Calypso 5.2 Releaseinfo En

CALYPSO

Release-Info

Documentation on CALYPSO 5.2 and ServicePack 2 Version 5.2.06

CALYPSO Copyright 1996-2011 Carl Zeiss IMT GmbH. All rights reserved. 12.09.2011

Release Info - CALYPSO 5.2 Overview of Contents: _____________________________________________________________

1 About CALYPSO 5.2 Notes and Familiar Problems 1.1 Important Information

1.2 Installation and System Related Notes

1.3 Notes on the Application

2 Contents and latest changes

3 New Features

4 Installation Instructions 4.1 Installing the CALYPSO Basic DVD

4.2 Installing CALYPSO ServicePacks and Patches

4.3 Data Backup

4.4 Installing the ViScan Drivers

4.5 Installing Software for Metrotom

5 Compatibility 5.1 CMM Validity

5.2 Controllers & Sensors

5.3 PC System

5.4 Software compatibility

5.5 CAD Interfaces

6 Contact


1 About CALYPSO 5.2 - Notes and Familiar Problems Please read the following notes before installing this software! 1.1 Important information O-Inspect with Rotary Table 5.2 09.05.2011 While creating a measurement plan with an O-Inspect equipped with a rotary table (RT), the RT should be set to 0, even if the RT functionality is not utilized. This can be achieved by calling RT-Reference (the RT axis must be valid) or temporarily deactivating the RT altogether: Pulldown menu > Extras > Settings > CMM > Rotary Table > Activate Rotary Table Functionality to OFF As a default the RT is deactivated when a new plan is opened (by 'RT activated for this plan in the rotary table settings page), however, by switching between optical and tactile probing, the internal incorporation of the RT angle is activated and can lead to incorrect rotated values for features measured. Circumnavigation with C98 Controllers 5.2 01.03.2011 Circular arc movements (e.g. for outer cylinder features) are always carried out in V-max on Coordinate Measuring Machines using the C98 controller even if the controller key switch is set to 'MAN' and the CMM speed should not exceed 70 mm/s. This behaviour is caused by the controller firmware. Option FlyScan with Sensor type XXT TL2 5.2 01.03.2011 The FlyScan function is no longer supported for application with XXT TL2 sensors. Stylus data no longer valid when updating CALYPSO 4.0 or older to CALYPSO 5.2 5.0 20.05.2010 Existing stylus and configuration data can no longer be used when updating from older CALYPSO versions. This concerns CALYPSO versions 4.0 as well as all older versions. If specific data has to be retained, please contact our Software Hotline. Stylus System Data Import 5.0 20.05.2010 Styli data exported with version 4.4.04.xx from systems with Zeiss or Renishaw index head (e.g. RDS, DSE, MIH, PH9 and PH10) may not be imported into newer versions! The useability of imported styli when used on a CMM is different than usage in simulation mode (without CMM). For use on a CMM re-qualification is required, in simulation the styli can be used without re-qualifying. ViScan Scanning unknown Contour 5.0 20.05.2010 With version 5.2 the scanning direction of the optical scanning of unknown contours has been changed. If necessary existing measurement plans must be adjusted.


ViScan Important Note for all users of F25, O-Inspect and CMMs equipped with ViScan 5.0 20.05.2010 Please take note of the following information regarding existing optical probe data (F25, O-Inspect or ViScan camera data) created with CALYPSO 4.7.02 or older. Any existing optical probe data originating from CALYPSO 4.7.02 or older must be deleted before using Release 5.2. The required camera data must be re-qualified with Release 5.2. Trying to switch to older camera data with CALYPSO 5.2 will be denied and can result in output of various error messages. Shaft Radius of the Reference Sphere 5.0 20.05.2010 The Shaft Radius of the Reference Sphere on the 'Reference sphere management' page must be set to a value large enough to cover all of the stylus diameters in use:

In order to prevent collision during probe qualification the 'Shaft Radius' setting must be increased to a value that sufficiently takes into consideration the largest stylus radius in use (see D2 for the red sphere illustrated). However, increasing the radius will also reduce the amount of possible angular positions for qualification (RDS,DSE etc.). A workaround to this situation is achieved by saving multiple copies of one and the same reference sphere with a varying shaft radius and selecting the sphere according to the requirements for probe qualification.

RCCAA 5.0 20.05.2010 RCCAA qualified stylus systems must not and need not be re-qualified using the list qualification method. Sphere Coverage Angle for qualification of passive sensors 5.0 20.05.2010 The Sphere Coverage angle for a full qualification of passive sensors (XXT, SP25) is limited to a minimum of 180, values lower than 180 are ignored. In order to qualify smaller styli a reference sphere with a smaller diameter (e.g. a stylus of which the radius is known) is required. Following a full qualification it is possible to


