhitungan Faktor Kelonggaran................................ IV - 2
4.7 Analisa Beban Kerja................................................................. IV – 3
4.8 Analisa Perhitungan Waktu Baku............................................ IV - 3
BAB V PENUTUP
5.1 Kesimpulan............................................................................... V - 1
5.2 Saran.......................................................................................... V - 1
xviii
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 16/33
DAFTAR GAMBAR
GAMBAR HALAMAN
MODUL I PERHITUNGAN WAKTU BAKU
2.1 : Kurva Belajar......................................................................... II - 4
3.1 : Peta Keseragaman Pembuatan Alas...................................... III - 59
3.2 : Peta Keseragaman Data Pencil Box Part B1....................... III - 61
3.3 : Peta Keseragaman Data Pencil Box Part B2....................... III - 63
3.4 : Peta Keseragaman Data Pencil Box Part B3....................... III - 653.5 : Peta Keseragaman Data Pencil Box Part B4....................... III - 67
3.6 : Peta Keseragaman Pembuatan Accessories Box Part C1..... III - 69
3.7 : Peta Keseragaman Pembuatan Accessories Box Part C2..... III - 71
3.8 : Peta Keseragaman Pembuatan Accessories Box Part C3..... III - 73
3.9 : Peta Keseragaman Pembuatan Accessories Box Part C4..... III - 75
3.10 : Peta Keseragaman Perakitan Komponen-Komponen
Pencil box ( part b1, b2, b3, b4)............................................. III - 77
3.11 : Peta Keseragaman Perakitan Komponen-Komponen
Pencil box ( part c1, c2, c3, c4).............................................. III - 79
3.12 : Peta Keseragaman Perakitan Akhir Komponen (A,B,C)...... III - 82
MODUL II PETA-PETA KERJA
2.1 : Tahapan Analisis Cara Kerja Dengan Peta-Peta................... II - 2
2.2 : Assembly chart ....................................................................... II – 6
3.1 : Tata letak stasiun kerja pengukuran pencil box.................... III - 13.2 : Tata letak stasiun kerja pemotongan pencil box................... III - 2
3.3 : Tata letak stasiun kerja perakitan pencil box........................ III - 3
3.4 : Tata letak stasiun kerja pengamplasan.................................. III - 4
3.5 : Peta Proses Operasi Pencil Box............................................. III - 5
xix
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 17/33
3.6 : Peta aliran proses................................................................... III - 6
3.7 : Diagram Aliran...................................................................... III - 8
3.8 : Assembly Chart ...................................................................... III - 9
3.9 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Alas..................................................................... III - 10
3.10 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Pencil Box part B1............................................. III - 11
3.11 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Pencil Box part B2............................................. III - 12
3.11 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Pencil Box part B3............................................. III - 133.12 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Pencil Box part B4............................................. III - 14
3.13 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Pencil Box part C1............................................. III - 15
3.14 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Pencil Box part C2............................................. III - 16
3.15 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Pencil Box part C3............................................. III - 17
3.16 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Pencil Box part C4............................................. III - 18
3.17 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Perakitan Pencil Box ............................................................. III - 19
3.18 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Accessories Pencil Box....................................... III - 20
3.19 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Perakitan................................................................................ III - 21
3.20 : Peta Proses Operasi Usulan................................................... III - 22
3.21 : Peta Aliran Proses Usulan..................................................... III - 23
3.22 : Diagram Aliran...................................................................... III - 24
xx
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 18/33
3.23 : Assembly Chart ...................................................................... III - 25
3.24 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Alas..................................................................... III - 26
3.25 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Pencil Box part B1............................................. III - 27
