KONEL ADS V1.0AUTOMATIC DOOR SYSTEMS

USER MANUAL

www.konelsan.com.tr

ASANSÖR SİSTEMLERİ

Manufacturer: KONEL Araştırma Geliştirme Bilişim Otomasyon Elektronik ve Danışmanlık Hizm.San.Tic.Ltd.Şti

Head Quarter:Selçuk Üniversitesi Teknoloji Gel. BölTeknokent Safir Panorama Blok No:67 A2/307Selçuklu KONYA - TURKEY

Factory:Fevzi Çakmak Mh. Modesa San Sit.10746.Sk No:20 Karatay KONYA - TURKEY

Tel: + 90 332 262 02 22

2015

v1.0

Konel Electronic ADS v1.0

www.konelsan.com.tr

Document Date

Software Version

Konel Electronic ADS v1.0

Technical SpesificationInput Voltage

20V AC - 35V DC Voltage

Motor Information

24V DC Brushed Motor with Gear4 Ch mosfet driver2 Ch Encoder min 100 pulse

Inputs

Door OpenDoor CloseNudgeAt floor

Outputs

Door fully openedDoor fully closedDoor squeezed

Dimensions

116 x 160 x 50 mm (W x L x H)

Language Choosing

TürkçeEnglish

4 Ch mosfet driver with H bridge

Motor protection with soft start

Top level protected material is used for protect

board from undesired energy of motor

Smooth motion control with double channel

encoder. Digital signal processor ensure that

accuracy and precision with hardware encoder

reading.

Ability of fast moving with departure and drop

ramp. Same squeeze control at every door because

of differantial current control.

Squeeze control with current and encoder

parameters.

If squeeze is made by mechanical, door running

slowly for closing.

If squeeze is continued, back open algorith will be

run.

If squeeze is sensed, door is opened. Then door will

be closed by slow pass from squeeze area.

Access menu with admin or limited entrance.

General Spesificationswww.konelsan.com.tr

10

ADS v1.0

User Interface

2 Line LCD Screen

Up Button

Menu Entrance with 3 secMenu Shift Right

Down Button

Recognition with 3 secMenu Shift Left

KONEL ADS v1.0

P:15cm V:5cm/s

DOOR OPENING

DC BUS VOLTAGE

28.5 Volt

MANUAL MOVING

OPEN:X CLOSE:

NDG: FSL:

The first opening screen. If close command is sensed

door runs to closing. If close command is not sensed,

door runs to opening.

P : Position, V :velocity

Door status is showing on second line of LCD

On this screen, If Menu Right button is pressed along to

3 sec, Parameter Menu will be shown.

If Menu Left button pressed along to 3 sec, Recognition

mode is running.

Input voltage is shown.

Motor is controlled by buttons on board

If menu left button is pressed, door will be opened.

If menu right button is pressed, door will be closed.

Input status is shown on that screen. If input is sensed

you can see X. And You can see input status with

indicator leds on board.

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11

RECOGNITION

P:10 cm

Door is fully opened by recognition speed, then it starts

for closing and position is shown on screen. If position of

door is wrong, you need to change motor parameters.

Konel Electronic

ADS v1.0

Menus

LISAN/LANGUAGE

ENGLISH

SPEED ADJUST.

PERSONEL

Speed adjust screen. In this screen you can chose

speed as factory slow, normal and fast.

Menu language screen. Up and Down button is

using for changing.

OPEN SPEED

50 cm/s

Door open side fast speed parameter.

Software uses motor parameters for calculation

of velocity.

OP. SLOW SPEED8 cm/s

Door open side slow speed parameter

OPEN RAMP LENGTH

20 cm

Door open side ramp length for soft starter.

If ramp parameter is so small, door may be

shaked.

OPEN SLOW ZONE

4 cm

When door is next to open slow length at door

open side, motor speed will be slow down.

CLOSE SPEED

50 cm/s

Door close side fast speed parameter.

Software uses motor parameters for calculation

of velocity.

CLOSE SLOW SPEED

8 cm/s

When door is next to close slow length at door

open side, motor speed will be slow down.

