超声波机器系列 · 3 4 超声波机器系列 Lineup of Ultrasonic Equipment 超声波树脂熔接机 Plastic Welder 金属焊接机 Metal Welder 超声波熔接机器 Ultrasonic

超声波机器系列Ultrasonic Equipment Series

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布、无纺布Fabric, Non-woven Cloth

Avio超声波装置的概要

我们的日常生活中到处都有树脂产品。

我公司的超声波装置的树脂溶接和切断技术广泛应用于汽车、电子产品、包装、纤维、医疗和食品领域，并受到一

致好评。近年随着生活环境发生的巨大变化，对轻量、方便的树脂产品的需求逐渐增加，也加速了零配件形状的

复杂化和材料的多样化。

我公司以多年的技术经验和进一步的技术革新来满足树脂加工的广泛需求，为您提供满意的解决方案。

Outline of Avio Ultrasonic Equipment Plastic products can be found in almost every part of our life. Over the years, we have been highly reputed for the technologies for cutting and welding plastic material by using an ultrasonic wave in a wide range of industries including automobiles, electronics, packaging, fiber, medical and food.Today’s consumer product environment further increases the demand for plastic material which is lightweight and convenient. The trend also accelerates the part shape complexity and diversification of material used.

We offer solutions for various demands for plastic joint in a wide range of areas based on the technology developed over years and the effort for further technological innovation.

■ 什么是超声波机器利用超声波的振动进行各种各样的树脂加工 (参照下图)

熔接是超声波加工的核心。熔接时间为1秒前后的短时间接合，可以装配自动化机器实现大批量生产。另外，因为不

使用黏接剂、溶剂而很容易实现气密封装。多使用于汽车、家电等大型容器，食品、医疗行业用包装的加工和制造。

■ What is Ultrasonic Equipment?Ultrasonic vibration is used for various processes of plastic material. (Refer to the illustration below.)

Welding, in particular, is the core of ultrasonic processing technology. Because the welding time is as short as one (1) second or so and because the welding equipment can be integrated into automatic machines, it is suitable for mass production applications. Furthermore, as air tight welding can be easily achieved without using adhesives or solvents, it is used for large sized container for automobiles and home electronics or processing and manufacturing of packages for food and medical items.

Ultrasonic Equipment Series

■ 超声波树脂加工事例　Example Applications for Ultrasonic Equipment

熔接Welding

熔断Melt Cutting

切断Cutting

铆接Staking

嵌入Riveting

管状物的接合Tube Seal Welding

分离分段切断Degating

周边铆接Swaging

压入Inserting

封装Seam Welding

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承载夹具Anvil

超声波振荡器UltrasonicGenerator

压力Force

能量放大部位UltrasonicTransducer

焊咀Horn

凸起Rib

台座　Pedestal

能量放大部位Cone

工件AWork A工件B

Work B

电源Power Source

承载夹具Anvil

超声波振荡器UltrasonicGenerator

压力Force

能量放大部位UltrasonicTransducer

焊咀Horn

凸起Rib

台座　Pedestal



Work B

电源Power Source

Ultrasonic Equipment Series


超声波熔接是在接合部位施加压力和振动，利用接合面产生的热能进行熔接。

By applying ultrasonic vibration and force to the object to be joined, welding is achieved by utilizing the heat generated at the boundary surface of the objects.

■ 超声波熔接机器的基本构成和作用　Basic Configuration of Ultrasonic Equipment and Role of Each Part

目录　Contents

超声波振动子Ultrasonic

Transducer

加压力装置Force Unit

超声波机器系列 3Lineup of Ultrasonic Equipment

超声波加工事例 4Applications

超声波熔接机器（树脂熔接机·金属焊接机） 5-10Ultrasonic Welder （Plastic Welder, Metal Welder）

超声波切断·食品切割 11-12Ultrasonic Cutter & Food Cutter

技术介绍（焊咀·承载夹具·熔接技术） 13-14Technical Introduction (Horn, Anvil, Welding Technology)

高频感应加热装置 15-16High-frequency Induction Heater Unit

各种特殊装置 17Custom-built Equipment

相关焊接产品 18Related Joining Products

超声波振荡器Ultrasonic Generator

使能量集中在接合部位。

The energy is concentrated at the jointed section.

利用凸起的膨胀和收缩使接触面产生摩擦热从而实现熔接。

Welding is achieved by utilizing the friction heat generated at the boundary surface due to the expansion and contraction of the rib as the main heat source.

垂直振动和压力　Longitudinal Vibration and Force Application

● 超声波振荡器：将周波50/60Hz的商用电源变换为超声波领域以上的高频。

● 振动子+能量放大部位：将频率变换为机械频率和振幅。

● 焊咀：与振动子的振动共振，对被接合物施加振动和压力。

● 承载夹具：固定被接合物的位置，使振动能量不偏移。

● 凸起：使接合部位的能量集中。

● Ultrasonic Generator: A commercial power line frequency (50/60 Hz) source is converted to high electrical frequencies of ultrasonic range or higher

● Ultrasonic Transducer & Cone: Converts electrical frequency to a mechanical vibrational frequency and amplitude

● Horn: Resonates with the vibration of the transducer, vibration, applies force to the objects to be joined, and directs energy to the area to be joined

● Anvil (Support Jig): It is used to position and fix the object to be joined so that the vibration energy will not escape

● Rib: It helps to direct and concentrate the energy at the joined section

焊咀　Horn

台座Pedestal

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超声波机器系列　Lineup of Ultrasonic Equipment

超声波树脂熔接机　Plastic Welder 金属焊接机　Metal Welder

超声波熔接机器　Ultrasonic Welder

拥有世界最高输出功率8000W到小型40W、多种频率(15~60kHz)的丰富系列机器。大功率输出而且稳定的振动可以短时间一次性焊接成型大面积的物体。We offer a wide range of models from the world top class 8000 W to a small 40 W model and high frequency (15-60 kHz) models.High power, yet stable oscillation, helps to weld wide area in a short time in one action.

高性能机型High-performance Model

基本机型Basic Model

小型机型Small Sized Model

超声波切断　Ultrasonic Cutter

切断纸张和树脂的机器。可以装配于自动装置实现自动化。Cuts paper or plastic sheets.We also offer models designed for automated processes.

