15
ZESZYTY NAUKOWE POLITECHNIKI ŚLĄSKIEJ 2017 Seria: ORGANIZACJA I ZARZĄDZANIE z. 111 Nr kol. 1987 Ryszard SNOPKOWSKI, Aneta NAPIERAJ, Marta SUKIENNIK AGH University of Science and Technology The Faculty of Mining and Geoengineering The Department of Economics and Management in Industry [email protected], [email protected], [email protected] EXAMPLES OF USING THE INTENSITY INDICATOR OF WINNING STREAM FOR VARIOUS LONGWALL SHEARER-BASED MINING TECHNOLOGIES Abstract. In presented article the examples of using the intensity indicator of winning stream for various longwall shearer-based mining technologies have been shown. The following variables have been adopted: the longwall height, the longwall length, the shearer web and an effective working time. The obtained results can be used to assess the progress and effectiveness of work in longwall faces as well as can be used in modeling and planning the output process in Polish hard coal mines. Performed calculations are exemplary, and their purpose is to show many possibilities for analysis with using the intensity indicator of winning stream. Keywords: longwall faces, effectiveness of production process, output PRZYKŁADY WYKORZYSTANIA WSKAŹNIKA NATĘŻENIA STRUGI UROBKU DLA RÓŻNYCH TECHNOLOGII URABIANIA KOMBAJNEM Streszczenie. W artykule podano przykłady wykorzystania wskaźnika natężenia strugi urobku dla różnych technologii urabiania kombajnem. Za zmienne przyjęto: wysokość ściany, długość ściany, głębokość zabioru oraz efektywny czas pracy w ścianie. Uzyskane wyniki mogą posłużyć do oceny postępu i efektywności pracy w przodkach ścianowych, jak również mogą być wykorzystane w modelowaniu i planowaniu procesu wydobywczego w polskich kopalniach węgla kamiennego. Wykonane obliczenia mają charakter przykładowy, a ich celem jest wykazanie wielu możliwości analiz z zastosowa- niem wskaźnika natężenia strugi urobku. Słowa kluczowe: przodki ścianowe, efektywność procesu produkcyjnego, wydobycie

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Page 1: EXAMPLES OF USING THE INTENSITY INDICATOR OF WINNING STREAM FOR VARIOUS LONGWALL ... 111/3... · 2017-11-14 · 14 hard coal longwall faces. “Archives of Mining Sciences”, Vol

ZESZYTY NAUKOWE POLITECHNIKI ŚLĄSKIEJ 2017

Seria: ORGANIZACJA I ZARZĄDZANIE z. 111 Nr kol. 1987

Ryszard SNOPKOWSKI, Aneta NAPIERAJ, Marta SUKIENNIK 1

AGH University of Science and Technology 2

The Faculty of Mining and Geoengineering 3

The Department of Economics and Management in Industry 4

[email protected], [email protected], [email protected] 5

EXAMPLES OF USING THE INTENSITY INDICATOR OF WINNING 6

STREAM FOR VARIOUS LONGWALL SHEARER-BASED MINING 7

TECHNOLOGIES 8

Abstract. In presented article the examples of using the intensity indicator of 9

winning stream for various longwall shearer-based mining technologies have been 10

shown. The following variables have been adopted: the longwall height, the 11

longwall length, the shearer web and an effective working time. The obtained 12

results can be used to assess the progress and effectiveness of work in longwall 13

faces as well as can be used in modeling and planning the output process in Polish 14

hard coal mines. Performed calculations are exemplary, and their purpose is to 15

show many possibilities for analysis with using the intensity indicator of winning 16

