CNC LATHE - XYZ Machine Tools Machine Manuals/XYZ_200... · CNC LATHE . Content 1. ... This T series cnc lathe is composed of spindle, turret, saddle, base, operation panel, pneumatic

CNC LATHE

Content

1. Safety rules of machine

1.1 GENERAL REMARKS．．．．．．．．．．．．． 1–1

1.2 SHIPPING ／ HANDLING．．．．．．．．．．． 1–2

1.3 ELECTRICAL EQUIPMENT．．．．．．．．．． 1–3

1.4 MECHANICAL EQUIPMENT．．．．．．．．．． 1–5

1.5 WARING SIGN．．．．．．．．．．．．．．．． 1–6

2. Machine Introduction

2.1 COMBINATION MACHINERY INTRODUCTION．． 2–1

2.2 NOISE LEVEL．．．．．．．．．．．．．．．．． 2–1

2.3 SPECIFICATIONS OF MACHINE．．．．．．．．． 2–2

2.4 ELECTRICAL ENVIRONMENT REQUIREMENT ． 2–4

2.5 DIMENSIONS LAYOUT OF MACHINE．．．．． 2–5

2.6 TYPE OF TOOLING SYSTEM．．．．．．．．．． 2–10

3. Installation & Maintenance

DESCRIPTION OF INSTALLATION

3.1 POWER．．．．．．．．．．．．．．．．．．．． 3–1

3.2 MECHANISM TO INSTALL．．．．．．．．．．．．3–2

3.3 LEVELING ADJUSTABLE．．．．．．．．．．． 3–3

3.4 TO LOOK OVER BEFORE “POWER ON” MACHINE 3–3

3.5 DESCRITIONS OF MACHINERY TO TRANSPORT．． 3–4 PREVENTIVE MAINTENANCE OF INSTRUCTION

3.6 PNEUMATIC SYSTEM．．．．．．．．．．．．． 3–6

3.7 MACHINE LUBRICATION SYSTEM．．．．．．． 3–8

3.8 PREVENTIVE MAINTENANCE．．．．．．．．． 3–11

3.9 NOTICE．．．．．．．．．．．．．．．．．．．． 3–12

4. Electrical Scheme

5. FANUC Oi-TB Operation Manual

5.1 CONNECT POWER WIRES AND CHECK BEFORE/AFTER

POWER ON．．．．．．．．．．．．．．．．．． 5–1

5.2 M FUNCTION DESCRIPTIONS．．．．．．．．． 5–3

5.3 FUNCTION DESCRIPTIONS FOR SWITCHES, BUTTONS,

AND LAMPS ON CONTROL PANEL．．．．．．．． 5–4

5.4 TROUBLE SHOOTING FOR SERVO SYSTEM ON TURRET

．．．．．．．．．．．．．．．．．．．．．．． 5–16

5.5 VDI TOOL LENGTH．．．．．．．．．．．．．．． 5–18

CHIFA MACHINERY MANUFACTURER CO., LTD. T Series

SAFETY RULES OF MACHINE 1-1

1. Safety rules of machine 1.1 General Remarks Several safety equipments had installed in this machine to protect the

operator from injury. However, this machine can be dangerous if used under improper circumstances. Please read the following safety notes and understand how to operate the machine before using the machine.

1.l.l Dangers 1.1.1.l Do not touch any electric equipment and operation panel with wet

hand, which could result in electric shock. 1.1.1.2 Do not touch any switch with wet hand which could result in

electric shock. 1.1.2 Warnings 1.1.2.1 That the floor could become slippery because of the spilt water or

oil and cause accident. For sure the floor is clean, dry and orderly.

1.1.2.2 If the operation is shared by several people, be ware to reset the coordinates after you take over unless it is not necessary due to use the common coordinates.

1.1.2.3 Support an ample working space all the time. 1.1.2.4 Ensure your know how to stop the machine before using it. 1.1.2.5 Do not touch any switch without care. 1.1.2.6 For sure you know the function of the switch and how to use it

before using it. 1.1.2.7 For sure the machine is stopped and the power is off before

replacing the fuse. 1.1.2.8 If the working table adjacent to the machine, you should be

secured to prevent the work piece from falling onto the machine. 1.1.3 Notices 1.1.3.1 Disconnect the circuit breaker of the main power immediately if

the power supply is short or unsteady. 1.1.3.2 Use the recommended or equivalent hydraulic oil, lubricate oil

and grease all the time. 1.1.3.3 Use the fuse with the same specification for replacement. 1.1.3.4 Keep away the electric shock for installation location, installing



the electric equipment. 1.1.3.5 Do not change the original setting parameters unless it is

necessary. Always keep records of the original setting values before change.

1.1.3.6 Do not blur, block or take away any however according to set back afterward plate and sign for warring, notice, danger. Please contact us or our local dealer distributor for purchase a new plates or signs.

1.2 Shipping/Handling This T series cnc lathe is composed of spindle, turret, saddle, base,

operation panel, pneumatic system, hydraulic oil pressure system, lubrication system, electricity cabinet and CNC unit. The component of this machine had connected by electrical cables and / or pneumatic piping circuit. During transportation, the machine body and coolant tank are packed separately. The shipping and handling equipment used should be able to lift a gross weight of 5 tons at least. Due to size of the machine, it is recommended to lift this machine with crane and use only the sling frame provided by us. Nevertheless, read the followings clearly before handling the package.

1.2.1 Dangers 1.2.1.1 Ensure the shipping and handling equipment can handle a gross

weight of 5 tons at least. If can't make certain of the load capacity of the handling equipment, please contact with the manufactory which Provide the handling equipment, be ensure the load capacity. Don't try to handling under unknown the load capacity of the handling equipment, otherwise might happen accident that damaged handling equipment and machine, even person injury.

1.2.1.2 Use only the sling frame provided by us to lift this machine. Uses of any other sling frame are prohibited because might happen accident that damaged handling equipment and machine, even person injury.

1.2.1.3 For sure the wire ropes can receive at least a gross weight of 6 tons if they are used with the lifting equipment to lift the machinery package. Otherwise might happened accident due to



rope break that damaged handling equipment to and machine, even person injury.

1.2.2 Warnings 1.2.2.1 For sure the lifted machinery package is in balance before

starting to move it. 1.2.2.2 Abrupt changes in lifting & lowering speed might cause

unexpected damage on the machinery package and are therefore prohibited.

1.2.2.3 Non people or vehicle is allowed to stay under the lifted package. 1.2.2.4 For sure nobody stay around the working area before starting to

lift the package. Clinging onto the sling frame or wire ropes by any person is very dangerous and is definitely prohibited.

1.2.3 Notices 1.2.3.1 Check if there is any people or blockage around the working area

before starting to lift the package Blockage should be removed and people be told to leave before proceed.

1.2.3.2 Do not stop the lifting motions suddenly during the process. Prevent moment of machine too quick become to unbalance might result in a serious accident that drop down the machine.

1.2.3.3 Only qualified people are allowed to operate the lifting equipment to handle this machinery package so that prevent accident happen.

1.3 Electrical Equipment Read the following sections before operating this machine. 1.3.l Wiring 1.3.1.1 Ensure the electrical cable used the same or better Power rating

as prescribed in the electrical document. 1.3.1.2 Only qualified engineers are allowed to connect the power cable

of this machine. 1.3.1.3 Do not connect any power cable which might generate signal

noises on the power panel of this machine. 1.3.1.4 Do not connect the power cable of the machine to any power

source or power panel which might cause an abrupt voltage drop.



1.3.2 Grounding The minimum sectional-area curve of the grounding device

should be larger than l4 mm2. The impedance of the grounding resistance should be less than 100 Ώ. Dimensions of this wiring should be larger than f AWG No.5 and SWG No.6 (Ensure this NC machine has been grounded of individual grounding rod.) If this kind of arrangement is not possible, please grounding this machine based on the following instructions.

