BURNY10(Eng) Manual

2005/03/30 BURNY10 manual 0

QWD02MO002

01.01 CNC (BURNY 10)

GINO


CNC

(BURNY 10)

5 31 12-6

TEL 04-23594959~62 FAX04-23594958


Prologue Chapter 1 Start up/Shutdown Chapter 2 Panel Operation

2.1 Burny10 Panel Description 2.2 2nd. Panel Description 2.3 TORCH Panel Description

Chapter 3 Run Mode Chapter 4 Edit Mode Chapter 5 Load Mode Chapter 6 Store Mode Chapter 7 Jobs Mode Chapter 8 Shapes Mode Chapter 9 Utils Mode Chapter 10 Delete Mode Chapter 11 Flames Adjusting Process Chapter 12 Operation Function

12.1Aligngment 12.2Single Direction Cutting 12.3 Clean nozzle 12.4 Flame interrupt 12.5Position Shift and Continue Cutting 12.6Shutdown and Continue Cutting 12.7Program Interrupt and Continue Cutting

Chapter 13 FLAME Cutting Process Chapter 14 Operating Data of Flame Cutting Nozzles Chapter 15 G&M code Description Chapter 16 Safely Work and Notes


Chapter 1 Start up/Shutdown Procedure

1.1 Start up Step 1. Turn on the power switch. / Wait for enter Burny- 10 systemabout several minutes(3) 2. Release ESP switch (CCW rotate)

3. Press bottom about 4 sec and release. (Release when displayed red color in message

screen again) 4. Press MENU / moving to Main01 screen

1.2 Shutdown

step 1. Press ESP(emergency stop) switch. 2. Press MENU / moving to Main01 screen. 3. Press UTILS / moving to Utile01 screen.

4. Press Shutdown and OK when the confirm shutdown screen is displayed. 5. The power can now be turn off with the power switch.


1.3 Burny10 TOOLRAR

Feedrate Screen

Help Screen Main Menu Screen

Status Screen

Information on the Operating status of the BURNY

X and Y Position of Cutting Tool Information Concerning the active Part program


1.4 STATUS SCREEN DESCRIPTION

1.5Colors of Status window white The Burny 10 LCD Plus application and RTSS(Real Time Sub-System)

controller are operational and ready

green The controller is actively cutting processing a part program

yellow One of the axes exceeded its Following Error Limit. If the OKToRunMotion parameter is set to 0,the color changes to yellow when the external Stop signal is active

red The RTSS controller is either not running, the controller has an error,or an E-Stop condition exists. In this condition, the Burny 10 LCD Plus will not function as a controller, not does it have control of the motor. If the OKToRun Motion parameter is set to 1, the color changes to red when the external Stop signal is active

blue The CNC override button on the Status (Status01) Screen has been selected

orange The system is indicating an Over Temperature Warming

Program Feedrate

Actual Feedrate

INCH/MM

Absolute Relative

Override

Velocity


parameter Number type

Highest vaule acceptedLowest value accepted

1.6 The Number keypad

1. Press Back deletes the digit at the right end of the item.Any character typed will appear at the same place

2. Press Clear delectes the entire itern in the window. Typing in numbers then replaces it 3. The parameter name appeard at the top of the screen 4. Press OK to save changes and return to the pervious screen. 5. Press Cancel to return to the pervious screen without saving any changes

Dimension of quantity


1.7 Expanded Graphic Windoe

The line color showing Yellow: travesing motion of the tool Red : the path to be cut Green : procession of the cut, in Run Mode the line turns to green as cutting proceeds Bule : path to be followed by marker Orange : areas that may have a problem due kerf compensation

A white crosshair shows the tool position. If the tool is moved with the Jog Pad, the crosshair follows its motion


ZOON

Toggle between the regular and the magnified view. The area displayed in the magnified view is outlined by the dashed rectangle in the regular view, displayed if enables by the toggle Frame icon. The 2X means the magnified view is twice original size

Magnification Increase Degree of magnification: 2X, 4X, 8X, 16X, 32X, 64X, 128X. and 256X

Magnification Decrease

Magnification is decreased by a factor of two each time this icon is pressed Degree magnification reduction: 2X, 4X, 8X, 16X, 32X, 64X, 128X. and 256X.