超声波焊咀　Ultrasonic Horn

材质可以根据工件对象选择铝合金、钛合金或模具钢。The material is selected from aluminum alloy, titanium alloy or dies steel depending on the application.

高频感应加热装置　High-frequency Induction Heater Unit

利用高频感应加热金属螺母、螺栓后压入树脂配件。

Electromagnetic induction is used for self-heating of a metal, which can be inserted into a molded plastic product, in a non contact manner.

承载夹具　Anvil (Support Jig)

超声波食品切割机　Food Cutter

可以完美无变形的切割蛋糕、面包等柔软易变形的食品。Even soft and deformable food items, such as cakes or breads, can be clean cut without deformation.

固定被接合物的位置，使振动能量不偏移。The Anvil is used to position and fix the object to be joined so that the vibration energy is proper ly concentrated.

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Applications熔接&熔断Welding &

Melt Cutting

切断Cutting

感应加热Induction Heating

其他Others

汽车Automotive

灯具类Lamps ● ●

遮阳板Sun Visor ● ●

门把手Door Trim ①

标志Emblem ● ①

仪表盘Meter Panel ●

启动器Actuators ●

EV电池EV Battery ②

箱体Tanks ●

电气Electrical

打印机印盒Toner Cartridge ●

耳机Earphone ●

电池外壳Battery Case ●

手机按键Mobile Phone Button ③

锂电池Lithium Ion Battery ● ②

吸尘器集尘盒Vacuum Cleaner Dust Box ●

空调过滤膜Air Conditioner Filter ●

医疗Medical

管子·接头Tube, Connector ●

输液过滤管Transfusion Filter ●

包装Package

包装袋(胶片)Bag Making (Film) ●

茶叶包Tea Bag ●

管状容器Tube Container ●

液体调料Seasoning Liquid ④

食品Food

蛋糕·面包·酥饼Cake, Bread, Pie ●

肉·鱼Meat, Fish ●

纤维Fiber

织布(树脂)Fabric (Plastic) ● ●

口罩(无纺布)Mask (Non-woven Cloth) ●

其他Others

化妆品盒Cosmetic Case ●

钮扣Garment Button ③

树脂小零件Plastic Small Item Part ● ③

①铆接/Staking　②金属焊接/Metal Welding　③分离切断/Degating　④挤压/Squeezing

超声波加工事例Applications

熔接　Welding

熔断　Melt Cutting

切断　Cutting

分离切断　Degating 铆接　Staking

食品切割　Food Cutting感应加热　Induction Heating

利用电磁感应加热金属螺母或螺栓压入树脂配件。Metal nut or bolt is heated by electromagnetic induction, and pressed into a plastic part.

完美的切割柔软易变形的食品。Soft and deformable food can be clean cut without deformation.

分离切断树脂成品。Parts are cut and separated from the gates of molded plastic products.

将金属板或树脂板固定在树脂产品上。Metal or plastic plate can be fixed to a plastic part.

塑料板Plastic Plate

厚纸板Corrugated Paper

地毯Carpet

橡胶板Rubber Plate

很流畅的切断树脂、纤维、橡胶、纸张等。Plastic, fiber, rubber and paper are very smoothly cut.

金属焊接　Metal Welding

适用于铜·铝材料的线束、端子、薄膜叠层的焊接。It is suitable for welding of copper/aluminum harnesses,bus bars, and foil laminates.

适用于需要气密性要求的盒子和塑料片等的熔接。可以短时间内一次性焊接成型大面积的物体。也广泛应用于零部件的熔接。Ultrasonic welding is excellent for creating air tight cases and film seals. Wide areas can easily be joined in a short time period with only one action. It is widely used for welding of parts together.

切断的同时进行熔接。适合于纤维袋和塑料袋的制造。Cutting and welding are achieved simultaneously. It is suitable for manufacturing of bags made of fiber or film.

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高性能超声波树脂熔接机 W5000 系列High-performance Plastic Welder W5000 Series

位移和能量的反馈控制!Displacement and Energy Amount are Feedback Controlled!

● 熔接控制·管理保持监视被熔接物的熔出量和完成尺寸。

● 设定·熔接数据的管理和记录同步记录与熔接有关的参数和时间标记并储存到USB数据卡，还可以通过网线对应电脑和网络环境。

● 熔接时间控制·管理延迟、振动、保持(冷却)时间

● 功率表示熔接中的最大功率的表示

● 熔接波形表示·记录可以将频率、气压、印加电流、熔接位移量、压力、能量等用波形表示·记录

● 其他频率检测功能2段加压功能过后传送功能1μm分辨率熔接管理

● Welding Process Control and ManagementHolds and monitors the melting depth (DEPTH) and finished dimensions (HEIGHT).

● Management and Recording of Set Up & Welding DataRecords and timestamps each welding parameter. Supports USB storage devices and connection to a network environment (LAN).

● Control and Management of Welding TimeDelay, oscillation period, retention time (cooling time)

● Power DisplayDisplays the peak power reached during welding.

● Display and Record Welding WaveformFrequency, air pressure, applied current, displacement of welding head, actual applied pressure and energy can be displayed and recorded as a waveform.

● Other FunctionsFrequency check 2-step pressureAfter burst1 μm resolution welding management

■ 丰富的熔接管理功能Wide Range of Welding Management Functions

LCD显示和触摸屏操作使用方便，数字化设定可以实现高性能的熔接管理。Superior operability by LCD display and touch panel and high level welding control by digital setting are realized

控制屏(液晶触摸屏)Control Panel (Color LCD Touch Panel)

LAN接口USB接口LAN ConnectorUSB Connector

运行键(焊咀下降开关)Start Button (Horn Descending Switch)

紧急停止键(焊咀上升开关)Emergency Stop Button(Horn Ascending Switch)

压力显示(原始压力)Pressure Control Indicator(Original Pressure)

焊头升降手柄Head Lifting Handle

计量刻度Linear Scale

焊头部固定杆Head Locking Lever

装备压力传感器Load Cell is Included

电子式气压调节装置(振荡器画面控制)Electro-pneumatic Regulator is Included(Control Pressure from the Generator Unit Color LCD Touch Panel Screen)

焊咀平行度调整螺丝Adjustment Knob for the Horn Parallelism

焊咀 Horn

● 熔接时间、位移、能量实现参数化管理● 直观简便易行的操作性

面板显示屏使用彩色液晶触摸屏。

● 可以对应电脑的数据管理

通过网线连接电脑·网络环境或用USB储存卡纪录可以保证质量的稳定性和发生不良品时尽快查明原因。

熔接时主要参数会以波形表示可以实现高性能的熔接管理和分析。

● Data Management - Set Welding Time, Displacement and Energy Level

● Intuitive and User Friendly Operability Includes front color LCD touch panel.