1.3.2.1 The grounding wire of machine should be connected to its own

grounding terminal individually. This kind of arrangement could prevent external grounding current overflow into this machine. This overflow current might result in a serious damage on this machine and is prohibited.

1.3.2.2 The reinforced concrete steel rod is usually used as a grounding terminal cause of its low resistance to ground (less than 100 ohm). In doing so, please make connections according to the following instructions. These instructions are also valid when connecting ground wires to other types of grounding terminal.

1.3.2.3 Do not share the grounding terminal of this machine with other equipment, such as welding equipment and high frequency induction machines.

1.3.2.4 For sure the power rating of the grounding terminal is compatible to the power rating of this machine.

1.3.2.5 Use an isolated grounding wire with a minimum length always. 1.3.3 Environmental Conditions The environmental conditions are recommended for installation

of the machine as following. However, those conditions will be exchange due to period of time or season alternate.

1.3.3.1 Power supply voltage: 85% to 110% of the rated voltage. 1.3.3.2 Power supply frequency: (rated frequency ± 2) Hz. 1.3.3.3 Ambient temperature: 0° to 45°C (32° to 113°F) 1.3.3.4 Relative humidity: less than 90%, the moisture condensation of

water drop due to temperature alternation is unacceptable. 1.3.3.5 Avoid hold the machine in the environment from excessive dust

and corrosion substances.



1.3.3.6 Avoid install the machine directly under sunlight or heat source, which might result in considerable environment temperature changes.

1.3.3.7 Avoid install the machine in abnormal vibrations surroundings are prohibiting.

1.3.3.8 If these specified conditions can’t satisfy, please contact us or dealer distributor.

1.4 Mechanical Equipment Ensure all the wires and cables are insulated properly before

starting up this machine, otherwise might happen electric leakage and shock.

1.4.1 Ensure the power supply of this machine is enough to run all the

units easily before starting up the machine. 1.4.2 All the cables should be protected from contacting with chips,

which might result in an electric short. 1.4.3 Always clean and lubricate all the sliding surfaces before starting

up the machine, if the machine is just unpacked or has not been used for a long time. Ensure to run the lubrication system for a while until all the sliding parts are lubricated adequately before starting up this machine.

1.4.4 Always use the proper type of lubrication oil as indicated in the name plate or the manual.

1.4.5 Check all the switches, push buttons and operating levers to mark sure they could be operated smoothly.

1.4.6 Check the oil level of the oil tank regularly. Fill it up if necessary. 1.4.7 Check the coolant level of the cutting water tank regularly. Fill it

up if necessary. 1.4.8 Ensure the standby signal light is luminous after switching on the

main power supply located on the operation panel.


1.5 Warning Sign

A

B

H

G

FULLY ENCLOSED SPLASH GUARD T-6/T-6A(STANDARD)



A. Don’t open the front door, when machine is running.

B. Don’t put your hands to approach turret, when turret device is running.

C. High voltage warning of main power and Transformer.

D. High voltage sign of main power. (Don’t touch by hand.)

E. Do not open the guard door, while the spindle running.

F. The max. air pressure for chuck & tail stock.



G. M code functions. (FOR FANUC)

H. High voltage warning of operation cabinet

I. The oil guide table

OIL USAGE RECOMMEND

ITEM Replace

& Add period

VISCOSIT

Lubrication System Daily

ISO VG 32(linear way) VG 68(hard way)

Hydraulic System

Half year (First time) One year

ISO VG 32

Turret Gear box


ISO HD220

Chuck Grease Daily ISO VG 32

Tailstock Way

If necessary (Depend on status)

VG 32 or

VG 68


CHIFA MACHINERY MANUFACTURER CO., LTD. T SERIES

2. Machine Introduction 2.1 Combination machinery introduction 2.1.1 The T series is one product of the CNC LATHE series

manufactured by the CHIFA MACHINERY MANUFACTURER CO., LTD. This machine is made up of bed base, main headstock, saddle, transmission system of 2 axes, hydraulic and pneumatic system, lubrication system, chip conveyor and cart, coolant tank and chip collecting equipment, fully enclosed splash guard, electrical equipment, operation cabinet and CNC controllers, etc. The machine is designed to machine different material of work parts, which do not generate powder chip, corrosion or flammable substances, such as magnesium alloy. Contact us or our local dealer if in doubt we will do the best to help, please.

2.1.2 T series CNC LATHE can prepare program of turning piece, and

combined with CNC controller in an automatic mode, safety and efficiency of working process. It could be increased tremendously. Nevertheless, read all the manuals we had provided thoroughly. Don’t try to use this machine unless you understand how to operate and stop the machine and all the safety matters concerned. Details about how to operate this machine are followed.

2.2 Noise Level

The noise level of this machine is within 75 dBA under the cutting condition. It’s according to CNS4600 standard. In real life, the noise level can be higher than 85 dBA because actual working conditions might be different from those of CNS4600 standard. Don’t stay in the environment with unpleasant noise level without wearing appropriately protect equipment, such as the ear plug.

Machine Introduction 2- 1


2.3 Specifications of Machine

2.3.1 T6/T6A Specifications

MODEL T6 T6A

Maximum swing (over bed) φ420mm

Swing over saddle cover φ330mm φ330mm

Maximum turning diameter φ200mm(VDI) /φ250mm(8 station turret)/φ200(10 station turret)

X axis travel 180mm

Z axis travel(maximum turning length) 370mm/550mm

Carriage inclination 45°(slant bed)

Spindle center height (from floor) 920mm

Spindle nose A2-5 A2-6

Power chuck size(6000rpm/4800rpm) 6", φ169mm 8", φ210mm

Power chuck bore(6000rpm/4800rpm) φ45mm φ52mm

Spindle bore φ56mm φ62mm

Spindle front bearing(internal diameter) φ90mm φ100mm

Max. spindle speed 6000rpm 4800rpm

Spindle motor 9kw/12kw(SIEMENS) , 11kw/15kw(FANUC)

X axis slide way configuration Double linear way

X axis ball screw (dia.*pitch) φ32mm*6mm

Z axis slide way configuration Double linear way

Z axis ball screw (dia. *pitch) φ32mm*10mm

X and Z axis rapid traverse rate 12 and 20m/min

Turret tool disc diameter φ340mm(VDI)/φ260mm(8 stationturret)/φ280mm(10stationturret)

Tooling type VDI(30)/ (8 station turret)/( 10 station turret)(OPT)

Number of tool stations VDI(12)/ (8 station turret)/( 10 station turret)

Max. boring bar diameter φ32mm

Turning tool shank dimensions 20*20mm

Tool travel below center line 20mm/30mm

Tail stock Optional

Tail stock Quill taper No. 4 MT

Quill diameter φ75mm



Quill travel 100mm

Max. quill thrust 613kg(20kg/cm² )

Slide way lubrication system Concentration

Coolant tank capacity 115 liter /(135liter)

Approximate machine footprint 1750*3010*1850mm/(1750*3570*1900)

Approximate machine weight 3750kg/

2.3.2 Standard accessories • Foot switch for chuck operation • Automatic lubrication system • Coolant system • Through hole hydraulic chuck • Hard jaw 1 set • Soft jaw 3 set • Working lamp • Adjustment tools • instruction manual • Heat exchanger

8 Turret Accessories • Boring sleeve φ6,8,10,12,16,20,25,32 x 2 • Drilling sleeve MT1,MT2,MT3 1 set • F.D cutting holder 1 pcs • I.D cutting holder 3 pcs • Deep hole drilling holder 1 pcs • Chip conveyor and cart

2.3.3 Optional Accessories • Automatic power off (M30) • Live tooling • Parts catcher • Bar feeder



• Collet chucks • Non through hole power chuck • Transformer for various voltage • 12 Turret tool • Auto tools preseter • MITSUBISHI control • SIEMENS control • FANUC control

2.4 Electrical environment requirement

The machine should be installed under the conditions of followings terms:

2.4.1 Power & frequency Power: rated voltage 3Φ 200V/220 V ±10%

Frequency: rated frequency 50/60 Hz ± 2 Hz (60Hz of Taiwan) 2.4.2 Environment conditions ˙ To allow of import normal rated power supply voltage: 85%~110%

of the rated voltage. ˙ To allow of import normal rated power supply frequency: 60 Hz ± 2

Hz ˙ Ensure ambient temperature: 0°C~45°C (32°F~113°F) ˙ Relative humidity: less than 90%, the moisture condense to water

drop due to temperature alternation is unacceptable. ˙ Avoid hold the machine in the environment from excessive dust and

corrosion substances. ˙ Avoid install the machine directly under sunlight or heat source,

which might result in considerable environment temperature changes. ˙ Avoid install the machine in abnormal vibrations surroundings are

prohibited. ˙ Contact us or dealer distributor if these specified conditions can not

be satisfied.