re-qualify a stylus using the regular reference sphere. For this a lower sphere coverage angle may be selected and a 6-point qualification is performed. Interruption of VAST-XXT CNC-Qualification 4.10 17.11.2009 Interrupting a CNC-qualification of a VAST-XXT, will result in undefined probe data! In this case the stylus must be re-qualified manually completely before using it for measurement or re-running the CNC-qualification. Please use 'Qualify passive stylus, the selection 'Geometry Re-qualification is not sufficient. Special characters in Stylus System Names 4.10 17.11.2009 Special characters must not be used in stylus names and stylus system names! Under no circumstances may apostrophes (' ') or quotation marks (" ") be used in names for styli or stylus systems nor may these names begin with a special character (e.g. ) or end with a dot! Underscores ('_') may be used as separators. ViScan Upgrade 4.10 17.11.2009 After upgrading from older versions to CALYPSO 4.10 or higher the ViScan sensor must be re-qualified using the chrome template and the reference sphere after installing! LN_653. ViScan Manual CNC Mode 4.10 17.11.2009 After focussing during manual CNC-runs the optical probing method must be manually re-selected. ViScan - Grafics Adapters 4.10 17.11.2009 The Grafics adapters ATI FireGL 8800 and NVIDIA Quadro FX1100 are not compatible with CALYPSO in combination with the ViScan sensor as from version 5.0. The camera image is not displayed correctly in the graphics window. .pdf Output Merge Function GhostScript is required for merging .pdf results, version 8.56 or newer is required for error free application. Automatic configuration of temperature sensors You have to reconnect CALYPSO with the controller after adding or removing a temperature sensor, if automatic configuration is activated in the C99 controller. Back to overview


1.2 Installation and System Related Notes Metrology Academy Login Up to Date Info on Metrology Software under Windows 5.2 05.05.2011 Get the latest information regarding Zeiss metrology software on Windows systems here: http://academy.imt.zeiss.de With a login and a password you can access 'Software Knowledge' und 'Windows Tips' for the latest tips and tricks. Microsoft SQL Server required 5.2 05.05.2011 For running the application the Microsoft SQL Server is needed. The setup routine checks the prerequisites of your operating system.

Change to German language

1. Follow the instructions step by step.

3. Press OK.

Press Button for detailed information

2. SQL Server check dialog will be shown.


Press Button for detailed information

4. Press OK.

In case of failure, please contact your IT administrator in order to enable the required prerequisites.

Locally installed safety systems (firewall and/or intrusion prevention systems) can prevent access to the SQL server which is installed automatically as a prerequisite of CALYPSO 5.2. In such a case the setup will be cancelled. To adjust the configuration of your locally used firewall system please contact your IT department. The communication between the Microsoft Installer (msiexec.exe) and the SQL server (sqlserver.exe) processes must be assured. The setup of the SQL server contains the package 'MSXML 6. On some systems the package 'MSXML 6 Service Pack 2' is already installed. This package can be incompatible with the package 'MSXML 6'. If the SQL server setup is aborted during the installation of the 'MSXML 6' package 'MSXML 6 Service Pack 2' must be uninstalled first. .NET Framework 1.1 omitted 5.2 05.05.2011 Microsoft .NET Framework 1.1 is no longer required with CALYPSO 5.2. ViScan - Windows 7 Compatibility 5.0 20.05.2010 The ViScan Sensor can only be used with Windows 7 in combination with a suitable Framegrabber card (32bit only). Please refer to chapter 3.4. 64bit Windows System restrictions 5.0 20.05.2010 Operation of the ViScan Sensor is only permissible with 32bit Windows systems! Operation of the LineScan Sensor is only permissible with 32bit Windows systems! Operation via HP-IB interface is only permissible with 32bit Windows systems! Windows 7 - Aero Mode 5.0 20.05.2010 Use of the Aero Mode with installations on Windows 7 systems may cause malfunction of the landscape view of the graphics window in the custom printout. This can be corrected temporarily by switching off the Aero Mode. Teleservice/Netviewer application can also be impaired by having Aero Mode active. Back to overview


Windows 7 - Setting Properties for Network Cards In Windows 7, the NIC Power Management must be set so that the operating system cannot switch off Network Cards or USB Hubs. To do this the following setting must be made in the Device Manager for the network cards and USB-Hubs in use:

The 'Allow the computer to turn off this device to save power' box must not be checked. Recommendation: In addition, set the power mode to 'Never' and the performance to 'High Performance' in the system power management.


Windows 7 - Warning Message during Installation After installing CALYPSO (successfully) on a Windows 7 system the following warning message might pop up:

The message is confusing and does not relate to an unsuccessful install. It is caused by the outdated install assistant tool. A newer version of the install assistant tool is not available. The warning can be suppressed by executing the install in compatibility mode:


By right clicking the .exe select 'Properties' and set the compatibility mode for Windows XP (ServicePack 2). Activate by clicking OK:

Windows will 'remember' this setting and further installs will be carried out without the warning message. Windows 7/64-Bit - Graphics drivers for NVIDIA FX1800 A modification must be made to the driver 266.45 when in use with the graphics adapter NV FX1800 on Windows 7/64-Bit systems. The 3D setting must be changed to 'Autodesk Motion Builder compatible' to prevent slow reaction when rotating or moving CAD models. Back to overview


Windows 7 - Regional Settings Should your CAD view display incomplete or inaccurate circles:

Open Windows 'Regions and Languages' in 'System control' and select 'Further settings', then replace the decimal comma by a decimal point or vice versa. Back to overview


Windows System Control Show window contents while dragging In order to optimize the screen settings for CALYPSO the setting 'Show window contents while dragging' should be deactivated. For Windows XP right click on the destop, select Properties and then select 'Effects' and for Windows 7 adjust the setting in Advanced system settings/Visual effects:

Manipulation of Installed Files and Folders Installed CALYPSO files must not be manipulated! By renaming or removing files that are installed in the CALYPSO folder (including installed user data!), you can cause malfunction of your application. By doing so the Windows Installer autorepair function might be launched unsuccessfully. Inserting program files manually (via Windows Explorer) can also cause faulty operation. Back to overview


1.3 Notes on the Application Device Administration Please ensure that all CMM connections are closed (by closing traffic light windows) before removing a device from the 'Measuring-Systems' page under 'Extras', 'Workroom', 'CMM'. Calculating the alignment When calculating an alignment, the evaluation setting ISO 5459 is not taken into consideration if the compatibility mode 'Calculate Alignment as Base Alignment' is set to 'On'. Importing dimension tolerances from ProE Importing data from ProE is still faulty. Dimension tolerances have no reference and no coordinates. This problem will be resolved with a CALYPSO ServicePack. Selecting CMM System Setup for search path to nominal position This setting is used for using the respective CMM default value for the probing search path. Previously the value 5 (with **) was displayed as suggestion when selecting the default setting in the editor. However this was not effective because of a limiting value prompt; the current CMM default value applied. Without changing the measurement plan, 'CMM System Setup is now displayed as default setting (suggestion), the performance does not change. If a numerical value is now given as search path, this value is effective even if it is smaller than the previous limiting value. Too small a value should be avoided. 'Missing Bore' function with probing problems in bores Difficult probing conditions for individual bores can make finishing CNC measurements difficult and delay their completion. To avoid this, starting from CALYPSO 4.10, the Missing Bore function can be activated. If an incorrect probing leads to a cancellation, the bore is recognized as Missing Bore and is omitted with a renewed CNC Start (with Reset Old Results). If measurement of the bore is to be tried again, then the actual values for this bore have to be deleted beforehand. Probing Point Distribution in Slot Features The distribution of points in slot features changed from CALYPSO 4.6 onwards. Now the same logic as for circles is used. Should an evaluation of a slot feature not be possible using an odd number of probings, an additional probing point should be added in order to have an even number of probing points. Measurement Plan Compatibility using Multiple-Strategy Application of the multiple-strategy function in new measurement plans created with CALYPSO 4.4.04 or newer or opening and saving existing measurement plans with CALYPSO 4.4.04 or newer will prevent the usability of these plans with older CALYPSO versions! Back to overview


Optimized Articulating Probes A software enhancement was introduced with CALYPSO 4.4.04 for coordinate measuring machines equipped with articulating probes (e.g. RDS, DSE, MIH, PH9 and PH10. This enables the usage of all tactile probes as MasterProbe. The definition of the RDS probe holders was simplified. myCALYPSO- Language Selection myCALYPSO can be used in German and in English. When switching from one language to the other, the following changes must be carried out by the user: 1. Depending on the language selected, the respective 'myCALYPSO.arn' file must be saved under \CALYPSO\home\om\workarea\myCALYPSO_Macros\autorun\. Use the Windows Explorer to copy the desired file from the \de subfolder (for German) or the \en subfolder (for English). 2. The language dependent Macro files for macro 121 must be copied to the folder \CALYPSO\home\om\workarea\myCALYPSO_Macros\inspections\1_macro_al\121\. Use the Windows Explorer to copy the desired files from the \Macro_121_de subfolder (for German) or the \Macro_121_en subfolder (for English) to this location. Measurement Plan Compatibility 'Sphere' with Circular Sections Measurement plans created with versions older than CALYPSO 4.4 which contain spheres with circular sections should be checked for the correct start angle in these features! Distance to Proberack The preset default value for the distance to the proberack during stylus system changing of XXT and SP25 (for empty probe) was increased from 0 mm to 70 mm with CALYPSO 4.4. All holders which are created new for XXT and SP25 are now preassigned with 70 mm. This can be adapted subsequently for each holder by the Master user. Back to overview


Side Styli and List Qualification With the RDSCAA or DSECAA option, side styli can now also be qualified semi-automatically (except for XXT sensors!). Please note: List qualification cannot be applied for stylus systems with side styli! However as a result, on CMMs with articulating probes after a software update to CALYPSO 4.4.04 or newer, all the styli have to be subsequently completely re-qualified! If you are using the RDSCAA or DSECAA option, it is imperative that the MasterProbe can be used for the qualification of the fitting position. Passive sensors such as XXT and SP25 cannot be used for this. To facilitate this, the List Qualification can be used (not for stylus systems with side styli! ). The procedure is described on the following pages.

1. Open the Probing system qualification window


2. By clicking on the icon, the dialog for setting the RDS axis is opened. Back to overview

3. Select the Styli list tab:


4. By clicking on the icon, the message displayed on the right will appear. Select Overwrite and click OK.

5. Close the window for setting the RDS axis with 'Close' and in the ''Probe system qualification' window start the List Qualification using the caliper icon.

