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0703
0501
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7333
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VERTICAL MACHINING CENTER
MCV-1200
New Generation Of Machines From Taiwans Premier Machine Tool
Builder
正字標記
The Latest and Best Quality Machinery
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High Performance Compact Vertical Machining Center
StrongcompactmachineensuresDahLihtraditionforlonglife/reliability/rigidity
Short,strongmachinespindledrivenbyDirectMountSpindlemotorensuringaperfectresultinbothrigidityandresponsivenessofthespindle
10,000RPMstandardwithoptionsof12,000&15,000RPM
Compactdesignwithallexternalequipmentsuchasspindleoilcooler,transformer...etcareallwithinthemachinefootprint
Linearguidewayforall3axes
Full360°coolantflowtogetherwithprogrammableairpipeallowsformaximumcuttingconditionforallmaterialtypes
Designedforminimummaintenance
A ONE STOP MANUFACTURING SOLUTION
� MCV-1200 VERTICAL MACHINING CENTER
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Maximum Cutting Capability, High Rigidity and Accuracy Combined
With Low Noise and Ease of Maintenance
�MCV-1200 VERTICAL MACHINING CENTER
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MCV-1200COMPACT VERTICAL MACHINING CENTER
Provide the Perfect Solution for All Sections of Industries
AllcastingaremadewithMeehaniteCastIrontoprovide Maximum
stability and cuttingperformance.
Newcolumndesign featuring symmetricalreinforcedcross ribs
thatprovideoptimumstructural rigidity and minimizes
thermaldeformation.
Extra wide column to base structure allowsadditionalbenefits
tocreate improvedcuttingconditionstogetherwithhighaccuracy.
Allmajorcastingsaredesignedby"FiniteElementAnalysis"inhousebyDahLihexperienceddesignteam.
Twopiececolumndesignallows forvariation
inZheightwithoutcompromisetomachinerigidity.
� MCV-1200 VERTICAL MACHINING CENTER
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最最最最最最最最最最最
ExtrawidecolumntobasestructureprovidesenhancedstabilityduringallcuttingconditionandreduceXaxisoverhang.
TwinChipaugerscrewrunningparalleltotheYaxismovesallcuttingchipsefficientlytothefrontsideconveyor.
OnepieceangledYaxisslidecoverdesignretracts
intotheinnercolumncastingtoeliminatecoolant
leakingandprovidesagoodsolutiontothemanagementofthecuttingchip.
New clamping methods ensuremaximum rigidity and location.A
second benefit is that the newdesignallowsformucheasierfieldservice
for either replacementoradjustment.
Shor t, s t rong sp ind le de s
igneliminatesproblemcreatedbyheat,drive belt slipping and
providesperfectresponseandrigidity.
Directmountspindlemotoravailablein10,000,12,000&15,000RPM.
�MCV-1200 VERTICAL MACHINING CENTER
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Allaxesarefittedwithmimumlengthballscrew
Allballscreware reduced in length
toprovideoptimumperformanceandminimalinertia
Coolantthroughballscrewisavailableasaoption,thisgreatlyreducesheatexpensionandprovidesaenhancedmachiningaccuracy
SUITABLE FOR A WIDE RANGE OF INDUSTRIES AUTOMOTIVE, OIL
INDUSTRY, MOULD & DIE, AEROSPACE
Fast,efficientCAMtype24toolsATC
Pre-selectionincycle
Spindletool/workingtool shownbyoperatordisplay
Optionof30/32toolsavailable
� MCV-1200 VERTICAL MACHINING CENTER
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New Improved machine
designAsinglelocationattherearsideofthemachinecontainsallpneumaticservicessuchasregulatorvalves,
lubricationoiltank,allforeasymaintenance.
Electrical
cabinetSinglemachineelectricalcabinetequippedwithheatexchangerasstandard.
New Column to Base AlignmentThenewdesignbyDah Lih
eliminatesproblem fromthe single key way method, by adopting a twin
keyarrangementwherethe2ndkey is
taperedtoprovideperfectalignment,thispreventanyoutwardmovementofthecolumntothebase.
Linear GuidewayDahLihhavedevelopedanewlinearguidewayclamping
method, this provides for
betterclampingforce,rigidityandlocation.