3.26 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Pencil Box part B2............................................. III - 28
3.27 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Pencil Box part B3............................................. III - 29
3.28 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Pencil Box part B4............................................. III - 303.29 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Pencil Box part C1............................................. III - 31
3.30 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Pencil Box part C2............................................. III - 32
3.31 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Pencil Box part C3............................................. III - 33
3.32 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Pencil Box part C4............................................. III - 34
3.33 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Perakitan Pencil Box ............................................................. III - 35
3.34 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Pembuatan Accessories Pencil Box....................................... III - 36
3.35 : Peta Tangan Kiri dan Tangan Kanan Stasiun Kerja
Perakitan Keseluruhan........................................................... III - 37
3.36 : Flow Chart............................................................................. III - 38
3.37 : Diagram Pareto...................................................................... III - 39
3.38 : Diagram Sebab Akibat Kesalahan Pemotongan................... III - 40
3.39 : Diagram Sebab Akibat Triplek Tidak Rata........................... III - 40
3.40 : Diagram Sebab Akibat Pengeleman...................................... III - 41
xxi
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 19/33
3.41 : Histogram Cacat Produk........................................................ III - 42
MODUL III PERBAIKAN SISTEM KERJA
3.1 : Peta Keseragaman Pembuatan Alas...................................... III - 593.2 : Peta Keseragaman Data Pencil Box Part B1....................... III - 61
3.3 : Peta Keseragaman Data Pencil Box Part B2....................... III - 63
3.4 : Peta Keseragaman Data Pencil Box Part B3....................... III - 65
3.5 : Peta Keseragaman Data Pencil Box Part B4....................... III - 67
3.6 : Peta Keseragaman Pembuatan Accessories Box Part C1..... III - 69
3.6 : Peta Keseragaman Pembuatan Accessories Box Part C2..... III - 71
3.6 : Peta Keseragaman Pembuatan Accessories Box Part C3..... III - 73
3.6 : Peta Keseragaman Pembuatan Accessories Box Part C4..... III - 75
3.10 : Peta Keseragaman Perakitan Komponen-Komponen
Pencil box ( part b1, b2, b3, b4)............................................. III - 77
3.10 : Peta Keseragaman Perakitan Komponen-Komponen
Pencil box ( part c1, c2, c3, c4).............................................. III - 77
3.12 : Peta Keseragaman Perakitan Akhir Komponen (A,B,C)...... III - 79
MODUL IV WORK SAMPLING
3.1 : Peta Kontrol Keseragaman Data........................................... III - 5
xxii
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 20/33
DAFTAR TABEL
TABEL HALAMAN
MODUL I PERHITUNGAN WAKTU BAKU
2.1 : Performance Rating menurut Shumard................................. II - 10
2.2 : Performance Rating Westinghouse....................................... II - 11
2.3 : Faktor penyesuaian menurut tingkat kesulitan
“Cara Objektif”...................................................................... II - 12
3.1 : Rekapitulasi Data Pembuatan Alas Pencil Box..................... III - 13.2 : Rekapitulasi Data Pembuatan Pencil Box Part B1............... III - 3
3.3 : Rekapitulasi Data pembuatan Pencil Box part B2................ III - 4
3.4 : Rekapitulasi Data Pembuatan Pencil Box Part B3............... III - 6
3.5 : Rekapitulasi Data Pembuatan Pencil Box Part B4............... III - 7
3.6 : Rekapitulasi Data Pembuatan Accessories pencil box
Part C1.................................................................................. III - 9
3.7 : Rekapitulasi Data Pembuatan Accessories pencil box
Part C2.................................................................................. III - 10
3.8 : Rekapitulasi Data Pembuatan Accessories pencil box
Part C3.................................................................................. III - 12
3.9 : Rekapitulasi Data Pembuatan Accessories pencil box
Part C4.................................................................................. III - 13
3.10 : Rekapitulasi Data Perakitan Part Pencil Box B................... III - 15
3.11 : Rekapitulasi Data Perakitan Part Acessories Box C............. III - 17
3.12 : Rekapitulasi Data Perakitan Komponen Akhir (A, B, C)
Pencil Box.............................................................................. III - 20
3.13 : Rekapitukasi Data Waktu Siklus Rata-Rata Membuat
Alas Pencil Box...................................................................... III - 22