2.5 Dimensions layout of machine




IH

GF

23

DE

C

45

BA

6

NO3 2 1

6 6 6

Leveling LC1100800

Nut YSR-M24x1.5

Foundation Bolt

Specification3

21

2345

J

6

2.5.1


Foundation construction plan

235

JI

6

HG

F

23

DE

C

45

BA

6

NO3 2 1

5 5 5

Leveling LC1100800

Nut YSR-M24x1.5

Foundation Bolt

Specification3

21

4

2.5.2 Foundation construction plan with front water tank (option)



2.6 Main parts of machine



Chip Conveyor

Operating Box Fully Enclosed Splash Guard



2.7 Type of tooling system

VDI Turret tool system

T6/T6A



VDI Turret tool system NO: Part no. Part name Descrption Q'ty Note

1 LC106A01 Test bar 30,68,160 1 ψ302 LC106A02 Radial tool holder 30,20,001 1 203 LC104A03 Face holder 30,20,003 1 204 LC106A04 Boring bar holder 30,32,005 1 ψ325 LC106A05 Drill holder 30,02,006 1 MT#2

6 LC106A06 Holder cover 110,030,68 1 ψ307 LC106A07 Tapping tool holder 201,030,20 1 ψ308 LC106A08 Boring bar holder 30,32,005 1 ψ329 LC106A09 Boring bar holder 30,25,005 1 ψ2510 LC106A10 Boring bar holder 30,20,005 1 ψ2011 LC106A11 Boring bar holder 30,16,005 1 ψ1612 LC106A12 Boring bar holder 30,12,005 1 ψ1213 LC106A13 Boring bar holder 30,08,005 1 ψ814 LC106A14 Drill holder 30,01,006 1 MT#1

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37



8&10 STATION TOOLING SYSTEM



T6/T6A Tool system diagram turret with8&10 tools

NO: Part no. Part name Descrption Q'ty NOTE

1 LC1160100 Knife holder seat 20 2

2 LC1160200 Clamping plate 2

3 LC1160300 Wedge plate 8

4 LC1160400 Wedge clamping plate 8

5 LC1160500 Boring bar tool holder ψ32 4

6 LC1160600 Boring bar tool holder ψ32 1

7 LC1160700 Cover plate 1

8 LC1160800 Socket MT#1 1

9 LC1160900 Socket MT#2 1

10 LC1161000 Socket ψ6 1

11 LC1161100 Socket ψ8 1

12 LC1161200 Socket ψ10 1

13 LC1161300 Socket ψ12 1

14 LC1161400 Socket ψ16 1

15 LC1161500 Socket ψ20 1

16 LC1161600 Socket ψ25 1

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37




X Axis tool interference diagram (radius value)


8 Station turret tool interference diagram




280

30

285

3514

0

175S

T.

?420

110

340

36°

220

10 Station turret tool interference diagram

VDI Turret z axis range



8 Station

turret moving range


Z axis lengthen tool interference diagram



VDI Width-plus Turret z axis range




CHIFA MACHINERY MAUFACTURER CO., LTD. T Series

INSTALLATION & MAINTENANCE 3-1

3. Installation & Maintenance Description of installation 3.1 Power 3.1.1 POWER REQUIREMENTS OF T SERIES CNC LATHE:

POWER SUPPLY VOLTAGE: AC 3Φ 200V/220V, 380V/440V (Siemens) POWER SUPPLY FREQUENCY: 50 / 60 Hz TRANSFORMER: 25KVA~30KVA

3.1.2 POWER IMPORT MUST KEEP IN: RATED VOLTAGE -15% ~ +10% , RATED FREQUENCY ± 2 HZ.

3.1.3 POWER REQUIREMENTS OF MOTOR:

ITEM T-6 / T-6A SERIES (HP)

8 STATION VDI

MOTOR OF X, Z AXIS 1.2 KW *2 O O

SPINDLE MOTOR (Cont. / 30 min) 10 / 15 (T-6)

15 / 20 (T-6A)

O O

COOLANT PUMP 1/2 O O

HYDRAULIC OIL PUMP 1 O O

AUTOMATIC PISTON LUBRICATOR 80 W O O

MOTOR OF TURRET 1.2 KW O X

MOTOR OF VDI 1.2 KW X O

MOTOR OF CHIP CONVEYOR 1/4 O O

TOTAL POWER 25 KVA

ITEM T-8 / T-8A SERIES (HP)

8 STATION VDI

MOTOR OF X, Z AXIS 1.8 KW *2 O O

SPINDLE MOTOR (Cont. / 30 min) 15 / 20 (T-8)

30 / 35 (T-8A)

O O

COOLANT PUMP 1/2 O O

HYDRAULIC OIL PUMP 1 O O

AUTOMATIC PISTON LUBRICATOR 80 W O O

MOTOR OF TURRET 1.8 KW O X

MOTOR OF VDI 1.8 KW X O


MOTOR OF CHIP CONVEYOR 1/4 O O

TOTAL POWER 30 KVA

3.2 Mechanism to install 1) Ensure the leveling bolts and pads arrange on the correct place,

adjust all the pads position are balance and tight bolts on base. 2) Cleaning all the rust preventing oil device by cotton, then

lubrication them. 3) Ensure the correct specifications of main power supply and

grounding device for power input. 4) Power ON. 5) Take off the red paint fixed block “B” and the fixed wood “A”

first, when

operator is moving X & Z axis. (Avoid the saddle and base’s slide to slip, when machine had transportation.)

6) Air pressure adjustment: 5~6 kg/cm2 7) Ensure the wiring of coolant pump rotate direction CW &

CCW. 8) To regulate the level of machine. 9) To correct proofs of machine. 10) Fill in the proper type lubrication oil.



3.3 Leveling adjustable The machinery level adjust is relationship about precision of lathe. For keep precision of machine and decrease machinery’s vibrate, to be sure to depend on following steps in doing level adjust.

1) Put level gage one L, R one F, B at table center of base. 2) To adjust bolts for four corner of base. 3) Precise level adjust of the X axis and Y axis, then adjust the other

bolts let the weight loaded average to distribute on bolts, but can’t influence the level of a mechanism.

4) To keep precision and process quality of machine. We advise the level adjust for a mechanism one time per year at least.

3.4 To look over before “POWER ON” machine 1. The wiring & piping and joint are keep good conditions. 2. The voltage & frequency and phase of main power are correctly. 3. To pay attention to engineers whether workers to expose in

danger area or not. 4. To look up fans of spindle motor and electrics cabinet in normal

condition, when machine turn the main power on. 5. Following the standard operation procedures to power on

mechanism. 6. Following the standard operation procedures to power off

mechanism.