● PC Compatible to Data Management PC network connection via LAN and recording/operation by USB memory contribute to stable quality and shortening investigation time for cause should a failure occur.Major welding waveform parameters instantaneously displayed to provide a high level of welding control and analysis.

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■ 监测画面例　Monitor Screen Sample

触摸屏操作可以详细设定多种熔接条件。Touch Panel Operation Enables Detailed Setting of Welding Conditions in a Broad Range

高性能超声波树脂熔接机 W5000 系列High-performance Plastic Welder W5000 Series

W5000 系列大型机（W5155 / W5185）W5000 Series - Large Type (W5155 / W5185)

项目 Items W5040 W5050 W5070 W5080 W5085 W5095 W5155*1 W5185*1

输出功率 Output Power 1200 W 1600 W 2000 W 2400 W 2400 W 3000 W 5000 W 8000 W

频率 Frequency 20 kHz 15 kHz

电源 Power Source 3Φ　AC200 V ±5%　50/60 Hz

振荡方式 Oscillation Method 自动跟踪频率方式（ATHMOS）　Automatic Tuning Hold Master Oscillator System

振荡器　Generator

振幅 Amplitude Adjustment 可调　Variable（30 - 100%、1% step）

软式开始 Soft Start 可调　Variable（40 - 200 ms）

操作形式 Operation Type 彩色触摸屏　Color LCD Touch Panel

焊接管理系统

Welding Management System

时间/深度/重量/能量模式，显示波形参数，记忆焊接条件(USB，LAN连接)Timer/Depth/Height/Energy mode, Waveform parameter display, Welding condition data recording（USB memory, LAN environment

connection）

尺寸/重量 Dimension / WeightW295 × D550 × H200 mm

Approx. 10 kgW325 × D580 × H200 mm

Approx. 13kg

W325 × D580 × H200 mm

Approx. 16kg

W325 × D580 × H385 mm

Approx. 30 kg

焊接主机　Welder Unit

加压方式 Pressure Method气缸驱动方式(电动空气调节和压力传感器)

Air Cylinder （Electro-Pneumatic Regulator and Load Cell Equipped）

最低压力 Minimum Pressure 260 N 370 N − −最高压力 Maximum Pressure 1500 N 2500 N 5000 N 7000 N

焊接控制方式 Welding Control Method 线性精度　Linear Scale（0.001 mm res.）

平行度调整 Parallelism Adjustment 球形座支架　Spherical Seat-style Support Flange

压缩空气Compressed Air Supply Required

Clean Air（0.06 ～ 0.5 MPa）

焊头行程 Head Stroke 315 mm Custom-designed *2

焊咀行程 Horn Stroke70 mm

（Φ63 mm Air Cylinder）95 mm

（Φ80 mm Air Cylinder）Custom-designed *2


Approx. 52 kgW380 × D610 × H1335 mm

Approx. 88 kgCustom-designed *2

*1 W5155/W5185：输出5000/8000 W　频率15 kHzW5155/W5185; Output Power 5000/8000 W, Frequency 15 kHz

*2 W5155/W5185模组化对应自动装置。W5155/W5185 are available in the unit type or the automated equipment.

条件设定Condition Setting

波形表示Waveform Display

熔接动作时画面Screen during Welding Process

波形表示项目设定Setting of Waveform Display Items

选择动作模式Select Operating Mode

● 实现了世界最大输出功率8000W

● 适合大型熔接的坚固的冲压结构

● 可以进行超大型焊咀的熔接

● Maximum Output 8000 W – World’s Highest in Its Class

● A Rigid Press Structure for Welding Large Items

● Compatible for Welds using Super-sized Horns

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基本机型超声波树脂熔接 W3000 系列　Basic Plastic Welder W3000 Series

对应各种用途!Useful to Various Applications!

● 适用于自动化设备的组装● Serves a Wide Range of Applications when Used

in Automation

W3000 系列大型装置（W3155 / W3185）W3000 Series - Large Type (W3155 / W3185)

小型台式冲压机 W3011系列W3011 Series - Small Class Ultrasonic Welder

■ 最适合小型部件的熔接和热铆接Ideal for Welding and Staking of Small Sized Parts

500~800W、20~40kHz级别的小型超声波熔接机。Output Power/Frequency Range: 500 W to 800 W; 20 kHz to 40 kHz

■ 组合型振动子 W3011-39-D-CVTransducer Unit

操作简单的台式机型Easy-to-operate desk top press type

■ 适合自动装置的 W3040　 Automatic Welding Process Controller

● 装载压力触发器即使焊咀的高度发生变化振动的时机也不会发生改变。(无需调整)

● 两段切换方式可以更容易显示功率● 振动时软式开始可调

降低对工件的损伤加大焊接条件范围。

● 30～100%无段设定调整振幅● 标准配置频率检测、振幅调整、外部超声波输出等功能

● Pressure Triggered OperationChanging horn height will not affect the timing of the oscillation. (No adjustment required)

● Easy-to-read Display Shows Two-step Power Switching● Adjustable Soft-start

Work piece stresses are reduced by adjusting oscillation starting point.● Oscillation Amplitude is Continuously Variable between 30-100%● Standard Equipment Includes Frequency Monitor, Amplitude Adjustment Mechanism

and Ultrasonic External Output

● 装在机壳中的超声波振动子● 可追加焊咀的球面式水平调整功能

● A Transducer is Packaged in a Case● Leveling Adjustment Function of the Horn Spherical

Seat is Also Available

● 世界最高级别最高输出功率8KW● 适合大型熔接的坚固的冲压结构● 可以实现大型焊咀的熔接

● Maximum Output 8000 W – World’s Most Powerful Unit in Its Class

● A Rigid Press Structure for Welding Large Items

● Weld with Super-sized Horns

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小型台式冲压机 W3011系列W3011 Series - Small Class Ultrasonic Welder