CL. RAMP LENGTH

20 cm

Door close side ramp length for soft speed down

If ramp parameter is so small, door may be

shaked.

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12Konel Electronic

ADS v1.0

Menus

3 cm

SKATE ZONE

3 cm

Skate zone length. If parameter is wrong, door

will not run regular at skate zone.

When door is next to close slow length at door

close side, motor speed will be slow down.

SKATE OP. SPEED

10 cm/s

Open speed parameter on skate zone

SKATE CL. SPEED8 cm/s

Close speed parameter on skate zone

OP. HOLD FORCE

40

Force parameter when door is fully opened.

Force is increased when parameter value is

inreased.

CL. HOLD FORCE

20

Force parameter when door is fully closed. Force

is increased when parameter value is inreased.

LEARNING SPEED

10 cm/s

Speed parameter when recognition length of

door size. Motor encoder and current calculation

is using that parameter.

OBSTRUCTION PRS

40

Door obstruction sense parameter.

if value increases, pressure force will be increase

when system sensed obstacle.

SPRING FORCE

20

Spring force will be added to open side

obstruction pressure.

CLOSE SLOW ZONE

AD

MIN

AD

MIN

AD

MIN

AD

MIN

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14Konel Electronic

ADS v1.0

Menus

OP/CL SIGNAL

DEMO MODE

CLOSE

Close: No demo mode

Open Slow,Normal, Fast: Demo mode - open

and close waiting time

Op/Cl Signal: Open signal is needed to open door. Close

signal is needed to close door. Close Signals: Close signal

will close door, if no close signal, door will be opened.

ENCODER PULSE100

Enkoder pulse parameter. This parameter is

effect to velocity. If door length and speed is

wrong on learning mode, you must to checked.

SP. CONTROL KP100

PID P control parameter. If value increases,

shaking will increase. Speed jumps is seen.

SP. CONTROL KI

6

PID I control parameter. If value increase, motor

speed reaction will be delayed.

GEAR RATIO 1

3000

Motor gear ratio 1: This parameter is effect to

velocity calculation. Standart is 15:1 or 3000:200

GEAR RATIO 2

200

Motor gear ratio 2: This parameter is effect to

velocity calculation. Standart is 15:1 or 3000:200

RESET COUNTER

0

If value is set to 1, op/cl counter will be reset.

LIMIT CONTACTS

OPEN CONTACT

Fully opened and fully closed relay has Normaly

open contacts.

SIGNAL TYPE

AD

MIN

AD

MIN

AD

MIN

AD

MIN

AD

MIN

AD

MIN

AD

MIN

AD

MIN

AD

MIN

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15Konel Electronic

ADS v1.0

Menus

OPEN CONTACT

OP/CL SIGNALS

OPEN CONTACT

OPEN CONTACT: If OPEN/CLOSE input is set to 1,

command will be run.

CLOSE CONTACT: If OPEN/CLOSE input is set to 1,

command will be run.

Obstruction contact has normaly opened

contact.

DOOR TYPE

FULL AUTO

FULL AUTO: skate zone and speed parameter values is

included

TELESCOPIC: Skate zone and peed parameters is not

included

MOTOR SIDERIGHT

If motor cable is wrong, you can change

movement side from this parameter.

ENCODER SIDE

RIGHT

If motor is running truely, but position is not

change, may be encoder side is wrong. You can

change it from this parameter.

QUIT MENUIf Up button is pressed, save and quit menu. If

menu is admin type, you will be admin again

when you enter menu again.

ADMIN QUITIf Up button is pressed, save and quit admin

menu. If you enter again, that time menu is

limited.

OBSTRUCTION CONT

1. Menu right button is pressed by 3 sec for entering the parameter menu.

2. Menu right and left button is used to scroll through parameters.

3. Press up button to increase parameter value, and press down button to decrease parameter value.

4. Cut off input voltage from board for entering admin menu. And turn on board while up and down

button is pressed.

