BSCTabla de Indicadores Claves de Desempeo 2009Nombre de la
Planta : Operaciones de Garrafon VeracruzJun-09Factor Critico de
ExitoMedicion del DesempeoFrecuenciaJun-08Real JunioPpto junioPpto
vs
RealEntitlement23VOLUMENMensual138,740127,507110,00016%FinanzasCONTROL
DE COSTOSNOMINA/UNIDADMensual$ 1.13$ 1.33$
1.55-14%UNIDADES/PERSONAMensual4,3363,9853,43816%0.30%0.60%114583.53%MERMA/UNIDADMensual$
0.30$ 0.29$ 0.93-69%99.91%199.82%97.67%ENERGIA
ELECTRICA/UNIDADMensual$ 1.43$ 1.46$ 1.83-20%-
023.0024.8324.83CONSUMO
KWH/UNIDADMensual0%MANTENIMIENTO/UNIDADMensual$ 2.82$ 0.32$
1.30-75%-106.00-104.70-104.70FLETES/PIEZASMensual$ - 0$ - 0$
0.150%OTROS GASTOS/UNIDADMensual$ 0.21$ 0.24$ 0.34-31%MATERIAL DE
EMPAQUE/UNIDADMensual$ - 0$ 0.39$ 0.65-39%COSTO
TOTAL/UNIDADMensual$ 3.07$ 3.71$ 6.7-45%ADMINISTRACION
ACTIVOSGARRAFONES/CAVIDADMensual46,24742,50236,66716%15.9531.9012232.86ClienteLOGISTICA
& SERVICIOCALIDAD TOTAL SERVICIO AL
CLIENTEMensual96.7%86.2%85.7%0.6%98.45%196.90%94.21%ENTREGA A
TIEMPO : CUMPLIMIENTO A
OPORTUNIDADMensual100.0%92.9%95.0%-2.3%ENTREGA EN VOLUMEN ;
CUMPLIMIENTO A CANTIDADMensual100.0%100.0%95.0%5.3%CALIDAD DE
PRODUCTOENTREGA LIBRE DE
DEFECTOSMensual96.7%92.9%95.0%-2.3%105.00210.0070.32ProcesosEFICIENCIA
OPERATIVAUTILIZACION POR
DEMANDAMensual90.0%86.7%90.0%-3.7%UTILIZACION POR SET
UPMensual96.7%90.0%95.0%-5.3%EFICIENCIAMensual89.0%90.0%85.0%5.9%DISPONIBILIDAD
GENERICAMensual96.3%98.1%95.0%3.2%HabilidadesAUSENTISMOTIEMPO
EXTRA/UNIDADMensual$ 0.22$ 0.20$ 0.10101.3%6.8013.604.57RETENCION
DE EMPLEADOSROTACION
MENSUALMensual3.1%0.0%3.0%-100.0%1.76%3.52%2.17%SEGURIDADACCIDENTESMensual0000.0%0.260.520.17Codigo
de Colores:5% o mas desfavorable a la meta95% - 105% con respecto a
la meta5% o mas favorable a la meta
KOI
realJan-09Feb-09Mar-09Apr-09May-09Jun-09Jul-09Aug-09Sep-09Oct-09Nov-09Dec-09Anual
2009Ventas Garrafones ($Pesos)$ 4,058,453$ 4,595,700$ 6,180,854$
5,896,111$ 5,309,511$ 5,382,408$ 4,947,079$ 4,494,980$ 3,282,082$
4,945,710$ 1,701,617$ 1,701,617$ 52,496,123.28Unidades Garrafones
Producidas94,868141,226133,038134,569138,740127,507118,166129,346124,381134,29963,07263,072$
1,402,283.67Nomina Planta$ 182,795$ 168,232$ 153,917$ 153,820$
157,363$ 169,035$ 158,412$ 203,074$ 165,179$ 207,466$ 134,900$
134,900$ 1,989,095.37Censo Total
Planta37.035.031.032.032.032.030.026.026.030.030.030.0$ 371.00Merma
en $$ 76,687$ 44,687$ 74,062$ 89,195$ 41,033$ 37,433$ 62,925$
109,106$ 164,004$ 166,191$ 60,393$ 60,393$ 986,106.35Energia
Electrica ($)$ 187,743$ 206,601$ 198,455$ 204,392$ 197,958$
186,202$ 174,756$ 208,006$ 192,143$ 210,136$ 145,758$ 145,758$
2,257,908.74Gastos de Mantenimiento$ 44,458$ 93,675$ 86,150$
212,246$ 390,953$ 40,739$ 281,253$ 140,172$ 307,506$ 241,721$
165,506$ 165,506$ 2,169,885.22Inventario Garrafones ($)$ 297,620$
1,077,671$ 482,558$ 70,844$ 626,470$ 671,475$ 24,984$ 86,244$
966,956$ 857,653$ 1,400,104$ 1,400,104$ 7,962,684.18Inventario
Garrafones
(Unidades)6,95725,19111,2801,65614,64415,6965842,01622,60320,04832,72832,728$
186,131.00Tiempo Extra
(Horas)384568363647.5588530460.58307568197070$ 6,086.00Tiempo Extra