项目 Items W3040 W3050 W3070 W3080 W3085 W3095 W3155*1 W3185*1

输出功率 Output Power 1200 W 1600 W 2000 W 2400 W 2400 W 3000 W 5000 W 8000 W

频率 Frequency 20 kHz 15 kHz

电源 Power Source 3Φ　AC200 V ±5%　50/60 Hz



振幅 Amplitude Adjustment 可调　Variable（30 - 100%）

软式开始 Soft Start 可调　Variable（40 - 200 ms）


Approx. 10 kgW325 × D500 × H180 mm

Approx. 12 kg

W325 × D500 × H180 mm

Approx. 15 kg

W325 × D500 × H385 mm

Approx. 30 kg


加压方式 Pressure Method 气缸驱动方式　Air Cylinder

最低压力 Minimum Pressure 120 N 170 N

最高压力 Maximum Pressure 1500 N 2500 N 5000 N 7000 N

平行度调整 Parallelism Adjustment 球形座支架　Spherical Seat-Style Support Flange


Clean Air （0.06 - 0.5 MPa）

焊头行程 Head Stroke 315 mm Custom-designed *2

焊咀行程 Horn Stroke70 mm

（Φ63 mm Air Cylinder）95 mm

（Φ80 mm Air Cylinder）Custom-designed *2


Approx. 52 kgW380 × D610 × H1335 mm

Approx. 88 kgCustom-designed *2

*1 W3155/W3185：输出5000/8000 W　频率15 kHz， W3150M/W3180M：输出5000/7000 W　频率20 kHzW3155/W3185; Output Power 5000/8000 W, Frequency 15 kHz, W3150M/W3180M; Output Power 5000/7000 W, Frequency 20 kHz

*2 W3155/W3185模组化对应自动装置。W3155/W3185 are available in the unit type or the automated equipment.

项目 Items W3011 W3012 W3013 W3014 W3015

输出功率 Output Power 500 W 800 W 500 W

频率 Frequency 20 kHz、27 kHz、39 kHz 27 kHz、39 kHz 20 kHz、27 kHz 27 kHz、39 kHz

电源 Power Source AC100V　±5%　50/60 Hz Single-phase 200 V AC100V　±5%　50/60 Hz



振幅 Amplitude Adjustment *1 50 - 100%（5 steps） *1 0 - 100%（Continuously）

尺寸/重量 Dimension / Weight W254 × D365 × H146 mm　 Approx. 6 kg W254 × D415 × H146 mm　 Approx. 7 kg


加压方式 Pressure Method 气缸驱动方式　Air Cylinder

最高压力 Maximum Pressure 250 N


Clean Air （0.06 - 0.5 MPa）

焊咀行程 Horn Stroke 75 mm（Φ25 mm Air Cylinder）

尺寸/重量 Dimension / Weight W320 × D380 × H710 mm　 Approx. 30 kg

*1 选项对应的外附调节变压器可以实现70-100%的连续振幅调整功能。Continuous adjustment function of the amplitude between 70～100% is available by mounting optional variable transformer externally.

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小型超声波熔接机　Compact Welders

■ 可以设定任意的振幅时间，操作简单的手持式超声波熔接机Small, Light Weight and Easy Operation Handheld Welder, Offers Continuously Variable Amplitude Time

■ 各种各样的熔接装置　Various Welder Units

■ 化学纤维的临时固定或微小尺寸塑料件的熔接，极小型焊咀的点熔接机Small Size Spot Welder with a Miniature Horn. Suitable for Tack Welding of Chemical Fiber or Welding of Miniature Plastic Material Items

手持式超声波熔接机 W2005-28/40W2005-28/40 - Ultrasonic Handheld Welder

超声波点熔接机 W1002-60W1002-60 - Ultrasonic Spot Welder

小型、轻量Compact and Handheld Type

项目 Items W2005-28 / 40 W1002-60

输出功率 Output Power 250 W 40 W

频率 Frequency 28 kHz、40 kHz 60 kHz

电源 Power Source AC100V　±5%　50/60 Hz AC100V　±5%　50/60 Hz

振荡方式 Oscillation Method 高速反馈方式　Velocity Feedback 高速反馈方式　Velocity Feedback


振幅 Amplitude Adjustment *1 －

尺寸/重量 Dimension / Weight W164 × D242 × H105 mm　 Approx. 2 kg W123 × D170 × H88 mm　 Approx. 1 kg


加压方式 Pressure Method 手持式　Handheld *2 手持式　Handheld

最高压力 Maximum Pressure 100 N（10 kgf）－

尺寸/ 重量 Dimension / Weight Φ36 - 52 × 275 mm　 Approx. 450 g Φ31 × 159 mm　 Approx. 200 g

*1 选项对应的外附调节变压器可以实现70-100%的连续振幅调整功能。Continuous adjustment function of the amplitude between 70～100% is available by mounting optional variable transformer externally.

*2 选项对应气缸式冲压装置Air cylinder-typed press equipment is available as an option.

● 250W的手持式超声波熔接机● 可以对应从实验到生产的各种各样的用途● 28kHz/40kHz的两种类型● 备有适合自动化装置的机型

● 自动机器组装用的专用装置。适合于自动机器的多点熔接

● This Unit is Specially Designed for Integration into Automated Machines. This Design Works Best for Multi-point Welding Using an Automated Machine

● 手持方便● 不仅是垂直方向、也可以实现水平方向等各种

各样角度的熔接● Easy to Hold● Welds are Easily Made at Various Angles on

Multiple Facets, not only Vertical and Horizontal

● 可设定压住时的开始压力，操作简单方便● Set Initial Pressure as the Welder is Pushed

Against the Object. Welding is Triggered by Set Pressure. Easily Operated by All

附带压力开关的手持型装置Handheld Unit with Pressure Switch

● Handheld 250 W Ultrasonic Welder● Wide Range of Applications from

Prototype to Mass Production● Two Types, 28 kHz and 40 kHz● Versions Available for Automated Machines

手持枪式装置Gun-type Grip

自动机器用装置Generator Unit

9 10

超声波金属焊接机Ultrasonic Metal Welder

铜·铝材料的连接线、端子、薄膜叠层的焊接Welds Copper/Aluminum Harnesses, Bus Bars, and Foil Laminates

● 弹簧加压的自动追随机构压力追随反应能力极强，抑制焊咀与工件之间的滑动、降低超声波能量的损失及焊接气体的产生。

● 高强度刚性压力机构变形小、保持均一的接合面压力。

● 超声波振荡频率自动跟踪方式(独自采用)高负载情况也可以实现稳定的振动振幅。

● 高性能深度控制(1μm分辨率线性比例)实现工件的沉降量、工件高度连动的振荡控制。

● 四种振荡控制方式时间、工件沉降量、工件高度、施加能量

●Spring Pressure Sync Mechanism Excellent response to the pressure variations prevents slip between horn and work, reduces ultrasonic energy loss and minimizes dust and waste.

