1 10 03-15

SUBJECT DATE

GHG14 Diesel Particulate Filter 10 03-15

Additions, Revisions, or Updates

Publication Number / Title Platform Section Title Change

DDC-SVC-MAN-0083 DD Platform

Removal of the GHG14Diesel Particulate Filter

Updated several steps.Installation of the GHG14Diesel Particulate Filter

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All information subject to change without notice. 310 03-15Copyright 2015 DETROIT DIESEL CORPORATION

2 Removal of the GHG14 Diesel Particulate Filter

Remove as follows:

WARNING: PERSONAL INJURY

To avoid injury, never remove any engine component while the engine is running.

WARNING: PERSONAL INJURY

To avoid injury from hot surfaces, wear protective gloves, or allow engine to cool before removingany component.

1. Shut off engine and apply the parking brake, chock the wheels, and perform any other applicable safety steps.

CAUTION: ELECTRICAL SHOCK

To avoid injury from electrical shock, use care when connecting battery cables. The magneticswitch studs are at battery voltage.

2. Disconnect the batteries. Refer to Original Equipment Manufacturer (OEM) procedures.3. If necessary, remove the passenger side fairing. Refer to OEM procedures.4. Remove the Diesel Oxidation Catalyst (DOC) outlet temperature sensor (3).5. Remove the Diesel Particulate Filter (DPF) outlet pressure sensor tube (4).6. Remove the six outboard heat shield mounting bolts (2).

7. Remove the outboard heat shield (1) from the 1-BOX configuration by disengaging the folded flange on the top ofthe outboard heat shield. See figure below.

2 Removal of the GHG14 Diesel Particulate Filter

4 All information subject to change without notice.Copyright 2015 DETROIT DIESEL CORPORATION10 03-15

8. Remove the four mounting bolts (2) from the inboard heat shield (1). Slide the inboard heat shield down allowing betteraccess to the inboard (DPF) filter, V-band and flat band clamp.

NOTE: Record the orientation of the bands and clamps. They will need to be installed in the same location.

9. Loosen the outboard V-band and flat band clamps on the outboard Diesel Particulate Filter (DPF).

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All information subject to change without notice. 510 03-15Copyright 2015 DETROIT DIESEL CORPORATION

10. Slide both the outboard flat band (1) and the V-band clamp (3) inward on the outboard DPF (2).

11. Remove the outboard DPF assembly (2) from the 1-BOX configuration and discard the flat band and V-band gasket(1).

2 Removal of the GHG14 Diesel Particulate Filter

6 All information subject to change without notice.Copyright 2015 DETROIT DIESEL CORPORATION10 03-15

12. Loosen the V-band and flat band clamps on the inboard DPF.

13. Slide both the inboard flat band (1) and the V-band clamp (3) inward on the inboard DPF (2).

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All information subject to change without notice. 710 03-15Copyright 2015 DETROIT DIESEL CORPORATION

14. Remove the inboard DPF (2) from the 1-BOX configuration and discard the flat band and V-band gasket (1).

2 Removal of the GHG14 Diesel Particulate Filter

8 All information subject to change without notice.Copyright 2015 DETROIT DIESEL CORPORATION10 03-15

3 Installation of the GHG14 Diesel Particulate Filter

Install as follows:1. Clean mating surface for the Diesel Particulate Filter (DPF) and 1-BOX, flat band and V-band clamp areas.2. Slide the V-band clamp onto the inboard Diesel Particulate Filter (DPF).3. Slide a new flat band clamp onto the inboard DPF (1).

4. Slide the V-band (3) and the flat band clamp (1) inward on the DPF (2).

5. Install a new V-band gasket (1) on the DOC outlet.6. Ensuring that the ID tag is visible from the side of the vehicle, install the inboard DPF (2) into the 1-BOX

configuration.

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All information subject to change without notice. 910 03-15Copyright 2015 DETROIT DIESEL CORPORATION

7. Install 1-BOX DPF Filter Installation tool P/N: W470589026200 or equivalent, and use adjusting screw on tool (1)to raise the DPF (2) to be level with the mating surface for the flat band clamp.