6. In the following dialog, please select List Qualification:

You are prompted to set the index holder to the angle A 0 B 0. You are then prompted to make a probing at this angle position. This process also takes place if you have not defined a stylus in the angle position 0. Using this position, the lengths of all the other styli in this stylus system are calculated and automatically qualified. Back to overview


2 Contents and latest changes Contents: CALYPSO ServicePack 5.2.06 Default Languages: German, English Additional Languages: - Instruction manuals: German, English

Latest changes: 5.2.06 12.09.2011 ServicePack release. 5.2.0405 08.09.2011 12511 XXT with RC-CAA in CNC mode corrected. 5.2.0404 07.09.2011 12613 Bugfix for dynamic Tensor qualification. 12703, 12707 Temperature compensation corrected. 12699 Bugfix for switching to Duplex from workroom. 5.2.0403 29.08.2011 12692, 12685 Bugfixes CAD. 12695 Bugfix for CT measurement. 5.2.0402 17.08.2011 12671, 12688 Bugfixes for curve option. 5.2.0401 15.08.2011 12681 User selection from workroom corrected. 12670 Translation correcetd. Updated Stylus System Creator. 5.2.0400 22.07.2011 12641 Optimized stylus system selection. 5.2.0306 04.07.2011 Bugfix 5.2.0305 01.07.2011 12595 Stylus data import corrected regarding angle positions. 5.2.0304 22.06.2011


12558 Measurement planeditor corrected. 12600 System position display for True Pos corrected. 5.2.0002 10.06.2011 12592 Serviceplan, run enabled. 5.2.0001 31.05.2011 12472, 12352 Bugfixes CAD. 12531 Bugfix Intersection 3d line with cylinder surface. - Enhancement for DME. Back to overview


3 New Features A presentation describing the new functions in CALSPO 5.2 can be found at the end of this document.

3.1 Improved User Interface - Enhanced Layout AF-00264

3.2 Improved User Interface - Simplified introduction for new users AF-00266


3.3 Improved User Interface - Redesigned buttons for CAD window AF-00270

3.4 Readout of external temperature values AF-00280 3.5 Select any workpiece alignment for CAD feature creation AF-00252 3.6 Variable decimal places fr individual characteristics AF-00248 3.7 Circle deviation plot AF-00274 3.8 Export nominals from freeform surface AF-00218 3.9 DME-Server extension AF-00259 3.10 Curve evaluation in section plane AF-00238 3.11 Exploit unused dimensional tolerance for position evaluation with MMC AF-00254 3.12 ASCII export for Stylus System Creator AF-00251 3.13 Probes supported for Lasertracker AF-00256 3.14 Curve distance plot with min-max AF-00239 3.15 Homogeneous coordinates AF-00275 3.16 Profile calculation ASME Y14.5.1M AF-00011 3.17 Curve nominal from actual result in CNC mode AF-00277


3.18 Mutual printout for several my CALYPSO -Macros AF-00282 3.19 Improved warning messages in CNC mode (e.g. for undesired lift-off during scanning with XXT) AF-00271 3.20 LDAP support AF-00208 3.21 Cumulative radial and axial runout AF-00258 3.22 Extended geometry recording AF-00257 3.23 Enhanced Form&Location tolerances from CAD AF-00263 3.24 CFS (Chromatic Focus Sensor) integrated AF-00194 Back to overview


4 Installation Instructions 4.1 Installing the CALYPSO Basic DVD Please refer to all notes regarding the installation in chapter 1.2. CALYPSO is a single-user application. It cannot be installed on a network and used as a client-server application. In order to install CALYPSO you must have full local Administrator rights. If you are performing an update of an existing CALYPSO installation, the existing installation has to be uninstalled first. Existing data such as measurement plans, probe data or other CMM-specific data will not be deleted by uninstalling CALYPSO. However we still recommend creating backup copies of your data at regular intervals. Uninstall is performed using the Windows Uninstall function. In Windows, click on 'Start' and select 'CALYPSO' via 'Settings\Control Panel\Add or Remove Programs' and then click on 'Remove'. When the DVD is inserted, the installation routine usually starts automatically. If this is not the case, use the Windows Explorer to select 'CALYPSO.exe' on the DVD and start the installation by double-clicking.

Select 'Install' and 'CALYPSO'. CALYPSO 5.2 will automatically install Windows Installer 4.5, dotNET Framework 3.5 SP1, SQL Server 2008, a PDF printer set and the Zeiss License Manager 1.8.0.0 as prerequisites should these not already be available on the target system. This usually requires several system reboots and can take a long time (especially the dotNET Framework). Simultaneous installation of several CALYPSO versions on one computer is not supported! Error-free functioning of CALYPSO is only guaranteed it there is just one version installed! Back to overview