3.5 Descriptions of machinery to transport




3.5.1 Movement 3.5.1.1 Movement when machine packed 3.5.1.1.1 Movement with fork life truck after machine packed A. The fork lift truck must be able to withstand load over 4 tons

because machine weight is about 3.8 tons. B. The size after packed is T-6 & T-6A: 2300 mm (L) X 2020 mm (W) X

2000 mm (H), T-8 & T-8A: 2300 mm (L) X 2818 mm(W) X 2000 mm(H) , Therefore you must pay attention to whether there are any blockage in moving path or not. Clear all of the blockages before moving.

C. Adjust the fork life truck to the right position and be aware of gravity centre of the machine after packed. Machine must be placed on the load center of fork life truck to avoid machine tilt that will damage and injure propel.

D. Be careful for the height of fork lift truck when lifting. Do not raise too high that will generate vibration because of the tilt of the machine.

E. Have someone instruct the movement when moving machine to assure security.


2020mm (LC1)2818mm (LC2)

2300mm

2000m

m

Preventive Maintenance of instruction INSTALLATION & MAINTENANCE 3-5


3.6 Pneumatic system 3.6.1 The pneumatic system elements control of T-6, T-6A / T-8, T-8A followings:

a. Parts catcher (Option)

3.6.2 Air unit a. Position & Name

b. Pressure adjustable valve turn C.W can increase pressure. We set the

range by manual from 5～6㎏/㎝.

c. The recommend oil type CPC R12 spinning oil MOBIL Velocite 10 Castrol AWS 22

(Use the recommended or equivalent hydraulic oil, lubricate oil and grease all the time.)

d. Water release for every day by water release valve (3). e. Pressure Switch

We set the pressure gauge at 4.0 kg/cm2 of the air circuit. When



air pressure below that 2.5 kg/ cm2 point, the ALARM on operator‘s panel will light and the flash light will work but no emergency stop will be executed. (It will be very impractical to stop the machine every time when the air pressure starts to fall down), so the operator should be very careful when ALARM happened. He should find the cause of pressure low and shoot it in the shortest time. If can't be covered in 60 seconds, the NC system will FEED HOLD the machine.

f. The adjustment procedures of air pressure switch:

The following steps: 1. Turn C.C.W direction and take off set screw (1) of lock plate. 2. Take off the lock plate (2) up. 3. Take a screw⊕ -driver insert to pressure adjust button (3),

turn and set the pressure meter (4) had show on 4 kg/cm2

4. Put back the lock plate (2), and attention the hex. socket must

be at the same position with adjust button .⊕ 5. Lock set screw of lock plate (1)

g. Main air pressure source supply

The air compressor must be prepared by users, and the main air source pressure range we set under 5㎏/㎝2.




3.6.3 The main points to make use of oily water to separate tank: A. Before to make use tank, fill coolant water about 1/2 height of tank.

Then put the tank behind to base. B. To adjust flatness of tank. C. Pour out refuse oil, when collection oil box full loaded.

3.7 Machine Lubrication System 3.7.1 Lubricant & Hydraulic Oil

Lubricant and hydraulic oil should be filled sufficiently before delivery. But they might have leakage or emulsification during lifted. So, check whether lubricant and hydraulic oils are sufficient or not when machine in position. It has to be replaced or filled up if necessary.

3.7.2 Lubrication

The ability, reliability, and endurance of the machine rely on excellent lubrication management and the lubrication system. Ensure that the surfaces where relative motion occurs are well lubricated, and check the lubricant oil regular. Keep sufficient levels of lubricant available or replace the new lubricant if necessary. One can maintain a longer service life for the machine.

NOTE: Using improper lubricants will lead to poor performance and

malfunction of the machine. Keep the lubricant, especially on the headstock, in a clean condition at all times, this will ensure that lubrication function properly.

3.7.2.1 The oil guide table


OIL USAGE RECOMMEND

ITEM Replace

& Add period

VISCOSIT

Lubrication System Daily

ISO VG 32(linear way) VG 68(hard way)

Hydraulic System


ISO VG 32

Turret Gear box


ISO HD220

Chuck Grease Daily ISO VG 32

Tailstock Way

If necessary (Depend on status)

VG 32 or

VG 68

3.7.2.2 The Automatic Lubrication System (Standard)

YET-C1 series work with automatic resist distributors (fixed quantity)

Features: 1. Easy operation. Good reliability.




2. Complete function and multi use, but economical price. 3. Multi-function and Flexibility. 。Join the oil-level switch: Which detects the oil-shortage of oil tank

(standard equipment). 。Pressure switch: Which detects the damage of pipes. 。Alarm: Which alarms while any abnormal happens.

。Pressure take off: The discharge volume is precise while working with piston distributors.

。Wireless equipment: Suitable for the future when a factory works automatically without any body.

。Alarm signs: Which shows signs and alarm for informing operators to supply oil.

3.7.2.2.1 Fill up the lubricant oil

1. The lubricator for standard working time about 4 days must fill lubricant oil in oil tank one time. The warning alarm will be showing in CRT and the programming change to single block, then axial stop. The warning alarm will be continuing if the warning status is not released even though the power is turned off / on. Fill up oil in tank first, press the ”FEED HOLD” and “SINGLE BLOCK” keys to release the warning status. The counter will be reset and start to count once the warning status is released, then press “CYCLE START” the programming will be continue.

2. the lubricator counter will be counted every 15 minutes, that oil puncher will punch oil 10 seconds till the pipe fill oil and the alarm disappear.



3.8. PREVENTIVE MAINTENANCE To keep the machine in good service conditions, please follow the procedures to maintain the machine.

3.8.1 Daily Maintenance 3.8.1.1 Check the oil level frequently. Fill up or refill the oil tank if

necessary. 3.8.1.2 Check the spindle taper bore after finishing the machine. Clean

up the spindle taper bore with the spindle taper bore cleaner, as illustrated in the following details.

3.8.1.3 Clean up the machine and working area after finishing the work. Ensure to put a layer of rust-prevent oil on those exposed sliding surfaces.

3.8.1.4 Stop the machine immediately and find out sources of the problems if any part of the machine is overheated.

3.8.1.5 Stop the machine immediately and fix the problems before resuming the machine if any electrical part, such as the connector, switch, electrical socket and electrical wire, is out of order.

3.8.2 Weekly Maintenance 3.8.2.1 Clean up the air filter with soap water. 3.8.2.2 Ensure the chuck could be clamped onto and released from the spindle

chuck smoothly. 3.8.2.3 Ensure there is no abnormal noise occurs when the machine is

running. 3.8.2.4 Ensure all the pumps work well. 3.8.2.5 Ensure the tool exchange system could be operated smoothly. 3.8.2.6 Ensure the swivel disk of the tool magazine could be rotated

smoothly. 3.8.3 Half-yearly Maintenance 3.8.3.1 Ensure the spindle run out and bearing clearance are within

the specified precisions. 3.8.3.2 Ensure there are no loose nuts and screws. 3.8.3.3 Ensure all the electrical parts, such as connectors, switches,

cables, are in normal service conditions. 3.8.3.4 Check out a11 the insulation resistors. Ensure to keep a

record.



3.8.3.5 Ensure the tool exchanger do not to interfere with the spindle.

3.8.4 Yearly Maintenance 3.8.4.1 Ensure the push buttons and switches on the control panels

work properly. 3.8.4.2 Remove all the carbon deposited on the electrical relay points

then clean all the electrical relay points with alcohol liquid. 3.8.4.3 Clean up the cutting oil tank then fill up the tank with

recommended oil. 3.8.4.4 C1ean up the hydraulic system, including the tank, and refill

the oil tank. Ensure the setting pressure is normal. 3.8.4.5 Level the machine. 3.9. Notice 3.9.1. Ensure to use the recommended fluids as listed in the oil guide table. 3.9.2. Do not power on the machine if the PCBs of the NC equipment have

been taken out for maintenance.