stream. 17

Keywords: longwall faces, effectiveness of production process, output 18

PRZYKŁADY WYKORZYSTANIA WSKAŹNIKA NATĘŻENIA STRUGI 19

UROBKU DLA RÓŻNYCH TECHNOLOGII URABIANIA KOMBAJNEM 20

Streszczenie. W artykule podano przykłady wykorzystania wskaźnika 21

natężenia strugi urobku dla różnych technologii urabiania kombajnem. Za 22

zmienne przyjęto: wysokość ściany, długość ściany, głębokość zabioru oraz 23

efektywny czas pracy w ścianie. Uzyskane wyniki mogą posłużyć do oceny 24

postępu i efektywności pracy w przodkach ścianowych, jak również mogą być 25

wykorzystane w modelowaniu i planowaniu procesu wydobywczego w polskich 26

kopalniach węgla kamiennego. Wykonane obliczenia mają charakter 27

przykładowy, a ich celem jest wykazanie wielu możliwości analiz z zastosowa-28

niem wskaźnika natężenia strugi urobku. 29

Słowa kluczowe: przodki ścianowe, efektywność procesu produkcyjnego, 30

wydobycie 31

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40 R. Snopkowski, A. Napieraj, M. Sukiennik

1. Introduction 1

The production cycle that takes place in longwall faces of coal mines is a subject of many 2

analyzes and studies1, 2, 3, 4, 5, 6, 7, 8, 9, 10 because of its fundamental importance to the mine's 3

functioning. Stopping the cycle (not provided for by technological requirements) affects 4

directly the size of extracted output, and therefore the loss. The continuity of the obtained 5

output and the continuity of the spoil stream have a great importance. 6

This paper analyzes the obtained volume of the winning stream for one and two-7

directional shearer-based mining, which is the technology most frequently used in the Polish 8

mining industry. In the calculations, the intensity indicator of winning stream for the 9

mentioned mining technology was used. The 𝜑𝑘 index has been derived by the authors, and is 10

defined as the quotient of the production cycle and the duration of the cycle. The purpose of 11

the calculations was to show the possibilities of using this indicator to assess the level of the 12

shift output for the conditions of given longwall. 13

2. The intensity indicator of winning stream-defining method 14

Scheme of the production cycle executed in technology of two-directional shearer-based 15

mining is shown in Fig. 3. The Longwall length is marked on vertical axis and horizontal axis 16

is scaled in time units. Shearer-based mining is realized with full longwall height in both 17

directions. Shearer slotting takes place at the longwall end in manner shown in the diagram. 18

The scheme in question comprises all activities and workings needed for the coal mining on 19

1 Snopkowski R.: Boundary conditions for elementary functions of probability densities for the production

process realized in longwalls. “Archives of Mining Sciences”, Vol. 45, No. 4, 2000, p. 501. 2 Snopkowski R.: Die Kritikalita tsrichtwerte in der Bewertung der Einflusswahrscheinlichkeit der Ta tigkeiten

Und des am Strebstoss ausgefu hrten Arbeitsganges auf die Gewinnung. “Archives of Mining Sciences”,

Vol. 39, No. 1, 1994. 3 Snopkowski R.: Longwall output plan considered in probability aspect. “Archives of Mining Sciences”,

Vol. 47, No. 3, 2002, p. 413. 4 Snopkowski R.: Metoda identyfikacji rozkładu prawdopodobieństwa wydobycia uzyskiwanego z przodków

ścianowych kopalń węgla kamiennego. AGH Uczelniane Wydawnictwa Naukowo-Dydaktyczne, Kraków 2000. 5 Snopkowski R.: Stochastic model of the longwall face excavation using two-way shearer mining technology.

