FEC Standard

8/11/2019 FEC Standard

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Hardwaredescription

Microprogrammablecontroller IPC

FEC-Standard withrapid counterinputs, flash diskand powerful@CHIP processor

Description525 369en 0204b

[664626]

FEC Standard


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Contents and general instructions

IFesto P.BE-FEC-S-SYS en 0204b

Author R. Mller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Editing Documentation - Beck IPC. . . . . . . . . . . . . . . . . . . . .

Layout Festo AG & Co., Abtl. KG-GD. . . . . . . . . . . . . . . . . . .

Type M. Mller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Version 0204 b. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Designation P.BE-FEC-S-SYS. . . . . . . . . . . . . . . . . . . . . . . . . .

Order No. 525 369. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(Festo AG & Co., D-73726 Esslingen, 2001)Internet: http://www.festo.comE-Mail: service_international@festo .com

Transmission as well as reproduction of this document, utiliz-ation and communication of itscontentsprohibited unlessex-pressly permitted. Any contraventions ensue in the obligationto compensation. All rights resulting from the entry of a pat-ent, registered pattern or designs are reserved.


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II Festo P.BE-FEC-S-SYS en 0204b

Contents

Proper use VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Target group VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Service VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Important information for the user VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Abbreviations IX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .The mechanical system structure X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. Module overview 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Overview of the module variants 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2 Component description 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.1 Module IPC FEC FC400 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.2 Module IPC FEC FC440 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.3 Module IPC FEC FC600 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.4 Module IPC FEC FC620 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.5 Module IPC FEC FC640 1-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.6 Module IPC FEC FC660 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Mounting 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Mounting the IPC FEC-Standard 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2 Top-hat rail mounting 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2.1 Procedure for top-hat rail mounting 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.2 Procedure for top-hat rail dismantling 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3 Wall mounting 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3.1 Procedure for wall mounting 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3.2 Procedure for wall dismantling 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.4 Combined mounting 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.4.1 Procedure for combined mounting 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.4.2 Procedure for combined dismantling 2-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.5 Further information on top-hat rail mounting 2-11. . . . . . . . . . . . . . . . . . . . . . . . .

2.6 Earthing the IPC FEC-Standard 2-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.6.1 Earthing without a top-hat rail 2-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.6.2 Prohibited earthing 2-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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IIIFesto P.BE-FEC-S-SYS en 0204b

2.6.3 Top-hat rail earthing 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.7 Important installation regulations 2-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Installation 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 What you require for the hardware installation 3-3. . . . . . . . . . . . . . . . . . . . . . .3.2 Installation Instructions 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.3 Pin assignment of the connectors 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.1 Pin assignment of the digital inputs and outputs 3-5. . . . . . . . . . . . . . . . . . . . .3.3.2 Pin assignment of the analog inputs and outputs 3-6. . . . . . . . . . . . . . . . . . . . .3.3.3 Pin assignment of the power supply connector 3-7. . . . . . . . . . . . . . . . . . . . . . .3.3.4 Pin assignment of the communication interfaces (Ext/Com) 3-8. . . . . . . . . . . . .3.3.5 Pin assignment of the network connection (TP) 3-9. . . . . . . . . . . . . . . . . . . . . . .3.4 The communication interface 3-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.4.1 Proper use of the SM14/SM15 3-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.5 Connection scheme 3-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.1 Connection assignment of the digital inputs 3-12. . . . . . . . . . . . . . . . . . . . . . . . .3.5.2 Connection assignment of the digital outputs 3-13. . . . . . . . . . . . . . . . . . . . . . . .3.5.3 Connection assignment of the analog inputs 3-15. . . . . . . . . . . . . . . . . . . . . . . . .3.5.4 Connection assignment of the analog outputs 3-17. . . . . . . . . . . . . . . . . . . . . . . .3.5.5 Connection example for programming the IPC FEC-Standard 3-19. . . . . . . . . . . .3.5.6 Connection example of a direct network connection (only Ethernet) 3-20. . . . . .3.5.7 Connection example of a network (10Base T) 3-21. . . . . . . . . . . . . . . . . . . . . . . .3.5.8 Connection example of a power supply wiring 3-22. . . . . . . . . . . . . . . . . . . . . . . .

3.5.9 Options of the function selector switch 3-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.6 Information on wiring the IPC FEC-Standard 3-26. . . . . . . . . . . . . . . . . . . . . . . . . .

4. First Steps / Commissioning 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 First steps IPC FEC-Standard 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1.1 Connecting the IPC FEC-Standard to the power 4-3. . . . . . . . . . . . . . . . . . . . . . .4.1.2 Using the sensor actuator connector SAC 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1.3 Connecting a sensor 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.4 Connecting an actuator 4-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1.5 Installing the programming software on your PC 4-12. . . . . . . . . . . . . . . . . . . . . .4.1.6 The first project with the IPC FEC-Standard in FST 4-13. . . . . . . . . . . . . . . . . . . . .


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IV Festo P.BE-FEC-S-SYS en 0204b

4.1.7 Overview of operands 4-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1.8 The first project with the IPC FEC-Standard in MULTIPROG 4-23. . . . . . . . . . . . . .4.2 Display elements 4-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.3 Rapid counters 4-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.4 The incremental encoder 4-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. Troubleshooting 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Information on troubleshooting 5-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2 Errors / Remedies 5-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A. Technical appendix A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 Technical data A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A.2 Output behavior at overload/shor t-circuit A-11. . . . . . . . . . . . . . . . . . . . . . . . . . .A.3 Block diagrams for digital inputs and outputs A-12. . . . . . . . . . . . . . . . . . . . . . . .

A.4 Block diagrams for analog inputs and outputs A-15. . . . . . . . . . . . . . . . . . . . . . .

B. Accessories B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.1 Accessories detailed information B-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C. Index C-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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VFesto P.BE-FEC-S-SYS en 0204b

Proper use

The micro PLC (IPC FEC-Standard) documented in this manualis intended exclusively for the following application:

Process controlling of plants

Further processing of digital and analog data

Use the IPC FEC-Standard only as follows:

Properly

In technically faultless state

Without unauthorized changes.

When connecting usual commercial supplementary compo-nents such as sensors and actuators, observe the specifiedlimits for pressures, temperatures, electrical data, torques,

etc.Observe the standards specified in the respective standardsas well as the regulations of the employers liability insuranceassociations, of the technical surveyance, the VDE specifica-tions or corresponding national specifications.

Target group

This description is intended exclusively for skilled and quali-fied personnel in control and automation technology, who areexperienced in installing, commissioning, programming anddiagnosis of programmable logic controllers (PLC systems).

Service

In case of technical problems please contact your local FestoService.


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VI Festo P.BE-FEC-S-SYS en 0204b

Important information for the user

Categories of danger

This description contains information on possible dangerswhich can occur when the product is used improperly. Thisinformation is identified by a signal word (warning, caution,etc.), has a shaded background and is furthermore identified

by a pictogram. The following types of danger informationexist:

Warning ... Means that non-observance can cause serious injuriesor serious damage to property.

Caution... Means that non-observance can cause injuries or dam-age to property.

Note... Means that non-observance can cause damage to prop-erty.


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VIIFesto P.BE-FEC-S-SYS en 0204b

Identification of special information

The following pictograms identify texts which contain specialinformation

Piktograms

Information:Recommendations, hints and references to further sources of information.

Accessory:Information on an accessory for the Festo product which isnecessary or advisable.

Text identifiers

1. Numerals are used for activities which are to be carried

out in the specified sequence. Bars are used for general enumerations.