CNC LATHE

CHIFA MACHINERY MANUFACTURER CO.,LTD T6/T6A

PART LIST 1

Bed assembly


PART LIST 2

Bed assembly Part list

NO: PART NO. PART NAME DESCRPTION Q'TY REMARK

1 LC1100100 Bed 1

2 Water level gauge GA-100 1

3 B05010000 Plug ψ1”PT 1

4 B01060160 Hexagon socket screw M6x16L 6

5 LC1100500 Filter 3T 2

6 LC1100600 Water pump seat 1

7 LC1100700 Side cover 1

8 LC1100800 Foot seat 6

9 LC1100900 Filter 3T 1

10 LC1101000 CHIP CONVEYER 1

11 LC1101100 Chip car 1

12 B06060120 Socket button head screw M6x12L 4

13 B31024030 Water punp SPK4-3 1

14 Hydraulic joint ψ1/2”PTXψ3/4”PT 1

15 Vertical check valve R-200 ψ1/2” 1

16 Hydraulic joint ψ1/2”PTxψ1/2”PT 1

17 Hydraulic hose pipe ψ1/2”PT 1


19 LC1102000 Packing 2T 1

20 LC1102100 cover 1

21 V2100200 Adiustable bolt 6

22 V2100300 Lock nut 6

23 V2100400 Levelling pads 6

24

25

26

27

28

29

30

31

32

33

34

35

36


PART LIST 3

X-axis transmission


PART LIST 4

X-axis transmission Part list


1 LC1200100 Guide way NRS30R2SSC0E+520LP-2

1SE

T THK

2 LC1200200 Ball screw R32-6B2-FSV-277-445-0.0081 HIWIN


4 B43S01510 C ring S-15 1

5 BZ6202ZZ0 Bearing 6202ZZ 1

6 LC1200600 Bearing seat 1


8 LC1200800 Stopper block 1

9 LC1200900 Slide 1



12 B36V32A00 V ring V-32A 1

13 LC1201300 Spacer 1

14 BZBS25620 Bearing BST25x62-1DFUP 1SET NTN

15 LC1201500 Spacer 1

16 LC1201600 Flange 1


18 LC1201800 Seat 1

19 LC1201900 Timing pulley 8YU35T 1

20 B40205300 Key 5x5x30L 1

21 LC1202100 Brake seat 1

22 LC1202200 Spacer 1

23 B20225150 Nut YSR M25x1.5 1

24 B7901008G Magnetic brake SNB-0.8G 1



27 B221T1000 Wedge plate T-1 14



30 B03060100 Socket set screw M6x10L 4

31

32

33 B81 Servo notor a C6/2000 1 FANUC

34 B16000080 Spring washer M8 4

35 LC1203500 Motor seat 1

36 LC1203600 Timing pulley 8YU35T 1


PART LIST 5

X-axis transmission Part list


37 B48860250 Timing belt 608-8YU-25 1


39 B40105100 Key 5x5x10L 1

40 B43S01910 C ring S-19 1


42 LC1203510 Motor seat Siemens 1 SIEMENS

43 LC1203610 Timing pulley 8YU35T 1 SIEMENS

44 B81 Servo motor 1FK6060 1 SIEMENS

45 B39024000 Ringfeder RFN8006Ø24xØ28 2 SIEMENS

46 LC1407800 Compress ring 1 SIEMENS

47 B01050200 Hexagon socket screw M5x20L 4 SIEMENS

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72


PART LIST 6

Saddle and turret


PART LIST 7

Saddle and Turret Part list

NO: PART NO. PART NAME DESCRPTION Q'TY REMAKE

1 LC1210100 Saddle 1




5 B221T2000 Wedge plate T-2 24

6 LC121060A Top cover 1

7 LC1210700 Wiper 1SET

8 LC121080A Top slide plate 1

9 LC121090A Motor 1

10 LC121100A Spide cover plate 1

11 B06060160 Socket bottin head screw M6x16L 37

12 LC121120A Front cover plate 1


14 LC1211400 Gasket 2

15 LC1211500 Set ring 1

16 LC121160A Right cover plate 1

17 LC121170A Right slide plate 1

18 LC1211800 Cover 1

19 LC121190A Front cover plate 1

20 LC1212000 Chip shield 1



23 B46805140 Spring pin Ø5x14L 4

24 LC121240A Left slide plate 1

25 LC121250A Left cover plate 1

26 LC1212600 Adaptor 14mm 2

27 LC1212700 Adaptor 19mm 1




31

32

33

34

35

36


PART LIST 8

Z-axis transmission


PART LIST 9

Z-axis transmission Part list

NO: PART NO. PART NAME DESCRIPTION Q'TY REMAKE

1 LC1300100 Guide way NRS 35R2SSC0E+920LP-21set THK

2 LC1300200 Ball screw R32-10B2-FSV-493-721-0.008 1 HIWIN

3 LC1300300 Stopprt block 2

4 B20225150 Nut YSR M25xP1.5 1

5 LC1300500 Spacer 1

6 B36V35A00 V ring V-35A 2



9 LC1300900 Cover 1

10 B81 Servo motor a C6/2000 1 FANUC



13 LC1301300 Motor seat FANUC 1

14 LC1301400 Coupling A3-10PN-16T(10)/20S25-W 1 /PF.SE


16 B46510501 Taper pin ψ10x45L 4

17 BZBS25620 Bearing BST25x62-1DFUP 1set NTN


19 B36V22A00 V ring V-22A 1


21 LC1302100 Cover 1

22 LC1302200 Cover 1

23 B35004600 O ring P46 2

24 B43S02510 C ring S-25 1


26 LC1302600 Spacer 1

27 LC1302700 Spacer 2



30 LC1301310 Motor seat Siemens motor use 1

31 LC1301410 Coupling A3-20-24S28/20S25-W/PF,SE 1 SIEMENS

32 B81 Siemens motor 1FK 6060 SIEMENS

33

34

35

36


PART LIST 10

Z-axis transmission Part list

NO: PART NO. PART NAME DESCRIPTION Q'TY REMAKE

1 LC1300110 Guide way NRS 35R2SSC0E+1100LP-21SET THK

2 LC1300210 Ball screw R32-10B2-FSV-680-901-0.008 1

3 LC1300300 Stopprt block 2

4 B20225150 Nut YSR M25xP1.5 1


6 B36V35A00 V ring V-35A 2



9 LC1300900 Cover 1

10 B81 Servo motor a C6/2000 1 FANUC




14 LC1301400 Coupling A3-10PN-16T(10)/20S25-W 1 /PF.SE


16 B46510501 Taper pin ψ10x45L 4

17 BZBS25620 Bearing BST25x62-1DFUP 1SET NTN


19 B36V22A00 V ring V-22A 1


21 LC1302100 Cover 1

22 LC1302200 Cover 1

23 B35004600 O ring P46 2

24 B43S02510 C ring S-25 1


26 LC1302600 Spacer 1

27 LC1302700 Spacer 2



30 LC1301310 Motor seat Siemens 1

31 LC1301410 Coupling A3-20-24S28/20S25-W/PF,SE 1 Siemens

32 B81 Siemens motor 1FK 6060 Siemens

33

34

35

36


PART LIST 11

Ø30VDI disc Turret assembly


PART LIST 12

Ø30VDI disc turret assembly Part list


1 LC1400100 VDI Disc 1

2 LC1400200 Turret seat 1

3 LC1400300 Water seat 1


5 LC1400500 Cover level 1

6 B01040080 Socket countersunk head boltM4x8L 2

7 V2064070 Oil level ψ26xψ30 1

8 B05004000 Plug ψ1/2"PT 1

9 LC1400900 Base 1


11 B811AC060 Servo motor a C6/2000 1

12 LC1401200 Tools clamping plate 12


14 LC1401400 Sensor fixed plate 1

15 Proximate sensor TL-X1F1 1 OMROM


17 B46510500 Taper pin ψ10x50L 2

18 B35200300 O ring ψ3.1 1