“Archives of Mining Sciences”, Vol. 54, No. 3, 2009, p. 573. 6 Snopkowski R.: The use of the Stochastic Simulation for Identification of the Function of Output Probability

Density. “Archives of Mining Sciences”, Vol. 50, No. 4, 2005, p. 497. 7 Snopkowski R., Napieraj A., Sukiennik M.: Method of the assessment of the influence of longwall effective

working time onto obtained mining output. “Archives of Mining Sciences”, Vol. 61, No. 4, 2016, p. 967. 8 Snopkowski R., Napieraj A., Sukiennik M.: Wybrane aspekty ryzyka w procesie produkcyjnym realizowanym

w przodkach ścianowych kopalń węgla kamiennego. „Przegląd Górniczy”, t. 71, nr 8, 2015, s. 86. 9 Snopkowski R., Sukiennik M.: Selection of the longwall face crew with respect to stochastic character of the

production process. “Archives of Mining Sciences”, Vol. 57, No. 4, 2012, p. 1071. 10 Sukiennik M., Napieraj A.: Proces produkcyjny realizowany w przodkach ścianowych kopalń węgla

kamiennego w Polsce w ujęciu logistycznym. „Logistyka”, nr 4, 2015, s. 9805.

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Examples of using the intensity indicator… 41

whole longwall length with single web cutting depth, including longwall conveyor drive units, 1

which are operated in perpendicular system (no niches are made). 2

3

4

Fig. 1. Scheme of the production cycle executed in technology of two-directional shearer-based 5 mining 6

Source: Snopkowski R., Napieraj A.: Method of the production cycle duration time modeling within 7 hard coal longwall faces. “Archives of Mining Sciences”, Vol. 57, No. 1, 2012, p. 121. 8

9

The following symbols are used in the figure: 10

𝐿 – longwall length [m], 𝑇𝑐 – duration of production cycle [min], 𝑡1, 𝑡2, … , 𝑡6 – times of 11

execution of individual phases of the production cycle [min], 𝑑𝑘 – shearer length [m], 12

𝑥1, 𝑥2, 𝑥3 – mutual distances of executed activities and workings in scope of the system 13

shearer – support – conveyor [m], 𝑥𝑝 – distance between shearer stoppage place and 14

longwall-roadway crossing [m]. 15

Intensity indicator of the winning stream was defined with a formula (1): 16

𝜑2𝑘 =𝑊𝑐

𝑇𝑐 (1) 17

18

𝜑2𝑘 – intensity indicator of the winning stream in technology of shearer-based two-19

directional mining (in the work11: mean flow rate of the winning stream) [Mg/min]. 20

21

Production cycle output that occurs in the formula (Wc [Mg/cycle]), is determined from 22

the formula (2): 23

𝑊𝑐 = 𝐻 ∙ 𝑧 ∙ 𝐿 ∙ 𝛾 ∙ 𝜌 (2) 24

25

where: H= longwall height [m], z =shearer web [m], L =longwall length [m], γ =coal bulk 26

density [Mg/m3], 𝜌 =web factor [-]. 27

11 Snopkowski R.: The use of the Stochastic Simulation for Identification…, op.cit.

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42 R. Snopkowski, A. Napieraj, M. Sukiennik

1

After substitutions, the formula defining the intensity indicator of the winning stream in 2

technology of shearer-based two-directional mining is as follows (3): 3

𝜑2𝑘 =𝐻∙𝑧∙𝐿∙𝛾∙𝜌

1

𝑉𝑐𝑧(𝑥𝑝−𝑑𝑘)+

1

𝑉𝑟∙(𝐿−𝑥𝑝)+(

1

𝑉𝑧+

1

𝑉𝑟)∙(𝑥2+𝑑𝑘+𝑝+𝑠)+𝑡2+𝑡5

(3) 4

5

The detailed derivation, description and analysis of the parameters included in the formula 6

(i.a. Tc) are not published because of the volume limitations of the present work, but can be 7

found in the work12. 8

Technology of shearer-based unidirectional mining is presented schematically in Fig. 2. 9

10

11

Fig. 2. Scheme of the production cycle executed in technology of shearer-based unidirectional mining 12 Source: Snopkowski R., Napieraj A.: Method of the production cycle duration time modeling within 13

hard coal longwall faces. “Archives of Mining Sciences”, Vol. 57, No. 1, 2012, p. 121. 14