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VIII Festo P.BE-FEC-S-SYS en 0204b

Abbreviations

Abbreviation Meaning

Micro PLC Programmable Logic Controller (the product described in this manual:IPC FEC-Standard)

IO

IO

InputOutput

Input and/or OutputLED Light Emitting Diode

TTL Transistor-Transistor-Logic

TP Twisted Pair

Fig. 0/1: Abbreviations


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IXFesto P.BE-FEC-S-SYS en 0204b

The mechanical system structure

8

1 2

4

3

567

1 Side section

2 Front panel

3 Top-hat rail

4 Earthing jumper (functional earthing)Fig. 0/2: System structure

5 Top-hat rail clamp

6 Enclosure profile

7 Fixing screw

8 Cover


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X Festo P.BE-FEC-S-SYS en 0204b


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Module overview

1-1Festo P.BE-FEC-S-SYS en 0204b

Chapter 1


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1. Module overview

1-2 Festo P.BE-FEC-S-SYS en 0204b

1. Module overview 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Overview of the module variants 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2 Component description 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.1 Module IPC FEC FC400 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.2 Module IPC FEC FC440 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.3 Module IPC FEC FC600 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.4 Module IPC FEC FC620 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.5 Module IPC FEC FC640 1-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.6 Module IPC FEC FC660 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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1. Module overview


1.1 Overview of the module variants

The following section provides an overview of all the IPC FEC-Standard devices describedin this manual.

Module Description of the modules

IPC FEC FC400

0

16 inputs, 8 transistor outputs, 24 V DC Processor 80186 Working memory 512 Kbytes Program memory 512 Kbytes flash Interface RS232 via SM14/-15 Power consumption 200 mA nominal at 24 V Operating system Festo FST, Multiprog Dimensions 105 x 35 x 114,2 Overall dimensions 105 x 35 x 132,2

IPC FEC FC440 16 inputs, 8 transistor outputs, 24 V DC, Ethernet 10 BaseT. Processor 80186 Working memory 512 Kbytes

Program memory 512 Kbytes flash Interface RS232 via SM14/-15 Power consumption 200 mA nominal at 24 V Operating system Festo FST, Multiprog Dimensions 105 x 35 x 114,2 Overall dimensions 105 x 35 x 132,2

IPC FEC FC600

0

32 inputs, 16 outputs, 24 V DC Processor 80186 Working memory 512 Kbytes Program memory 512 Kbytes flash

Interface RS232 via SM14/-15 Power consumption 200 mA nominal at 24 V Operating system Festo FST, Multiprog Dimensions 105 x 35 x 157,6 Overall dimensions 105 x 35 x 175


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1. Module overview


Module Description of the modules

IPC FEC FC620

0

32 inputs, 16 outputs, 24 V DC, with analog section 3 inputs / 1output all 12 bits

Processor 80186 Working memory 512 Kbytes Program memory 512 Kbytes flash Interface RS232 via SM14/-15 Power consumption 200 mA nominal at 24 V Operating system Festo FST, Multiprog

Dimensions 105 x 35 x 157,6 Overall dimensions 105 x 35 x 175

0

IPC FEC FC640 32 inputs, 16 outputs, 24 V DC, Ethernet 10 BaseT. Processor 80186 Working memory 512 Kbytes Program memory 512 Kbytes flash Interface RS232 via SM14/-15 Power consumption 200 mA nominal at 24 V Operating system Festo FST, Multiprog Dimensions 105 x 35 x 157,6 Overall dimensions 105 x 35 x 175

IPC FEC FC660

0

32 inputs, 16 outputs, 24 V DC, Ethernet 10 BaseT, with analogsection 3 inputs / 1 output all 12 bits

Processor 80186 Working memory 512 Kbytes Program memory 512 Kbytes flash Interface RS232 via SM14/-15 Power consumption 200 mA nominal at 24 V Operating system Festo FST, Multiprog Dimensions 105 x 35 x 157,6 Overall dimensions 105 x 35 x 175

Fig. 1/1: Overview of the module variants


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1. Module overview


1.2 Component description

1.2.1 Module IPC FEC FC400

The module contains the following connection and displayelements:

4

3

1 2

678

9 5

1 Input E0.0 to E0.7

2 Power LED (power display)

3 Run/Stop switch / function selectorswitch

4 Communication interface (Com)

5 Extension interface (Ext)

6 Status LED (Run, Stop, Error)

7 Power supply

8 Output A0.0 to A0.7


Fig. 1/2: Connection and display elements of the module IPC FEC FC400


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1. Module overview




5

7

4

1 2

6

89aJ

aA

3



3 Link/Traffic LED for network activity


5 Network connection 10Base T



8 Status LED (Run, Stop, Error)

9 Power supply

aJ Output A0.0 to A0.7

aA Input E1.0 to E1.7



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1. Module overview




1 2

3

4

5

6789aJ

aA

aB


2 Power LED (power display)3 Run/Stop switch / function selector

switch



6 Status LED (Run/Stop/Error)

7 Power supply

8 Output A1.0 to A1.79 Output A0.0 to A0.7

aJ Input E3.0 to E3.7


aB Input E0.0 to E0.7



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1. Module overview




1 2 3

4

56

789aJaA

aB

aC


2 Analog inputs/outputs






8 Power supply

9 Output A1.0 to A1.7

aJ Output A0.0 to A0.7



aC Input E0.0 to E0.7



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1. Module overview




8

1 2 3

4

56

7

9aJaAaB

aC

aD


2 Power LED (power display)3 Link/Traffic LED for network activity






9 Power supplyaJ Output A1.0 to A1.7

aA Output A0.0 to A0.7



aD Input E0.0 to E0.7



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1. Module overview




7

1 2 3 4

5

6

8

9aJaAaBaC

aD

aE


2 Analog inputs/outputs

3 Power LED (power display)4 Link/Traffic LED for network activity






aJ Power supplyaA Output A1.0 to A1.7

aB Output A0.0 to A0.7


aD Input E1.0 to E1.7

aE Input E0.0 to E0.7Fig. 1/7: Connection and display elements of the module IPC FEC FC660


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Mounting


Chapter 2


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2. Mounting


2. Mounting 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Mounting the IPC FEC-Standard 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2 Top-hat rail mounting 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2.1 Procedure for top-hat rail mounting 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2.2 Procedure for top-hat rail dismantling 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3 Wall mounting 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3.1 Procedure for wall mounting 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.2 Procedure for wall dismantling 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.4 Combined mounting 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.4.1 Procedure for combined mounting 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.4.2 Procedure for combined dismantling 2-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.5 Further information on top-hat rail mounting 2-11. . . . . . . . . . . . . . . . . . . . . . . . .2.6 Earthing the IPC FEC-Standard 2-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.6.1 Earthing without a top-hat rail 2-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.6.2 Prohibited earthing 2-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6.3 Top-hat rail earthing 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.7 Important installation regulations 2-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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2. Mounting


2.1 Mounting the IPC FEC-Standard

The IPC FEC-Standard can be mounted on the top-hat rail aswell as directly to the wall by means of two fixing screws.

Combined mounting using both mounting types is also poss-ible.


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2. Mounting


2.2 Top-hat rail mounting

The IPC FEC-Standard is suitable for mounting on a top-hatrail (support rail conforming to EN 50022). To this purposethe rear of the IPC FEC-Standard has two fixed anchoredtop-hat rail clamps with which the IPC FEC-Standard can besnapped in onto the top-hat rail.

2.2.1 Procedure for top-hat rail mounting

CautionDo not use additional aids to fasten the IPC FEC-Standardon the top-hat rail.

1. Incline the IPC FEC-Standard by approx. 85 (see Fig. 2/1)

and lean the IPC FEC-Standard against the rear wallabove the top-hat rail.