($)$ 20,858$ 29,030$ 12,541$ 22,370$ 29,988$ 25,188$ 20,394$
39,453$ 38,037$ 40,473$ 4,071$ 4,071$ 286,473.90Costo de Fletes$ -
0$ - 0$ 16,000$ 300$ - 0$ - 0$ - 0$ - 0$ - 0$ - 0$ - 0$ - 0$
16,300.00$ 7,419,295.68Gastos de Material de Empaque$ 50,000$
45,000$ 48,000$ 47,000$ 47,000$ 40,000$ 40,000$ 317,000Otros
Gastos$ 28,000$ 25,000$ 27,000$ 27,000$ 29,000$ 30,000$ 28,000$
25,000$ 27,000$ 27,000$ 25,000$ 25,000$ 323,000Rotacion Mensual
Global0.030.050.110.060.030.000.030.130.160.090.000.00$
0.69Accidentes Totales- 01- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0$
1.00Cavidades233333333333$ 35.00Indicadores Mensuales
:Unidades/Persona2564.004035.034291.534205.274335.633984.613938.874974.854783.884476.632102.402102.403779.74Nomina/Unidad1.931.191.161.141.131.331.341.571.331.542.142.141.42Merma/Unidad0.810.320.560.660.300.290.530.841.321.240.960.960.70Energia
Electrica/Unidad1.981.461.491.521.431.461.481.611.541.562.312.311.61Mantenimiento/Unidad0.470.660.651.582.820.322.381.082.471.802.622.621.55Dias
de
Inventario0.000.010.000.000.000.000.000.000.010.000.020.020.0044Tiempo
Extra/Unidad0.220.210.090.170.220.200.170.310.310.300.060.060.20Fletes/Unidad0.000.000.120.000.000.000.000.000.000.000.000.000.01Material
de
Empaque/Unidad0.000.000.000.000.000.390.380.370.380.350.630.630.23Otros
Gastos/Unidad0.300.180.200.200.210.240.240.190.220.200.400.400.23Ventas
Cumm4058453.048654152.5614835006.9620731117.6826040629.0431423037.5236370116.7240865096.8844147178.4849092888.7250794506.0052496123.28104992246.56$
5.29$/unidadGarrafones/Cavidad47434.0047075.3344345.8444856.2646246.6742502.4639388.6743115.3341460.3344766.3321024.0021024.0040065.25Indicadores
Acumulados
:Unidades/Persona2564.003279.083583.803731.113846.953869.083878.233990.044063.494103.343927.313779.743779.74Nomina/Unidad1.931.491.371.311.271.281.291.321.321.351.381.421.42Merma/Unidad0.810.510.530.570.510.470.480.530.610.680.690.700.70Energia
Electrica/Unidad1.981.671.611.581.551.531.531.541.541.541.581.611.61Mantenimiento/Unidad0.470.590.610.871.291.131.291.271.401.441.501.551.55Fletes/Unidad0.000.000.040.030.030.020.020.020.010.010.010.010.01Material
de
Empaque/Unidad0.0000000.06493947820.10696828920.14054611110.16639799650.18571634860.20683810180.22605982410.2260598241Otros
Gastos/Unidad0.300.22448685690.21672492690.21242790820.21169282360.21559906760.21844050630.21524194640.21544161650.21392642690.22251896880.23033855890.2303385589Tiempo
Extra/Unidad0.220.210.170.170.180.180.180.200.210.220.210.200.20Garrafones/Cavidad47434.0047218.8046141.4445790.9445888.5945291.0444405.6844237.3843916.9544004.8241850.3640065.2540065.25Indicadores
Trimestrales
:Q1`2010Q2`2010Q3`2010Unidades/Persona3583.804175.174535.28Nomina/Unidad1.371.201.42Merma/Unidad0.530.420.90Energia
Electrica/Unidad0.360.360.32Mantenimiento/Unidad0.120.280.29Fletes/Unidad0.040.000.00Material
de Empaque/Unidad00.12474546970.3764523667Otros
Gastos/Unidad0.21672492690.21456220780.2151156381Tiempo
Extra/Unidad0.170.190.26Garrafones/Cavidad46141.4444535.1341321.44Costo
