Leon Mecanico

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    To assemble the handle shaft place a bead of glue in one of

    the holes of the crank plate. Push the short length of 6mm

    diameter dowel into the hole until the end is flush w ith the

    other side.Slide a 10mm long collar onto the longest pieceof 6mm dowel.With a bead of glue in the other hole of the crankplate, push the shaft into this hole so that the end is flush withthe crank plate surface. Put a small amount of glue ontothe shaft next to the crank plate and move the

    collar up to the crank plate turning it asyou do so to spread the glue inside.

    Not suitable for children 3 years and under small parts with risk of choking

    Check out the HELPFUL HINTS before getting started

    located on the back of the instructions on the bottom left hand side.

    Please turn over

    With glue in the end holes of the triangular followerpush in the two 5mm diam dowels; check that the 25mmdisc will fit between them with a little space to spare.Placea bead of glue in the small hole and push in the 3mm x

    25mm bamboo until the end is

    flush with the surface.

    Put a bead of glue in a short collar and push in the remaining

    6mm diam shaft so that one surfaceof the collar is

    flush with the endof the dowel.

    Push the shaft through the hole nearest to the centre of oneof the base sides as shown.Put a drop of glue on the shaftabout halfway along.Slide on a 20mm long collar turning itas you do so.Slide it up to the base side but leave a very small

    gap so that the shaft can be turned easily.Put glue on the shaft near

    the end of the long collar and slide on the triangular followertight up to the collar (the 3mm peg should be pointing towards the

    handle side of the base) Make sure the shaft is free to turn.

    In the same way push the drive shaft through the

    other hole and glue on another long collar andthen 25mm disc.The disc will fit between the two

    5mm pegs so that when the handle is turned the

    triangular follower will move up and

    down.

    Put the 3mm hole in the longend of the bent pull rodover the 3mm peg inthe triangular

    follower. Place the holes in

    the other base side over theends of the two 6mm shafts.

    Slide the end plates upwardsinto the slots in the base

    sides.

    Glue two 3mm pegs, 27mm long, into the back

    hind leg unit so that the ends are flush with the

    back surface.Push the slots in the base strip ontothe two back slots

    of the end plates.

    Glue two 3mm x 35mm pegs into the holes of the layer

    8 mane piece,as shown.Glue a 3mm x 21mm peg onto

    the layer 7 mane piece into the top hole as shown.Placethe two empty holes in the layer 7 piece over the pegs in

    layer 8. Glue two 3mm x 27mm pegs into the two holes in a

    front leg unit.

    Glue a 3mm x 17mm peg onto the hole nearest to the

    back slot in a body side piece.10 Put the top hole at the back end of the body sidepiece over the top peg on the hind leg unit;the otherpeg will pass through the slot.Place the top hole ofthe pull rod over the 4mm x 17mm peg in the body

    side piece. By turning the handle the body side piece shouldmove up and down.

    Push one of the pegs in the front legthrough the hole in the body side andthe other will pass through the slot.Now push the lowest peg in the mane

    through the top hole of the body.Themane and the leg should bothswing freely on their piv-

    ots.

    TimberkitsWooden Mechanical Toys and Animated Working Models

    Lion Instructions7 1/2 long x 3 1/2 wide x 9 high

    Jenobi,Inc 10400 Westoffice Dr,Suite 111Houston,TX, 77042

    [email protected]

    www.timberkitsus.comMain: +1 (713) 953-1452Fax: +1 (832) 209-7252

  • 8/13/2019 Leon Mecanico

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    HELPFUL HINTS:

    Check all the parts in trays very carefully.

    Read the instructions and look at all the diagrams.

    Get a clear idea of how the parts fit together before

    you start work.

    Do not glue a nything until you are sure you

    understand how it should be assembled. Remember

    once something is glued together you cannot go

    back. Assemble with out glue first, to make sure

    they fit.

    To stop the wood squeaking when it is moving use a

    little silicone wax (the sort you apply on a cloth, not

    a spray and not beeswax which stays sticky). Wax

    surfaces which are in contact as they move.

    Remember if you bey wax in the wrong place, the

    glue will not stick to that surface. If you colour

    your model do not get paint on any surface which

    moves against another.

    Place the two holes of layer 6 over the two upper

    pegs in the mane. Place one end of the long

    straight link over the peg through the slot at the

    back end of the body and the other end over themiddle peg in the mane unit.When the handle is turnedthe bodywill move up and down and the mane will swing

    backwards and forwards.Position layer 5 over the two pegs in the

    mane, leaving out the peg through the longstraight link.Glue a 3mm x

    8mm peg into the lower hole

    of the tail so the end is flushwith the back surface. Position,but do

    not glue, the upper hole over

    the upperpeg of the

    hind leg unit.

    Position layer 4 over layer 5 . Glue a 3mm x 8mm peginto the end hole of the triangular link (12a) Place the twoholes of the triangular link over the pegs in the front leg

    which stick through the lower hole and the slot.

    Put the short straight link over the peg sticking through the back

    slot in the body and the other end over the front slot.The notched

    link goes over the stub peg in the tail unit and the stub peg on

    the triangular unit with the notch upwards and towards the tail.

    With a bead of glue in the hole below the slot at theback end of the remaining body side,push the bodyunit over the five pegs, two of which will pass through

    the slots; there should be no glue in any ofthe other holes.Do not press the body sidetoo close up to the links;turn the handleand check that everything moves Thebody side may need looseningslightly. Position layer 3 on

    the two pegs on layer 4.

    With beads of glue in both holes of the remaining front leg,position on the two lower front pegs sticking through the

    body side; do not push too tightly up to the body side.Checkwhen the handle is turned that all parts move correctly. If the

    leg is too close it will cause too much friction.

    Position mane layer 2 on the two head pegs and with a bead ofglue in each of the holes in mane layer 1. Push onto the ends of the

    pegs, but do not push too tightly to the body side. Turn the handle andcheck all parts are moving.

    With a bead of glue in each of the upper holes in the remaininghind leg unit position over the front slots in the base sidesand spring onto the two pegs. Make sure that you do not push

    the leg unit too tight up to the body. Secure the base unit bypushing the long bamboo lengths through the end holes

    of the base sides and the two base strips; glue ifnecessary.When the handle is turned the

    body will move up and down,thejaws will open and close,the

    front legs will claw the air

    and the tail will wave.

    12.