2. Now slide the IPC FEC-Standard downwards until thetop-hat rail clamps of the IPC FEC-Standard contacts thetop-hat rail.

3. Then press the lower half of the IPC FEC-Standardagainst the top-hat rail. The ball of the thumb is suitablefor latching the IPC FEC-Standard on to the top-hat rail

gently. (see Fig. 2/2).


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2. Mounting


1 IPC FEC-Standard

2 Top-hat rail

2

1

Fig. 2/1: IPC FEC-Standard mounting scheme 1

1 IPC FEC-Standard

2 Top-hat rail

2

1

Fig. 2/2: IPC FEC-Standard mounting scheme 2


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2.2.2 Procedure for top-hat rail dismantling

CautionNever remove an IPC FEC-Standard from the top-hat railwhile it is wired. All cable connections must have beenremoved before the IPC FEC-Standard is removed.

CautionAvoid using screwdrivers or other levering tools toseparate the IPC FEC-Standard from the top-hat rail. If youavoid using auxiliary tools, unwanted vibrations or evendamage to the wall and the IPC FEC-Standard is avoided.

1. Clasp around the enclosure of the IPC FEC-Standard byplacing the thumbs of your hand on the lower end andthe other fingers of the same hand on the upper end of the IPC FEC-Standard.

2. Lever the IPC FEC-Standard from the top-hat rail bypulling the lower end of the IPC FEC-Standard towardsyourself while exercising moderate pressure with yourthumbs. A clear latching sound then indicates that thedevice has been unlatched and can thus be removedfrom the top-hat rail.


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2.3 Wall mounting

The IPC FEC-Standard is suitable for mounting to a wall. Tothis purpose there are fixed integrated fixing brackets onboth ends of the IPC FEC-Standard.

Observe the distances of the holes which have to be set at therespective IPC FEC types. The required screw diameteramounts to 4.0 mm. The screw head diameter should not

amount to more than 8.5 mm.

IPC FEC-type hole distance

IPC FEC FC400 114,2 mm






2.3.1 Procedure for wall mounting

1. Set the holes to conform to the existing undergroundunder consideration of the hole distance of your IPCFEC type.

2. Fix the IPC FEC-Standard by means of two screws of the type described at the desired position


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2.3.2 Procedure for wall dismantling

Warning Never dismantle an IPC FEC-Standard from the wall while itis wired. All cable connections must have been removedbefore the IPC FEC-Standard is dismantled.

1. Use a suitable screwdriver to remove the two fixingscrews which hold the IPC FEC-Standard to the wall bymeans of the fixing brackets.

2. When removing the screws hold the IPC FEC-Standardwith one hand in order to prevent it from falling .


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2.4 Combined mounting

The IPC FEC-Standard is suitable for combined mounting(wall/top-hat rail).

2.4.1 Procedure for combined mounting

1. Observe the points described under Section 2.3 with

regard to the hole distance and the screw type.Ensure additionally that the two holes are set so thatthey can be accessed for mounting through theoblong holes positioned in the top-hat rail.

2. When you have prepared fixing by wall mounting, themodule can be set on the top-hat rail as describedunder Section 2.2.

3. Align the IPC FEC-Standard on the top-hat rail so that

the wall holes correspond with the side fixing bracketsof the IPC FEC-Standard.

4. Fix the IPC FEC-Standard by means of the two screwsof the screw type described under Section 2.3 throughthe top-hat rail oblong holes and through the sidefixing brackets of the IPC FEC-Standard to the wall.


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2.4.2 Procedure for combined dismantling

Warning Never dismantle an IPC FEC-Standard from the wall or fromthe top-hat rail while it is wired. All cable connections musthave been removed before the IPC FEC-Standard isdismantled.

CautionNever try to remove the IPC FEC-Standard from the top-hatrail before the wall mounting screws have been removed .

1. Use a suitable screwdriver to remove the two fixingscrews which hold the IPC FEC-Standard through thetop-hat rail to the wall by means of the fixing brackets.

2. Clasp around the enclosure of the IPC FEC-Standard byplacing the thumbs of your hand on the lower end and theother fingers of the same hand on the upper end of theIPC FEC-Standard.

3. Lever the IPC FEC-Standard from the top-hat rail bypulling the lower end of the IPC FEC-Standard towardsyourself while exercising moderate pressure with yourthumbs. A clear latching sound then indicates that the

device has been unlatched and can thus be removed fromthe top-hat rail.


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2.5 Further information on top-hat rail mounting

The IPC FEC-Standard should not be slid on the top-hat rail.The top-hat rail clamp presses the IPC FEC-Standard so firmlyagainst the top-hat rail that unintentional moving of the IPCFEC-Standard is not possible.

If the IPC FEC-Standard has to be placed at a different posi-tion on the top-hat rail, remove the device from the top-hat

rail and place it back onto the rail at the desired position.Moving the IPC FEC-Standard on the top-hat rail causes highmechanical wear at the top-hat rail itself.

The correct latching-in method (as described in Section 2.2) isonly subject to a very low degree of wear and can thus berepeated as often as required.


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2.6 Earthing the IPC FEC-Standard

Before the IPC FEC-Standard is commissioned it has to beearthed. The stranded cable required to this purpose has tohave a cross-section of at least 2.5 mm 2.

2.6.1 Earthing without a top-hat rail

Slide the clamp-type cable lug of the earthing cable onto oneof the two lug holders positioned on the two sides of the IPCFEC-Standard. The other end of the earthing cable isconnected to the central star-head earthing point.Thisearthing applies for an example without top-hat rail (see Fig.2/3).

0 0

1

2

3

1 Functional earthing cable

2 IPC FEC-Standard

3 Central star-head earthing point

Fig. 2/3: Earthing principle for functional earthing


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2. Mounting


CautionIt is prohibited to connect several devices via the sameearthing cable (see Fig. 2/4).

2.6.2 Prohibited earthing

The earthing shown in Fig. 2/4 is prohibited. When installingthe IPC FEC-Standard always ensure that earthing isimplemented as shown in Fig. 2/3, if the IPC FEC-Standard isnot mounted on the top-hat rail.

0 0

1

2

3

4


2 IPC FEC-Standard3 Functional earthing cable


Fig. 2/4: Prohibited earthing


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2. Mounting


2.6.3 Top-hat rail earthing

A further earthing alternative is to earth the top-hat rail itself.In this case no additional connection is required between thetop-hat rail and the IPC FEC-Standard since the top-hat railclamp of the IPC FEC-Standard establishes a conductiveconnection.

0 0

2

1

3

4


2 IPC FEC-StandardFig. 2/5: Top-hat rail earthing

3 Top-hat rail


If a top-hat rail/suppor t rail is selected as the fixing alterna-

tive, it has to have an equipotential bonding to the star-headearthing point of the control cabinet or of the feeder conduc-tor. If the top-hat rail then becomes an equipotential bondingstrip, several IPC FEC-Standard devices may be fastened to it.The earthing terminals in the form of lug holders (6.3 mm) arethen defined as a functional earthing and can be used to con-tact shieldings.


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2.7 Important installation regulations

Only use power supply units which ensure safe separation of the operating voltage conforming to IEC 742 / EN60742 / VDE0551, PELV with at least 4 kV insulation resistance for the 24V DC power supply (power connections) and for the powersupply of the digital inputs (nominal 24 V DC).

Switched-mode power supply units with safe separation con-

forming to EN 60950 / VDE 0805 are also permitted.The power supply unit PS1 PSE3 fulfills the specified require-ments.

The maximum length of the power supply cable amounts to10 m.