Total/Unidad5009.33.13.53.53.13.74.04.64.84.96.46.44.2Ordenes
entregadas en oportunidad3026Ordenes entregadas total3028% entrega
a tiempo10.9285714286Ordenes entregadas en volumen3028Ordenes
entregadas total3028% entrega en volumen1.01.0Ordenes entregadas
libres de defectos2926Ordenes entregadas total3028% entrega libre
de defectos0.970.93Tiempo total disponible (das)3030Tiempo total no
demanda (das)34Utilizacion por demanda0.9000.867Tiempo total
disponible (das)3030Tiempo de paro planeado(das)13UTILIZACION POR
SET UP0.9670.900Promedio diario vel real de produccion8990Velocidad
real de la maquina100100Eficiencia0.8900.900tiempo Neto disponible
(das)2726Tiempo de paro de linea
(das)10.5Disponibilidad0.960.98Empleados voluntariamente dejaron la
empresa10Numero total de empleados3432Rotacin
mensual0.02941176470Accidentes00
KOI
PptoJan-09Feb-09Mar-09Apr-09May-09Jun-09Jul-09Aug-09Sep-09Oct-09Nov-09Dec-09Anual
2009Ventas Garrafones ($Pesos)$ 4,702,990$ 4,702,990$ 5,748,099$
5,748,099$ 5,748,099$ 4,950,000$ 5,748,099$ 4,702,990$ 4,702,990$
4,702,990$ 4,702,990$ 4,702,990$ 61,661,430.00$ 5,748,099Unidades
Garrafones
Producidas104,720104,720127,992127,992127,992110,000127,992104,720104,720104,720104,720104,7201,373,0001,982,828127,992$
45Nomina Planta$ 189,846$ 189,846$ 189,846$ 230,740$ 189,846$
170,000$ 230,740$ 189,846$ 230,740$ 189,846$ 189,846$ 230,740$
2,441,726.43$ 240,000$ 40,000$ 2,161,726.43$ 178,898.17Resto por
incremento de 4% a nominaCenso Total
Planta30.030.032.032.032.032.032.030.030.030.030.030.0370.0Merma en
$$ 83,487$ 83,447$ 102,123$ 102,123$ 102,520$ 102,520$ 102,917$
84,424$ 84,750$ 84,750$ 84,750$ 85,402$ 1,103,213.30Energia
Electrica ($)$ 243,755$ 180,188$ 208,329$ 206,123$ 193,540$
201,370$ 222,059$ 198,075$ 190,274$ 192,724$ 284,646$ 194,610$
2,515,694.51$ 458,898.17Gastos de Mantenimiento$ 266,287$ 159,792$
278,382$ 267,752$ 223,592$ 143,192$ 113,678$ 139,403$ 241,038$
245,878$ 166,892$ 88,292$ 2,334,178.00$
218,898.17EnerofebreroMarzoAbrilMayoJunioJulioAgostoSeptiembreOctubreNoviembreDiciembreTotalInventario
Garrafones ($)$ 449,100$ 673,650$ 673,650$ 673,650$ 673,650$
673,650$ 449,100$ 449,100$ 449,100$ 449,100$ 449,100$ 673,650$
6,736,500.00$ 251,067$ 185,594$ 214,579$ 212,307$ 199,346$ 207,411$
228,721$ 204,018$ 195,982$ 198,506$ 293,185$ 200,449$
2,591,165Inventario Garrafones
(Unidades)10,00015,00015,00015,00015,00015,00010,00010,00010,00010,00010,00015,000150,000$
0.111.031.031.031.031.031.031.031.031.031.031.031.031.02Tiempo
Extra
(Horas)46.6796711078105.5774920346197.6122591131197.6122591131284.7448755962179.937432441140.0831429877114.9119532321114.9119532321114.9119532321105.577492034646.67967110781649.2401552322$
243,755$ 180,188$ 208,329$ 206,123$ 193,540$ 201,370$ 222,059$
198,075$ 190,274$ 192,724$ 284,646$ 194,610$ 2,540,358Tiempo Extra
($)$ 2,801$ 6,335$ 11,857$ 11,857$ 17,085$ 10,796$ 8,405$ 6,895$
6,895$ 6,895$ 6,335$ 2,80198954.4093139297Costo de Fletes$ - 0$ -
0$ 16,900$ - 0$ - 0$ 16,900$ - 0$ - 0$ 16,900$ - 0$ - 0$ - 0$
50,700.00$ 8,445,512.24Gastos de Material de Empaque$ 58,941$
