BFGBSFVSDAVADCV

8/13/2019 BFGBSFVSDAVADCV

1/35

Cell NameStage No

Stage Name

SR. DESCRIPTION FREQUENCY METHOD STANDRED 1 21 Check Rr wheel trolley condition Daily Manual No dust,durt2 Check kit bin loader condition Daily Manual No dust,durt3 Check control panel Daily Manual No dust,durt4 check kit bin lifting nyllon pad Daily Manual No wear out5 Check kit bin loader side plate Daily Manual No dust,durt6 Check cable routine Daily Manual Proper fitted7 Pick up fallen material Daily Manual No material on floor 8 Check conveyor side plate bolt Daily manual No loose9 Andon work in condition Daily Visual As per application

10 Tube light work in condition Daily Visual as per use

SR DESCRIPTION FREQUENCY METHOD STANDRED 1 21 Check trolley wheel freeness Weekly Manual No wheel damege2 Check kit bin loader structure Weekly Manual No dust ,durt3 Check kit bin loader nut Weekly Manual No loose4 Check kit bin loader drive motor Weekly Manual No dust ,durt5 Check fixture Weekly Manual No loose6 Check fixture nylon pad Weekly Manual No loose,missing7 Check kit bin carrier Weekly Visual No loose,dust

SR. DESCRIPTION RESP. TARG DT STATUS1

23456789

10

WEEKLY CHECKING POINTS DATE

ABNORMALITY OBSERVED: -

Rear Wheel Loading M

DAILY CHECKING POINTS DATE

Bajaj

Vehicle AsslyConveyor " B " STR1


2/35

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

REMARK

:

TO BE FILLED BY SEC.MANEGER

NTH / YEAR

:

uto Ltd ChakanGE OWNER


3/35

27 28 29 30 31

27 28 29 30 31


4/35

Cell Name

Stage No

Stage Name

SR. DESCRIPTION FREQUENCY METHOD STANDRED 1 21 Check grease bin cover Daily Manual Dust free

2 Check grease bin Daily Manual No dust,durt

3 Check material trolley Daily manual No dust,durt4 Check material trolley Daily manual Proper bin location5 Check shop electrical control panel Daily Manual No dust,durt

6 Check tube light working codition Daily visual as per use7 Pick up fallen material Daily Manual No material on floor

8 Check stand for bearing cage Daily Manual No dust,durt

Check stand for torque wrench Daily Manual No dust,durt

SR DESCRIPTION FREQUENCY METHOD STANDRED 1 21 Check fixture Weekly Manual No loose2 Check fixture nylon pad Weekly Manual No loose,missing3 Check kit bin carrier Weekly Visual No loose,dust




Rear Wheel Panel Fitment M


Vehicle Assly

Conveyor " B " ST

R2


5/35

456789

10


6/35

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

REMARK

:


NTH / YEAR

:

GE OWNER


7/35


8/35

27 28 29 30 31

27 28 29 30 31


9/35


10/35

Cell Name

Stage No

Stage Name

SR. DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 12 131 Check gun sock condition Daily Visual No wear

2 Check shop electric panel Daily Manual No dust ,durt

3 Check electric panel door Daily Manual Closed condition4 Check proper wire routine Daily Visual Proper routine5 Andon working condition Daily Visual As per application

6 Tube light working condition Daily Visual as per use7 Display board acralyc condition Daily Visual No damege

8 Pick up fallen material Daily Manual No material on floor

9 Check balancer rope condition Daily Visual No damege

10 Check conveyor side plate Daily Visual No loose

SR DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 12 131 Cleaning Q alert display board Weekly manual No dust,durt2 Check AHU structure Weekly manual No dust,durt3 Check balancer trolly guard Weekly manual No dust,durt4 Check gun torque Weekly manual As per application5 Check fixture condition Weekly manual No dust,durt6 Check fixture condition Weekly manual No loose7 Kit bin fixture condition Weekly manual No dust,durt8 Check kit bin carrier rod Weekly manual No missing

SR. DESCRIPTION RESP.123456789

10

Vehicle AsslyConveyor " B " STAGE OWNERR13

DAILY CHECKING POINTS DATE :

Rh main stepMONTH / YEAR

Bajaj Auto Ltd Chakan

WEEKLY CHECKING POINTS DATE :

ABNORMALITY OBSERVED: - TO BE FILLED BY SEC.M


11/35

Cell NameStage No

Stage Name

SR. DESCRIPTION FREQUENCY METHOD STANDRED 1 21 Check torquewrench stand Daily Manual No dust ,durt2 check torquewrench socket condition Daily visual No wear out3 Check torquewrench working Daily Manual As per standard condition4 Pick up fallen material Daily Manual No material on floor 5 Check conver side cover bolt Daily manual No loose6 Andon work in condition Daily Visual As per application7 Tube light work in condition Daily Visual as per use8 Display board acralyc condition Daily Visual No damege9 Check carrom board condition Daily visual No dust ,durt