Use exclusively shielded cables for TP and cross-over cables.TP cables of the type S/STP (min. CAT5) are to be used. Theshieldings are to be applied to an interference-free earth atboth ends, as a large area and as low-resistance. This can beimplemented with the top-hat rail clamp which is part of theearthing set (Part No.: 526683). The enclosure of the hubsused also have to be earthed as low-resistance.

The maximum length of the connected cable for signal con-nections of the digital and analog I/Os amounts to 30 m


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Installation


Chapter 3


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3. Installation


3. Installation 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 What you require for the hardware installation 3-3. . . . . . . . . . . . . . . . . . . . . . .3.2 Installation Instructions 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.3 Pin assignment of the connectors 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.3.1 Pin assignment of the digital inputs and outputs 3-5. . . . . . . . . . . . . . . . . . . . .3.3.2 Pin assignment of the analog inputs and outputs 3-6. . . . . . . . . . . . . . . . . . . . .3.3.3 Pin assignment of the power supply connector 3-7. . . . . . . . . . . . . . . . . . . . . . .

3.3.4 Pin assignment of the communication interfaces (Ext/Com) 3-8. . . . . . . . . . . . .3.3.5 Pin assignment of the network connection (TP) 3-9. . . . . . . . . . . . . . . . . . . . . . .3.4 The communication interface 3-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.4.1 Proper use of the SM14/SM15 3-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.5 Connection scheme 3-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.5.1 Connection assignment of the digital inputs 3-12. . . . . . . . . . . . . . . . . . . . . . . . .3.5.2 Connection assignment of the digital outputs 3-13. . . . . . . . . . . . . . . . . . . . . . . .3.5.3 Connection assignment of the analog inputs 3-15. . . . . . . . . . . . . . . . . . . . . . . . .

3.5.4 Connection assignment of the analog outputs 3-17. . . . . . . . . . . . . . . . . . . . . . . .3.5.5 Connection example for programming the IPC FEC-Standard 3-19. . . . . . . . . . . .3.5.6 Connection example of a direct network connection (only Ethernet) 3-20. . . . . .3.5.7 Connection example of a network (10Base T) 3-21. . . . . . . . . . . . . . . . . . . . . . . .3.5.8 Connection example of a power supply wiring 3-22. . . . . . . . . . . . . . . . . . . . . . . .3.5.9 Options of the function selector switch 3-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.6 Information on wiring the IPC FEC-Standard 3-26. . . . . . . . . . . . . . . . . . . . . . . . . .


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3. Installation


3.1 What you require for the hardware installation

An IPC FEC-Standard (scope of delivery)

A power supply unit 24 V DC (e.g. PS1 PSE3)

A connecting cable (PS1 SM14) in order to establish aconnection between the IPC FEC-Standard and theexternal computer.

An external computer such as a PC or a laptop with a freecommunication interface and an installed Windowsoperating system.


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3.2 Installation Instructions

When installing the IPC FEC-Standard, take the environmentalconditions into account under which the device normally op-erates.

Do not install the IPC FEC-Standard

In areas which are subject to excessive dust, oil mist,

conductive dust or corrosive gas Directly in areas which are subject to shock or

vibrations

In areas which are subject to high temperatures,direct sun irradiation, humidity or rain

Near high-voltage devices or lines

CautionEnsure that no wire pieces, fillings or shavings fall into thedevice when holes are drilled or wires connected.

Do not mount the IPC FEC-Standard directly above aheat-generating source, such as a heater, a currenttransformer or a high-wattage resistor.

CautionIf the ambient temperature in the control cabinet exceeds55 C, a ventilator has to be installed for forced ventilation.


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3.3 Pin assignment of the connectors

3.3.1 Pin assignment of the digital inputs and outputs

PS1 SAC31as an example

Distribution strip 24 V DC 1)

Supply voltage I/O V DC 2)

Input EX.0Output AX.0








Supply voltage I/O V DC 3)

Distribution strip 0 V DC 4)

Fig. 3/1: PS1 SAC31 used as a digital connector

1) is connected internally in the SAC 30/31

2) single contact, has to be connected to 24 V DC3) single contact, has to be connected to 0 V DC4) is connected internally in the SAC 30/31


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3.3.2 Pin assignment of the analog inputs and outputs

Cautionto connect analog inputs / outputs use the Connector SAC10 or SAC 30 only.

Pin No. Designation PS1 SAC10 as an example1 +24 V

2 OUT0

3 GND OUT0

4 GND IN0

5 IN0

6 GND IN1

7 IN1

8 GND IN2

9 IN2

10 0 V

Fig. 3/2: PS1 SAC10 used as an analog connector


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3. Installation


3.3.3 Pin assignment of the power supply connector

CautionEnsure that the external power supply is switched off untilthe control system has been installed.

PS1 SAC10 as an example Pin No. Designation1 + 24 V DC

2 + 24 V DC

3 + 24 V DC

4 + 24 V DC

5 + 24 V DC

6 0 V

7 0 V

8 0 V

9 0 V

10 0 V

Fig. 3/3: Pin assignment of the power supply

The IPC FEC-Standard is to be supplied with a supply voltageof 24 V DC which is to be applied to the provided Power 24 VDC connection. The positive pole of the voltage source isconnected to Pin 1 and the negative pole is connected to Pin10 of the power supply connector.

The + 24 V DC and the 0 V connections are interconnected intheir function group in the control system (not in the con-nector).


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3.3.4 Pin assignment of the communication interfaces (Ext/Com)

The communication and extension interface of the IPCFEC-Standard operate with a TTL level (5 V). Only use therespective accessories offered (PS1 SM14/SM15).

RJ12 connector Pin No Designation

1 + 5V

2 GND

3 TXD

4 RXD

5 CTS

6 RTS

Fig. 3/4: Communication and extension interface


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3. Installation


3.3.5 Pin assignment of the network connection (TP)

The network connection is used both to network several IPCFEC-Standard units with each other as well as to connect theIPC FEC-Standard to a higher-level control system orvisualization unit.

RJ45 connector (10Base T) Pin No Designation

1 TD+

2 TD-

3 RD+

4 Not assigned

5 Not assigned

6 RD-

7 Not assigned

8 Not assigned

Fig. 3/5: Network connection (TP)

The Ethernet connection to your control system allows you to

Communicate between the control systems (send andreceive data)

Program and maintain the control systems via theEthernet

Transport data of the control system in an office network(DDE server, OPC server) and use the control system as aWEB server in order to visualize and/or to operate themachine process with a browser (only FST)


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3.4 The communication interface

COM and EXT are universal TTL connections. A level controller(e.g. SM14 or SM15) is required for implementation.

Applications

COM Use as a programming interfaceor MMI

EXT Use with MMI or other RS232devices

Please note that the SM14/15 supplies the Transmit, Receiveand RTS/CTS signals.

The cable length (SM14/SM15 interface controller plus zeromodem cable) may not exceed 3 m.

1

2

3

1 PS1 SM14: Programming cable + interface converter TTL-RS232

2 PS1 SM15: Interface converter TTL-RS232 without zero modem cable

3 Functional earthing with earthing clamp

Fig. 3/6: Application of the interface cables


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3. Installation


3.4.1 Proper use of the SM14/SM15

The interface converter TTL-RS232 PS1 SM15 was conceivedfor the industrial installation of serial communication. Thescope of delivery of the PS1 SM15 does not include a zeromodem cable. A corresponding cable is to be created asshown in the figure below. The connector pin assignment of the SM15 corresponds to that of the SM14. The specificationsof the EIA (Electronic Industrial Association) RS232-C are to

be observed when implementing a serial communication con-nection.

A shielded cable (braided shield, 80% coverage) is requiredin order to achieve a sufficient level of immunity to interfer-ence. The shielding is to be created as a large area and aslow-resistance.