15

The scheme in question comprises all activities and works needed for coal mining 16

execution on the total longwall length at the depth of single web, drive units of the longwall 17

conveyor work in vertical system (no niches are made). 18

The following markings are present on the diagram: 19

𝐿 – longwall length [m], 𝑇𝑐 – duration of production cycle [min], 𝑡1, 𝑡2, … , 𝑡8 – times of 20

execution of individual phases of the production cycle [min], 𝑑𝑘 – shearer length [m], 21

𝑥1, 𝑥2, 𝑥3 – mutual distances of executed activities and workings in scope of the system 22

shearer – support – conveyor [m], 𝑥𝑝 – distance between shearer stoppage place and 23

longwall-roadway crossing [m]. 24

Intensity indicator of the winning stream in technology of shearer-based one-directional 25

mining 𝜑1𝑘 determines the formula (4): 26

12 Ibidem.

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Examples of using the intensity indicator… 43

𝜑1𝑘 =𝑊𝑐

𝑇𝑐 (4) 1

2

𝜑1𝑘 – intensity indicator of the winning stream in technology of shearer-based one-3

directional mining (in the work13: mean flow rate of the winning stream) [Mg/min], 4

𝑊𝑐 – production cycle output [Mg/cycle] (formula (2)). 5

6

After substitutions, the formula defining the intensity indicator of the winning stream in 7

technology of shearer-based one-directional mining is as follows (5): 8

𝜑1𝑘 =𝐻∙𝑧∙𝐿∙𝛾∙𝜌

(1

𝑉𝑧+

1

𝑉𝑟+

1

𝑉𝑐𝑧)(𝑥𝑝−𝑑𝑘)+

1

𝑉𝑟(𝐿−𝑥𝑝−𝑑𝑘)+

1

𝑉𝑐𝑧(𝐿−𝑑𝑘)+𝑡2+𝑡7

(5) 9

10

The detailed derivation, description and analysis of the sizes included in the formula 11

(i.a. 𝑇𝑐) are not published because of the volume limitations of the present work, but can be 12

found in the work14. 13

3. Examples of using the intensity indicator of winning stream 14

Performed calculations are exemplary, and their purpose is to show a variety of analysis 15

possibilities with using the intensity indicator of winning stream calculated according to 16

formulas (3) or (5). The data was divided into two groups. The first was data that did not 17

change their values in all the computational examples. Adoption of these data at a consistent 18

level allowed comparisons and conclusions to be made within the same technologies. These 19

data included: γ = 1,3 ρ = 1, 𝑥𝑝 = 25, 𝑑𝑘 = 12, 𝑥2 = 10, 𝑝 = 10, 𝑠 = 9, 𝑡2 = 20, 𝑡5 = 20, 20

𝑡7 = 20. The second group of data was changed according to the content of each 21

computational example. 22

Output [Mg/shift] was calculated as the product of the intensity indicator of winning 23

stream [Mg/min] and the effective time in the wall [min/shift]. 24

25

Speed of shearer feed 26

27

The maximum feed speeds of shearers that are currently being produced reach to 28

35 meters per minute15. For comparisons, two differing speeds of shearer feed were selected 29

at 10 and 30 level [m/min]. Calculations were made at longwall length in the range from 150 30

13 Snopkowski R.: The use of the Stochastic Simulation for Identification…, op.cit. 14 Snopkowski R.: The use of the Stochastic Simulation for Identification…, op.cit. 15 Snopkowski R., Napieraj A., Sukiennik M.: Wybrane aspekty ryzyka w procesie…, op.cit.