4.2 Installing CALYPSO ServicePacks and Patches Required program modifications and additions are provided as ServicePacks or Patches. These can arrive by eMail, on data medium or via download. The procedure is basically the same for all media types. If you have received a CALYPSO ServicePack or a Patch together with the CALYPSO Basic DVD, the ServicePack or Patch must be installed after the installation of the Basic DVD. Prerequisite for the installation of a ServicePack or a Patch is always an existing installation of the corresponding basic version from a DVD. The version currently installed can be seen in CALYPSO in the Miscellaneous menu. The version currently installed is also automatically output in the 'Error Report. You reach this via the 'Extras menu. How to install a ServicePack: - First exit CALYPSO if this is running. - If the ServicePack is on a CD: The installation routine starts automatically once the CD is inserted. You only need to click once on the 'Install ServicePack button and the installation is carried out in full. If the CD does not start automatically, open your Windows Explorer and start the CALYPSO _ServicePack.exe by double-clicking. - If you have received the ServicePack per email (setup.exe): Copy the setup.exe file to your local hard disk and start the file by double-clicking in the Windows Explorer. - CALYPSO's system files will be updated the first time the program is called after installation of the CALYPSO Service Pack. This may take some time. CALYPSO asks you to close, to wait for a moment and to restart. For current ServicePacks and Patches concerning CALYPSO visit our website: http://www.zeiss.com/imt-servicepacks Please register in order to access the ServicePack download area and you will immediately receive your personal access code via eMail. Back to overview


4.3 Data Backup The installation of specific CMM data is required to guarantee the accuracy of your measuring results. The CMM-specific data can be saved and then reimported with the 'Save CMM Data and 'Install CMM Data functions. The data is saved with Save CMM Data and burned on a CD (CMM data CD), which can then be installed at a later date with Install CMM Data. The following data is saved: CAA data Temperature sensor data Reference sphere data Stylus data and stylus holder locations Saving CMM data: Prerequisite: CALYPSO is installed correctly and the data is saved on the hard disk. - Exit CALYPSO. - In the Windows Start menu, select Start/Programs/Zeiss/Calypso/Save CMM data and follow the instructions. - You can enter any folder. After completion of the data backup, the config folder with the saved data is stored in the specified folder. - Burn the config folder on a CD ROM. Installing CMM data: Prerequisite: Your CMM data is saved on data medium (e.g. CD-ROM). - Exit CALYPSO. - In the Windows Start menu, select 'Start/Programs/Zeiss/Calypso/Install CMM data' and follow the instructions. - Select the drive of the CMM data CD or the CMM disk. - Confirm with OK. Back to overview


4.4 Installing the ViScan Drivers Hardware drivers are required for ViScan operation, the setup routine described in this chapter installs all of the required drivers. Older Framegrabber cards, as shown here, can only be used with Windows XP!

Newer Framegrabber cards, as shown below, can be used either with Windows XP or with Windows 7 (32-Bit version only!).

The setup is run from the CALYPSO DVD by selecting Drivers and Components and Optical Sensors'. The ViScan Dongle must be inserted (Type 1 on the parallel port or Type 2 on a USB port).

1. Select Drivers and Components.


2. Select Optical Sensors and 'ViScan'. 3. Confirm the following dialog with Install:

4. After Hardlock and IFC the Sapera framework is installed. Confirm with Next:


5. Confirm with Yes:

6. Confirm with Next:



8. Select No, I will restart my computer later and confirm with Finish:


9. The driver for the Framegrabber will now be installed. Confirm with Next:

10. Confirm with Yes:



12. Select Run-time and confirm with Next:



14. Finally the current Framegrabber Firmware will be loaded. Confirm with Automatic:


15. Close the installation with Yes ...

and 'OK':

Back to overview


4.5 Installing Software for Metrotom Depending upon the operting system in use (32-Bit or 64-Bit) the Metrotom Measuring Module needs to be installed in addition to the CALYPSO basic software. Metrotom-CT install sequence: 1. Install CALYPSO basic version. 2. Select 'Drivers and Components' and 'Metrotom Measuring Module' from the menu on the basic DVD and then decide between the 32-Bit and 64-Bit versions.

3. Finally install CALYPSO ServicePack or Patch if applicable. Back to overview


5 Compatibility Please read the Notes and Familiar Problems in Chapter 1 before you use this software. 5.1 CMM Validity CALYPSO Release 5.2 is intended for application on the following coordinate measuring machines: Bridge measuring machines: C400, C700 Eclipse Vista Contura Contura G2 Spectrum Accura Accura II Prismo MC, WMM, PMC, ZMC UMC UPMC CenterMax GageMax Horizontal arm measuring machines: Carmet SMC SMM PRO Large measuring machines: MMZ-T MMZ-G MMZ-E MMZ-B Special measuring machines: F-25 O-Inspect METROTOM DuraMax Back to overview


5.2 Controllers & Sensors Permissible combinations of CMM type, controller and firmware version: Control Firmware Interface Probe

C 90 =7 HPIB Direct: ST, TP2, TP6 Holder PH9 (13*): TP2, TP6

C 98 >=1.80 (*) LAN Direct: VAST, MT 9060 Holder RDS: RST,TP6 Holder DSE(26*): RST,TP2,TP6

C 99 >=10.30 Vista recommended 11.04 >=10.47 Prismo, Contura WMM, MC PMC recommended 11.04 >=11.04 Centermax >=14.07 Access >=15.00 Gagemax UMC, UPMC, ZMC >= 16.05 Pro (22*) Carmet SMM (23*) SMC (24*) >=16.05 , Accura, Eclipse(11*), Spectrum(11*) >= 18.06 Athena, Hera >= 18.08 Contura G2 >= 20.03,PRISMO MASS ACCURA MASS >=21.00 DuraMax >=20.15 F25 >=20.15 O-Inspect >=24.0 ACCURA 2