The SM14 programming cable is not to be used in the senseof an industrial installation. The scope of delivery of the SM14

includes a zero modem cable.

Typical construction of a zero modem cable

Connector A Connector B

Pin 1 and 6 Connect to Pin 4

Pin 2 Connect to Pin 3

Pin 3 Connect to Pin 2Pin 4 Connect to Pin 1 and 6




Pin 9 Do not connect to Pin 9


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3.5 Connection scheme

3.5.1 Connection assignment of the digital inputs

The digital inputs of the IPC FEC-Standard are used to detectstates (e.g. by means of a sensor or switch).

Depending on the version of the IPC FEC-Standard either 2 x 8

or 4 x 8 digital inputs are available. These are connected areshown below.

1 2

3

_

4

5

6

1 Jumper 24 V DC from distribution stripto module supply

2 Supply voltage 0 V

3 Sensor (cable length max. 30 m)

4 Jumper 0 V from distribution strip tomodule supply

5 Supply voltage 24 V DC

6 PS1 SAC31

Fig. 3/7: Connection example for digital input


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3.5.2 Connection assignment of the digital outputs

The digital outputs of the IPC FEC-Standard are used to out-put internally processed signals.

Depending on the version of the IPC FEC-Standard either 1 x 8or 2 x 8 digital outputs are available. These are connected areshown below.

CautionReversing of the polarity at the supply of the digital outputmodule has to be avoided under all circumstances.The use of an external protection (4 AF) of the output mo-dule is recommended.


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3. Installation


12

3

4

5

6

1 Jumper 24 V DC from distribution stripto module supply


3 Actuator (cable length max. 30 m)

4 Jumper 0 V from distribution strip tomodule supply


6 PS1 SAC31Fig. 3/8: Connections example of digital output


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3. Installation


3.5.3 Connection assignment of the analog inputs

The analog inputs of the IPC FEC-Standard are used to detectanalog states for example of temperature, rotational speed,speed, pressure or other sensors.

The IPC FEC-Standard types 620 and 660 have 3 analog in-puts (0-20 mA) available. The resolution of the inputs amountto 12 bits. Connection to a connector PS1 SAC30 is implem-

ented as shown below.The two connectors PS1 SAC11 and PS1 SAC31 are not suit-able for use in this case since the integrated LEDs can cause ameasuring error in the analog value.

Please noteThe analog input signal lines are to be implemented withshielded cables. Cables with braided shielding (80% cover-

age) are suitable. The shielding is to be connected at themodule end, as a large area and as low-resistance.

Please noteThe input impedance of the analog input is not linear andgreater than 300 R.If an additional current input is added in the current path(0-20 mA) of the analog input, the total impedance is over300 R.A voltage measurement parallel to the input resistanceproduces non-linear measured values.Please refer to the technical data for more detailed in-formation on he input impedance.


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3. Installation


1 2

3456 +

-7

-

1 PS1 SAC30

2 Pressure sensor(cable length max. 30 m)

3 Signal GND

4 Signal IN

5 Sensor +24 V DC



Fig. 3/9: Connection example of an analog input

When using the analog part with exclusive use of the analog

inputs, it is not absolutely necessary to supply the analogoutput module (see block diagrams for analog inputs andoutputs).


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3.5.4 Connection assignment of the analog outputs

The analog output of an IPC FEC-Standard is used to controlanalog actuators, for example, pressure regulator, tempera-ture controller, level controller, etc.

The FEC Standard types 620 and 660 have 1 analog output.The internal resolution of the output amounts to 12 bits. Thesignal is a current signal (0-20 mA). The connection to a con-

nector PS1 SAC10 is shown below using a proportional valveas an example.

CautionReversing of the polarity at the supply of the analog outputmodule has to be avoided under all circumstances. Theuse of an external protection (125 mAF) of the outputmodule is recommended.

Please noteThe analog output signal lines are to be implemented withshielded cables. Cables with braided shielding (80%coverage) are suitable. The shielding is to be connected atthe module end, as a large area and as low-resistance.


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3. Installation


1

2

34

5 AC/DC

+

-

6

7

1 Signal OUT

2 Proportional valve(cable length max. 30 m)

3 External power supply

4 Signal GND


6 PS1 SAC10


Fig. 3/10: Connection example of an analog output


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3. Installation


3.5.5 Connection example for programming the IPC FEC-Standard

The following passages show various examples of how to usethe IPC FEC-Standard correctly.

The connection cable PS1 SM14 can be used to establish adirect connection between the IPC FEC-Standard and the ex-ternal computer. This enables the IPC FEC-Standard to beprovided with its own application programs. For further in-

formation please refer to the respective description on theFST or Multiprog CD.

1

23

1 IPC FEC-Standard

2 External computer

3 Connecting cable SM 14(cable lengthmax. 3 m)

Fig. 3/11: Programming with an external computer


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3.5.6 Connection example of a direct network connection (only Ethernet)

The network connection (TP) can be used to implement adirect network connection between two PC FEC-Standard de-vices. The figure below shows the assignment required forthe assignment of the cross cable. The cable length may notexceed 100 m. TP cables of the type S/STP (min. CAT5) are tobe used.

1

8

1

8

1 TD+

2 TD-

3 RD+

4 Not assigned

5 Not assigned

6 RD-

7 Not assigned

8 Not assigned

Fig. 3/12: Network connection via TP interface


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3. Installation


3.5.7 Connection example of a network (10Base T)

The network connection (TP) can be used to set up a networkwith more than 2 IPC FEC-Standard devices. The number of IPC FEC-Standard units which can be connected to each otherdepends on the type and number of the hubs used (stardistribution). The cable length of each individual IPC FEC-Standard which is connected to a hub may not exceed 100meters. TP cables of the type S/STP (min. CAT 5) are to be

used. A minimum distance between each other does not haveto be observed.

1 2

3

3

3

4

3

1 IPC FEC-Standard

2 Hub

Fig. 3/13: Network (10Base T)

3 Twisted Pair cable

4 Programming station (e.g. laptopwith network board)


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3.5.8 Connection example of a power supply wiring

1

2

3

4

1 Power supply cable(cable length max. 10 m)

2 Power supply

3 Power supply connector

4 IPC FEC-Standard

Fig. 3/14: Power supply wiring


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3. Installation


CautionDo not switch on the power supply after you have com-pleted the wiring of the Power 24V DC, but wait until thewhole installation has been completed.Depending on the design of the power supply and the con-nector used a contact overload may occur.A protection of the feeder cable is to be implemented.

NoteThe connections between the Connectors 1 to 5 and 6 to10 are suitable for the power supply of the outputs or in-puts. The maximum power supply for single contacts of theconnector, is to be taken from the corresponding da-tasheet in every case of use.

3.5.9 Options of the function selector switch

The function selector switch of the IPC FEC-Standard has 2different functionalities.

It can be sampled as a Run/Stop switch per software,whereby the position 0 corresponds to the functionStop and every other position to the function Run.

It can be used as a trimmer. Positions 0-15 can besampled by an application program. Position 0 of thefunction selector switch always means: The programhas been stopped. Before commissioning the switch isto be set to Position 0 (state of delivery).


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3. Installation


0

Fig. 3/15: Function selector switch in the initial position

NoteIn order not to evaluate every intermediate position whenswitching from one position to another one across severalintermediate positions, reading out of the switch is

delayed.The value is not read out until the switch rests for approx.2 seconds in the same position

The function selector switch as a Run/Stop switch:

In this mode a program can be assigned to each of the switchpositions 1 to 15 of the function selector switch. By default

the switch positions 1 - 15 has the meaning that the FEC orthe program of the FEC is in the state RUN (loaded program).