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44 R. Snopkowski, A. Napieraj, M. Sukiennik

to 300 [m], while effective work time was set from 4 to 6.5 [hr]. For these value ranges, the 1

shift output is calculated for various longwall shearer-based mining technologies. The 2

calculations were made by using the intensity indicator of winning stream (Formula (3) and 3

(5)), the results are shown in the following figures. First calculations were made for speed of 4

shearer feed at 10 [m/min] and for longwalls at 1.5 [m] high. Figure 3 shows the calculation 5

results for one and two-directional shearer-based mining technologies. 6

7

8

9

10

Fig. 3. Shift output: longwall height 𝐻 = 1,5 [m], speed of shearer feed Vcz = 10 [m/min] 11 Source: Self-reported data. 12 13

Two-directional shearer-based mining technology is obviously more effective than one-14

directional mining technology. In Figure 3, greater inclination of the results plane in the lower 15

graph provides greater increase in output, with increasing longwall length and increasing 16

effective longwall time. 17

240

291

342

0

500

1000

1500

15

0

16

7

18

4

20

1

21

8

23

5

25

2

26

9

28

6

effective working

time [min/shift]

longwall length [m]

Two-directional shearer-based mining technologies

1000-1500

500-1000

0-500

shift output [Mg/shift]

240

278

316354

0

500

1000

1500

15

0

16

4

17

8

19

2

20

6

22

0

23

4

24

8

26

2

27

6

29

0

effectiveworking

time [min/shift]

longwall length[m]

One-directional shearer-based mining technologies

1000-1500

500-1000

0-500

shiftoutput[Mg/shift]

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Examples of using the intensity indicator… 45

Analogous calculations were made for a speed of shearer feed at 30 [m/min], so three 1

times higher. The results are shown in Figure 4. It can be seen that the shift output increases 2

significantly, although the longwall height for which the calculations are made is only 3

1.5 [m]. For a longwall length, up to 300 [m] and with an effective time production of 4

approximately 6.5 [hr.], the shift output exceeds 2000 [Mg/shift]. 5

6

7

8

9

Fig. 4. Shift output: longwall height 𝐻 = 1,5 [m], speed of shearer feed Vcz = 30 [m/min] 10 Source: Self-reported data. 11 12

For comparison, the shift output calculations were performed with the shearer feed on 13

30 [m/min] level and the longwall height that reaches 3 meters. The results are shown in 14

Figure 5. Maximum shift output (for the longwall shearer-based mining in two-directional 15

technology), which has been recorded, is above 4000 [Mg/shift]. 16

17

240

291

342

0

500

1000

1500

2000

15

0

16

7

18

4

20

1

21

8

23

5

25

2

26

9

28

6

effectiveworking

time[min/shift]

longwall length [m]

One-directional shearer-based mining technologies

1500-2000

1000-1500

500-1000

0-500

shift output[Mg/shift]

240

278

316354

0

500

1000

1500

2000

2500

15

0

16

4

17

8

19

2

20

6

22

0

23

4

24

8

26

2

27

6

29

0

effectiveworking

time[min/shift]

longwall length [m]

Two-directional shearer-based mining technologies

2000-2500

1500-2000

1000-1500

500-1000

0-500

shift output[Mg/shift]

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46 R. Snopkowski, A. Napieraj, M. Sukiennik

1

2

3

Fig. 5. Shift output: longwall height 𝐻 = 3,0 [m], speed of shearer feed Vcz = 30 [m/min] 4 Source: Self-reported data. 5 6

Figure 6 shows the results of the calculations in the form of a surface chart. 7

8

240

291

342

0500

1000150020002500

3000

3500

4000

15

0

16

7

18

4

20

1

21

8

23

5

25

2

26

9

28

6

effectiveworking

time[min/shift]

longwall length [m]

One-directional shearer-based mining technologies

3500-4000

3000-3500

2500-3000

2000-2500

1500-2000

1000-1500

500-1000

0-500

outputshift[Mg/shift]

240

278

316354

0500

100015002000

2500

3000

3500

4000

4500

15

0

16

4

17

8

19

2

20

6

22

0

23

4

24

8

26

2

27

6

29

0

effectiveworking

time[min/shift]

longwall length [m]

Two-directional shearer-based mining technologies

4000-4500

3500-4000

3000-3500

2500-3000

2000-2500

1500-2000

1000-1500

500-1000

0-500

outputshift[Mg/shift]