20 B35170000 O ring G70 1

21 LC140210A Bearing seat 1

22 BZ6913000 Bearing 6913 1

23 LC1402300 Gear M2x22T 1

24 LC1402400 Numeral 1SET

25 LC1402500 Fixed cover 1

26 LC1402600 Setting ring 1



29 LC1402900 Number plate 1

30 LC1403000 CURVIC COUPLING 12x160x100 1 SET



33 B40210400 Key 10x8x40L 1

34 LC140340A Shaft 1

35 BZMB50200 Oilless bearing MB5020DU 1

36 B36SKY500 Packing SKY-50 1


PART LIST 13

Ø30VDIdisc turret assembly Part list


37 B46508320 Taper pin ψ8x32L 2

38 B35308500 O ring S85 1 NOK

39 B35112000 O ring G120 1

40 LC1404000 Water guide ring 12

41 LC1404100 Shaft 1

42 B35001400 Oring P14 1

43 B35001000 O ring P10 1

44 B35010500 O ring P105 1

45 B41082520 Spring L12x25 1

46 LC1404600 Piston 1

47 B35111000 Oring G110 1


49 LC1404900 Cylinder cover 1

50 B360TC650 Packing TC65x85x12 1 NTK



53 LC1405300 Regulate ring 1


55 B18121910 Hexagon nut M12 1

56 LC140560B Gear M2*88T M2x88T 1

57 B35106000 O ring G60 1

58 LC140580A Gear M2x90T 1

59 LC1405900 Induction ring 1

60 B360TC300 Packing TC 30x42x8 1 NTK


62 BZMB30200 Oilless Bearing MB3020DU 1

63

64 B35001800 Oring P18 1

65 LC140650A Cover 1

66 LC1406600 Gear M2x18T 1


68 B43002600 C ring ψ26 1

69 B40108240 Parallel key 1


71 B35110500 Oring G105 1



PART LIST 14

Ø30VDI disc turret assembly Part list

NO: PART NO. PART NAME DESCRPTION QTY REMAKE

73 LC1407300 Shaft sleeve 1/10 TAPER shaft 1 1/10 TAPER shaft

74 B40208280 Paralle key 8x7x28L 1 1/10 TAPER shaft

75 LC1407310 Shaft sleeve ψ24shaft 1 ψ24 shaft

76 B39024000 Ringfeder ψ24xψ28rfn8006 2 ψ24 shaft

77 B08050160 Hexagon head screw M5x16L 4 ψ24 shaft

78 LC1407800 Compress ring 1 ψ24 shaft

79 LC1407320 Shaft sleeve 1 ψ24

80 B40208320 Paralle key 8x7x32L 1 ψ24

81 LC1407210 Motor seat Siemens motor use 1 O.P

82 B46510320 Taper pin ψ10x32l 4

83 B40208280 Paralle key 8x7x28L 2

84 B43002600 C ring ψ28shaft 1

85 B20435150 Nut YSF-M35x1.5 1

86

87

88

89

90

91

92

93

94

95

96

97

98

99

100

101

102

103

104

105

106

107

108


PART LIST 15

8 tool disc turret assembly


PART LIST 16

8 Tool disc turret assembly Part list


1 LC1420100 8 tools disc 1

2 LC1400200 Turret seat 1






8 B05004000 Plug ψ1/2PT" 1

9 LC1400900 Base 1


11 B811AC060 Servo motor a C6/2000 1 FANUC

12



15 Proximate sensor TL-X1F1 1 OMRON


17 B46510500 Taper pin ψ10x50L 2

18 B35200300 O ring ψ3.1 1


20 B35170000 O ring G70 1


22 BZ6913000 Bearing 6913 1

23 LC1402300 Gear M2x22T 1

24





29 LC1422900 Number plate 1

30 LC1403000 CURVIC COUPLING 12x160x100 1SET



33 B40210400 Key 10x8x40L 1

34 LC1403400 Shaft 1




PART LIST 17

8 Tools disc turret assembly Part list


37 B46508320 Taper pin ψ8x32L 2

38 B35308500 O ring S85 1 NOK

39 B35112000 O ring G120 1

40 Sprinkling N014 8

41 LC1404100 Shaft 1

42 B35001400 O ring P14 1

43 B35001000 O ring P10 1

44 B35010500 O ring P105 1

45 B41082520 Spring L12x25 1

46 LC1404600 Plug 1

47 B35111000 O ring G110 1









56 LC1405600 Gear M2x88T 1

57 B35106000 O ring G60 1

58 LC1405800 Gear M2x90T 1

59 LC1405900 Inducting ring 1

60 Packing TC 30x42x8 1 NTK

61 B03050080 Socket set screw M5*8L 1


63

64 B35001800 O ring P18 1

65 LC140650A Cover 1

66 LC1406600 Gear M2X18T 1


68 B43002600 C ring ψ26 Shaft 1

69 B40108240 Paralltl key 8x7x24L 1


71 B35110500 O ring G105 1



PART LIST 18



73 LC1407300 Shaft sleeve 1/10 Shaft 1 1/10 TAPER Shaft

74 B40208280 Parallel key 8x7x28L 1 1/10 TAPER Shaft

75 LC1407310 Shaft sleeve ψ24 Shaft 1 ψ24 Shaft

76 B39024000 Ringfeder ψ24xψ28RFN8006 2 ψ24 Shaft

77 B08050160 Hexagon head screw M5x16L 4 ψ24 Shaft

78 LC1407800 Compress ring 1 ψ24 Shaft


80 B40208320 Parallel key 8x7x32L 1 ψ24

81 LC1407210 Motor seat Siemens 1 O.P

82 B46510320 Taper pin ψ10x32L 4

83 B40208280 Parallel key 8x7x28L 2

84 B43002600 C ring ψ28 Shaft 1

85 B20435150 Nut YSF-M35x1.5 1

86

87

88

89

90

91

92

93

94

95

96

97

98

99

100

101

102

103

104

105

106

107

108


PART LIST 19

10 tool disc turret assembly


PART LIST 20



1 LC142021A 10 tools disc 280mm X10t 1

2 LC140021A Turret seat 1 NEW






8 B05004000 Plug ψ1/2PT" 1

9 LC140091A Base 1 NEW


11 B811AC008i Servo motor AC8i 1 FANUC

12





17 B46510500 Taper pin ψ10x50L 2

18 B35200300 O ring ψ3.1 1


20 B35170000 O ring G70 1


22 BZ6913000 Bearing 6913 1

23 LC1402300 Gear M2x22T 1

24





29 BT1100010 Number plate 1 NEW

30 LC1403010 CURVIC COUPLING 12x160x100 1SET 10T用



33 B40210400 Key 10x8x40L 1

34 LC1403410 Shaft 1 NEW




PART LIST 21



37 B46508320 Taper pin ψ8x32L 2

38 B35308500 O ring S85 1 NOK

39 B35112000 O ring G120 1

40 Sprinkling N014 8

41 LC1404100 Shaft 1

42 B35001400 O ring P14 1

43 B35001000 O ring P10 1

44 B35010500 O ring P105 1

45 B41082520 Spring L12x25 1

46 LC1404600 Plug 1

47 B35111000 O ring G110 1




51 LC1405110 Bearing seat 1 NEW





56 LC1405600 Gear M2x88T 1

57 B35106000 O ring G60 1

58 LC1405800 Gear M2x90T 1

59 LC1405900 Inducting ring 1

60 Packing TC 30x42x8 1 NTK

61 B03050080 Socket set screw M5*8L 1


63

64 B35001800 O ring P18 1

65 LC2426500 Cover 1 NEW

66 LC1406600 Gear M2X18T 1


68 B43002600 C ring ψ26 shaft 1

69 B40108240 Paralltl key 8x7x24L 1

70 LC1407010 Shaft 1 NEW

71 B35110500 O ring G105 1



PART LIST 22



73 LC1407300 Shaft sleeve 1/10 TAPERshaft 1 1/10 TAPERshaft