3.14 : Rekapitukasi Data Waktu Siklus Rata-Rata Membuat
xxiii
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 21/33
Pencil Box Part B1................................................................ III - 23
3.15 : Rekapitukasi Data Waktu Siklus Rata-Rata Membuat
Pencil Box Part B2................................................................ III - 24
3.16 : Rekapitukasi Data Waktu Siklus Rata-Rata Membuat
Pencil Box Part B3................................................................ III - 24
3.17 : Rekapitukasi Data Waktu Siklus Rata-Rata Membuat
Pencil Box Part B4................................................................ III - 25
3.18 : Rekapitukasi Data Waktu Siklus Rata-Rata Membuat
Accessories Pencil Box Part C1............................................ III - 26
3.19 : Rekapitukasi Data Waktu Siklus Rata-Rata Membuat
Accessories Pencil Box Part C2............................................ III - 263.20 : Rekapitukasi Data Waktu Siklus Rata-Rata Membuat
Accessories Pencil Box Part C3............................................ III - 27
3.21 : Rekapitukasi Data Waktu Siklus Rata-Rata Membuat
Accessories Pencil Box Part C4............................................ III – 28
3.22 : Rekapitulasi waktu siklus rata-rata
pencil box (b1.b2,b3,b4)........................................................ III - 28
3.23 : Rekapitulasi waktu siklus rata-rata
pencil box (c1.c2,c3,c4)......................................................... III - 29
3.24 : Rekapitulasi waktu siklus rata-rata perakitan akhir
pencil box............................................................................... III - 30
3.25 : Ambil bahan dan diletakkan di meja ukur............................ III - 30
3.26 : Descriptive Statistics............................................................. III - 31
3.27 : Frequency Test Chi-Squere................................................... III - 31
3.28 : Nilai Chi_Square................................................................... III- 31
3.29 : Rekapitulisi data membuat alas pencil box........................... III - 32
3.30 : Ambil bahan dan diletakkan di meja ukur............................ III - 33
3.31 : Descriptive Statistics............................................................. III - 33
3.32 : Frequency Test Chi-Squere................................................... III - 34
3.33 : Nilai Chi_Square................................................................... III - 34
xxiv
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 22/33
3.34 : Rekapitulisi data membuat pencil box part B1..................... III - 34
3.35 : Ambil bahan dan diletakkan di meja ukur............................ III - 35
3.36 : Descriptive Statistics............................................................. III - 35
3.37 : Frequency Test Chi-Squere................................................... III - 35
3.38 : Nilai Chi_Square................................................................... III - 36
3.39 : Rekapitulisi data membuat pencil box part B2..................... III - 36
3.40 : Ambil bahan dan diletakkan di meja ukur............................ III - 37
3.41 : Descriptive Statistics............................................................. III - 37
3.42 : Frequency Test Chi-Squere................................................... III - 37
3.43 : Nilai Chi_Square................................................................... III - 38
3.44 : Rekapitulisi data membuat pencil box part B3..................... III - 383.45 : Ambil bahan dan diletakkan di meja ukur............................ III - 39
3.46 : Descriptive Statistics............................................................. III - 39
3.47 : Frequency Test Chi-Squere................................................... III - 39
3.48 : Nilai Chi_Square................................................................... III - 40
3.49 : Rekapitulisi data membuat pencil box part B4..................... III - 40
3.50 : Ambil bahan dan diletakkan di meja ukur............................ III - 41
3.51 : Descriptive Statistics............................................................. III - 41
3.52 : Frequency Test Chi-Squere................................................... III - 42
3.53 : Nilai Chi_Square................................................................... III - 42
3.54 : Rekapitulisi data membuat acessories box part C1.............. III - 42
3.55 : Ambil bahan dan diletakkan di meja ukur............................ III - 43
3.56 : Descriptive Statistics............................................................. III - 44
3.57 : Frequency Test Chi-Squere .̀................................................ III - 44
3.58 : Nilai Chi_Square................................................................... III - 44
3.59 : Rekapitulisi data membuat acessories box part C2.............. III - 44
3.60 : Ambil bahan dan diletakkan di meja ukur............................ III - 45