Grid Size Displays a 5*8 grid with the line spacing indicated. The same grid appears in the regular and magnified views with different spacing. Only the scale indication change

Track Cursor Auto scrolls the displayed view so the cursor is always kept in the visible area

Return to Mode Return to Thumbnail

Toggle Frame Toggle on and off, shows what will appear in the magnified view.The same magnification occurs whether the frame appears or not


Chapter 2 Panel operation 2.1 Burny10 Panel operation description

1. GO TO button description

press / bottom enter Run Goto01 select item and pressGObutton

Return to Previous Pierce Return to Start of Part Return to Start of Program Return to Path Move to next Cut off Move to end of Program Move to selected Pierce Point:1 Go Home Table:1 Increment Jog

Floppy Driver/USB Port

Jog pad

Membrane control buttons

Touch Screen

stop

start reversr

Go to

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GO TO description

step1. Press button

step2. Press button / enter RunGoto01

step3. Use the Up and Down arrows or press the required operation to select it

step4. Press bottom to executes the selected GOTO operation.

step5. Press GO bottom to start preheating and continue the NC program

2. REVERS button 2.1 When pressed , the torch is turn off automatically and the torch reverses direction along

the path at the Backup Velocity defined the motion configuration

2.2 If press need to press then operate the REVERS

3. STOP button 1.Stop execute program 2.Start up to release ESPpress about 4 sec

4. GO button 1. Start program 2. Execute GO TO mode selected operation 3. Extend or stop preheat timer 4. Restart

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5. Direction bottom

The Jog Pad enables operator to move the cutting head in any of the 8 direction indicated and will continue to move in that direction for as long as the bottom

Latch bottomThe direction of travel can be locked by first pressing the Latch Jog Bottom f0llowed by the required direction. The motion will continue until one of the following: 1. Latch Jog Bottom is pressed again.

2. Stop bottom is pressed.

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2.2 2nd. Panel description

1. ESPEmergency stop switch 1.1 Press down lock: stop 1.2 CCW rotate unlock: release ESP

2. SPEEDHI/LOW speed switch 2.1 HI : High speed100% 18000mm/min 2.2 LOW: Low speed 100% 9000mm/min

3. Speed adjuster FALME

4. Ignite

4.1 Electrical ignite modeoption 4.2 ON Open control system of low pressure preheating 4.3 OFF Close control system of low pressure preheating

5. Preheat

5.1 ON Open control system of high pressure preheating 5.2 AUTO Automatic execute (program control) 5.3 OFF Close control system of high pressure preheating

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6. Cutting Oxygen injection 6.1 ON Open control system of HighLow pressure cuttingcutting oxygen inject 6.2 AUTO Automatic execute (program control) 6.3 OFF Close cutting oxygen control system

7. Water spray(option)

7.1 ON Open water spray gate control system 7.2 AUTO Automatic execute (program control) 7.3 OFF Close water spray gate control system

8. HI SENSORHigh tracing (option) 8.1 ON Open high tracing control 8.2 AUTO Automatic execute (program control) 8.3 OFF Close high tracing control

9. PIERCEThick/thin plate mode select 9.1 THICK Thick plate piercing , automatic two stage cutting oxygen control for piercing 9.2 THIN Thin plate piercing, turn off automatic two stage cutting oxygen control for

piercing and turn off PIERCE UP & PIERCE DOWN control

10. PIERCE UPTORCH UP setup TIMER

11. PIERCE DOWNTORCH DOWN setup TIMER

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MARKING

12. MARKING ignite

12.1 electrical ignitionoption 12.2 ON Open MARKING control system of low pressure preheating 12.3 OFF Close MARKING control system of low pressure preheating

13. MARKING oxygen inject 13.1 ON Open MARKING oxygen control system, MARKING oxygen inject 13.2 AUTO Automatic execute (program control) 13.3 OFF Close MARKING oxygen control system