Thisnewdesignallowsformucheasier
fieldservicesforeitherreplacementoradjustment.
�MCV-1200 VERTICAL MACHINING CENTER
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STRONG COMPACT SPINDLE WITH DIRECT MOTOR MOUNT
New Spindle Design Allows for Improved Surface Finish in Cutting
Ideal, In Mould / Die Application
� MCV-1200 VERTICAL MACHINING CENTER
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Advantages of Direct Mount Spindle
No drive belt Low noise and vibration due to the strong/short
lengthanddirectmount to the spindleservomotor.
Low noise & Low
VibrationTotalresponsivenessbetweenspindleandservomotor.
Simple design & Easy to
serviceEaseofmaintenanceduetonospindlebelt.
High rigidityHighcuttingforcesduetothe
large70mminnerbearingdiameter.
High
accuracyHighaccuracyduetominimumeffectofbothheatanddeflection.
No drive belt
Low noise
Low Vibration
Simple design
Easy to service
High rigidity
High accuracy
�MCV-1200 VERTICAL MACHINING CENTER
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MODEL UNIT MCV-1200TABLEWorking Surface mm(inch) 1300x640
(51.18x25.19)T-Slots(Size x Number) kg(lbs) 18x5 (0.71x5)Max. Table
Load 1000 (2200)TRAVELLongitudinal Travel (X) mm(inch) 1200
(47.24)Cross Travel (Y) mm(inch) 600 (23.62)Headstock Travel (Z)
mm(inch) 500 (19.68)Distances Between Spindle End and Table Top
mm(inch) 100-600 (3.93-23.62)
Distance Between Spindle Center and Column Surface
mm(inch) 805 (31.69)
SPINDLESpindle Nose N.T.40Spindle Speeds R.P.M 10000Spindle
Speed Range infinite variableFEEDCutting Feed mm/min(inch/min)
10000 (393.7)Rapid traverse m/min(inch/min) 30/30/20
(1181/1181/787)Minimum Input Increment mm(inch) 0.001 (0.0001)
ATC (Automatic Tool Changer)Tool Holder BT40Tool Storage
Capacity Tools 24Max.Tool Dia. X Length Ø x mm(inch) 95x300
(3.74x11.81)Max. Tool Weight kg(lbs) 7 (15)Tool Selection
RandomMOTORSSpindle Drive Continuous Rating Kw(HP) 7.5 (10)
Motor Kw(HP) 5.5 (7.4)Drive Motors Kw(HP) 3.0 (4), 3.0 (4),
3.0(4)MACHINE WEIGHT SPACE AND PACKINGFloor Space mm(inch)
3150x4060 (124.02x159.84)Net Wight kg(lbs) 7500
(16500)Specifications are subject to change without prior
notice
9.98
7.32
4.87
3.57
(kg-m) (HP)
0
0 4000 6000
0
10
8
6
4
2
2
4
1
3
5
1500 8000 10000
Torque Power
SPINDLE SPEED (R.P.M)
PowerTorque
30 minutes rating
Continuous
Continuous
30 minutes rating
SPINDLE MOTOR/ TORQUE DIAGRAM
10000rpm(Std.）
SPECIFICATIONSStandard Accessories■ SwiveltypeoperatorPanel■
HeatExchanger■ RemovableManualPulse
Generator■ CoolantAroundSpindle■ SpiralTypeChipConveyor■
FullGuard■ RS232Interface■ AutomaticPowerOff■ CallLight■
AutomaticLubrication
Equipment■ WorkLight■ ToolKit■ SpareFuse■ SpindleOilCooler■
Transformer■ RigidTapping
Special Accessories■ Flattypechipconveyor■
Rotarytablewith4thaxis
interface■ 4thaxisinterfaceonly■ CoolantThroughSpindle,A
type■ Bedwash■ AutomaticToolLength
MeasuringDevice■ AutomaticCenteringDevice■ LinearScale■
CAMATC30/32ToolsMax. ToolDoa. x Length
ø x mmø x inch
76 x 3002.99 x 11.81
Max. Tool Weight
KgsIbs
715
Max. Tool Dia. of adjacent pots are empty
ø mm 127
■ DirectDriveSpindle12,000RPM15,000RPM
■ Built-inSpindle,15,000RPM
� MCV-1200 VERTICAL MACHINING CENTER
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TOOLUNCLAMP
A
CW
V
Z
XY
60
F
G
60
BE
H
L
K J
MN
AA
XA
B
U U
T
Q
OP
SR
AEADAC
D
I
1200MCV FANUC SERIES 21i-MB
X+
Y+
AUT.OFF
DRN
SBK
DOOR.IT
F9M.G.