74 B40208280 Parallel key 8x7x28L 1 1/10 TAPERshaft

75 LC1407310 Shaft sleeve ψ24shaft 1 ψ24shaft

76 B39024000 Ringfeder ψ24xψ28RFN8006 2 ψ24shaft

77 B08050160 Hexagon head screw M5x16L 4 ψ24shaft

78 LC1407800 Compress ring 1 ψ24shaft


80 B40208320 Parallel key 8x7x32L 1 ψ24

81 LC1407210 Motor saet Siemens motor use 1 O.P

82 B46510320 Taper pin ψ10x32L 4


84 B43002600 C ring ψ28shaft 1

85 B20435150 Nut YSF-M35x1.5 1

86

87

88

89

90

91

92

93

94

95

96

97

98

99

100

101

102

103

104

105

106

107

108


PART LIST 23

Collet chuck assembly


PART LIST 24

Collet chuck assembly Part list


1 LC1480100 Nut 1

2 LC1480200 Back plateA2-5/A2-6 1

3 BA1001000 Collet chuck MAEQUART60B/A-6 1

4 BA1001350 Collet 185E ψ35 5

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36


PART LIST 25

Bar feeder system


PART LIST 26

Bar feeder system Part list


1 LC1490100 Guide sleeve 1

2 LC1490200 Guide sleeve 1

3 B35004400 O ring P44 1


5 LC1490500 ψ12 Sleeve 4

6 LC1490600 Draw bar 1

7 LC1490700 Sleeve 4


9 LC1490900 ψ32 Sleeve 4

10 B43104500 C ring ψ45 1

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36


PART LIST 27

A2-5 Head stock


PART LIST 28

A2-5 Head stock Part list


1 B703B0650 Hydraulic chuck N206A5(TF3B-6A5) 1


3 LC1500300 Driver button 1


5 LC1500500 Cover 1


7 B35200300 O ring ψ3.1ψ3.1x456L 1

8 Bearing 7018CD/P4ATBTA 1SET SKF


10 LC1501000 Spacer 1

11 LC1501100 Spacer 1

12 B20490200 Nut YSF-M90xP2 1

13 LC1501300 Spacer 1

14 LC1501400 Spindle 1

15 LC1501500 Draw bar 1

16 LC1501600 Spacer 1

17 Bearing NN3016KTN/SPW33VR522 1 SKF

18 LC1501800 Cover 1


20 LC1502000 Spacer 1

21 LC1502100 Timing pulley 1


23 LC1502300 Pulley 1


25 B20180200 Nut YSA-M80xP2 1


27 LC1502700 Back plate 1

28 B71TRL060 Rotation cylinder S1246(RC-6) 1

29 Copper block ψ5.2x4L 2



32

33


35 LC1503510 Fixed seat 1

36 B72CM12B1 Coolant tank CM12B 1


PART LIST 29

A2-5 Spindle transmission


PART LIST 30

A2-5 Spindle transmission Part list


1 LC1510100 Spindle head seat 1

2 LC1510200 Spindle socket 1

3 LC1510300 Adjusting seat 1

4 LC1510400 Fixed ring 1

5 LC151050A Motor seat 1

6 LC1510600 Fixed block 1

7 LC151070A Pulley ψ97.5 1

8 LC1510800 Adjusting block 2

9 LC1510900 Tining pulley 1 FANUC

10 LC1511000 Encoder seat 1 FANUC

11 LC1511100 Fixed plate 1 FANUC

12 LC1511200 Set ring V26x5601 1


14 B46510500 Taper pin ψ10x50L 2




18 B49012201 V belt 3-11MS-1220 1 BANDO



21 Spindle motor a 6/8000 1 FANUC






27 Encoder A86L-0026-0002#002 1 FANUC




31 B40205200 Parallel key 5x5x20L 1 FANUC

32 B43S01510 C ring S-15 1 FANUC

33 BZ6007ZZ0 Bearing 6007ZZ 1 FANUC


35 B48981120 Timing pulley 322L050 1 BANDO

36 LC1513600 Pipe support of rotary hydraulic cylinder 1


PART LIST 31



37 LC1513700 Distributor 2

38 LC151071A Pully ψ130 1 SIEMENS


40 V25666C1 Motor cover C V25666C1 1 SIEMENS

41 LC151051A Motor seat C LC1510500 1 SIEMENS

42 Spindle motor 1PH7105-2NF 1 SIEMENS

43 B16000120 Spring M12 4 SIEMENS

44 LC1511010 Encoder seat 1 SIEMENS

45 LC1510910 Timing pulley 1 SIEMENS


47 B43106200 C ring R-62 1 SIEMENS

48 B43003500 C ring S-35 1 SIEMENS

49 LC1514800 Shaft 1 SIEMENS

50 Encoder 6FX2001 1SET SIEMENS

51 LC1511110 Fixed seat 1 SIEMENS

52 LC1510520 Motor seat LC1510500 1

53 LC1510720 pulley ψ130 1


55 B49012801 V-belt 3-11MS-1280 1 BANDO

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72


PART LIST 32

A2-6 Head stock


PART LIST 33

A2-6 Head stock Part list


1 B703B0860 Hydraulic chuck N208A6(TF3B-8A6) 1


3 LC2500300 Driver button 1 LC2


5 LC1520500 Cover 1

6 LC2500600 Spacer 1 LC2

7 B35200300 O ring ψ3.1 ψ3.1X488L 1

8 Bearing 7020ACD/P4ATBTA 1SET SKF




12 Nut YSF-M100xP2 1

13 LC1521300 Spacer 1

14 LC1521400 Spindle 1

15 LC1521500 Draw bar 1


17 Bearing NN3018 KTN9/SPW33VR522 1 SKF

18 LC2501800 Cover 1 LC2



21 LC1522100 Timing pulley 38T 1

22 B40210760 Parallel Key 16x10x76L 1

23 LC1522300 Pulley 1


25 B20190200 Nut YSA-M90xP2 1


27 LC2502700 Back plate 1 LC2

28 B71TRC080 Rotation cylinder M1552(RC-8) 1

29 Copper block ψ5.2x4L 2



32

33


35 LC2503500 Fixed seat 1 LC2

36 B72CM15B1 Coolant tank CM15B 1


PART LIST 34

共用

A2-6 Spindle transmission


PART LIST 35



1 LC1510100 Spindle head seat 1

2 LC1530200 Spindle socket 1


4 LC1510400 Fixed ring 1

5 LC151050A Motor seat 1


7 LC1510700 Pulley ψ97.5 1


9 LC1510900 Timing pulley 1 FANUC

10 LC1511000 Encoder seat 1 FANUC

11 LC1511100 Fixed plate 1 FANUC

12 LC1511200 Set ring V26X5601 1


14 B46510500 Taper pin ψ10x50L 2




18 B49013200 V belt 3-11MS-1230x2pcs 2 BANDO



21 Spindle motor a 6/8000 1 FANUC






27 Encoder A86L-0026-0002#002 1 FANUC




31 B40205200 Parallel key 5x5x20L 1 FANUC

32 B43S01510 C ring S-15 1 FANUC

33 BZ6007ZZ0 Bearing 6007ZZ 1 FANUC


35 B48981120 Timing pulley 322L050 1 BANDO

36 LC1513600 Pipe support of rotary hydraulic cylinder 1


PART LIST 36



37 LC1513700 Distributor 2

38 LC1510710 Pulley ψ130 1 SIEMENS


40 V25666C1 Motor cover V25666C1 1 SIEMENS

41 LC1530510 Motor seat LC1510500 1 SIEMENS

42 Spindle motor 1PH7107-2NF 1 SIEMENS

43 B16000120 Spring M12 4 SIEMENS

44 LC1511010 Encoder seat 1 SIEMENS

45 LC1510910 Timing pulley 1 SIEMENS


47 B43106200 C ring R-62 1 SIEMENS

48 B43003500 C ring S-35 1 SIEMENS

49 LC1514800 Shaft 1 SIEMENS