58,941$ 71,086$ 71,086$ 71,086$ 71,086$ 71,086$ 58,941$ 58,941$
58,941$ 58,941$ 58,941768,017.48Otros Gastos$ 33,817$ 46,233$
40,276$ 51,411$ 47,222$ 37,294$ 37,822$ 35,658$ 35,226$ 34,329$
38,826$ 34,484472,597.95Rotacion Mensual
Global0.030.030.030.030.030.030.030.030.030.030.030.030.36Accidentes
Totales- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0$ -
0Cavidades33333333333336Indicadores Mensuales
:Unidades/Persona3490.683490.683999.743999.743999.743437.503999.743490.683490.683490.683490.683490.683710.81Nomina/Unidad1.811.811.481.801.481.551.801.812.201.811.812.201.78Merma/Unidad0.800.800.800.800.800.930.800.810.810.810.810.820.80Energia
Electrica/Unidad2.331.721.631.611.511.831.731.891.821.842.721.861.83Mantenimiento/Unidad2.541.532.182.091.751.300.891.332.302.351.590.841.70Dias
de
Inventario0.000.000.000.000.000.000.000.000.000.000.000.000.0036Tiempo
Extra/Unidad0.030.060.090.090.130.100.070.070.070.070.060.030.07Fletes/Unidad0.000.000.130.000.000.150.000.000.160.000.000.000.04Material
de
Empaque/Unidad0.560.560.560.560.560.650.560.560.560.560.560.560.56Otros
Gastos/Unidad0.320.440.310.400.370.340.300.340.340.330.370.330.34Ventas
Cumm4702990.429405980.8515154080.2520902179.6626650279.0731600279.0737348378.4742051368.9046754359.3251457349.7556160340.1760863330.59122524760.59$
6.15$/unidadGarrafones/Cavidad34906.7834906.7842663.8442663.8442663.8436666.6742663.8434906.7834906.7834906.7834906.7834906.7838138.89Indicadores
Acumulados
:Unidades/Persona3490.683490.683667.743753.423803.943741.573779.123744.513717.313695.383677.323662.193686.50Nomina/Unidad1.811.811.691.721.671.651.671.691.741.751.751.791.78Merma/Unidad0.800.800.800.800.800.820.820.820.820.810.810.810.81Energia
Electrica/Unidad2.332.021.871.801.741.751.751.771.771.781.861.861.84Mantenimiento/Unidad2.542.032.092.092.021.901.751.701.761.811.801.721.71Fletes/Unidad0.000.000.050.040.030.050.040.040.050.040.040.040.04Material
de
Empaque/Unidad0.560.56284219070.56001800690.55874712420.55802446540.57181911760.56929094350.56856955040.5679933170.56752243470.56713043160.56679901960.5630609158Otros
Gastos/Unidad0.320.38220783190.35659411530.3689903720.36898083790.36429882410.35370765780.3522307820.35063604440.34854985010.35041035910.348778590.3464783556Tiempo
Extra/Unidad0.030.040.060.070.080.090.080.080.080.080.080.070.07Garrafones/Cavidad34906.7834906.7837492.4738785.3139561.0239078.6339590.8039005.3038549.9138185.5937887.5237639.1237889.01Indicadores
Trimestrales
:Q1`2010Q2`2010Q3`2010Q4`2010Unidades/Persona3667.743812.323667.743490.68Nomina/Unidad1.691.611.931.94Merma/Unidad0.800.840.810.81Energia
Electrica/Unidad0.350.320.330.36Mantenimiento/Unidad0.280.250.210.21Fletes/Unidad0.050.050.050.00Material
de
Empaque/Unidad0.56001800690.58269960730.56001800690.5628421907Otros
Gastos/Unidad0.35659411530.37140247790.32215444850.3426246543Tiempo
Extra/Unidad0.060.110.070.05Garrafones/Cavidad37492.4740664.7837492.4734906.78Costo
Total/Unidad8.46.97.17.36.56.76.16.78.27.77.96.67.1
Salario de ing, BachurJefe de mantto