3.61 : Descriptive Statistics............................................................. III - 46
3.62 : Frequency Test Chi-Squere................................................... III - 46
3.63 : Nilai Chi_Square................................................................... III - 46
xxv
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 23/33
3.64 : Rekapitulisi data membuat acessories box part C3.............. III - 46
3.65 : Ambil bahan dan diletakkan di meja ukur............................ III - 47
3.66 : Descriptive Statistics............................................................. III - 48
3.67 : Frequency Test Chi-Squere................................................... III - 48
3.68 : Nilai Chi_Square................................................................... III - 48
3.69 : Rekapitulisi data membuat acessories box part C4.............. III - 48
3.70 : Ambil komponen pencil box (part B1, B2, B3, B4)
Dan letakkan di atas meja...................................................... III - 49
3.71 : Descriptive Statistics............................................................. III - 50
3.72 : Frequency Test Chi-Squere................................................... III - 50
3.73 : Nilai Chi_Square................................................................... III - 513.74 : Rekapitulasi data perakitan part pencil box B...................... III - 51
3.75 : Ambil komponen accessories pencil box
(part C1, C2, C3, 4) dan letakkan di atas meja..................... III - 52
3.76 : Descriptive Statistics............................................................. III - 52
3.77 : Frequency Test Chi-Squere................................................... III - 52
3.78 : Nilai Chi_Square................................................................... III - 53
3.79 : Rekapitulasi data perakitan accessories part pencil
box C..................................................................................... III - 53
3.80 : Ambil bagian alas (komponen A) letakkan pada
Meja kerja.............................................................................. III - 54
3.81 : Descriptive Statistics............................................................. III - 55
3.82 : Frequency Test Chi-Squere................................................... III - 55
3.83 : Nilai Chi_Square................................................................... III - 56
3.84 : Rekapitulasi data perakitan akhir pencil box part
( komponen A, B, C).............................................................. III - 56
3.85 : Uji keseragaman Alas Pencil box.......................................... III - 58
3.86 : Rekapitulasi uji keseragaman alas Pencil box...................... III - 59
3.87 : Uji keseragaman Pencil box part B1..................................... III - 60
3.88 : Rekapitulasi uji keseragaman Pencil box part B1................ III - 61
xxvi
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 24/33
3.89 : Uji keseragaman Pencil box part B2..................................... III - 62
3.90 : Rekapitulasi uji keseragaman Pencil box part B2................ III - 63
3.91 : Uji keseragaman pencil box part B3..................................... III - 64
3.92 : Rekapitulasi Uji keseragaman pencil box part B3............... III - 65
3.93 : Uji keseragaman pencil box part B4..................................... III - 66
3.94 : Rekapitulasi Uji keseragaman pencil box part B4................ III - 67
3.95 : Uji keseragaman accessories pencil box part C1................. III - 68
3.96 : Rekapitulasi Uji keseragaman accessories pencil box
part C1................................................................................... III - 69
3.97 : Uji keseragaman accessories pencil box part C2................. III - 70
3.98 : Rekapitulasi Uji keseragaman accessories pencil box part C2................................................................................... III - 71
3.99 : Uji keseragaman accessories pencil box part C3................. III - 72
3.100 : Rekapitulasi Uji keseragaman accessories pencil box
part C3................................................................................... III - 73
3.101 : Uji keseragaman accessories pencil box part C4................. III - 74
3.102 : Rekapitulasi Uji keseragaman accessories pencil box
part C4................................................................................... III - 75
3.103 : Uji keseragaman perakitan pencil box part B
(b1.b2,b3,b4)......................................................................... III - 76
3.104 : Rekapitulasi Uji keseragaman perakitan pencil box
part B (b1,b2,b3,b4).............................................................. III - 77
3.105 : Uji keseragaman perakitan pencil box part C
(c1,c2,c3,c4).......................................................................... III - 79
3.106 : Rekapitulasi Uji keseragaman perakitan pencil box
part C (c1,c2,c3,c4)............................................................... III - 80