50 Encoder 6FX2001 1SET SIEMENS

51 LC1511110 Fixed seat 1 SIEMENS

52 LC1530520 Motor seat LC1510500 1

53 LC1510720 Pulley ψ130


55 B49013600 V- belt 3-11MS-1360x2PCS 2 BANDO

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72


PART LIST 37

DU

PL

OM

AT

IC

DU

PL

OM

AT

IC

DU

PL

OM

AT

IC


PART LIST 38

Hydraulic unit Part list


1 LC1600100 Motor 1HP4P5623 1

2 Pump SF-20B-10 1

3 LC1600300 Directional control valves MD1D-TADC24V 1

4 Pressure switch PMM10A14K 1

5 Filter CF-06 1

6 LC1601200 Filter breather AB1163 1

7 Oil refrigeratin AL-608 1

8 LC1601500 Pressure gauge FTB-70KG 1

9 Level gauge LS-3" 1

10 LC1601100 Filter MF-06 1

11 Tank 550X380X250+02X2+2P2T 1

12 Pressure control valves Z-02

13 LC1600400 Directional control valves MD1D-S1DC24V 1

14 LC1600500 Directional control valves MD1D-RK DC24V 1

15 Pressure control valves MZ-21-A-2HL 1

16 Pressure control valves MZ-21-2HL 1

17 Check valve MVPP-D-BB 1

18 Check valve MVR-SP 1

19 Manifold 70x70x130 1

20 LC1601000 Check valve CV-03 1

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37


PART LIST 39


PART LIST 40


PART LIST 41

Tool presetter


PART LIST 42

Tool presetter Part list


1 LC1850100 Cover 1







8 B35200200 O ring ψ1.9x313L 1

9 B10020160 Round head bolt 2x16L 4

10 LC1851000 Cover 1


12 LC1851200 Seat ring 1


14 LC1851400 Seat plate 1

15 Sensor H4A-18 1 METROL


17 B360TC50A Packing TCψ50xψ65X8 1

18 B35103000 O ring G30 2

19 B35002200 O ring P22 2

20 LC1852000 Rack 2

21 LC1852100 Adjusting ring 1


23 B35109000 O ring G90 1

24 BZ7209B00 Bearing 7207B 1

25 LC1852500 Gear shaft 1

26 LC1852600 Spacer 1

27 BZ7207B00 Bearing 7207B 1

28 B16100070 Lock washer AW07 1

29 B20035150 Lock nut AN07 1

30 LC1853000 Switvh seat 1

31 LC1853100 Detecting dog 1


33 Limited switch S-5GL2 2 OMRON

34


36 LC1853600 Rocker arm 1


PART LIST 43

Tool presetter Part list


37 B46508320 Taper pin ψ8x32l 2



40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

37


PART LIST 44

Parts catcher


PART LIST 45

Parts catcher Part list


1 LC1880100 Partspiece catch board 1

2 LC1880200 Gear 1

3 LC188030A Part collecting box 1

4 LC1880410 Assembly bracket 1

5 LC1880510 Actuating rack SR2-500 1

6

7 LC1880700 Rotary shaft 1

8 LC1880800 Bush 2

9 LC1880900 Rotary sleeve 1

10 B26040050 Cylinder FA40x50 1



13 B43002500 C ring ψ25 2

14 BZ70B2515 Bearing 70B-2515 4

15 B40208360 Key 8x7x36L 1



18 B46108320 Pin ψ8x32l 2

19 LC1881900 Cover 1


21


23 LC1882300 Connect plate 1

24 LC1882400 Guide plate 1

25 LC1882500 Water tank 1

26 BZ6260000 Bearing 626(ψ19x6) 4

27 B18061010 Nut M6 4

28

29

30

31

32

33

34

35

36


PART LIST 46

Parts catcher


PART LIST 47

Parts catcher Part list


1 LC1880100 Partpiece catch board 1

2 LC1880200 Gear 1

3 LC188030C Part collecting box 1

4 LC1880410 Assembly bracket 1

5 LC1880510 Actuating rack SR2-500 1

6

7 LC1880700 Rotary shaft 1

8 LC1880800 Bush 2

9 LC1880900 Rotary sleeve 2

10 B26040050 Cylinder FA40x50 1

11 B01080250 Hexagan socket screw M8x25L 4


13 B43002500 C ring ψ25 2

14 BZ70B2515 Bearing 70B-2515 4

15 B40208360 Key 8x7x36L 1



18 B46108320 Pin ψ8x32l 2

19 LC1881900 Cover 1

20

21


23 LC1882300 Connect plate 1

24 LC1882400 Guide plate 1

25 LC1882500B Water-tank 1

26 LC1882700 Drain pipe clip 1

27

28

29

30

31

32

33

34

35

36

37


PART LIST 48

Tailstock assembly


PART LIST 49

Tailstock assembly Part list


1 B01160700 Hexagan socket screw M16P2.0x70L 4

2 B01201400 Hexagan socket screw M20xP2x140L 2

3 B15224032 Washer M20xD28x3t 2

4 B18081310 Hexagan nut M8xP1.25 1

5 B34BR5060 U ring UHS50 1

6 B34DR0700 Spacer DR70x83 1

7 B34HS0700 U ring UHS70 1

8 B35007000 P70-O ring P70 1

9 B35104500 G45-O ring G45 1

10 B35107500 G75-O ring G75 1

11 B43003500 C ring S-35 1

12 B90004000 Live center 1

13 LC1900110 Tail stock 1

14 LC1900310 Fixed plate 1

15 LC1900710 Base 1

16 LC1900810 Gasket 1

17 LC1901010 Gib 1

18 LC1901110 Gasket 1

19 LC1901410 Switch seat 2

20 LC1901710 Cover 1

21 LC1901910 Fixed bar 1

22 LC1902010 Indicator block 1

24 LC1902410 Wiper 2

25 LC1902610 Indicator rod 1

26 LC1902810 Pallet 1


28 LC1903110 Sleeve 1

29 LC1903410 Tailstock 1

30 LC1903810 Piston 1

31 LC1903910 Bar 1

32 LC1904810 Cover 1

33 LC1905000 Wiper 1

34 Proximity sensor 8mm 2

35 LC1902310 Wiper 3

36 LC1902210 Wiper 2


PART LIST 50

Frontal water tank


PART LIST 51

Frontal water tank Part list


1 LC110021A Bed 1

2 LC1820120 Tank 1

3 LC1820310 Chip disc 1

4 B313304020 Pump TPH4T2K 1 WALRUS

5 LC1820420 Cover 1

6 LC1820410 Cover 1

7 LC1820500 Filter 1

8 LC1820210 Chip conveyer 1

9 V2100200 Adjustable bolt 1

10 V2100300 lock nut 1

11 V2100400 Levelling pads(back) 3

12 V2100410 Levelling pads(front) 2

13 LC1101100 Chip car 1

14 90°Connector 1 1/4"PTX1" 1

15 Connector 1"PTx3/4"PT 1

16 3/4"PTx3/8"PS 1

17 Connector 1 1/4"PTX1"PT 1

18 Anti-reverse valve 1" 1

19 Connector 1"PTx1" 1

20 Plug PT3/4" 1

21

22

24

25

26

27

28

29

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31

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Documents

CNC LATHE - XYZ Machine Tools Machine Manuals/XYZ_200... · CNC LATHE . Content 1. ... This T series cnc lathe is composed of spindle, turret, saddle, base, operation panel, pneumatic