2.3 Cutting torch operate

1. ALL :All torch up/down

2. torch up/down

3. Each torch oxygen/gas controloption

0 Close torch all oxygen/gas

1 Open torch preheat oxygen/gas. Close cutting oxygen

2 Open torch preheat oxygen/gas and cutting oxygen

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Chapter 3. Run Mode Step 1. Select MENU / moving to menu01 screen

2. Select RUN / moving to RUN01 screen

3. Use bottom select or input program number that you want to run

4. Select OK / moving to RUN02 screen

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4.1 Process(Process mode)select process mode

OXY Flame cutting

PLASMA Plasma cutting

4.2 Program feedrateInput cutting feedrate

/min

4.3 kerfcutting compensationinput kerf diameter

mm

4.4 process wizard

Process Wizard

4.5 PlateInput plate dimension and align the plate

NO Plate

4.5.1 Select type plate to be used

New plate screen

Used plate screen

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4.5.2 Select new plate/ moving to new size

Continue cutting from the same plate / return to Run02 4.5.3 RunPLt02 plate dimension screen

4.5.4 Select X & Y axis / enter keypad screen

4.5.5 enter X&Y dimension of the plate

4.5.6 Press OK / moving to RunPlt03 screen

Plate alignment screen 4.5.7 Moving machine make laser light at the left top edge of plate

4.5.8 Select LEFT / moving to RunPlt04 screen

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4.5.9 Moving machine make laser light at the left bottom edge of plate

4.5.10 Select Bottom left / moving to RunPlt05 screen

4.5.11 Select OK / return to Run02 screen

4.6 Cut Mode

Automatic Turns the cutting tool on and off

Manual Waits for the operator to turn the cutting tool on and off

Single step test run Executes just one part program movement instruction each time GO button is pressed

Continuous test run Traces the path of the torch without on the torch

4.7 Timer layout screen with Oxy layout

process Value(second

Pierce hold 0

Pierce ramp 0

preheat 20

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Pierce holdset to 0

Pierce rampset to 0

Preheat High pressure preheat timer setting

4.8 Seclet (R/C)moving to Run04 screen

Job geometry and row/column setup

4.8.1 Ratation Enter value then the part will be rotation

4.8.2 Scale factor Enter value increases or decreases the size of the a part

4.8.3 Mirror X When Mirror X is true, the part is cut with all the X dimension reversed in sign

4.8.4 Mirror Y When Mirror Y is true, the part is cut with all the Y dimension reversed in sign

4.8.5 Override Kerf False

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4.8.6 Use Defaults OK

4.8.7 Row/Column Create a part program to cut multiple parts in row and column formation

Row and Column nest screen

4.8.7.1 Number of rowsIndicates the number of parts in row (horizontally)

4.8.7.2 Number of ColumnIndicates the number of parts in column (vertically)

4.8.7.3 Cut priorityIndicates the direction in which the parts are to be cut

4.8.7.4 Row spacingSpacing between parts of Y axis

4.8.7.5 Column spacingSpacing between parts of X axis

4.8.7.6 Plae edge scrapIndicates the distance from the parts to the edge of the plate

4.8.7.7 Starting cornerIndicates the corner that the nest part program starts

left downleft upright downright up

4.9 Part CyclesIndicates the number of parts that are cut with one torch

5. Select OK / moving to Run3 screen

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Press apply program

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Chapter 4 Edit Mode

Step 1. Select MENU / moving to Main01screen

2. Select EDIT / moving to Edit02open screen

3. Select part program file to edit: input new file name / ok / moving to

Edit01screen

3.1 Insert Insert data under display highlight line

3.2 Delete Delete display highlight line datas

3.3 Edit Edit display highlight line datas again

3.4 Cancel backing to Edir02opens screenreturn to the original program

3.5 Save Store the modify program

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4. Press % line (display highlight blue)

5. Press Insert / moving to key-in screen input data / finish single line click OK

(Under display highlight line )