8. Verify that the V-band flanges line up.

3 Installation of the GHG14 Diesel Particulate Filter

10 All information subject to change without notice.Copyright 2015 DETROIT DIESEL CORPORATION10 03-15

1. Diesel Particulate Filter (DPF)2. Diesel Oxidation Catalyst (DOC)

3. DPF V-Band Clamp Flange

9. Slide the inboard V-band clamp into the correct location and hand tighten the nut.10. Verify that the DPF outlet and 1-BOX flat band flanges line up.

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All information subject to change without notice. 1110 03-15Copyright 2015 DETROIT DIESEL CORPORATION

1. Gap Between the Diesel Particulate Filter (DPF)and 1-BOX

2. 1-BOX

3. DPF Flat Band Clamp Surface4. Diesel Particulate Filter (DPF)

NOTICE: There will be a gap between the DPF and the 1-BOX (See the graphic above). The flat band clampand seal will cover the gap.

11. Slide the inboard flat band clamp into the correct location and hand tighten the nuts.12. Verify that the clamps are in the same location they were in before removing the DPF.

3 Installation of the GHG14 Diesel Particulate Filter

12 All information subject to change without notice.Copyright 2015 DETROIT DIESEL CORPORATION10 03-15

13. Torque the inboard V-band clamp to 13 to 17 Nm (10 to 12 lbft).14. Torque the inboard flat band clamp to 42 to 47 Nm (31 to 34 lbft).15. Loosen the adjusting screw on the tool and pull up sharply to remove it from 1-BOX configuration.16. Slide the V-band clamp onto the outboard DPF.17. Slide a new flat band clamp onto the outboard DPF.18. Install a new V-band gasket (1) onto the outboard DOC outlet.19. Ensuring the ID tag is visible from the side of the vehicle, install the DPF (2) into the 1-BOX configuration.

20. Verify that the V-band flanges line up.21. Slide the outboard V-band clamp into the correct location and hand-tighten the nut.22. Verify that the DPF outlet and 1-BOX flat band flanges line up.23. Slide the outboard flat band clamp into place and hand-tighten the nuts.24. Verify that the clamps are in the same location they were in before removing the DPF.

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All information subject to change without notice. 1310 03-15Copyright 2015 DETROIT DIESEL CORPORATION

25. Torque the outboard V-band clamp to 13 to 17 Nm (10 to 12 lbft).26. Torque the outboard flat band clamp to 42 to 47 Nm (31 to 34 lbft).

27. Install inboard heat shield (1). Torque four bolts (2) to 9 to 10 Nm (80 to 88 lbin.).

28. Install outboard heat shield (2) and torque six bolts (1) to 9 to 10 Nm (80 to 88 lbin.).

3 Installation of the GHG14 Diesel Particulate Filter

14 All information subject to change without notice.Copyright 2015 DETROIT DIESEL CORPORATION10 03-15

NOTE: When applying anti-seize to the sensors, do not get any on the sensor portion.

29. Apply anti-seize to the threads and install the DOC outlet temperature sensor and torque to 35 to 38 Nm (26 to 28lbft).

30. Install the DPF outlet pressure sensor tube. Torque the tube nut to 27 to 30 Nm (20 to 22 lbft).

CAUTION: ELECTRICAL SHOCK

To avoid injury from electrical shock, use care when connecting battery cables. The magneticswitch studs are at battery voltage.

31. Connect the batteries. Refer to OEM procedures.32. If the DPF has been replaced with a new or a remanufactured core, use DiagnosticLink to reset the ash accumulator.33. Check for any leaks.34. If removed, install the passenger side fairing. Refer to OEM procedures.

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All information subject to change without notice. 1510 03-15Copyright 2015 DETROIT DIESEL CORPORATION

1 10 03-152 Removal of the GHG14 Diesel Particulate Filter3 Installation of the GHG14 Diesel Particulate Filter