LAN Direct: ST 3, ST, VAST, VAST Gold, XT, DT(3*), HSS(19*), XXT 18 pin (18*), CFS (29*) Holder RDS: RST, TP6, TP20 (14*,17*), TP200(14*, 17*; 20*),XXT 5 pin (20*, 21*), SP25(14*), XXT 18 pin (18*, 20*), Linescan(25*), XDT (27*, 28*) Holder PH9/PH10 (16*): TP2, TP6, TP20(16*), TP200(3*, 9*,16*, 20*) Holder DSE(6*): RST, TP6, TP2 Holder MIH/MH8: TP2, TP6 Holder MSICube(15*): MIH

MZ 1060 RS 232 Holder MIH: TP2, TP6, MZ 1070, MA 1070 MZ 2010

RS 232 Holder MIH, MIH-S: TP2, TP6, not tested at present


Notes:

- This matrix assumes that the controls have been configured correctly. In the case of the C99 control, it may happen that the configuration does not correspond to the sensors used. In this case, the firmware must be at least 14.07 or higher. From this version onwards, the firmware can mostly recognize the sensors used.

- On column 2 - The software must not be used with firmware releases older than the minimum release stated. Some problems also could arise with newer intermediate firmware releases which however are older than the current release, see remark at the bottom of this section. The software was tested with up to date CMMs and current firmware releases. This configuration will guarantee maximum performance and full functionality.

- Not all stated firmware releases and CMM types (column 2) are compatible with all probe types (column 4)! They are each referenced independently to this software release. Possible valid combinations of CMM types and probes are documented and described in separate configuration lists and pricelists.

*) Control units for RDS probe changing systems with older firmware must be upgraded with a new probe changer macro 2*) not for RDS probe change system 3*) Valid for firmware revision 11.04 or higher 4*) Valid for firmware revision 12.02 or higher 5*) Valid for firmware revision 16.02 or higher 6*) Valid for firmware revision 13.03 or higher 9*) Valid for firmware revision 16.03 or higher 11*) Eclipse and Spectrum New deliveries only with firmware >= 18.06. For software updates on CMMs with ST3 without MPS the

firmware need not be changed. Measures to attain compatibility with older firmware versions are being looked into. IMT CMM lab will inform when available.

12*) For multi-stage probe change system with RDS valid from firmware revision 18.06 or higher 13*) Only with RS232 of evaluation computer 14*) Valid for firmware revision 18.06 or higher 15*) Valid for firmware revision 18.03 or higher 16*) The multi-stage probe change system is not implemented for this holder. 17*) The firmware release 18.06 requires CALYPSO version 4.2 for the probe change system 18*) The XXT 18 pin requires firmware >= 19.05 19*} The HSS probe is supported for firmware 15.04 or higher. 20*) not for horizontalarm CMMs with DSE,CSC. 21*) The 5 pin XXT requires firmware 19.06! 22*) PRO CMMs with firmware older than 17 require attention by a Zeiss service technician. 23*) SMM CMMs with DSE and firmware older than 20 require attention by a Zeiss service technician. 24*) SMC CMMs with firmware older than 20 require attention by a Zeiss service technician. 25*) Linescan is supported for firmware 20.03, WBScan >= 1.11 and MASS wiring 26*) For controller ST87 only. 27*) The XDT sensor requires firmware >= 23.04. 28*) The XDT sensor requires CALYPSO version 5.0 29*) For CFS (Chromatic Focus Sensor) application CALYPSO Version 5.2 & Firmware >= 25 is mandatory. The following functionality is not supported by the C98 contoller.

Option Navigator Self centering Scanning Cylindrical positioning Dynamic stylus system qualification Passive sensors are not supported No CAA in the controller No optical sensors Positioning with rounded edges Automatic depth control for unknown contour measurement

Any other components and combinations are not valid and not compatible! The software was tested using up-to-date coordinate measuring machines. This configuration guarantees for full performance and the complete functionality.


If you operate older combinations of hardware and firmware this may lead to restrictions (see above *). Restrictions may result regarding e.g.:

- Measurement - Scanning functions - Support of probe changes - System performance

Back to overview


5.3 PC System Recommended data systems: ZEISS High End Workstation: HP Workstation Z800 2x Intel Xeon X5560 2.80 8MB QC CPU-1 1x160 GB SATA 10k SFF, 1x1000GB SATA 7200 24GB RAM DDR3-1333 ECC NVIDIA Quadro FX3800 1GB HP Broadcom 5761 PCIe NIC 16x DVD+/-RW, USB Optical Scroll Mouse ZEISS Entry Workstation: HP Workstation Z200 Intel Core i3-540 3.06 4MB/1333 DC CPU 320 GB SATA 7200 4GB RAM DDR3-1333 ECC ATI FirePro V3800 512MB Intel Pro 1000CT GbE NIC 16x DVD+/-RW, USB Optical Scroll Mouse Minimum system requirements: The following minimum requirements must be fulfilled for installing and operating CALYPSO 5.2: PC with 1,6GHz and 2GByte RAM, mouse, printer and data backup facility. The minimum screen resolution is 1280x1024 pixels. This is the default size for the ' CALYPSO User Desk' window. 2 network connections must be possible (incl. installed driver):1x for control connection, 1x for customer network. The TCP/IP network protocol must be installed. The installed graphics card must be installed with OPEN-GL drivers. At least one of the ZEISS approved graphics cards should be used (NVIDIA QuadroFX oder ATI Fire GL). Windows Operating Systems: The following Windows versions are suitable for running CALYPSO 5.2: Windows XP with SP 2 32bit Windows 7 32bit Windows 7 64bit CALYPSO 5.2 has been tested successfully on Windows 7 systems. Please note the following restrictions: - Eagle Eye systems are not supported on Windows 7 systems! Windows XP is required. - The ViScan Sensor can only be used with Windows 7 in combination with suitable hardware. Please refer to chapter 4.4. Back to overview