Screen keypad

6. Repeat step 5 to edit next line until program finished / Select Save

7. Modify programmoving to Edit01screen

Select Delete Use the UP and Down arrow to highlight the line to be delete

Select Edit Edit the highlight line again / OK / complete single line modify

Select Cancel backing to Edir02opens screen

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Chapter 5 Load Mode Step 1. Select Menu / moving to menu01screen

2.. Select Load / moving to load01screen 3. load01screen

4. Select Floppy/USP moving to load02 5. load 02screen

5.1Select Refresh Refresh file list

5.2 Select Options moving to load03 screenchange the subdirectory and file type etc.

5.2.1 File filterSet load file name

always set 5.2.2 File typeChange load file type

Part program Custom Shape Aux Code Configuration File Password required

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System Backup Password required BLC File Password required CAD IMPORT BY MTC

5.2.3 Code ConversionThis code conversion entry must match the program to be loaded always set DAMA

5.2.4 Connection SettingChange load path 5.3 Select OK / moving to Load Y/N screen perform load

A duplicate file exist. Delete original

Load finish

6. Load Y/N screen Select OK / backing Load02 / Load finish

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5.1 Load process 1. *CNC*TXT

2. *DXF*DWG

3.PCNCSERVERoption

4.RS422option

protocolstd TTY PORT1 baud rate9600 databits 7 parityNone stopbit1 Flow controlX on / off

D:\PCNCTERM\CNC

Part program,

Floopy set A:\ USB set E:\

Floopy set A:\ USB set E:\

CAD Import by MTC

select DAMA

select DAMA-CAD

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5.2 System backup load

Step 1. Select Utils / moving to Utils01 screen

2. Select enable password / moving to NumKeypad screen

3. Typing 777 / Select OK

4. Select menu / backing Main01 screen

5. Select Load / moving to Load01 ( insert floppy disk)

6. Select Floppy / USB / moving to Load02

7. Select Options / moving to Load03

8. File Typ

Select System backup

Password required

9. Connection Setting

Typing A:\ (set path)

10. Select OK / moving to Load02 screen / select file name

11. Select OK / moving to Load04 screen

12. Select OK / backing Load02 screen

13. Select MENU / backing Main01 screen

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5.3 NEW-CAM *.CNC file load process Step 1. Select MENU / moving to main01 screen 2. Select Load / moving to load01 screen 3. load01 screeen / select Floppy / USB / moving to load02

4. load02 screen / 4.1 Select referish Refresh file list 4.2 Select option enter load03 screenchange the subdirectory and file type etc.

4.2.1 File filterSet load file name always set

4.2.2 File typeChange load file type Part program


4.2.4 Connection SettingChange load path

A:\Floppy

E:\USB D:\PCNCTERM\CNC PCNCSEVER

4.2.5 Select OK / backing Load 02 screen 4.2.6 Select Cancel / delete set and backing Load 02 screen

4.3 Select OK / enter Load Y/N screen apply load 5. Load Y/N screen

Select OK / backing Load02 / load finish

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Chapter 6 STORE Mode Step 1. Select Menu / moving to menu01screen

2. Select store / moving to load01screen 3. stote01 screen

4. Select Floppy / USB / moving to store02 5. store02 screen

5.1 Select Refresh Refresh file list

5.2 Select Options enter load03 screenchange the subdirectory and file type etc.

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5.2.1 File filterSet load file name always set

5.2.2 File typeChange load file type Part program Custom Shape Aux Code Configuration File Password required System Backup Password required BLC File Password required CAD IMPORT BY MTC


5.2.4 Connection SettingChange load path 5.2.5 Select OK / backing store02 screen 5.2.6 Select Cancel / delete set and backing store 02 screen

5.3 Select OK / enter store Y/N screen apply store

A duplicate file exist. Delete original

Store finish

6. store Y/N screen Select OK / backing store02 / Store finish

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Chapter 7 Jobs Mode Step 1. Press Menu / moving to Main01 screen (main screen)

2. Press Jobs / moving to Job01screen

Add Job Select file to add to job list Setup Job Setup necessary setting Delete Job Job program select to delete Delete All Delete all job program 3. Add Job operation procedure