AD

MIN

AD

MIN

AD

MIN

AD

MIN

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16Konel Electronic

ADS v1.0

Terminal Names

KONEL ADS V 1.0

MOTOR

CONNECTION

ENCODER INPUTS+5V

GNDB

A

RELAY OUTPUT

OBSTRUCTION

CLOSE

OPEN

20V AC INPUT

ACCUMULATOR+-

COMOPENCLOSE

OPEN/CLOSE

INPUTS+24VGNDNDGKATTA

SPECIFIC INPUTS

MOUNTING HOLES

+15V

+5V Door Open Door CloseObstruction

UP

DOWN

LEFT RIGHT

Wiring Diagram

KONEL ADS V 1.0+5V

GNDB

A+-

COMOPENCLOSE

+24VGNDNDGKATTA

+15V

+5V

1000

100

1000 and 100 can be canged

MEncoder

4

220 AC 20 AC

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17

MOUNTING HOLES

MOUNTING HOLES MOUNTING HOLES

Door Open Door Close

Obstruction

UP

DOWN

LEFT RIGHT

OBSTRUCTION

CLOSE

OPEN

Konel Electronic

ADS v1.0

Warnings1. 18V to 22V AC input is suitable for running system. Other wise system does not run at full performance.

2. Motor must be 24V brushed DC with gear and encoder. Motor power can be 200W at maximum.

Please call company for over.

3. Motor gear ratio and encoder parameters must be true. If door length and velocity is wrong, you must change

parameter values on menu.

4. Pressure force should not increase excessive. Our company can not be held responsible. Because it could

cause serious injury

5. Input signals should not over 28V DC.

1. Obstruction protocol: When door sensed obstacle at traditional methot, door velocity wants to increase

motor voltage according to PI algorithm. If obstruction force is big, door does not sense obstacle. It means

obstacle is exposed to maximum force. At the Konel control board, door speed is decreased to minimum when

door sensed obstacle. If door movement is continued, motor is running at slowly until close the door. If door

movement is not continued, motor is stopped and door is opened back and board gives alarm.

2. Obstruction point is get memory. When position is at that point, motor speed is slow down while passing that

point. Then If door position is passed that point, door will run normally speed and stop the alarm.

3. Strain and abrasion can be prevented by skate closing algorithm while running at skate zone. Skate open and

close speed parameters are important factor in this specification.

4. Motor will continue to run while position information is zero but door is not at zero position. In that time

motor speed is door open speed. In real zero zone, system looks motor current and encoder information and

then motor stops and system takes reference of zero point. So settings do not shift.

5. Motor and encoder sides are wrong, you can change sides on software.

6. In encoder fault, door runs at slow speed and gives alarm while running. If encoder fault is fixed, door is

running normal mode.

7. In classic control board, If board energy is turn off and door is opened by manual, motor runs as generator. So

motor gives energy to board. this energy can damage materials. In Konel Door Board, We prevent this fault.

Special Algorithms belongs to Konel Door Control Board

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18Konel Electronic

ADS v1.0

TroubleshootingTurn on and motor doesnt move. All leds are

inactive.

1. Check the fuses.

2. Some leds are active, Motor driver must be damaged.

Turn on, leds and lcd are active but motor doesnt

move.

1. Check the motor and encoder cables.

2. Check the Motor speed parameters.

3. Check the KP and KI parameters.

Door is running uncontgrolled. Door is hitting

hard.

1. Check the encoder and be sure running correctly

2. check the motor and encoder cable directions.

3. Check the KP and KI parameters.

Door is opening slowly at some floor. Out door mechanism may force the motor. Obstruction protocole

is running. For this fault, you need to increase obstruction

parameter. If this fault is given at every floor, you need to learning

mode. And increase parameters to %20.

Buzzer is alarmed while closing and door is

opened back

Check the skate zone and speed.

Increase skate speeds.

May increase the obstruction parameter.

Buzzer sound of what it said. If sound is discrete, it is obstruction. And door will be opened.

If sound is discrete and frequently, system gives encoder

fault. and door will run slowly.

In that time, you need to learning mode and check the

obstruction parameters.

www.konelsan.com.tr

19

Door is running but position is not change on lcd. Check the connection of encoder and motors.

Check the motor side and encoder side on admin menu.

Konel Electronic