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cut welding costs by 40% SpinArc GAME CHANGING PRODUCTIVITY TM

GAME CHANGING PRODUCTIVITY - Weld Revolution Fronius ThruArm Style: VR 1500 M, VR 1500 PAP VR15000 PP-F2 Fronius "North American" Style Power Pin ... cleaner weld by puddle stirring

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cut welding costs by

40%

SpinArcGAME CHANGING PRODUCTIVITY

TM

Game ChangingPRODUCTIVITY

go from this… to this!

HowDOES IT WORK?

high speed rotation

centrifugal force

surface tension

all position welding

Where DOES IT FIT?

Deep, Narrow Groove CLAD Overlay

Sheet Metal High Deposition

Fast Fillet Welds Low Distortion

5/16”  (8  mm)  gap

3/4”  (19  mm)  thick

3/16”  (4.7  mm)

7/16”  Thick3/16”  gapNO  BEVEL

19  ipmTravel  Speed

Near  zero  distortion

19  ipm Travel  Speed3/16”  gap,  square  buttDual  torchFull  pen/1  side/ceramic

1.375”  WT  X6520  ipm travel  12  lbs/hr

<5%  Fe  dilution,  1  pass  15  lbs/hr deposition  rate

MA-400 SpinArcWELDING SYSTEM

MA-400MACHINE TORCH

optional heat shield

strong, light weightaluminum body

quick release cap

strain relief for excellent wire feeding

400 A, air-cooled

100% duty cycle

.035 – 1/16” (0.9 – 1.6 mm)

GMAW, GMAW-P, FCAW

3 - 15 ft. (1.8 – 4.6 m) cables

Rated to IEC 60974-7

Mode

Spin Direction

Spin Delay

SimpleTO USE

Plug ‘n PlayALL FEEDERS

AdjustableSPIN DIAMETER

3

45

RoboticINTEGRATION

Pipe Welding BUG & BAND

Accessories& CONSUMABLES

Mounting Kit (CB-MK1)Bump Guard (CB-BG1)

Hand Welding Kit (HWK-1)Consumables

Nozzle-Contact TipRELATIONSHIP

Contact Tip Extensions1043-00 Flush1043-25 .25” extended1043-50 .50” extended1043-75 .75” extended1043-100 1.0” extended

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HEAVY&WALL&PIPE,&HYDRAULIC&CYLINDERS,&TANKS!

Joint!Detail!

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Productivity!Gains!From!SpinArcTM!

SAVINGS:! 28.5%!cost!reduction!

28.5%!reduction!in!welding!time!!

!

$9.83/ft!saved!!

x!750!ft/month!!

=!$7,370!per!month!savings!in!welding!alone!!!

SpinArcTM&Conventional&

Productivity STUDIES

Savings CALCULATOR

Replacement PARTS

Consumables

Parts & Consumables GuideMA-400 SpinArc™ Welding System

Power Pins (Table 1)

Part # Manufacturer Description

PP-F1 Fronius ThruArm Style: VR 1500 M, VR 1500 PAP VR15000

PP-F2 Fronius "North American" Style Power Pin

PP-F3 Fronius Fronius F++ Power Pin

PP-TW4 Lincoln Power-MIG 255, Power-MIG 200, 250, 300, 350 MC, PF 10M, PF 25M, DH-10, LN-10, LN-25 PRO, STT-10

PP-L2 Lincoln LN4, LN5, LN6, LN7, LN8, LN9, LN22, LN25, LN742, NA5R, Power-Feed 10, Power Wave 450/455, Synergic 7

PP-M1 Miller Millermatic 250MP, 300, MM-35, MM90, New Automatic 1, PortaMIG, S32P, S42GL, S52A, S54A, S32S, 52D, 54D, 52E, 54E, 22 Series, 60 Series, 70 Series, Challenger 172, 185, Vintage, 250X, Suitcase 8VS, 12VS, R115

PP-TW4 Various Tweco #4

PP-TW5 Various Tweco #5

PP-EURO Various European Styel Power Pin

Wire Liners (Table 3)

Part # Description

L415-116-6 6 ft. (1.8 m) 0.045-1/16”

L415-116-10 10 ft. (3.0 m) 0.045-1/16”

Contact Tips & Extentions (Table 4)

Part # Description

CT403-27-35 CrZr Extended Life HD, for 0.035” (0.9mm)

CT403-20-45 Heavy Duty Tip, for .045” (1.2mm) Wire

CT403-21-45 Tapered Tip, for .045” (1.2mm) Wire

CT403-27-45 CrZr Extended Life HD Tip, for .045” (1.2 mm) Wire

CT403-20-52 Contact Tip 0.52”/1.33 mm

CT403-20-116 Heavy Duty Tip for 1/16” (1.6mm) wire

CT403-20-116-25 Tough Lock Tip, for 1/16” (1.6mm) Wire

NOTE: Items listed above sold in bags of 100

1043-00 Contact Tip Extention .00”

1043-25 Contact Tip Extention .25”

1043-50 Contact Tip Extention .50”

1043-75 Contact Tip Extention .75”

1043-100 Contact Tip Extention 1.00”

Control Cables (Table 5)

Part # Description

CC-6 Control Cable, 6 ft. (1.8 m)

CC-15 Control Cable, 15 ft. (4.6 m)

TC-15 Trigger Cable 15ft. (4.6 m)

Gas Nozzles (Table 2)

Part # Description

N401-5-75 HD Nozzle, 3/4” (19 mm) BORE - 1/4” (6 mm) Recessed

N401-4-75 Nozzle, 3/4” (19 mm) BORE - 1/8” (3 mm) Recessed

N401-6-75 Nozzle, 3/4” (19 mm) BORE - 1/8” (3 mm) Recessed Copper

N401-7-75 HD Nozzle, 3/4” (19 mm) BORE - 1/8” Recessed

N401-81-62 HD Nozzle, 5/8” Bore - 1/8” Stick-Out

Sold in packs of 10

Consumable GUIDE

Sales LITERATURE

Weld Revolution LLC 19511 W ied R d ! Su ite E ! Spr ing ! TX 77388 ! U SA

Phone: +1-8 32-585-124 4 ! Fax : +1-8 32-585-1109 ! info@ w eldrevolut ion.com

w w w .w eldrevolut ion.com

Operation Manual

MA-400, Machine Air-Cooled

SpinArcTM

Welding Torch

Doc #: OM-MA-400-04

Revision 1.4, 8/12/2015

Operation Manual

Model #: MA-400TM

Air-Cooled, Mechanized

SpinArcT M Welding Torch

Patents Pending

OperationMANUAL

www.youtube.com/weldrevolution

Magazine ARTICLES

by Susan Woods, senior editor

ADDINTHESPIN

High-speed rotating

arc welding increases

productivity and quality

Pipe welding with the SpinArc system.

Technical PAPERS

Why SPINARC?

less weld metal

excellent toe wetting

smooth bead profile

control bead size/penetration

fast travel speed

perfect side wall fusion

consistent HAZ

cleaner weld by puddle stirring

it’s all about

PRODUCTIVITY + QUALITY