3.1 Press Add Job /moving to Job02 screen

3.2 Select program (display highlight blue) / OK / moving to Job04 screen

3.3 j Setup parameter / ok

4. Setup Job operation procedure 4.1 Select program(display highlight blue)

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4.2 Press Setup Job / moving to Job04 screen 4.3 Setup parameter / ok

5. Delete Job operation procedure

5.1 Select program(display highlight blue) 5.2 Press Delete Job / moving to Job03 screen 5.3 Press OK / delete part program

6. Delete All operation description

6.1 Press Delete All / Delete all job program 6.2 Press OK / delete all part program

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Chapter 8 Shapes Mode

Step 1. Press MENU / moving to Main01 screen

2. Press Shapes / moving to shapes01 screen

3. Use bottom to select shapes 50 types of standard shapes/ moving to RUN02 screen

4. Input feature by dialogue screen

4.1 Press cancel backing to the previous page

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4.2 Press back 1 prompt backing to the previous prompt

4.3 Press oknext to next page

5. enter shape06 screen

5.1 Press highlight prompt / press EDIT modify the value

5.2 Press Cancel backing to the previous page

5.3 OK / moving to ShapesSavefile screen

6. Select program name / press OK / return to shapes01 screen

7. Press Cancel backing to the previous page

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Chapter 9 UTILS mode Step 1. Press MENU / moving to MENU01 screen

2. Press Utils / moving t Utils 01 screen

3. Utils 01 screen description

3.1 Dictionary Viewer Display the dictionary viewer screen where the current values of

all the system parameters can be examined

3.2 System Setup Display the Utility Main Menu screen where the remaining utility

functions can be accessed.

3.3 Set Homes Display the Machine Squaring screen where the gantry of a machine with

a slave X axis can be can be brought into square

3.4 Shutdown Select to shutdown the system

3.5 Consumable Display the Consumable statistics screen where the tool usage record

can be examined

3.6 Touch Screen Calibration Displays the Touch Screen Calibration where the Touch

Screen can be calibrated

3.7 Enable Password The system uses two passwords , providing two levels of access and

control

3.7.1 admin password gives access to all functions, including changing the

password.

3.7.2 supervisor password , to a set of fewer functions. 3.8 Diagnostics This bottom gives access to Diagnostics Menu which allows to select

AUX I/O and Cut Logic I/O diagnostics screen.

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9.1 Language change process

Step 1. Press Utils / enter Utils01 screen

2. Press Enable password / moving to NumKeypad screen

3. Typing 777 / Press OK / backing Utils01screen

4. Press system setup / moving to Utils13 screen

5. Press language / moving to Utils31 screen

6. Press TradChinese / Press OK / language setting finish

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9.2 Utils setup process Step 1. Press Utils / moving to util01screen

2. Press Enable Password / moving to numkeypad screen 3. Kye-in 777 / OK / moving to util01 4. Press System Setup / moving to utile13 screen

5. Press General setup / moving to UtilsGenSetup screen

6. UtilsGenSetup screenGeneral system defaults

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9.3 Offset processWhen finish this procedure need to restart Burny 10

Step 1. Press Utils / moving to util01 screen

2. Press Enable Password / moving to numkeypad screen

3. Kye-in 777 / OK / moving to util01

4. Press System setup / moving to utile13 screen

5. Press Motion Configuration / moving to utile10 screen

6. Enter Offset Configuration mode

7. Select offset location / Press Edit / input offset value(unit: mm)

1. 1-X offset M71 Offset 1 ON

2. 1-Y offset M70 Offset 1 OFF





8. .Press Send

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9. Press Save to file (burny load pargram.ini) / OK / moving to util13 screen

10. Press Return / moving to util01screen

11. Press Disable Password

12. MENU / mail01screen

13. Shutdown /turn off the Burny 10

EX : OFFSET PROCESS Flame cutting and marking Set the flame cutting torch to program start point (while the flame torch at the plate cut start point), execute marking offset procedure. program % G71 Metric systemMM G91 incremental coordinate X0Y0 M71 Offset 1 ON M08 MARKING ON X50 Y-50 X-50 Y50 M07 MARKING OFF M70 Offset 1 OFF M04 Cut oxygen ON X10Y0 Lead in X100 Y-100 X-100 Y100 M03 cut oxygen OFF M30