3.107 : Uji keseragaman perakitan akhir (A,B,C)............................. III - 81
3.108 : Rekapitulasi Uji keseragaman perakitan akhir (A,B,C)........ III - 82
3.109 : Rekapitulasi uji kecukupan alas pencil box ......................... III - 83
3.110 : Rekapitulasi uji kecukupan pencil box part B1.................... III - 84
xxvii
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 25/33
3.111 : Rekapitulasi uji kecukupan pencil box part B2.................... III - 84
3.112 : Rekapitulasi uji kecukupan pencil box part B3.................... III - 85
3.113 : Rekapitulasi uji kecukupan pencil box part B4.................... III - 86
3.114 : Rekapitulasi uji kecukupan accessories pencil box
part C1.................................................................................. III - 86
3.115 : Rekapitulasi uji kecukupan accessories pencil box
part C2.................................................................................. III - 87
3.116 : Rekapitulasi uji kecukupan accessories pencil box
part C3.................................................................................. III - 88
3.117 : Rekapitulasi uji kecukupan accessories pencil box
part C4.................................................................................. III - 883.118 : Rekapitulasi uji kecukupan perakitan pencil box B.............. III - 89
3.119 : Rekapitulasi uji kecukupan perakitan accessories
pencil box C...........................................................................III – 90
3.120 : Rekapitulasi uji kecukupan perakitan akhir
(komponen A, B, C).............................................................III - 91
MODUL II PETA-PETA KERJA
3.1 : Kecacatan produk pencil box................................................. III - 38
3.2 : Check List Untuk Operator.................................................... III - 40
MODUL III PERBAIKAN SISTEM KERJA
2.1 : Nilai Indeks Gerakan Umum................................................. II - 11
2.2 : Indeks Nilai Model Urutan Gerakan Terkendali................... II - 13
3.1 : Rekapitulasi Data Pembuatan Alas Pencil Box..................... III - 1
3.2 : Rekapitulasi Data Pembuatan Pencil Box Part B1............... III - 33.3 : Rekapitulasi Data pembuatan Pencil Box part B2................ III - 4
3.4 : Rekapitulasi Data Pembuatan Pencil Box Part B3............... III - 6
3.5 : Rekapitulasi Data Pembuatan Pencil Box Part B4............... III - 7
3.6 : Rekapitulasi Data Pembuatan Accessories pencil box
xxviii
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 26/33
Part C1.................................................................................. III - 9
3.7 : Rekapitulasi Data Pembuatan Accessories pencil box
Part C2.................................................................................. III - 10
3.8 : Rekapitulasi Data Pembuatan Accessories pencil box
Part C3.................................................................................. III - 12
3.9 : Rekapitulasi Data Pembuatan Accessories pencil box
Part C4.................................................................................. III - 13
3.10 : Rekapitulasi Data Perakitan Part Pencil Box B................... III - 15
3.11 : Rekapitulasi Data Perakitan Part Acessories Box C............. III - 17
3.12 : Rekapitulasi Data Perakitan Komponen Akhir (A, B, C)
Pencil Box.............................................................................. III - 203.13 : Rekapitukasi Data Waktu Siklus Rata-Rata Membuat
Alas Pencil Box...................................................................... III - 22
3.14 : Rekapitukasi Data Waktu Siklus Rata-Rata Membuat
Pencil Box Part B1................................................................ III - 23
3.15 : Rekapitukasi Data Waktu Siklus Rata-Rata Membuat
Pencil Box Part B2................................................................ III - 24
3.16 : Rekapitukasi Data Waktu Siklus Rata-Rata Membuat
Pencil Box Part B3................................................................ III - 24
3.17 : Rekapitukasi Data Waktu Siklus Rata-Rata Membuat
Pencil Box Part B4................................................................ III - 25
3.18 : Rekapitukasi Data Waktu Siklus Rata-Rata Membuat
Accessories Pencil Box Part C1............................................ III - 26
3.19 : Rekapitukasi Data Waktu Siklus Rata-Rata Membuat
Accessories Pencil Box Part C2............................................ III - 26
3.20 : Rekapitukasi Data Waktu Siklus Rata-Rata Membuat
Accessories Pencil Box Part C3............................................ III - 27
3.21 : Rekapitukasi Data Waktu Siklus Rata-Rata Membuat
Accessories Pencil Box Part C4............................................ III – 28
3.22 : Rekapitulasi waktu siklus rata-rata
xxix
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 27/33
pencil box (b1.b2,b3,b4)........................................................ III - 28
3.23 : Rekapitulasi waktu siklus rata-rata
pencil box (c1.c2,c3,c4)......................................................... III - 29