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Examples of using the intensity indicator… 47

1

2

Fig. 6. Surface chart: longwall height 𝐻 = 3,0 [m], speed of shearer feed Vcz = 30 [m/min] 3 Source: Self-reported data. 4 5

Shift output calculation involves a longwall height of 3.0 [m] and speed of shearer feed 6

rate of 30 [m/min]. Particular colors indicate intervals of shift output [Mg/shift]. The 7

boundaries of individual colors (output intervals) are not straight lines, what provides to the 8

conclusion that the increase of shift output coming from the increase of longwall length and 9

effective working time is not linear. 10

11

Depth of shearer web 12

13

One of the factors directly influencing the shift output from the longwall face is the 14

shearer web. Currently produced shearers are able to obtain the web at level of more than one 15

meter16. 16

Exemplary calculations of the effect of the web depth on the output from the longwall 17

were made, assuming a longwall height of 3 [m], speed of shearer feed rate of 20 [m/min]. 18

Of course, the calculations were done as before – for a longwall length from 150 [m] to 19

300 [m] and with an effective working time in the range of 4 to 6.5 [hr]. The obtained results 20

for the web of 0.6 [m] and 1.0 [m] were compared. The results are shown in Figure 7 (for one-21

directional shearer-based mining) and Figure 8 (for two-directional shearer-based mining). 22

Figure 9 shows the results of calculations made for two-directional shearer-based mining 23

(according to formula (3)), assuming a longwall length of 250 [m] and a shearer feed of 24

20 [m/min]. The calculations show that for effective working time of 240 [min], the 25

difference in the shift output (for 0.6 [m] and 1.0 [m]) is just over 1000 [Mg/shift]. For an 26

effective working time of 390 [min], this difference increases to almost 2000 [Mg/shift]. 27

16 Snopkowski R., Napieraj A., Sukiennik M.: Wybrane aspekty ryzyka w procesie…, op.cit.

240

253

266

279

292

305

318

331

344

357

370

383

15

0

16

3

17

6

18

9

20

2

21

5

22

8

24

1

25

4

26

7

28

0

29

3effe

ctiv

e w

ork

ing

tim

e[m

in/s

hif

t]

longwall length[m]

Two-directional shearer-based mining technologies

4000-4500

3500-4000

3000-3500

2500-3000

2000-2500

1500-2000

1000-1500

500-1000

0-500

shiftoutput[Mg/shift]

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48 R. Snopkowski, A. Napieraj, M. Sukiennik

1

2

3

4

Fig. 7. One-directional shearer-based mining, longwall height 𝐻 = 3,0 [m], speed of shearer feed 5 Vcz = 20 [m/min] 6

Source: Self-reported data. 7 8 9

10

11

12

13

240

291

342

0

500

1000

1500

2000

2500

3000

3500

15

0

16

7

18

4

20

1

21

8

23

5

25

2

26

9

28

6

effectiveworking

time[min/shift]

longwall length[m]

Shift output for shearer web = 0,6 [m]

3000-3500

2500-3000

2000-2500

1500-2000

1000-1500

500-1000

0-500

shiftoutput[Mg/shift]

240

291

342

0500

1000150020002500300035004000450050005500

15

0

16

7

18

4

20

1

21

8

23

5

25

2

26

9

28

6

effectiveworking

time[min/shift]

longwall length [m]

Shift output for shearer web = 1,0 [m]

5000-5500

4500-5000

4000-4500

3500-4000

3000-3500

2500-3000

2000-2500

1500-2000

1000-1500

500-1000

0-500

shift output[Mg/shift]

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Examples of using the intensity indicator… 49

1

2

3

Fig. 8. Two-directional shearer-based mining, longwall height 𝐻 = 3,0 [m], speed of shearer feed 4 Vcz = 20 [m/min] 5