The switch positions can be read out by the program.

The function selector switch as a trimmer:

The function selector switch of the IPC FEC-Standard can beused as a trimmer. In this mode a step-by-step control can beimplemented (for example in order to control the speed of amotor).


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The type of use of the function selector switch is determinedby the software. Both functionalities of the function selectorswitch cannot be used simultaneously.

In the state of delivery the switch positions 1 to 15 of thefunction selector switch are without action.

Warning A change in the switch position of the function selectorswitch during running operation can have serious conse-quences depending on the programs which are assignedto the switch positions.

Corresponding precautionary measures therefore alreadyhave to be taken when programming the switches in order toprevent accidents.

For further information on the function selector switch pleaserefer to the respective description on the FST or MultiprogCD.

Before commissioning the switch is to be set to Position 0(state of delivery).

As a Run/STOP switch the function selector switch is used toset the plant to STOP.

By default the position 0 = STOP, the position 1 to F = RUN.

For your information:

A change in the function selector switch while a digital outputis overloaded leads to delayed recognition of the changedposition


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3.6 Information on wiring the IPC FEC-Standard

NoteSeparate the signal input and signal output wires inseparate cable ducts and avoid bundling the signals. Donot use the same multiple-conductor cable to wire thesignal inputs and outputs.

CautionCheck the supply voltage and earthing connections as wellas the input/output connections before switching on thecurrent.

Ensure that the mounting screws or screw terminals for the

external connection are fixed. External connections may nothave any visible signs of damage.

Warning Ensure that the supply voltage is separated from the IPCFEC-Standard before replacing the cable or taking similarsteps.

In case of loads, such as forwards/backwards motor contac-tors, which can be dangerous when activated simultaneously,both interlocks outside the IPC FEC-Standard as well as pro-grammed interlocks should exist. This prevents such loadsfrom being activated simultaneously.

Do no connect any of the unused terminals.


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3. Installation


NoteFor EMERGENCY-OFF functions the output loads should beswitched off by a switch outside the IPC FEC-Standardwhich separates the load voltage from the output ter-minals.If you connect an EMERGENCY OFF circuit, please ensurethat national wiring or safety regulations are observed.

The connection of a surge voltage suppresser parallel to aninductive load reduces the generation of electrical emittedinterference.

CautionThe operating voltage of the IPC FEC-Standard is protectedagainst reversing of the polarity. Nevertheless, check thepolarity before commissioning.

The output power supply (supply of the outputs) may nothave the polarity reversed. External protection is recom-mended.


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First Steps / Commissioning


Chapter 4


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4. First Steps / Commissioning


4. First Steps / Commissioning 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 First steps IPC FEC-Standard 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1.1 Connecting the IPC FEC-Standard to the power 4-3. . . . . . . . . . . . . . . . . . . . . . .4.1.2 Using the sensor actuator connector SAC 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1.3 Connecting a sensor 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1.4 Connecting an actuator 4-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1.5 Installing the programming software on your PC 4-12. . . . . . . . . . . . . . . . . . . . . .

4.1.6 The first project with the IPC FEC-Standard in FST 4-13. . . . . . . . . . . . . . . . . . . . .4.1.7 Overview of operands 4-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1.8 The first project with the IPC FEC-Standard in MULTIPROG 4-23. . . . . . . . . . . . . .4.2 Display elements 4-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.3 Rapid counters 4-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.4 The incremental encoder 4-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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CautionBefore carrying out the further wiring separate the powersupply again from the IPC FEC-Standard.

1

2

3

4

1 Power supply cable(cable length max. 10 m)

2 Power supply

3 Power supply connector

4 IPC FEC-Standard

Fig. 4/1: Connection scheme of the power supply


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4.1.2 Using the sensor actuator connector SAC

The sensor actuator connector PS1 SAC is equipped with ten-sion spring technique. There are single-row versions with andwithout LEDs and three-row versions with and without LEDs.The three-row versions of the connectors have two distribu-tion strips, for + and - each, which are contacted through sep-arately from each other in the connector.

1

3

4

2

1 PS1 SAC10

2 PS1 SAC11 (with LEDs)

3 PS1 SAC30

4 PS1 SAC31 (with LEDs)

Fig. 4/2: Sensor actuator connector SAC

The wiring of solid wires is carried out in the same way as themounting of wires with wire end ferrules. These can beintroduced into the corresponding tension spring terminals of the PS1 SAC connector.

If you use flexible wires without wire end ferrules, the buttonwhich is assigned clearly by color to the tension spring ter-minal has to be pressed down by means of a suitable tool(screwdriver). The cable can be introduced while it is presseddown.


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4.1.3 Connecting a sensor

Sensors are connected to the connector strips which areidentified by the designation Digital Input.

It is advisable to use a PS1 SAC11 or a PS1 SAC31 since theseconnectors are equipped with LEDs for displaying the signal.These connectors must be supplied expressly with power!

1 24V (red)

2 PS1 SAC11

3 PS1 SAC31

4 0 V (blue)

1 2 3

4

1

4

Fig. 4/3: PS1 SAC11 and PS1 SAC31 with connected power supply

The power supply connector which was connected underSection 4.1.1 (Fig. 4/1) can be used as a distribution strip forthe 24 V DC power supply. The upper 5 connections areconnected to each other on the printed circuit board, thelower 5 as well. The maximum power of the respective con-nector is to be taken from the corresponding datasheet.

In order to use the 24 V/0 V distributor strips of the PS1SAC30/31 these have to be supplied additionally with power.

This allows different power supply units to be used or differ-ent protection circuits for the sensor/actuator equipment andthe control system to be used.


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CautionIf the power supply connector is used as a distributionstrip, the maximum current carrying capacity of the variousconnectors available is to be observed.A digital output group may be subjected to a maximumtotal current of 3.2 A (8 x 0.4 A).

1 PS1 SAC312 PS1 SAC10

3 Power supply

1 2 3

+24 V DC

O V

Fig. 4/4: Wiring of the distribution list with the power supply


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A sensor is connected to a PS1 SAC10/11 as follows.

1 PS1 SAC11 as adigital inputconnector

2 Sensor

3 PS1 SAC10 as apower supplyconnector

4 Power supply

1 2 3 4

+24 V DC

O V

Fig.4/5: Sensor wiring with PS1 SAC10/11


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A sensor is connected to a PS1 SAC30/31 as follows.

1 LED

2 Jumper 24 V DCfrom distributionstrip to supply

3 Power supply 0 V

4 Sensor


6 Supply voltage24 V DC

7 SAC 31 as adigital inputconnector

1 2 3-

4

5

67 +

Fig. 4/6: Sensor wiring with PS1 SAC31

Since the LEDs of the connectors PS1 SAC11 and PS1 SAC31are connected in the connector with the signal and 0 V, thewiring of the sensor equipment can also be testedirrespective of the control system.


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4.1.4 Connecting an actuator

Actuators are connected to the connector strips which areidentified by the designation Digital Output.

It is advisable to use a PS1 SAC11 or a PS1 SAC31 since theseconnectors are equipped with LEDs for displaying the signal.

The outputs of the IPC FEC-Standard supply a +24 V DC signal

(PNP) with a maximum rated current of 0.4 A. Ensure that the24 V DC supply voltage supplies sufficient current for all theconnected loads.

An actuator is connected to a PS1 SAC10/11 as follows.

1 PS1 SAC11 as adigital outputconnector

2 Actuator3 PS1 SAC10 as a

power supplyconnector

4 Power supply

+24 V DC

O V

1 2 3 4

Fig. 4/7: Actuator wiring with SAC 10/11


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An actuator is connected to a PS1 SAC30/31 as follows.