●High Rigidity Pressure MechanismMaintains very small deflections to ensure uniform weld side pressure.

●Unique, Original Design Ultrasonic Oscillation Frequency Automatic Tracking System Ensures stable vibration amplitude during high loads.

●High Performance Depth Control (1μm Resolution Linear Scale) Oscillation is controlled by feedback of sinking of work and work height.

●4 Types of Oscillation Control Method Time, Work Sinking Value, Work Height, Applied Energy

无弹簧加压追随Without Spring Pressure Sync Function

有弹簧加压追随With Spring Pressure Sync Function

气压方式随着工件的变形而压力降低Air pressure method decreases the pressure with the work's deformation.

施加压力Pressure

压力Pressure

压力Pressure

振幅Amplitude

振幅Amplitude

时间 Time

振荡时间 Oscillation Time 0.1secA点：超声波施加开始Point A indicates start of ultrasonic waves application

时间 Time时间 Time

A

SW-3500-20/SH-H3K7

基本结构　Basic Con�guration

固相接合Solid Phase Joining

Work A

清洁Cleaning

●污物●气体●氧化●加工变质

● Contaminated 　Substance● Adsorption Gas● Oxidization● Transformation 　by Process

相互扩散Mutual Diffusion

接合面积扩大Expanded Joining Surface

焊接流程图　Joining Process

Work B

焊接前Before Joining

超声波&压力印加Ultrasonic and Force Application

焊接结束Joining Complete


Work B

超声波振动子UltrasonicTransducer

压力　Force

焊咀Horn

承载夹具　Anvil

超声波振荡器Ultrasonic Generator

材料Base Metal

焊接原理　Principle of Ultrasonic Metal Joining

与熔接不同。超声波振动可除去金属表面的氧化层和不纯物，利用金属原子间的引力实现固相熔接状态。Unlike resistance welding, the ultrasonic vibration removes oxide film on the metal surface and scatters surface layer impurities in order to create a state of solid-phase welding through the attraction among the metal atoms.

■ 配合顾客的要求设计制作专用的超声波振荡器·焊咀。请随时垂询。We are pleased to offer assistance selecting the recommended type of ultrasonic generator and horn for your application. Please consult with us for the details.

项目 Items SW-3500-20/SH-H3K7输出功率 Output Power 3500 W频率 Frequency 20 kHz电源 Power Source 3φ AC200V振荡方式 Oscillation Method 自动跟踪频率方式（ATHMOS） Automatic Tuning Hold Master Oscillator System

振荡器　Generator振幅 Amplitude Adjustment 可调 Variable (30～100%、1%　Step)制御模式 Control Mode 时间/深度/高度/能量 Time/Depth/Height/Energy尺寸/重量 Dimension / Weight W250 × D450 × H375 mm Approx. 20 kg

焊接主机　Welder Unit加压方式 Pressure Method 弹簧＋气缸驱动方式 Air Cylinder最低压力 Minimum Pressure 1700 N最高压力 Maximum Pressure 3700 N压缩空气 Compressed Air Supply Required 清洁空气 Clean Air （0.5 MPa）焊头行程 Horn Stroke 50 mm

尺寸/重量 Dimension / Weight W380 × D600 × H935 mm Approx. 102 kg （不包括焊咀、工作台　Horn and Anvil excluded）

操作画面 Operation Screen

焊接条件设定画面 Welding Condition Setting Screen

■弹簧加压追随机构　Spring Pressure Sync Mechanism

11 12

超声波切断Ultrasonic Cutter

● 超声波的振动可以轻巧顺畅的切割由于超声波的振动非常微小, 切割操作时人手不会感觉到振动。

● 专用的刀片可供替换● Smooth and Beautiful Cutting with a Light Force by Ultrasonic Vibration

The speed of the ultrasonic vibration is so fast that you cannot feel it during the cutting process.

● Replaceable with a Dedicated Blade

■ 小型手持式超声波切断机　Small, Handheld Ultrasonic Cutter

W1003-40

可以切断纸张、树脂。Designed for cutting of paper and plastic and for degating

● 输出800W，频率30kHZ● 汽车内部装饰等大型部件的切断、整理● Output Power: 800 W, Frequency: 30 kHz● Used for Cutting and Trimming Large Items

such as Car Interior Parts

很流畅的切断树脂、纤维、橡胶、纸张等!Plastic, Fiber, Rubber and Paper can be Cut Smoothly!

自动机器用切刀Cutter for Automated Machine

项目 Items W1003-40

输出功率 Output Power 40 W

频率 Frequency 40 kHz

电源 Power Source AC100V　±5%　50/60 Hz


尺寸/重量 Dimension / Weight W139 × D200 × H186 mm　 Approx. 1 kg

切刀主机　Cutter

最高压力 Maximum Pressure 50 N（5 kgf）

尺寸/ 重量 Dimension / Weight Φ24 × 200 mm　 Approx. 200 g

11 12

超声波食品切割Food Cutter

可以完美无变形的切割蛋糕、面包等柔软易变形的食品!Soft and Deformable Food Items are Cleanly Cut Using Ultrasonic Vibration!

使用容易手持的形状。像使用菜刀的样子简单完美的切割。Easy-to-hold hand grip. Cutting is easy and clean as if using a kitchen knife.

● 完美的切割面微细的超声波振动可以让摩擦阻抗变小，使食品在切割过程中不会变形。

● 卫生切割时不会产生食品碎末，食材也不会沾粘在刀刃上。

● Clean Cut SurfaceFriction resistance is minimized due to microscopic ultrasonic vibration, resulting in the food maintaining its shape.

● HygienicNo chipping waste during cutting. No food residues stick to the blade by the ultrasonic vibration.