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Chapter 10 Delete Mode

Step 1. Press Menu / moving to MENU01screen

2. Press Delete / moving to DELETE01 screen

3. delete01 screen

The delete mode enables the operator to delete six format of files such as

Part Programs

Custom Shapes

ASCII File

Aux Code File

CAD Configuration file

Floppy Disk Drive

EXPress Part Programs / moving to delete02 screen

4. delete 02 screen

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4.1 a. Press Filename / Input file name when keypad is appeared

b. Press UP / DOWN to select file, you also can select it by directly pressing file name

4.2 Press Delete All to select and delete all files

4.3 Press Cancel to cancelbacking to delete01 screen

4.4 Press OK / moving to delete03 screen

5. deleteYesNo screen

5.1 Select Cancel to cancelbacking to delete02 screen

5.2 Press OK / to confirm deleting file

P.S. You should moving to Jobs mode and delete jobs file before delete part program files

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Chapter 11 Flame adjusting procedureBurny10

Step 1. Select correct nozzle by plate thickness

Step 2. Apply regulator and set pressure as OxygenO2 10

GasLPG0.8 2fuel gas can be other flammable gas

Step 3. Turn ignition bottom ONAdjust LOW-pressure system pressure of the gas consol.

Reference operation datarises the pressure if operating on multi-torches

Step 4. Turn torch adjustment valve about 1/5 circleAfter igniting fuel gas, adjust torch adjustment valve (mixing oxygen and fuel gas) to property thermal requirement

Step 5. Turn preheating bottom ONadjusting HI-pressure system pressure of the consol to property thermal requirement and put the preheating switch to AUTO than observe the HI/LOW exchanging is smooth or not.If the mixing ratio is wrong or LOW/HI-pressure exchange time too long, must adjust HI-pressure system again

Step 6. Turn cutting oxygen bottom ON ,observe pre-flow pressureCUT LOW or called CUT -1and cutting oxygen pressure CUT HI or called CUT- 2 variationCUT HI reference operation dataCUT LOW adjust by requirement about 1~2 2

Step 7. Turn cutting oxygen bottom ON setup PIERCE Up and PIERCE DOWN timertimer setup must accord to CUT 1CUT 2 injecting time .In principle ,the time of PIERCE DOWN is shorter than PIERCE UP cause torch weight.

Step 8. PIERCE TORCH SUSPEND TIMEthe time of TORCH rise to top is controlled by TIMMER setting on the control boxdefault is 0.3sec

Step 9. CUT 2 injection delay time is controlled by TIMEER setting on the control box.default is 0.7sec

Step 10. CUT- B cutting oxygen flow out time is controlled by timer in the control boxdefault is 2sec

Step 11. Adjust torch up time of CUT OFF by plate thick

Step 12. Adjust torch down time of PIERCE according to the torch up time of CUT OFF ,but it is more shorter

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Chapter 12 Operation function 12.1 Aligngment Step 1. Moving to Run02screen / Job Setup Screen

2. Select Plate: /moving to RunPLt01screen / Select type plate to be used:

New plate screen

Continue on same plate screen 3. Select NEW PLATE-Enter new size

Press Continue on same pled / backing to Run02 screen 4. Moving to RunPLt02screen / Plate Dimension

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5. Select X & Y axis / moving to key-in screen

6. Input the length of X&Y axis of the plate

(Step5&6 also can select Set as Default if the plate doesnt change)

7. Select OK / moving to RunPlt03 screen

8. Jog the torch to the edge of the plate and press the appropriate bottom

8.1 Select Left / moving to RunPlt04 screen

8.2 Set the start point at left bottom of the plateand moving the laser light to the start point Get two point to set aligngment

8.3 Select) / moving to Run02 screen (Job Setup Screen)

8.4 Run02 screen (Job Setup Screen) / press OK

Press Cancelbacking previous page

Bottom Left

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12.2 Single direction cutting Step 1. Ignition, flame adjusting and flame testing has done