1 LED


3 Supply voltage0 V

4 Actuator

5 PS1 SAC31 as adigital outputconnector

6 Jumper 0 V fromdistribution strip

to supply7 Supply power

24 V DC

1 2 3

+

-

4

5

6

7

Fig. 4/8: Actuator wiring with PS1 SAC31


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4.1.5 Installing the programming software on your PC

For the programming of the IPC FEC-Standard you requireeither the FST4 software in Version 4.02 or higher or theMULTIPROG 2.01 software release date 04/2001 or later.

Please note that an IPC FEC-Standard can only beprogrammed either with FST or MULTIPROG. Please check onthe rating plate of your control system which version you re-

quire.

1 Rating plate forFST variation

2 Rating plate forMultiprogvariation

185205FEC FC440-FST HW0.5

N452 SW1.3

185205FEC FC440-MWT HW0.5

N452 SW1.3

1 2

Fig. 4/9: Label difference for the FEC language variations

Install the FST4.02 software if you use FST for theprogramming.

Install MULTIPROG for FEC Version 2.01 if you use MULTI-PROG.


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4.1.6 The first project with the IPC FEC-Standard in FST

Please proceed as follows:

1 Connect your IPC FEC-Standard to the power supply asdescribed previously. Connect at least one sensor.Connect the power supply to the output connector (sothat you can check by means of the LEDs whether anoutput switches).

2. Install FST 4.02 (or higher) on your programming PC if ithas not been installed yet.

3. Connect the control system and the PC with theprogramming cable SM14. Use the connection COM at theIPC FEC-Standard and COM1 or COM2, etc. at theprogramming PC.

4. Start the FST software

5. Open a new project via the menu Project, New

Fig. 4/10: FST Programming, screenshot 1


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6. Assign a project name



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7. Select the IPC FEC-Standard as the CPU


8. Assign a comment - if desired.


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9. Open the I/O configuration. Insert your control system asthe I/O module (right mouse click, Insert)



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10. Insert a new program with the number 0 into your project(right mouse click on Programs, New Program)



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11. Program as follows:

IF NOP

THEN LOAD IW0

TO OW0



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12. If you are prompted for the entry in the assignment list,you can enter a symbolic name and a comment.

Fig. 4/16: FST Programming, screenshot 713. Click on Load Project

Fig. 4/17: FST Programming, screenshots 8 and 9

14. Note that COM1 is set by default as the interface at yourprogramming PC. If you want to use COM2, open the entry

FST Settings in the Options menu and then the tab cardInterface to Control System and select the desiredinterface there.


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Fig. 4/18: FST programming, screenshot 10

15. Switch the rotary switch on the IPC FEC-Standard fromStop (Position 0) to RUN (Position 1 to F). The Run LED onthe IPC FEC-Standard now has to switch over to green.

16. Now enter an input signal on an input of Group E0. Theoutput at the corresponding position of the output group

A0 then also has to be switched to 1.


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17. Check your program by switching to online mode: Rightmouse click in your program, Online


18. Check your program by switching the online display



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4.1.7 Overview of operands

Retentive Operand Operand Numbers

Register (Rx) 0...127

Timer preselection (TVx) 0...127

Counter (Zx) 0...127

Counter preselection (ZVx) 0...127

Counter word (ZWx) 0...127

Flag word (MWx) 0...255

Operand Range

Input word EWO to EW255 selectable as word or byte

Output word AW0 to AW255 selectable as word or byte

Error word FW, also as F

Initialization flag Fl, per program

Flag words MW0 to MW9999 with Mx. 0 to Mx.15

Register R0 to R255

Function units FE0 to FE255, FE32 to FE38 per program

Timer T0 to T255 (also TV and TW for every timer TE, TA)

Counter Z0 to Z255 (also as ZV and ZW for every counter)

Programs P0 to P63

Program state PS0 to PS63

Function blocks BAF0 to BAF99 (predefined by Festo)

Program block BAP0 to BAP99 (can be defined by the user)


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4.1.8 The first project with the IPC FEC-Standard in MULTIPROG

Please proceed as follows:

1. Connect your IPC FEC-Standard to the power supply asdescribed above. Connect at least one sensor to Input 0 of Group E0. Connect the power supply to the outputconnector (so that you can check by means of the LEDswhether an output switches).

2. Install MULTIPROG 2.01 Release 2001/04 (or higher) onyour programming PC if it has not been installed yet

3. Connect the control system and the PC with theprogramming cable PS1 SM14. Use the connection COMat the IPC FEC-Standard and COM1 or COM2, etc. at theprogramming PC.

4. Start MULTIPROG

5. Open a new project via the menu Project, New

Fig. 4/21: MWT-Programming, screenshot 1


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6. Select a template which is suitable for your controlsystem


7. Save the new project under a name which makes sense

Fig. 4/23: MWT Programming, screenshot 3


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8. The template contains a complete program whichtransfers the signal at Input 0.0 to the Output 0.0. Thencompile your project (menu Code, Generate New Project).


9. Check the serial interface for the connection to the controlsystem. COM1 is entered as the default in your project. Your PC may require COM2. You can find the setting byclicking with the right-hand mouse button on the resource(e.g. FC400 in the subdirectory Config in the directoryPhysical Hardware) to open the menu and there thesettings.



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10. Open the control dialog box

Bild 4/27:MWT-Programming, screenshot 7


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11. Send the project to the control system

Bild 4/28:MWT-Programming, screenshot 8



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12. Start the control system with a cold start in the controldialog box


13. Now enter an input signal on Input 0 of Group E0. Theoutput 0 of Group A0 then also has to be switched to 1.

14. Check your program by switching to on-line mode


15. Note that the template contains such an example programin each of the IEC 6 1131-3 programming languages. Youcan activate the debug mode for the program which isactually being executed.


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To this purpose it has to be entered in Task1 of the subdi-rectory Tasks.



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4.2 Display elements

The FEC has a Run LED which can light in the colors green, redand orange. Each color indicates an operating state of theFEC.

During starting (Power ON) the LED switches to orange.

In the following sections the states depend on the setting of

the Run/Stop switch.If the Run/Stop switch is set to Stop (0), the LED light orange.If the Run/Stop switch is switched to RUN (1-15) and there isa project on the system, the project is started and the LEDlights up green. If the Run/Stop switch is set to RUN (1-15)and there is no project on the system, there is a fault and theLED lights up red. In the Run state the LED indicates an errorwith red.

A detailed fault description is contained on the respectiveprogramming system (FST or Multiprog) or in the documenta-tion on the corresponding product CD.


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4.4 The incremental encoder

The IPC FEC disposes of a 16-bit-deep software incrementalencoder (also called AB direction recognition) which can pro-cess counting pulses up to 200 Hz. The connection is implem-ented via the two inputs provided as listed in the table below.An optional reference switch can also be connected via theinput listed in the table.

FEC-type Inkremental enkoder inputs Reference switch input

FC400 E1.4 and E1.5 E1.0

FC440 E1.4 and E1.5 E1.0

FC600 E3.4 and E3.5 E3.0

FC620 E3.4 and E3.5 E3.0

FC640 E3.4 and E3.5 E3.0

FC660 E3.4 and E3.5 E3.0

1 Moduleconnector

2 Inkremental en-koder

3 Reference switchinput

1

2

2

3

Fig. 4/34: Configuration as an incremental encoder


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Troubleshooting


Chapter 5


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5. Troubleshooting


5. Troubleshooting 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Information on troubleshooting 5-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2 Errors / Remedies 5-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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5. Troubleshooting


5.2 Errors / Remedies

Error Remedy

The IPC FEC-Standard does notreact

Restart the IPC FEC-Standard. To do so interrupt the power

supply to the IPCFEC-Standard for a fewseconds.