SR DESCRIPTION FREQUENCY METHOD STANDRED 1 21 Torque wrench caliberation Weekly Manual As per application2 Check AHU structure Weekly manual No dust,durt3 Check ballancer trolley guard Weekly manual No dust,durt4 Check Q alert display board Weekly Manual No dust,durt5 Check fixture Weekly Manual No loose6 Check fixture nylon pad Weekly Manual No loose,missing7 Check kit bin carrier Weekly Visual No loose,dust


23456789

10



Engine torque checking M


Bajaj

Vehicle AsslyConveyor " B " STL8


12/35

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

REMARK

:


NTH / YEAR

:



13/35

27 28 29 30 31

27 28 29 30 31


14/35

Cell Name

Stage No

Stage Name

SR. DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 11 Check universal socket condition Daily Visual No wear

2 Check fastners trolly Daily Manual No dust,durt

3 Maximum &minimum inventory in secondary Daily Visual As per lay out4 Check fire extingushier (wall mounted) Daily Visual Neat mounting5 Check fire extingushier (wall mounted) Daily Manual No dust,durt6 Andon working condition Daily Visual As per application7 Tube light working condition Daily Visual as per use

8 Display board acralyc condition Daily Visual No damege




12 Check Pniumatic pipe routine Daily visual Proper routine

SR DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 11 Check fire extingushier (wall mounted) Weekly manual Filling & refilling date2 Cleaning Q alert display board Weekly manual No dust,durt3 Check AHU structure Weekly manual No dust,durt4 Check balancer trolly guard Weekly manual No dust,durt5 Check gun torque Weekly manual As per application6 Check f ix ture condi tion Week ly manual No dust,durt7 Check f ixture condition Weekly manual No loose8 Kit bin fixture condition Weekly manual No dust,durt9 Check kit bin carrier rod Weekly manual No missing


10

Vehicle AsslyConveyor " B " STAGE OWNER

R14


Br. PadelMONTH / YEAR


ABNORMALITY OBSERVED: -TO BE FILLED B



15/35

Cell Name

Stage No

Stage Name

SR. DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 121 Check empty kit bin loader chute Daily Manual No dust ,durt

2 Check chute rubber pad Daily Manual Proper fitted

3 Check spare material trolly Daily Manual No dust ,durt4 Check gun sock condition Daily Visual No wear 5 Andon working condition Daily Visual As per application

6Tube light working condition

DailyVisual as per use





SR DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 121 Check spare material trolly weekly Manual Proper bin ,bin colour 2 Cleaning Q alert display board Weekly manual No dust,durt3 Check AHU structure Weekly manual No dust,durt4 Check balancer trolly guard Weekly manual No dust,durt5 Check gun torque Weekly manual As per application6 Check fixture condition Weekly manual No dust,durt7 Check fixture condition Weekly manual No loose8 Kit bin fixture condition Weekly manual No dust,durt9 Check kit bin carrier rod Weekly manual No missing


10



Rr. Wheel tightnigMONTH / YEAR





16/35

Cell Name

Stage No

Stage Name

SR. DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 11 Check gun sock condition Daily Visual No wear

2 Andon working condition Daily Visual As per application

3 Tube light working condition Daily Visual as per use4 Display board acralyc condition Daily Visual No damege5 Pick up fallen material Daily Manual No material on floor 6 Check balancer rope condition Daily Visual No damege7 Check conveyor side plate Daily Visual No loose

8 Check sitting arrangement tool position daily Manual Proper location

SR DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 11 Cleaning Q alert display board Weekly manual No dust,durt

2 Check AHU structure Weekly manual No dust,durt3 Check balancer trolly guard Weekly manual No dust,durt4 Check gun torque Weekly manual As per application5 Check f ixture condition Weekly manual No dust,durt6 Check fixture condition Weekly manual No loose7 Kit bin fixture condition Weekly manual No dust,durt8 Check kit bin carrier rod Weekly manual No missing


10


R16


Stater moter connectionMONTH / YEAR


ABNORMALITY OBSERVED: -TO BE FILLED BY SEC



17/35

Cell Name

Stage No

Stage Name

SR. DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 121 Check gun sock condition daily Visual No wear


3 Tube light working condition Daily Visual as per use4 Display board acralyc condition Daily Visual No damege5 Pick up fallen material Daily Manual No material on floor 6 Check balancer rope condition Daily Visual No damege