2. Press Jog Pad to move torches to starting point 3. Manual control preheating and cutting 4. Setup feedrate

5. Press Latch Jog Bottom then press required direction

6. Press latch jog bottom and jog pad again then press required direction if

you want to change direction

7. Press to stop

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12.3 Nozzle cleanNozzle obstructive during cutting

Step 1. Press bottomProgram paused 2. Move torches by Jog Pad to property positionnote that you must rise torches before you move

them 3. Stop the flame 4. Clean the nozzle or change it 5. Flame testing and adjusting

6. Press bottommoving to select menu 6.1 Press Return To Path(return the last position being cut)

6.2 Press bottomreturn the last position being cut

6.3 Press bottom againstart to preheat and execute program 12.4 Un-normal Burn Off

Method 1. Reverse

Step 1. Press membrane control bottom to backtrack along the cutting to burn off point.

The cut process is stopped during Reverse. Press the Cycle Start Membrane bottom to restart cutting

Method 2. Execute menu

Step 1. Press BottomProgram paused

2. Press bottommoving to select menu screen and select property mode

3. Press bottom moving to the select point

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4. Press bottom to restart cutting program

12.5 Graphic Shift

Step 1. Press bottom moving to run03 screen (program paused)

2. Press Jog Pad to move torches to desired point 3. In run03 screen

Select Job Interrupt moving to run01 4. In run01 screen

Select interrupt program/run03 screen

5. Press to restart program

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12.6 Shutdown and Restart up

Step 1. Press moving to Run03 screen

2. Press Job Interrupt 3. Shutdown 4. Restart up /Main01 5. Select Run mode / Run01

6. Select the program that is interrupted before / Run03

7. Press to restart program

When apply the shutdown and Restart up , be sure do not moving the machine after Program paused .

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12.7 Restart after program interrupt

Step 1. Press moving to Run03 screen 2. In Run03 screen

select Job Interrupt /moving to Run01

3.In Run01 screen

select the program that is interrupted before

4. Press moving to GOTO select menu

5. Select Return to Path (If after program paused the machine not move then skip the procedure 4 and 5)

6. Pres to restart

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Chapter 13 FLAME Cutting Operation Procedure Bnrny10 Step 1. Start up 2. Open gas sourceRegulate pressure: Oxygen :10 / 2fuel :0.8 / 2 3. Set the plate

4. Load program 5. Select Run mode

5.1 Select cut process 5.2 Setup program feedrate 5.3 setup kerf 5.4 Geometry setting of the part 5.5 Part cycles 5.6 Setup preheating time 5.7 Cut mode 5.8 Set size and alignment of the plate 6. Adjust federate on front panel 7. Display part screen to check program 8. Change nozzle 9. Adjust distance between torches 10. Flame adjusting and testing 11. Select Thick/Thin mode on front panel 12. Preheat and TORCH up/down TIMER setup and test 13. Moving torch to start point 14. Adjust nozzle clearance about 5-10mm 15. Press START to execute program 16. Depress START to extend preheating time 17. Depress REVERSE to backtrack along the cutting path 18. Press PROGRAM INTERRUPT and press membrane bottom to open GOTO select menu

Return to Previous Pierce Return to Start of Part Return to Start of Program Return to Path Move to next Cut off Move to end of Program Move to selected Pierce Point:1 Go Home Table:1 Increment Jog

19. Process check 20. End programpress Done to finish this job

21. Shutdownclose gas source and release pressure

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Chapter 14 GM code description 14.1 G code G00 Rapid positioning G01 Linear cutting G02 Circular cutting (CW) G03 Circular cutting (CCW) G04 Dwell G40 Cutter diameter compensation (cancel) G41 Cutter diameter compensation (Left) G42 Cutter diameter compensation (Right) G70 INCHsystem selection G71 Metricsystem selection G90 Absolute coordinate G91 Incremental coordinate G92 Coordinate offset using tool positions G95 Part Increment G97 Chain top G98 Chain bottom with part count increment G99 Chain bottom no part count increment 14.2 M code M00 Dwell, program stop M02 Program end M03 Cut oxygen OFF M04 Cut oxygen ON M07 MARKING 1 ON M08 MARKING 1 OFF M09 MARKING 2 ON M10 MARKING 2 OFF M14 HT. sensor disable M15 Height sensor enable M20 Cut oxygen OFF M30 Program end with rewind M71 Offset 1 ON M70 Offset 1 OFF M73 Offset2 ON M72 Offset2 OFF 14.3 EDIT sample %