5.4 Software compatibility CALYPSO is a single-user application. It is cannot be installed on a network and used as a client-server application. If CALYPSO 5.2 is installed in combination with Pi-Web, version 3.8 (or newer) of Pi-Web is required. Older versions of Pi-Web can cause problems creating PDF-files. 5.5 CAD Interfaces CALYPSO supports the following CAD Interfaces: CAD Software Version

Catia 5 20 Catia 4 4.2.4 Pro/ENGINEER Wildfire 5.0 Unigraphics NX7.5 SolidWorks 2011 Inventor 2011 JT Open 8.0 & 8.1 Parasolid 23 IGES 5.3 VDAFS 2.0 STEP AP214 Back to overview



6 Contact If you have questions, ideas or problems regarding CALYPSO, please always use the integrated CALYPSO Error Report to contact us. You can call the form for this by selecting 'Error Report' from the 'Extras' menu. In the 'Comment' field you can add any text to explain your problem. With the pull down menu in the Error Report, you can save the report (to forward this per email) or print it (for faxing). Our email address and the fax number can be round in the report together with the respective phone numbers. For Germany: Carl Zeiss IMT IO-SK Software Support 73446 Oberkochen Tel.: 07364-20-6336 oder 6337 Fax: 07364-20-4304 eMail: [email protected] www.zeiss.de/imt

For USA: Carl Zeiss IMT Corp. Software Support Novi MI 48377 Tel.: 1-800-327-9735 Fax: 248-624-1258 or 763-535-9792 eMail: [email protected] www.zeiss.com

For current ServicePacks concerning CALYPSO visit our website: http://www.zeiss.com/imt-servicepacks Please register in order to access the ServicePack download area and you will immediately receive your personal access code via eMail. Back to overview

5.2

New functions

Aalen, 11.05.2011

Product management software

11.05.2011 2Carl Zeiss IMT GmbH, product management software

Agenda

1

2 Functions

Look & Feel Facelift of Graphical User Interface


Agenda

11.05.2011 3

1

2 Functions



Motivation:

Intuitive and easy entrance for new inexperienced users

Support of experienced users for efficient daily work

Improvement of usability with clear structure of the graphical user interface and easy to understand icons

Modern look & feel for the main CALYPSO and CALIGO application software

Reduction of visual noise and better user guidance by focused use of colors.

11.05.2011 4

New in 5.2 Graphical user interface



Entrance screen

Direct access to important functions

Direct access to last measurement plans

Fast access to settings

Fast access to styles system settings

Immediate information which CALYPSO version is used

Direct start of new measurement plan (with or without CAD model)

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Settings

Use of tabs instead of action buttons

Work flow from left to right and from top to bottom

New look of feature and characteristic lists

CNC start; easy to find and reach

Rollover effect in list for better navigation

11.05.2011 6



CAD tool bar

Restructuring of the buttons

New icons for intuitive understanding

Faster access to needed function

New philosophy for settings and editor

Tool key for general CALYPSO settings

Gear for measurement plan relevant settings

Pencil for editors

11.05.2011 7



Agenda

11.05.2011 8

1

2 Functions


11.05.2011 9Carl Zeiss IMT GmbH, product management software 11.05.2011 9

New in 5.2 Functions

Overview of the new functions

1. Use tolerance bonus for position with LMC/MMC

2. Cumulative run out

3. External temperature value

4. Two results instead of one for the GDT Profile and GDT Line Profile characteristics

5. Design custom printout for curve distance plot

6. Improved information during measurement run

7. Enhanced support for laser tracker stylus (e.g. T-stylus) and improved display in CAD window

8. Combination of the custom printouts with myCALYPSO macros possible

11.05.2011 10Carl Zeiss IMT GmbH, product management software 11.05.2011 10


Overview of the new functions

9. Support of LDAP protocol for user authentication

10. Set number of digits for each characteristic

11. New configuration for ViScan (Framegrabber) for improved installation

12. Integration of chromatic focus sensor

13. Importing actual values and nominal values in curve

14. New evaluation 3D curve evaluation in the intersection plane

15. Circle deviation plot

16. Actual values to nominal

17. GD&T from CAD model

18. Generate CAD feature (space point) in any workpiece coordinate system

19. Stylus System Creator export to ASCII


1. Use tolerance bonus for position with LMC/MMC

DIN conformant evaluation in addition to mechanical caliber method

In case of MMC/LMC for position the dimensional tolerance not used is used for the position tolerance