7Check conveyor side plate Daily Visual No loose

SR DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 121 Cleaning Q alert display board Weekly manual No dust,durt2 Check AHU structure Weekly manual No dust,durt3 Check balancer trolly guard Weekly manual No dust,durt4 Check gun torque Weekly manual As per application5 Check fixture condition Weekly manual No dust,durt6 Check fixture condition Weekly manual No loose7 Kit bin fixture condition Weekly manual No dust,durt8 Check kit bin carrier rod Weekly manual No missing



R17

Br. Kit t ightnigMONTH / YEAR




ABNORMALITY OBSERVED: - TO BE FILLED BY SEC


18/35

Cell Name

Stage No

Stage Name

SR. DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 12 131 Check carrom board condition Daily Manual Proper location


3 Tube light working condition Daily Visual as per use4 Display board acralyc condition Daily Visual No damege5 Pick up fallen material Daily Manual No material on floor 6 Check conveyor side plate Daily Visual No loose

78

9

10

11

12

SR DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 12 131 Check proper lay out of carrom board weekly Manual Proper marking2 Cleaning Q alert display board Weekly manual No dust,durt

3 Check AHU structure Weekly manual No dust,durt4 Check balancer trolly guard Weekly manual No dust,durt5 Check fixture condit ion Weekly manual No dust, durt6 Check fixture condition Weekly manual No loose7 Kit bin fixture condition Weekly manual No dust,durt8 Check kit bin carrier rod Weekly manual No missing9 Check Andon display board weekly Manual No dust,durt

10 Check Andon display board weekly Manual display light working



ConnectionMONTH / YEAR




ABNORMALITY OBSERVED: -TO BE FILLED BY SEC.MANE


19/35

Cell Name

Stage No

Stage Name

SR. DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 121 Check sil.trolly dispenser control panel Daily Manual No dust ,durt

2 Check trolly guide way bolt Daily Manual No loose

3 Check Pniumatic pipe routine Dailly visual Proper routine4 Check dispenser guard bolt Daily visual No loose5 Check trolly senser guard Daily Manual No loose, no missing6 Check trolly stopper bracket Daily Manual No loose, no missing7 Check electric cable routine Daily Manual Proper routine

8 Tube light working condition Daily Visual as per use




SR DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 121 Check trolly dispenser weekly Manual No dust,durt2 Check trolly lifting stud weekly Manual No loose3 Check electric control panel door weekly Manual Close condition4 Check trolly senser weekly Manual Working condition5 Check dispenser nut weekly Manual No loose6 Check fixture condition Weekly manual No dust,durt7 Check fixture condition Weekly manual No loose8 Kit bin fixture condition Weekly manual No dust,durt9 Check kit bin carrier rod Weekly manual No missing


10

Vehicle Assly

Conveyor " B " STAGE OWNER

R20


Silencer fitmentMONTH / YEAR


ABNORMALITY OBSERVED: - TO BE FILLED BY SEC.



20/35

Cell Name

Stage No

Stage Name

SR. DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 121 Check gun sock condition daily Visual No wear

2 Check sil lifting tackle condition daily Manual No dust,durt

3 Check sil trolly condition daily Manual No dust,durt4 Check sil trolly wheel condition daily Manual No damege5 Check tackle nylon pad condition daily Visual No damege6 Andon working condition Daily Visual As per application7 Tube light working condition Daily Visual as per use





SR DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 121 Check sil tackle over structure weekly Manual No dust,durt2 Check sil tackle over structure weekly Manual No dust,durt3 Check tackle rope condition weekly visual No damege4 Check Pniumatic pipe routine weekly visual Proper routine5 Check fastners trolly weekly Manual No dust,durt6 Maximum &minimum inventory in secondary weekly Visual As per lay out7 Check fixture condit ion Weekly manual No dust,durt8 Check fixture condition Weekly manual No loose9 Kit bin fixture condition Weekly manual No dust,durt

10 Check kit bin carrier rod Weekly manual No missing



R21


Sil tightningMONTH / YEAR


ABNORMALITY OBSERVED: -TO BE FILLED BY SEC.



21/35

Cell Name

Stage No

Stage Name

SR. DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 121 Check fastners trolly Daily Manual No dust,durt

2 Maximum & minimum inventory in secondary Daily Visual As per lay out

3 Andon working condition Daily Visual As per application4 Tube light working condition Daily Visual as per use5 Display board acralyc condition Daily Visual No damege6 Pick up fallen material Daily Manual No material on floor 7 Check conveyor side plate Daily Visual No loose

SR DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 121 Check fixture condition Weekly manual No dust,durt2 Check fixture condition Weekly manual No loose3 Kit bin fixture condition Weekly manual No dust,durt

4 Check kit bin carrier rod Weekly manual No missing5 Cleaning Q alert display board Weekly manual No dust,durt6 Check AHU structure Weekly manual No dust,durt7 Check balancer trolly guard Weekly manual No dust,durt