Source: Self-reported data. 6

240

278

316354

0

500

1000

1500

2000

2500

3000

3500

15

0

16

4

17

8

19

2

20

6

22

0

23

4

24

8

26

2

27

6

29

0

effectiveworking

time[min/shift]

longwall length [m]

Shift output for shearer web = 0,6 [m]

3000-3500

2500-3000

2000-2500

1500-2000

1000-1500

500-1000

0-500

shiftoutput[Mg/shift

240

278

316354

0500

10001500200025003000350040004500500055006000

15

0

16

4

17

8

19

2

20

6

22

0

23

4

24

8

26

2

27

6

29

0

effectiveworking

time[min/shift]

longwall length [m]

Shift output for shearer web = 1,0 [m]

5500-6000

5000-5500

4500-5000

4000-4500

3500-4000

3000-3500

2500-3000

2000-2500

1500-2000

1000-1500

500-1000

0-500

shiftoutput[Mg/shift

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50 R. Snopkowski, A. Napieraj, M. Sukiennik

1

2

Fig. 9. Two-directional shearer-based mining, longwall length 𝐿 = 250 [m], longwall height 3 𝐻 = 3,0 [m], speed of shearer feed Vcz = 20 [m/min] 4

Source: Self-reported data. 5 6

In this way, calculations can be made for any longwall length and other longwall 7

parameters, resulting in the influence of the depth of the shearer web on the shift output. 8

9

Effective working time in a longwall 10

11

The intensity indicator of winning stream can also be used to analyze the influence of the 12

effective working time in the longwall on the shift output. 13

14

15

16

Fig. 10. Shift output: longwall height 𝐻 = 3,0 [m], speed of shearer feed Vcz = 20 [m/min], web 17 𝑧 = 0,6 [m]. 18

Source: Self-reported data. 19

0

1000

2000

3000

4000

5000

6000

24

0

24

8

25

6

26

4

27

2

28

0

28

8

29

6

30

4

31

2

32

0

32

8

33

6

34

4

35

2

36

0

36

8

37

6

38

4

Shif

t o

utp

ut

[Mg/

shif

t]

effective working time [min/shift]

0,6

1

web[m]

0

500

1000

1500

2000

2500

3000

3500

24

0

24

9

25

8

26

7

27

6

28

5

29

4

30

3

31

2

32

1

33

0

33

9

34

8

35

7

36

6

37

5

38

4

Shif

t o

utp

ut

[Mg/

shif

t]

effective working time [min/shift]

Two-directional shearer-based mining

150 [m]

300 [m]

longwalllength[m]

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Examples of using the intensity indicator… 51

Figures 10 and 11 show the results of the calculations made for one and two-directional 1

shearer-based mining with the assumed longwall parameters. Difference in the shift output 2

increases with the growth of an effective working time in the longwall, comparing the 3

longwall of 150 [m] with the longwall of 300 [m] (under the same conditions). In figure 10, 4

the difference is 845 [Mg/shift] for an effective working time of 240 [min/shift], and increases 5

to 1242 [Mg/shift] for an effective working time of 390 [min/shift]. The corresponding values 6

in Figure 11: 1369 [Mg/shift] for effective working time of 240 [min/shift] and 7

2219 [Mg/shift] for an effective working time of 390 [min/shift]. 8

9

10

11 Fig. 11. Shift output: longwall height 𝐻 = 3,0 [m], speed of shearer feed Vcz = 20 [m/min], web 12

𝑧 = 1,0 [m] 13 Source: Self-reported data. 14 15

Performed calculations are exemplary, and their purpose is to demonstrate many 16

possibilities for analysis with using the intensity indicator of winning stream. 17

Conclusion 18

This publication presents examples of using the intensity indicator of winning stream. The 19

indicator formula has been derived for one-and two-directional shearer-based mining 20

technology. The indicator can also be defined as the mean flow of winning stream for a given 21

mining technology. Its unit is presented in [Mg/min]. 22

The advantage of the formulated intensity indicator of winning stream is its universality, 23

since it takes into account all the parameters characterizing the production cycle in the 24

longwall. These are parameters that determine the productivity of the machine (e.g. speed of 25