3.24 : Rekapitulasi waktu siklus rata-rata perakitan akhir
pencil box............................................................................... III - 30
3.25 : Ambil bahan dan diletakkan di meja ukur............................ III - 31
3.26 : Descriptive Statistics............................................................. III - 31
3.27 : Frequency Test Chi-Squere................................................... III - 31
3.28 : Nilai Chi_Square................................................................... III- 32
3.29 : Rekapitulisi data membuat alas pencil box........................... III - 32
3.30 : Ambil bahan dan diletakkan di meja ukur............................ III - 323.31 : Descriptive Statistics............................................................. III - 33
3.32 : Frequency Test Chi-Squere................................................... III - 33
3.33 : Nilai Chi_Square................................................................... III - 34
3.34 : Rekapitulisi data membuat pencil box part B1..................... III - 34
3.35 : Ambil bahan dan diletakkan di meja ukur............................ III - 35
3.36 : Descriptive Statistics............................................................. III - 35
3.37 : Frequency Test Chi-Squere................................................... III - 35
3.38 : Nilai Chi_Square................................................................... III - 36
3.39 : Rekapitulisi data membuat pencil box part B2..................... III - 36
3.40 : Ambil bahan dan diletakkan di meja ukur............................ III - 37
3.41 : Descriptive Statistics............................................................. III - 37
3.42 : Frequency Test Chi-Squere................................................... III - 37
3.43 : Nilai Chi_Square................................................................... III - 38
3.44 : Rekapitulisi data membuat pencil box part B3..................... III - 38
3.45 : Ambil bahan dan diletakkan di meja ukur............................ III - 39
3.46 : Descriptive Statistics............................................................. III - 39
3.47 : Frequency Test Chi-Squere................................................... III - 39
3.48 : Nilai Chi_Square................................................................... III - 40
3.49 : Rekapitulisi data membuat pencil box part B4..................... III - 40
xxx
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 28/33
3.50 : Ambil bahan dan diletakkan di meja ukur............................ III - 41
3.51 : Descriptive Statistics............................................................. III - 41
3.52 : Frequency Test Chi-Squere................................................... III - 42
3.53 : Nilai Chi_Square................................................................... III - 42
3.54 : Rekapitulisi data membuat acessories box part C1.............. III - 42
3.55 : Ambil bahan dan diletakkan di meja ukur............................ III - 43
3.56 : Descriptive Statistics............................................................. III - 44
3.57 : Frequency Test Chi-Squere .̀................................................ III - 44
3.58 : Nilai Chi_Square................................................................... III - 44
3.59 : Rekapitulisi data membuat acessories box part C2.............. III - 44
3.60 : Ambil bahan dan diletakkan di meja ukur............................ III - 453.61 : Descriptive Statistics............................................................. III - 46
3.62 : Frequency Test Chi-Squere................................................... III - 46
3.63 : Nilai Chi_Square................................................................... III - 46
3.64 : Rekapitulisi data membuat acessories box part C3.............. III - 46
3.65 : Ambil bahan dan diletakkan di meja ukur............................ III - 47
3.66 : Descriptive Statistics............................................................. III - 48
3.67 : Frequency Test Chi-Squere................................................... III - 48
3.68 : Nilai Chi_Square................................................................... III - 48
3.69 : Rekapitulisi data membuat acessories box part C4.............. III - 48
3.70 : Ambil komponen pencil box (part B1, B2, B3, B4)
Dan letakkan di atas meja...................................................... III - 49
3.71 : Descriptive Statistics............................................................. III - 50
3.72 : Frequency Test Chi-Squere................................................... III - 50
3.73 : Nilai Chi_Square................................................................... III - 51
3.74 : Rekapitulasi data perakitan part pencil box B...................... III - 51
3.75 : Ambil komponen accessories pencil box
(part C1, C2, C3, 4) dan letakkan di atas meja..................... III - 52
3.76 : Descriptive Statistics............................................................. III - 52