456789

10


R22


Bellow insertionMONTH / YEAR





22/35

Cell NameStage No

Stage Name

SR. DESCRIPTION FREQUENCY METHOD STANDRED 1 21 Off line board condition Daily Manual No dust,2 Check rubber pad lower side Daily Manual Proper location3 Pick up fallen material Daily Manual No material on floor 4 Check conver side cover bolt Daily manual No loose5 Andon work in condition Daily Visual As per application6 Tube light work in condition Daily Visual as per use7 Display board acralyc condition Daily Visual No damege

SR DESCRIPTION FREQUENCY METHOD STANDRED 1 21 Check C.P.A .S area Weekly Manual No excess material2 Tube light work condition in C.P.A.S Weekly Weekly As per application3 Check tag stand condition Weekly Weekly No dust ,durt4 Check AHU structure Weekly manual No dust,durt5 Check Q alert display board Weekly Manual No dust,durt6 Check stage name plate Weekly Visual Proper position7 Check fixture Weekly Manual No loose8 Check fixture nylon pad Weekly Manual No loose,missing9 Check kit bin carrier Weekly Visual No loose,dust

SR. DESCRIPTION RESP. TARG DT STATUS

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Grab Handel Fitment M


Bajaj



23/35

10


24/35

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

REMARK

:


NTH / YEAR

:



25/35


26/35

27 28 29 30 31

27 28 29 30 31


27/35


28/35

Cell NameStage No

Stage Name

SR. DESCRIPTION FREQUENCY METHOD STANDRED 1 21 Check brither pipe clip plier condition Daily Manual No damege2 Check carram board condition Daily Manual Proper location3 Pick up fallen material Daily Manual No material on floor 4 Check conver side cover bolt Daily manual No loose5 Andon work in condition Daily Visual As per application6 Tube light work in condition Daily Visual as per use7 Display board acralyc condition Daily Visual No damege

SR DESCRIPTION FREQUENCY METHOD STANDRED 1 21 Check AHU structure Weekly manual No dust,durt2 Check Q alert display board Weekly Manual No dust,durt3 Check stage name plate Weekly Visual Proper position4 Check fixture Weekly Manual No loose5 Check fixture nylon pad Weekly Manual No loose,missing6 Check kit bin carrier Weekly Visual No loose,dust


23456789

10



Acclerator connection M


Bajaj



29/35

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

REMARK

:


NTH / YEAR

:



30/35

27 28 29 30 31

27 28 29 30 31


31/35

Cell Name

Stage NoStage Name

SR. DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 121 Check andon control panel Daily Manual No dust,durt

2 Check shop electrical control panel Daily Manual No dust,durt

3 Andon working condition Daily Visual As per application4 Tube light working condition Daily Visual as per use5 Display board acralyc condition Daily Visual No damege6 Pick up fallen material Daily Manual No material on floor 7 Check conveyor side plate Daily Visual No loose

8 Check cable proper routine Daily Visual Proper routine9

10

11

12

SR DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 121 Check andon control panel door weekly Manual Closed condition2 Check switches working weekly Manual As per application3 Check amplifire weekly Manual No dust,durt

4 Check AHU structure Weekly manual No dust,durt5 Check Q alert display board Weekly Manual No dust,durt6 Check stage name plate Weekly Visual Proper position7 Check fixture condition Weekly manual No dust,durt8 Check fixture condition Weekly manual No loose9 Kit bin fixture condition Weekly manual No dust,durt

10 Check kit bin carrier rod Weekly manual No missing

SR. DESCRIPTION RESP. TARG DT STATUS

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10

Vehicle Assly


R24


Clutch connectionMONTH / YEAR





32/35


33/35

Cell Name

Stage NoStage Name

SR. DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 121 Andon working condition Daily Visual As per application

2 Tube light working condition Daily Visual as per use

3 Display board acralyc condition Daily Visual No damege4 Pick up fallen material Daily Manual No material on floor 5 Check conveyor side plate Daily Visual No loose6 Check stand condition Daily Manual No dust,durt7 Check tool condition Daily Manual No wear out

89

10

11

12

SR DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 121 Check AHU structure Weekly manual No dust,durt2 Check Q alert display board Weekly Manual No dust,durt3 Check stage name plate Weekly Visual Proper position4 Check fixture condition Weekly manual No dust,durt5 Check fixture condition Weekly manual No loose6 Kit bin fixture condition Weekly manual No dust,durt7 Check kit bin carrier rod Weekly manual No missing


10

Vehicle Assly


R26


Rh side panelMONTH / YEAR





34/35

Cell Name

Stage No

Stage Name

SR. DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 12 13 14 151

2

345678

9

10

11

12

SR DESCRIPTION FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 12 13 14 151 weekly2 weekly3 weekly


5



MONTH / YEAR





35/35

6

789

10

Documents

BFGBSFVSDAVADCV