The module does not read anyvalues from the inputs or doesnot write any values to theoutputs

Check whether the powersupply for the inputs andoutputs is applied correctly atthe individual ports [E0, E1,A0, etc.].

No communication is estab-lished via the serial interfacefrom the PC to the IPC FEC-Stan-dard.

Ensure that the cable PS1SM14 is connected at the FECend to the communicationinterface (Com) and not to theextension interface (Ext).

No other program may accessthe serial interface from yourPC

I have connected my SAC SC31(3-row), but do not see a signalwhen the sensor supplies asignal.

Check whether the signal stripand the distribution strips areconnected to 24 V DC.

Check whether you are usinga sensor which supplies +24 VDC as the signal.


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5. Troubleshooting


Error Remedy

The Power LED does not light upalthough I have connected thepower.

Check whether the powersupply amounts to 24 V DC(not AC).

Check whether you haveconnected +24 V DC to one of the 5 upper connections and 0V to one of the 5 lowerconnections.

Check whether the wires havebeen stripped correctly.

I cannot establish a connectionto the IPC FEC-Standard.

Check whether the IPCFEC-Standard is connected tothe power supply and whetherthe Power LED lights up.

Check whether theprogramming cable SM14 isinserted in the connectionCOM at the IPC FEC-Standard.

Check whether theprogramming cable SM14 isinserted into a free RS232connection at yourprogramming PC and whetherthe correct connection is setin FST or Multiprog (COM1,COM2, etc.).

Check whether 9600 baud8/N/1 is set

Check whether the controlsystem is suitable for theprogramming software usedby you.


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5. Troubleshooting


Error Remedy

The IPC FEC-Standard does notreact after the power supply hasbeen switched on. The TP LEDlights up, Power and Run LED areoff.

The power supply is lower than18 V. Use a power supply unit that

supplies 24 V. In the case of alaboratory power supply unitthe current limiting can beactivated due to the highermaking current.

The project was loaded correctlyfor the control system, the RunLED lights up after the programhas been loaded, but red

Only FST: Check whether you have the

program 0 in your project. Check whether the program 0

is marked in the project Check whether the FST has

really loaded the project orwhether a fault message isdisplayed in the message win-dow.

Check the fault number (menuOnline, Control Panel) andcompare the error numberwith the FST manual.

Fig. 5/1: Error number display


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Technical appendix

A-1Festo P.BE-FEC-S-SYS en 0204b

Appendix A


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A. Technical appendix

A-2 Festo P.BE-FEC-S-SYS en 0204b

A. Technical appendix A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 Technical data A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A.2 Output behavior at overload/shor t-circuit A-11. . . . . . . . . . . . . . . . . . . . . . . . . . .A.3 Block diagrams for digital inputs and outputs A-12. . . . . . . . . . . . . . . . . . . . . . . .A.4 Block diagrams for analog inputs and outputs A-15. . . . . . . . . . . . . . . . . . . . . . .


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A.1 Technical data

General

Climatic properties

Transportation/Storage (conforming toIEC 68-2-1/2)Normal operation (conforming to IEC

68-2-1/2)Temperature change (slow change)Relative humidity

-25 C to +70 C

0 C to +55 C

IEC 68-2-1495 % no moisture condensation

Insensitivity test against vibration (EN60068-2-6 FC)

10-57 Hz 0,075 mm; 57 - 150 Hz 1 g

Insensitivity test against shock (EN600682-27 EA)

15 g, 11 ms; 2 shocks/direction

Test for dry heat and cold resistance(EN60068-2-2Bb / 2-1)

+70 C, 96 h; -25 C, 96 h

Temperature change durability test (IEC60068 2-14 Na/Nb)

-25 C/+70 C, 2 cycles each 3 h

Cycles of moist heat durability test(95-100%) EN 60068-2-30Db

+25 C/+55 C, 2 cycles each 12 h

Mechanical properties

Weight IPC FEC FC400Weight IPC FEC FC440Weight IPC FEC FC600Weight IPC FEC FC620Weight IPC FEC FC640Weight IPC FEC FC660Dimensions IPC FEC FC4XXDimensions IPC FEC FC6XX

380 g390 g480 g490 g500 g510 g114,2 mm x 105 mm x 35 mm (enclosure)157,6 mm x 105 mm x 35 mm (enclosure)


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General

Electromagnetic properties

Electromagnetic Compatibility (EMC)Electrostatic discharging (ESD)High-frequency electromagnetic fields(HFF)BurstsMains-borne RF disturbances (LHF)

Radio interference voltage / Interferencefield strength

EN 50081-2 / EN 61000-6-2EN 61000-4-2

EN 61000-4-3EN 61000-4-4EN 61000-4-6

EN 55022 / Class A

Electrical properties

Maximum power consumption 200 mA nominal at 24 V, 300 mA maximum

Power consumption of theIPC-FEC-Standard

max 5 W + voltage 24 V DC +25%/-15%+ Max. acceptable short time

break < 1 ms+ Max. cable length 10 m

Digital inputs

Number 16 to 32 (depending on type)

Of which usable as rapid counters 2, max. of 2 kHz each

Input voltage/current 24 V DC, typ. 5 mA; Type I

Nominal value for TRUE 15 V DC min.

Nominal value for FALSE 5 V DC max.

Input signal delay Typ. 5 ms

Electrical isolation Yes, optocoupler

Status display with LED Optional in the connector

Incremental-encoder Max. 200 Hz

Permissible length of the connecting cable Max. 30 m


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Digital outputs

Number 8 to 16 (depending on type)

Type Transistor PNP

Voltage/Current 24 V DC, 400 mA

Short-circuit-proof/Overload-proof yes

Lamp-proof yes, up to 5 W

Electrical isolation Yes, optocoupler

Switching frequency Max. 1 kHz

Electrical isolation in groups Yes, each 1 byte

Maximum group current 3.2 A

Status display with LED Optional in the connector

Fusing Fuse internal 10 AF per output group

Permissible length of the connecting cable Max. 30 m

Analog inputs

Number of inputs 3

Signal range 0...20 mA

Max. permissible input current(The automatic overload protection sets the cur-rent input on high resistance after 20 ms).

24 mA

Resolution 12-bit

Number of units 4096

Absolute precision (0C ... 55C) 0.6 %

Absolute precision (25C) 0.4 %

Linearity error (at 25C) 0.4 %

Repetition precision (at 25C) 0.1 %


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Analog inputs

Input resistance 330 R at 20 mA360 R at 15 mA400 R at 10 mA470 R at 7 mA620 R at 4 mA940 R at 2 mA

Input filtercharacteristic 1. level 1 kHz

System input transmission time Active communication interfacesno 8 msExt 11 msEthernet 13 msExt and Ethernet 14 ms

Cable length of the analog inputs 30 m (shielded)

Diagnosis Overload of signal inputPower supply monitor of the analog functionalunit

Parameterization Overload and power supply monitoring

Power consumption of the analog func-tional unit (The supply of the analog functional unit is re-

quired at the analog inputs if the SPS-safetyis activated)

max. 0.1 WVoltage range 24 V DC + 25%/-15%max. acceptable short time break 1 ms

Fusing of the power supply of the analogfunctional unit

Internal fuse

Cable length for supply of the analog func-tional unit

10 m

Electrical isolationAnalog channel - Analog channelAnalog channel - Supply of the analog

output modulesAnalog channel - Remaining signal

paths

No

No Yes, if the analog functional unit is suppliedwith isolated voltage.


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Analog output

Number 1

Signal range 0...20 mA

Open-circuit volt

Documents

FEC Standard