0

1000

2000

3000

4000

5000

6000

7000

24

0

24

9

25

8

26

7

27

6

28

5

29

4

30

3

31

2

32

1

33

0

33

9

34

8

35

7

36

6

37

5

38

4

shif

t o

utp

ut

[Mg/

shif

t]

effective working time [min/shift]

Two-directional shearer-based mining

150 [m]

300 [m]

longwalllength[m]

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52 R. Snopkowski, A. Napieraj, M. Sukiennik

shearer feed), operating times, and parameters of the longwall face itself (including the length 1

and the height of the longwall). 2

By calculating the product of this indicator and an effective working time in the face 3

longwall – in an easy way – the volume of the shift output can be obtained that is possible 4

under the conditions of a given longwall, which may be useful at the design or operation 5

stage. 6

In this paper, calculations for several examples have been made, what is an illustration of 7

the use of this indicator. 8

Bibliography 9

1. Snopkowski R.: Boundary conditions for elementary functions of probability densities for 10

the production process realized in longwalls. “Archives of Mining Sciences”, Vol. 45, 11

No. 4, 2000, p. 501. 12

2. Snopkowski R.: Die Kritikalitatsrichtwerte in der Bewertung der 13

Einflusswahrscheinlichkeit der Tatigkeiten Und des am Strebstoss ausgefuhrten 14

Arbeitsganges auf die Gewinnung. “Archives of Mining Sciences”, Vol. 39, No. 1, 1994. 15

3. Snopkowski R.: Longwall output plan considered in probability aspect. “Archives of 16

Mining Sciences”, Vol. 47, No. 3, 2002, p. 413. 17

4. Snopkowski R.: Metoda identyfikacji rozkładu prawdopodobieństwa wydobycia 18

uzyskiwanego z przodków ścianowych kopalń węgla kamiennego. AGH Uczelniane 19

Wydawnictwa Naukowo-Dydaktyczne, Kraków 2000. 20

5. Snopkowski R.: Stochastic model of the longwall face excavation using two-way shearer 21

mining technology. “Archives of Mining Sciences”, Vol. 54, No. 3, 2009, p. 573. 22

6. Snopkowski R.: The use of the Stochastic Simulation for Identification of the Function of 23

Output Probability Density. “Archives of Mining Sciences”, Vol. 50, No. 4, 2005, p. 497. 24

7. Snopkowski R., Napieraj A.: Method of the production cycle duration time modeling 25

within hard coal longwall faces. “Archives of Mining Sciences”, Vol. 57, No. 1, 2012, 26

p. 121. 27

8. Snopkowski R., Napieraj A., Sukiennik M.: Method of the assessment of the influence of 28

longwall effective working time onto obtained mining output. “Archives of Mining 29

Sciences”, Vol. 61, No. 4, 2016, p. 967. 30

9. Snopkowski R., Napieraj A., Sukiennik M.: Wybrane aspekty ryzyka w procesie 31

produkcyjnym realizowanym w przodkach ścianowych kopalń węgla kamiennego. 32

„Przegląd Górniczy”, t. 71, nr 8, 2015, s. 86. 33

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Examples of using the intensity indicator… 53

10. Snopkowski R., Sukiennik M.: Selection of the longwall face crew with respect to 1

stochastic character of the production process. “Archives of Mining Sciences”, Vol. 57, 2

No. 4, 2012, p. 1071. 3

11. Sukiennik M., Napieraj A.: Proces produkcyjny realizowany w przodkach ścianowych 4

kopalń węgla kamiennego w Polsce w ujęciu logistycznym. „Logistyka”, nr 4, 2015, 5

s. 9805. 6

12. www.famur.com (29.05.2017). 7