佩剑型 W2005-30CTW2005-30CT - Saber Type

● 可根据用途选择切刀的长短● 提供自动机器用切刀● Blade Length is Selectable Depending on the Application● Version Available for Automated Machines

用于自动化装置的气缸式冲压装置。Press type equipped with air cylinder suitable for integration into other equipment or automated machines.

板式类型Blade Type

● 根据食材的不同可选择切刀的宽度和薄厚● Blade Width and Thickness are Selectable Depending on the

Type of Food

■ 主要食品加工例Major Examples of Food Processing

● 蛋糕、酥果、糖、饼干、馒头等糕点● 面包、三明治、面团● 披萨饼● 肉、鱼● Sweets such as Cakes, Sponge Cakes, Pies, Candies,

Cookies and Steamed Breads● Bread, Sandwich, Bread Dough● Pizza● Meat, Fish

项目 Items W2005-30CT

输出功率 Output Power 250 W

频率 Frequency 30 kHz

电源 Power Source AC100V　±5%　50/60 Hz

振荡方式 Oscillation Method 高速反馈方式　Velocity Feedback


尺寸/重量 Dimension / Weight W164 × D242 × H105 mm　Approx. 2 kg

13 14

0.3～1.0

0.3～1.0

0.03～0.0

0.3～1.2

0.3～0.7

30°～60°

0.3～1.0

0.3～1.0

熔接前熔接后

0.3～1.0

0.3～1.0

例1 例2

Before Welding After Welding

超声波焊咀Ultrasonic Horns

技术介绍(焊咀·承载夹具·熔接技术)　Technology Introduction (Horn, Anvil, Welding Technology)

我公司全面研发熔接的重要因素的焊咀、超声波振荡器、振动子、承载夹具等系统。随时根据客户的要求提供最合适的方案。We will enhance research and development of major elements of welding, such as horns, generators, vibration mechanisms, anvils and entire systems, and we will constantly offer optimum solution to the customers.

超声波焊咀为了有效的传导振动能量，以半波为单位的共振体。An ultrasonic horn is a resonator, with half the waveform being the basic unit, which relays the vibration energy efficiently

● 焊咀的材质根据熔接目的使用铝合金、钛合金、模具钢● 提供承载夹具的设计和制作● Aluminum Alloy, Titanium Alloy or Dies Steel is Used as the Horn Material Depending

on the Welding Purpose● Anvil, the Supporting Jig for the Work Piece, Designs and Manufacturing are Also Available

独自的自动追踪保持振动方式（ＡＴＨＭＯＳ： Automatic Tuning Hold Master Oscillator System）。Our proprietary Ultrasonic Oscillation Generator is named ATHMOS (Automatic Tuning Hold Master Oscillator System)

0.3～1.0

0.3～1.0

0.03～0.0

0.3～1.2

0.3～0.7

30°～60°

0.3～1.0

0.3～1.0

熔接前熔接后

0.3～1.0

0.3～1.0

例1 例2

0.3～1.0

0.3～1.0

0.03～0.0

0.3～1.2

0.3～0.7

30°～60°

0.3～1.0

0.3～1.0

熔接前熔接后

0.3～1.0

0.3～1.0

例1 例2

● 负载大的状态也可以高速顺畅的起动● 大范围快速频率自动追踪● 压力范围大，保持稳定的振幅(定振幅)● 可实现需要高输出和高压力的高能量熔接● 应对温度、负载的变化强，可得到稳定的熔接质量

● 凸起设计是一般的常识● 比较薄的物品无法设置凸起时，在焊咀上施加点状凸起

● It is Common to Provide Ribs● In Case Ribs cannot be Provided, such as the Case of a Thin

Material, Knurling may be Applied to the Horn

■ 凸起　Rib Shape ■ 焊咀的点状凸起加工　Knurling of Horn

● Smooth, High Speed Increase in Oscillation Energy is Obtained Even during Heavily Loaded Situations

● Auto Tracking of Frequency is Quick and in Wide Range● Stable Amplitude (Constant Amplitude) is Maintained within a Wide

Load Range● High Power Welding which Requires Large Output and Load is Available● Having Resistance to Change in Temperature and Load, the Welding

Quality is Stable and Reliable

0.3～1.0

0.3～1.0

0.03～0.0

0.3～1.2

0.3～0.7

30°～60°

0.3～1.0

0.3～1.0

熔接前熔接后

0.3～1.0

0.3～1.0

例1 例2Example 1 Example 2

振荡器Ultrasonic Generator

物品的凸起和焊咀的点状加工Rib Shape and Knurling of Horn

① 标准型　Standard Type

一般最常用的类型　Most Frequently Used Model

② 台阶凸起型　Step Joint

对位容易　Positioning is Easy

③ 共享凸起型　Share Joint　　POM、PP、PBT等的气密熔接　Air Tight Welding of POM, PP and PBT

④ 箱式凸起型　Tank Joint　防止毛刺的突出Prevention from Extending Out of Burr

13 14

有自信实现高能量的熔接，可以实现大面积的接合熔接。High power ultrasonic welders offer quality welds over large areas using only “One” action!

● 多台振动子并列而使用一台振荡器可以制御复数台振动子的频率和驱动能量● 可以对应长尺寸、大型焊咀。使用复数个焊咀的形式可以实现一次性大面积的熔接● 容易调整并得到相应的熔接条件● When Multiple Transducers are Connected in Series, One Generator Controls the

Resonant Frequency and Driving Power of Several Transducers● Long and Large Size Horn can be Used for a Welding of Large Area, which was

Previously Welded by Several Horns● Adjustment and Conditioning are Simplified

● 将焊咀做成圆盘型，振动能量从垂直方向(L)变换成直径方向(R)，与振动子一起旋转

● 胶片、无纺布等的连续熔接● By Utilizing the Principle of Converting the Vibration Power from Longitudinal

Direction to Radius Direction by Making the Horn Disc Shaped, It is Rotated Together with the Transducer

● Continuous Seal/Seam Welding of Film and Non-woven Cloth is Made Using the Ultrasonic Wheel Horn Design


超声波焊咀模具适度的超声波可以促进分离。

【内侧】Ultrasonic Horn Mold

[Core Side]

【外侧】[Cabin Side]