3.77 : Frequency Test Chi-Squere................................................... III - 52
xxxi
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 29/33
3.78 : Nilai Chi_Square................................................................... III - 53
3.79 : Rekapitulasi data perakitan accessories part pencil
box C..................................................................................... III - 53
3.80 : Ambil bagian alas (komponen A) letakkan pada
Meja kerja.............................................................................. III - 54
3.81 : Descriptive Statistics............................................................. III - 55
3.82 : Frequency Test Chi-Squere................................................... III - 55
3.83 : Nilai Chi_Square................................................................... III - 56
3.84 : Rekapitulasi data perakitan akhir pencil box part
( komponen A, B, C).............................................................. III - 56
3.85 : Uji keseragaman Alas Pencil box.......................................... III - 583.86 : Rekapitulasi uji keseragaman alas Pencil box...................... III - 59
3.87 : Uji keseragaman Pencil box part B1..................................... III - 60
3.88 : Rekapitulasi uji keseragaman Pencil box part B1................ III - 61
3.89 : Uji keseragaman Pencil box part B2..................................... III - 62
3.90 : Rekapitulasi uji keseragaman Pencil box part B2................ III - 63
3.91 : Uji keseragaman pencil box part B3..................................... III - 64
3.92 : Rekapitulasi Uji keseragaman pencil box part B3............... III - 65
3.93 : Uji keseragaman pencil box part B4..................................... III - 66
3.94 : Rekapitulasi Uji keseragaman pencil box part B4................ III - 67
3.95 : Uji keseragaman accessories pencil box part C1................. III - 68
3.96 : Rekapitulasi Uji keseragaman accessories pencil box
part C1................................................................................... III - 69
3.97 : Uji keseragaman accessories pencil box part C2................. III - 70
3.98 : Rekapitulasi Uji keseragaman accessories pencil box
part C2................................................................................... III - 71
3.99 : Uji keseragaman accessories pencil box part C3................. III - 72
3.100 : Rekapitulasi Uji keseragaman accessories pencil box
part C3................................................................................... III - 73
3.101 : Uji keseragaman accessories pencil box part C4................. III - 74
xxxii
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 30/33
3.102 : Rekapitulasi Uji keseragaman accessories pencil box
part C4................................................................................... III - 75
3.103 : Uji keseragaman perakitan pencil box part B
(b1.b2,b3,b4)......................................................................... III - 76
3.104 : Rekapitulasi Uji keseragaman perakitan pencil box
part B (b1,b2,b3,b4).............................................................. III - 77
3.105 : Uji keseragaman perakitan pencil box part C
(c1,c2,c3,c4).......................................................................... III - 79
3.106 : Rekapitulasi Uji keseragaman perakitan pencil box
part C (c1,c2,c3,c4)............................................................... III - 80
3.107 : Uji keseragaman perakitan akhir (A,B,C)............................. III - 813.108 : Rekapitulasi Uji keseragaman perakitan akhir (A,B,C)........ III - 82
3.109 : Rekapitulasi uji kecukupan alas pencil box ......................... III - 83
3.110 : Rekapitulasi uji kecukupan pencil box part B1.................... III - 84
3.111 : Rekapitulasi uji kecukupan pencil box part B2.................... III - 84
3.112 : Rekapitulasi uji kecukupan pencil box part B3.................... III - 85
3.113 : Rekapitulasi uji kecukupan pencil box part B4.................... III - 86
3.114 : Rekapitulasi uji kecukupan accessories pencil box
part C1.................................................................................. III - 86
3.115 : Rekapitulasi uji kecukupan accessories pencil box
part C2.................................................................................. III - 87
3.116 : Rekapitulasi uji kecukupan accessories pencil box
part C3.................................................................................. III - 88
3.117 : Rekapitulasi uji kecukupan accessories pencil box
part C4.................................................................................. III - 88
3.118 : Rekapitulasi uji kecukupan perakitan pencil box B.............. III - 89
3.119 : Rekapitulasi uji kecukupan perakitan accessories
pencil box C........................................................................... III – 90
3.120 : Rekapitulasi uji kecukupan perakitan akhir
(komponen A, B, C)............................................................. III - 91