Adjustment in Settings or in characteristic settings editor

Default setting is mechanical caliber

Calculation result is only different if dimensional tolerance is exceeded

Used mode can be displayed in the protocol head

Benefit: MMC bonus limitation to the permissible diameter tolerance for the toleranced features and for references

11.05.2011 11



2. Cumulative run out

In addition to single radial and axial run out the cumulative one now has its own symbol

Calculation is still the same

Benefit: Easier assignment between drawing and Calypso printout

3. External temperature value

Is needed for automated system

Read from file via PCM

Benefit: Its possible to correct the temperature using a temperature value read from an external sensor

11.05.2011 12



4. Two results instead of one for the GDT Profile and GDT Line Profile characteristics

As specified in the ISO 1101 and ASME Y14.5M-1994 standard

Benefit: Its possible to determine the largest deviations (two results) inside and outside the part

5. Design custom printout for curve distance plot

Display of inside and outside curve for curve distance plot (graphics feature) with indication of the min. and max. curve distance

11.05.2011 13



6. Improved information during measurement run

Information shows the user where the error has occurred and helps him find a solution (e.g. air scanning)

Benefit: Immediate help if there are errors in the run

11.05.2011 14



7. Enhanced support for laser tracker stylus (e.g. T-stylus)

Benefit: Easier handling and improved display in CAD

11.05.2011 15

T-Probe



8. Combination of the custom printouts with myCALYPSO macros possible

Benefit: Enhanced options for output of measurement printouts9. Support of LDAP protocol for user authentication

Calypso users must match the users on the LDAP server

Benefits: Less time and effort required in user data management

11.05.2011 16



10. Set number of digits for each characteristic

New setting to define number of digits for each characteristic in settings editor

Number of digits is also listed in the table file and protocol

Setting is used for nominal/actual calculation therefore a characteristic with same tolerance and actual value is more likely in tolerance

Two settings: one is a fixed number of digits, the second is one digit more than the tolerance range

Benefit: Individual calculation and output of single characteristicsExample:

Tolerance range (TR) > 1,0 then 0.1 mm accuracy for roundingE.g. TR 1.0 actual = 2.143 rounded = 2.1

Tolerance range (TR) >= 0.1 then 0,01 mm accuracy for roundingE.g. TR 0.01 actual = 1.523 rounded = 1.52

11.05.2011 17



11. New configuration for ViScan (Framegrabber) for improved installation

New tab Optics - for setting the work environment

The set configuration can be saved in the config files, making them independent during updates

Benefit: Improved installation and configuration for ViScan

11.05.2011 18



12. Integration of chromatic focus sensor

Application spectrum enhanced for fast and accurate (non-contact) distance measurements

Implementation of steps 1 and 2

Scope of function such as LineScan, i.e. feature strategy, is defined via Point Set

More user-friendly stylus change has been designed (new manual stylus change dialog, during the CNC no prompt for storing the CFS)

Step 3 with next release

Benefit: Enhanced scope of functions and stylus change is more user-friendly

11.05.2011 19



13. Importing actual values and nominal values in curve

New import and export function, in particular for wear and tear measurements

Benefit: Simple digitization for creating new measured/nominal data

14. New evaluation 3D curve evaluation in the intersection plane

Can also be assigned to Blade

Benefit: Enhanced options for the evaluation in the intersection plane

11.05.2011 20


Nom in plane

(the nominal normals are shown yellow, the deviations in the plane red)

Act Nom(the measured points are shown green, the vectorial deviations red)


15. Circle deviation plot

Evaluation of single points for contour or circle. Setting for each n point

Benefit: Fast overview for results in a plot

16. Actual values to nominal

Export of single points manually and CNC (VDA, DXF and text)

Can be set in the feature settings editor

Can also be used via PCM command

Benefit: (among others) Simplified tool correction, improved wear measurement

11.05.2011 21



17. GD&T from CAD model

If layer structure is included in the model it is used in CALYPSO (e.g. CATIA V5)

If it is not available (e.g. ProE, UG) CALYPSO makes its one layer structure with TOLERANCES, DATUMES and TEXT

Benefit: Better handling of the GD&T data

11.05.2011 22



18. Generate CAD feature (space point) in any workpiece coordinate system

11.05.2011 23



19. Stylus System Creator export to ASCII

All docking points and positions of the stylus sphere center can now be exported into an ASCII file. One line will be generated for each position in the coordinate system of the Stylus System Creator.

Benefit: For this reason the data from the Stylus System Creator can easily be used to construct the stylus system elements in a CAD system.

11.05.2011 24


11.05.2011 25Carl Zeiss IMT GmbH, product management software 11.05.2011 25Carl Zeiss IMT, Holger Blum, IS-SP

releaseinfo_en_ohne.pdfNew_Functions_Calypso_5.25.2AgendaAgendaNew in 5.2Graphical user interfaceNew in 5.2Graphical user interface Foliennummer 6Foliennummer 7AgendaFoliennummer 9Foliennummer 10Foliennummer 11Foliennummer 12Foliennummer 13Foliennummer 14Foliennummer 15Foliennummer 16Foliennummer 17Foliennummer 18Foliennummer 19Foliennummer 20Foliennummer 21Foliennummer 22Foliennummer 23Foliennummer 24Foliennummer 25

Documents

Calypso 5.2 Releaseinfo En