振动方向

振荡器

8kW×2两套组合的16kW熔接

针对一个焊咀使用复数个振动子的制御方法

Vibration Direction

Appropriate Level of Ultrasonic Vibration Promotes Mold Release

Ultrasonic Generator

Example of Ultrasonic Generator Method to Control Multiple Transducers Placed against One Large Horn

16 kW Welding Based on 8 kW × 2 Dual Power Supplies




[Core Side]


振动方向

振荡器



Vibration Direction





技术介绍(焊咀·承载夹具·熔接技术)　Technology Introduction (Horn, Anvil, Welding Technology)

振動方向




[Core Side]


振动方向

振荡器



Vibration Direction





多熔接头制御Multi-head Drive

L-R 变换超声波熔接L-R Conversion Ultrasonic Welding

模具分离超声波装置Mold Separation Using Ultrasonic Generator Unit

● 针对注塑成形模具施加超声波而取出注塑产品● 不需要推出顶针或分离剂● 可以降低镜头等注塑产品的损伤● In Plastic Molding, Ultrasonic Energy is Applied to a Mold to

Allow Easy Removal of the Molded Product● Ejection Pins and Mold Release Agent will No Longer be Required● Damage to Lens and Other Molded Products can be Minimized

■ W3012模具超声波振荡器　Model W3012 - Mold Ultrasonic Generator

● 500W　27kHz● 附带振幅调整旋钮● Φ60　STAVAX模具振动可能

● 500 W, 27 kHz Type● With Amplitude Adjustment Dial● ø60 STAVAX Mold Vibration can be Made

15 16

普通的螺丝直径和孔穴的公差

General Tolerance of Screw Diameter and Hole

熔化树脂的逃避孔穴Release Hole for the

Melted Plastic

螺丝轨道Screw Guide

ΦD

ΦD-0.3～0.6mm


螺丝、螺杆等金属可以插入树脂产品中!Metal Materials such as Screws or Nuts are easily Inserted into Molded Plastic Components!

高频感应加热机器是针对金属加热的高频感应发生装置。利用电磁感应非接触使金属发热。Induction heater units incorporate high frequency generators for non-contact heating of metal using electromagnetic induction.

振荡器Generator

匹配箱Matching Box

感应线圈Heating Coil

涡电流Eddy Current

交变电流Alternate Current

(AC)

交变电流Alternate Current

(AC)

工件(金属)Work (Metal)


交变电流Alternate Current (AC)


涡电流Eddy Current

磁力线Magnetic Flux

磁力线Magnetic Flux

压入方法　Insertion Procedure

普通的螺丝直径和孔穴的公差

General Tolerance of Screw Diameter and Hole

熔化树脂的逃避孔穴Release Hole for the

Melted Plastic

螺丝轨道Screw Guide

ΦD

ΦD-0.3～0.6mm

金属零件经过感应加热后,利用工具压入树脂产品的孔穴中并同时进行冷却。After induction heating of a metal work, push the work against the hole of a molded plastic product using a punch body, and cool it by air.

■ 熔化部位　Melting Margin

● 树脂产品的孔径要比压入工件小0.3-0.6mm● 螺丝轨道及熔化树脂要有逃避的孔穴● Make the Hole Diameter of a Molded Plastic

Product Smaller than the Work by 0.3 - 0.6 mm

● A Screw Guide and a Release Hole for the Melted Plastic will be Required

压入棒(陶瓷)Punch Body (Ceramic)

工件Work

树脂产品Molded Plastic Product


振荡·加热Generation/Heating

设置工件Work Set

压入开始Start Insertion

冷却·压入结束Cooling/

Insertion Complete

冷却空气Cooling Air

■ 高频感应加热原理　Principle of High-frequency Induction Heating

线圈中插入金属物体同时向线圈通交变电流的话, 会产生磁场, 感应损失(磁损)进而产生加热现象。同时根据交变电流的变化磁场中的电磁感应产生涡电流。涡电流进而产生焦耳热发生电磁能量的涡电流损现象。高频感应加热装置是利用磁损和涡电流损这两种加热原理进行的加热。

When AC is applied to a coil surrounding the work (metal), a magnetic field is generated by the current flowing in the coil, and induced loss (hysteresis loss) is generated causing a heat. At the same time, in the magnetic field which alternates with the AC, a spiral current (eddy current) is generated by the electromagnetic induction. This eddy current generates Joule heating, and a heat loss of the electromagnetic energy (eddy-current loss) will be caused.High frequency induction heating equipment performs heating by utilizing the two heating principle, namely hysteresis loss and eddy-current loss.

UI-7003

FC-6A

15 16

■ 各种感应线圈　Various Heating Coils


UI-3002最适合铁钢材料的加热模式　 Basic Model Most Suitable for Heating of Steel

UI-7003匹配箱的切换可以实现加热黄铜的标准模式　

Standard Model which can Heat Brass by Dial Switching of Matching

UI-9001短时间加热的高输出模式　High Output Power Model which can Heat in a Shorter Time

项目 Items UI-3002 UI-7003 UI-9001

输出功率 Output Power 400 W 800 W 1000 W

频率 Frequency 30 kHz 60 kHz 60 kHz

控制方式 Control Method 自动跟踪频率方式（ATHMOS）　Automatic Tuning Hold Master Oscillator System

电源 Power Source AC100V　600 VA 3Φ AC200V 1.8 kVA 3Φ AC200V 2.1 kVA

标准线圈 Standard Coil Φ18 mm（内径 Inner Diameter）

7圈　7 ReelsΦ20 mm（内径 Inner Diameter）

　4圈　4 ReelsΦ24 mm（内径 Inner Diameter）

　5圈　5 Reels


项目 Items UI-3002-OSC UI-7003-OSC2 UI-7003-OSC UI-9001-OSC

冷却方式 Cooling Method None None Air Air


Approx. 3 kgW184 × D345 × H153 mm

Approx. 4.5 kgW184 × D345 × H153 mm

Approx. 4.5 kg

匹配箱　Matching Box

项目 Items FC-6 FC-6A FC-6B FC-6C

冷却方式 Cooling Method None None Air / Water Air / Water


Approx. 1000 g

W55 × D145 × H60 mm

Approx. 700 g

W80 × D185 × H63 mm

Approx. 1100 g

W80 × D185 × H63 mmApprox. 1100 g

● 可加热铁钢, 非磁性金属的黄铜等● 对应φ4－30mm的工件● 与定温加热方式不同,瞬间加热不需要预热时间。降低电

能损耗和防止金属零件的变质● 集成化的高效率设计实现小型轻量化● 加热线圈采用简单的可以卷起来的铜线、铜管● 线圈和匹配箱之间使用高频线缆, 很容易对应自动机器● 与非接触式红外线传感器配合使用可以抑制转矩强度、拔