xxxiii
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 31/33
3.121 : MOST Pembuatan Alas......................................................... III - 94
3.122 : MOST Pembuatan pencil box Part B1.................................. III - 95
3.123 : MOST Pembuatan pencil box Part B2.................................. III - 96
3.124 : MOST Pembuatan pencil box Part B3.................................. III - 97
3.125 : MOST Pembuatan pencil box Part B4.................................. III - 98
3.126 : MOST Pembuatan pencil box Part C1.................................. III - 99
3.127 : MOST Pembuatan pencil box Part C2.................................. III - 100
3.128 : MOST Pembuatan pencil box Part C3.................................. III - 101
3.129 : MOST Pembuatan pencil box Part C4.................................. III - 102
3.130 : MOST Perakitan pencil box Part B (b1,b2,b3,b4)................ III - 103
3.131 : MOST Perakitan pencil box Part C (c1,c2,c3,c4)................ III - 1043.132 : MOST Perakitan akhir pencil box Part ( a,b,c)..................... III - 105
3.133 : Rekapitulasi perhitungan waktu MOST................................ III - 107
3.134 : MTM Pembuatan Alas........................................................... III - 108
3.135 : MTM Pembuatan pencil box Part B1................................... III - 109
3.136 : MTM Pembuatan pencil box Part B2................................... III - 110
3.137 : MTM Pembuatan pencil box Part B3................................... III - 111
3.138 : MTM Pembuatan pencil box Part B4................................... III - 112
3.139 : MTM Pembuatan pencil box Part C1................................... III - 113
3.140 : MTM Pembuatan pencil box Part C2................................... III - 114
3.141 : MTM Pembuatan pencil box Part C3................................... III - 115
3.142 : MTM Pembuatan pencil box Part C4................................... III - 116
3.143 : MTM Perakitan pencil box Part B (b1,b2,b3,b4)................. III - 117
3.144 : MTM Perakitan pencil box Part C (c1,c2,c3,c4).................. III - 118
3.145 : MTM Perakitan akhir pencil box Part ( a,b,c)....................... III - 119
3.146 : Rekapitulasi perhitungan waktu MTM................................. III - 120
3.147 : Work Factor Pembuatan Alas............................................... III - 121
3.148 : Work Factor Pembuatan pencil box Part B1........................ III - 122
3.149 : Work Factor Pembuatan pencil box Part B2........................ III - 123
3.150 : Work Factor Pembuatan pencil box Part B3........................ III - 124
xxxiv
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 32/33
3.151 : Work Factor Pembuatan pencil box Part B4........................ III - 125
3.152 : Work Factor Pembuatan pencil box Part C1........................ III - 126
3.153 : Work Factor Pembuatan pencil box Part C2........................ III - 127
3.154 : Work Factor Pembuatan pencil box Part C3........................ III - 128
3.155 : Work Factor Pembuatan pencil box Part C4........................ III - 129
3.156 : Work Factor Perakitan pencil box Part B (b1,b2,b3,b4)...... III - 130
3.157 : Work Factor Perakitan pencil box Part C (c1,c2,c3,c4)....... III - 131
3.158 : Work Factor Perakitan akhir pencil box Part ( a,b,c)............ III - 132
3.159 : Rekapitulasi perhitungan waktu Work Factor ...................... III - 133
3.160 : Rekapitulasi Data Waktu Energi Ekspenditur
disetiap Stasiun Kerja............................................................ III - 1343.161 : Rekapitulasi Konsumsi Energi.............................................. III - 135
MODUL IV WORK SAMPLING
2.1 : Perbedaan Stopwacth dengan Work Sampling ...................... II - 3
3.1 : Elemen Pekerjaan Produktif dan Non-Produktif.................. III - 2
3.2 : Angka Acak........................................................................... III - 3
3.3 : Frekuensi Produktif dan Non-Produktif ................................ III - 3
3.4 : Perhitungan Persen Produktif................................................ III - 7
3.5 : Jadwal Kunjungan Work Sampling Hari Ke-1...................... III - 12
3.6 : Jadwal Kunjungan Work Sampling Hari Ke-2...................... III - 14
3.7 : Keterangan Kegiatan............................................................. III - 15
xxxv
5/16/2018 (ANALISIS PERANCANGAN KERJA) Daftar Isi Apk & e - slidepdf.com
http://slidepdf.com/reader/full/analisis-perancangan-kerja-daftar-isi-apk-e 33/33
DAFTAR LAMPIRAN
Lampiran ke-1 Lembar Asistensi Modul I
Lampiran ke-2 Lambar Asistensi Modul II
Lampiran ke-3 Lembar Asistensi Modul III
Lampiran ke-4 Lembar Asistensi Modul IV
Lampiran ke-5 Tabel faktor penyesuaian
Lampiran ke-6 Tabel faktor kelonggaran
Lampiran ke-7 Tabel waktu gerakan Motion Time Measrument (MTM)
Lampiran ke-8 Waktu gerakan MOST
Lampiran ke-9 Tabel waktu gerakan Work factor
Lampiran ke-8 Tabel bilangan acak
Lampiran Ke-10 Tabel Kunjungan
xxxvi