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G71 Metric systemMM G91 incremental coordinate X0Y0 G97 Chain topformat G97 T N T=chain account Column T=1 doesnt need to Input G97 T N T=chain account Row T=1 doesnt need to Input G41 Cutter diameter compensation (Left) M04 Cut oxygen ON M15 High sensor DISABLE turn on X10Y0 Lead in X100 Y-100 X-100 Y100 M14 High sensor DISABLE turn off X0Y10 Lead out M03 Cut oxygen off G95 PART INCREMENT X110Y-10 Rapid positioning G99 Chain bottom M30

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Starting point

Chapter 15 Safety Information

15.1 Note 1. Between oxygen cylinder and oxygen hose of machinemust insert a regulator and a break back

flash arrestor 2. Between fuel cylinder and gas hose of machinemust insert a regulator and a break back flash

arrestor 3. If set handle torches on gas consolmust insert a break back flash arrestor 4. Confirm all hose connectors are fixed 5. Setup oxygen and gas pressureuse hose leak detection sprayensure oxygen and gas are not leak

before start working. ( The value of pressure setup reference the annex )

6. Protect gas cylinder from excessive heat, mechanical shock, arc, and cutting or any other electrical

circuit 7. Keep the distance between nozzle and around all cut table are the same

15.2 Especially

1. DAMA CNC flame cut machine uses BURNY-10 controllerread and understand burny-10 operator manual before use

2. System parameters of controller related to machine and control system work correctly or not. We setup all related parameters before it leave the factory to ensure system working at optimal condition. Before you know the function of the parameter, never change any of them .That can to

prevent operatormachine or work part getting hurt ! 15.3 Caution

To protect operator and equipment, take the following precautions when operating CNC flame cut machine

1. This machine use fuel gas as acetylene or LPG. Factory building must have good ventilation and good fire fighting equipment for prevent dangerous

2. Operator must have basic training of traditional flame cuttingand have safe common-sense of flame cuttingthat will be good at handle unexpected situation

3. Read this manual carefullyoperate in accordance with standard proceduredont arbitrary touch switch or bottom. If have any unexpected situation, close fuel gate and power immediately and

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check it correct right before restart 4. A beginner never use this machine if without any experienced people nearby 5. To pay attention to device function correctly anytime during machine is workingCheck routines

must be executed exhaustive before machine start and after shutdown

Chapter 16 MACHINE MAINTENANCE Daily

1.Clean-up the X axis circle guide Y axis rail guide and coating the oil

2. Check the oxygen and gas hoses and be sure doesnt collapse

3.Check the oxygen and gas source O2-9kg/cm2LPG-0.8kg/cm2

4.When the abnormal condition appearturn off the machine immediately and check it

5. Maintain cut torch always at the vertical condition

6. Take off the stuff that could be generate bump Monthly

1. Confirm all hose connectors are fixed and be sure doesnt collapse

2. Machine angle alignment

3. Put grease into rail guide roll bearing

4. Clean-up the rack

5. Check the smooth condition of gantry slid cross

6. Check the smooth condition that machine on rail guide

7. Check the smooth condition of cable chain and cable hanger Yearly

1. Rail guide roll bearing adjustment

2. X axis Y axis backlash check and adjust

3. Solenoid valves function check

4. Regulator valves function check

5. Limit switch function check

6. Two side of rail guide parallel check

7. Maintain the motorize up/down torch and coating grease on guide

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8. Operate panel switch function check

9. Y axis gear box adjustment

Documents

BURNY10(Eng) Manual