出强度的偏差, 而实现精密加工

● Not Only Steel but Also Brass, which is a Non-magnetic Metal, can be Heated

● Compatible to a Work of ø4– 30 mm

● Unlike the Standard Heater Method, It can Generate Heat Instantly without Pre-heating, which Contributes to Reduction of Electric Power Consumption and Prevention of Quality Change of Metal Parts

● Small Size and Light Weight is Realized by the Consolidated High Efficiency Design

● Small Diameter Cu Wire and Cu Pipe, Easy to Wind, are Used for the Heater Coil

● As the Connection between the Coil and the Matching Box is Made by a Litz Wire, Connection to an Automated Machine can be Made Easily

● By Combining with a Non-contact Type Infrared Temperature Sensor, Precision Production with the Least Variation of Torque Strength and Pull Strength can be Made

产品系列Lineup

● 根据客户需求对应多种多样的线圈● 客户可自行更换感应线圈

● We Offer a Wide Variety of Coils to Suit Your Needs● The Coil can be Replaced by the Customer

UI-3002 UI-9001FC-6FC-6C

气冷·水冷类型Air Cooling Type / Water Cooling Type

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各种特殊装置　Custom-built Equipment

根据客户需求对应设计制作特殊装置。请随时垂询。We Offer Custom Equipment Designs and Manufacturing Tailored to Fit the Needs of Our Customers

文件胶片的超声波熔接装置 (超声波直接熔接)Ultrasonic Clear File Welder（Ultrasonic Direct Welding）

隔音装置Soundproofing Unit

手持式焊接用简易冲压头Simple Press Unit for Handheld Welder

大尺寸复数超声波熔接装置(超声波直接熔接)Multi-type Ultrasonic Welder for Long Objects

（Ultrasonic Direct Welding）

封焊(超声波封焊)On Demand Sealer

（Ultrasonic Seam Welding）

网状物的超声波熔断装置(超声波熔断)Mesh Ultrasonic Melt Cutting Equipment

（Ultrasonic Melt Cutting）

XYZ机器人方式的铆接装置(超声波铆接／压入)XYZ-direct Robot-type Staking Equipment

（Ultrasonic Staking/Insert）

螺母压入装置(高频感应加热)Bolt Nut Insert Equipment

（High-frequency Induction Heating）

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相关焊接产品　Related Joining Products

■ 激光树脂熔接　Laser Plastic Welding

■ 脉冲电流加热的树脂铆接　Pulse Heat Fusing

提供有关树脂熔接的其它方法。Equipment for Plastic Welding Based on Other Technologies are Available As Well

半导体激光熔接机　Laser Diode Welder

利用激光的高能量非接触式接合Non-contact Joining by Utilizing High Energy of a Laser Beam

凸起的热铆接　Fusing of Plastic Boss 镜头的热铆接　Fusing of Lens

激光输出 30W 型30 W Type

激光输出 100W 型100 W Type

温度和位移的同时控制Temperature and

Displacement Simultaneous Control

手持式Handy Type

加热焊咀Heater Tip

　　←加热焊咀Heater Tip

↓

脉冲电流加热装置　Pulse Heat Unit

加热焊咀Heater Tip

镜头Lens

斜线 Slant

旋转 Rotation

圆筒 Cylinder

直线 Straight Line

直线 Straight Line

圆弧 Arc

圆弧 Arc

点 Spot

点 Spot

不同高度的熔接面Different Welded Surface Height

Welding Products Division　Sales Department4206, Ikonobe-cho, Tsuzuki-ku, Yokohama, 224-0053, JapanTEL +81-45-930-3596FAX +81-45-930-3597

To operate a unit correctly, read the operation manual carefully. The unit should be situated away from the place filled with water, moisture, steam, dust or soot, which may cause a fire, an electric shock, troubles etc.

成田机场Narita Airport

羽田机场Haneda Airport ●电车：京急线（约25分钟）

Train : Keikyu Line（Approx. 25 mins）●机场大巴（约30分钟）

Bus : Express Bus（Approx. 30 mins）

●电车：JR成田急行（约90分钟）Train : JR Narita Express（Approx. 90 mins）●机场大巴（约85分钟）

Bus : Express Bus（Approx. 85 mins）

JR横滨线（约18分钟）JR Yokohama Line（Approx. 18 mins）

JR鸭居站JR Kamoi St.

成田机场Narita Airport

横滨Yokohama

鸭居Kamoi

Access

羽田机场Haneda Airport

JR横滨站JR Yokohama St.

公交车站←町田新横滨→

北出口

鸭池桥鸭池大桥

Shopping Center(LaLaport)

绿产业道路

MAP

鶴見川

JR横滨铁路

Convinience Store(Ministop)

健身中心Sport Gym

(Tipness)

日本AVIONICSShin-Yokohama Plant

JR鸭居站JR Kamoi St.

样品实验　Sample Test

超声波机器系列Ultrasonic Equipment Series

Printed in JapanCAT.NO.410-276-EC 1506-10-CORV1

公司设有实验室。

针对所提供的样品进行试验后返还并提供实验报告作为机型选择和性能评价的依据。We will be pleased to test your sample with our proposed joining method, and return it with a report.

● Evaluation LaboratoryNippon Avionics Co., Ltd. Shin-Yokohama PlantAddress: 4206, Ikonobe-cho, Tsuzuki-ku, Yokohama, 224‐0053, JAPAN

●Direction7 minutes on foot from JR Kamoi Station

●实验室所在地　〒224-0053 　日本AVIONICS株式会社新横滨事业所　地址:横滨市都筑区池边町4206番地

●交通　从JR横滨铁路鸭居车站徒步7分钟

Documents

超声波机器系列 · 3 4 超声波机器系列 Lineup of Ultrasonic Equipment 超声波树脂熔接机 Plastic Welder 金属焊接机 Metal Welder 超声波熔接机器 Ultrasonic