M.G.
A-
RESTART
Z
Z LOCK
BDT OP STOP
MC LOCK
MST
MST
X-
A+Z- B- ORI.F7 F8
F2 F3F1
Y-
RAPID
Z+ B+
CHIPCW CHIPCCW
LIGHT CLEAN
O.T.REL.
AUTO DR
F6F5F4
STOPCW CCW
GUN SHOWER
COOLANT AIRBLOW
OILMIST
OILHOLE
F0CW CCW
?
?
100
MODE SELECT
HANDLE
RAPID
ZRN
JOG
DNC
MEMORY
EDITMDI
RAPID
25L
50
%
PROGRAMCYCLESTART
FEEDHOLD
NC FUNCTION
TOOLUNCLAMP TROUBLE-SHOOTER
CALLLIGHT
ATC
1700
120012.8
0
5.0
3.2
2.0
7.3
50
4000%
2000
2600
3500
3000
150
JOG FEEDRATEFEEDRATE
50
20
32
mm/min%
200
100
12670320
500
700
DAHLIH-37508-00017
50 120
100
S%
SPINDLEMAGAZINE
AXIS DIRECTION
STANDBY
AUXILIARY FUNCTION
SPINDLE
COOLANT
TOOL MONITOR
UNLOCK
ON
LOCK
POWER
ALARMNUMBER
TOOL
OFF
LUBRI-
ALARMCATIVE
POWER
MEMORYUNLOCK
MESSAGE
READY
ENCEREFER-
ARM
ORIENTSPINDLE
CLAMPTOOL
CATCHTOOL
UNCLAMPTOOL
REFER-
EMERGENCY STOP
POINTENCE
APCREADY
ARMCW
ARMCCW
0 50 180100 150
(白色)(黑色)
DAHLIH-37508-00019
Model MCV-1200unit mm inch
A 3150 124.02B 2040 80.31C 2178 85.75D 2852 112.28E 100-600
3.93-23.62F 795 31.3G 2232 87.87H 2496 98.27I 1800 70.87J 863
33.98K 505-1105L 575 22.64M 2075 81.69N 350 13.78O 1510 59.45P 665
26.18Q 2307 90.83R 412 16.22S 2440 96.06T 725 28.54U 1575 62.01V
385 15.16W 1930 75.98X 1050 41.34Y 695 27.36Z 4060 159.84
AA 1760 69.29AB 495 19.49AC 475 18.7AD 2200 86.61AE 900
35.43
Model MCV-1200unit mm inch
a 1300 51.18b 1200 47.24c 640 25.2d 600 23.62e 70 2.76f 125
4.92g 31.5 1.24h 18 0.71i 20 0.87j 13.5 0.69k 1 0.04l 14 0.55
m 85 3.35n 160 6.3o 202 7.95p 250 9.84q 5 0.2r 25 0.98s 24 0.94t
113 4.45u 8 0.31
MACHINE DIMENSIONS
h
g
i
t
l
m
n
o
p
u
c
a
d
b
ee
ff
ff
jk
sr
q
T型槽 主軸端尺寸工作台
TABLE & T-SLOT
TABLE T-ALOT SPINDLE
�0MCV-1200 VERTICAL MACHINING CENTER
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0703
0501
0TEL:04-24
7333
26
R
DAH LIH MACHINERY INDUSTRY CO., LTD.413 No 3, Kung-yeh lane,
fengcheng road, nanshih tsun, wufeng shiang, taichung hsien, 413,
taiwanTEL：886-4-23334567
FAX：886-4-23307567E-mail:[email protected]
Http://www.dahlih.com.tw
2000,03,2007021-D2-00-017-V001
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