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Objectives • Solve examples • Learn about refrigerants, compressors, and expansion valves (Ch. 4) • Compare residential and commercial systems • Introduce heat exchangers (ch.11) • Next two weeks

Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

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Page 1: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Objectives

• Solve examples

• Learn about refrigerants, compressors, and expansion valves (Ch. 4)• Compare residential and commercial systems

• Introduce heat exchangers (ch.11)• Next two weeks

Page 2: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Example 1

• R-22 condensing temp of 30 °C and evaporating temp of 0°C

• Determinea) qcarnot wcarnot

b) COPcarnot

c) ηR

Page 3: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Example 2

• R-22 condensing temp of 60 °C and evaporating temp of 0°C

• Determine the ηR

Page 4: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Example 3

• Two stage compressor

• R-22 condensing temp of 60 °C

• Evaporating temp of compressor A 30°C and for compressor B 0°C.

• Determine the ηR

Assume that condenser temperature for compressor B is the same like evaporation temperature of compressor A

Page 5: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Systems: residential

Indoor Air

Outdoor Air

Page 6: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

System componentsLarge building system

Plate heat

exchanger

Water form

cooling tower

Water to

cooling tower

6oC 11oC

Water to

building Water from

building

25oC 35oC

Page 7: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Chiller

Page 8: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Compressors

Page 9: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Compressor

• Workhorse of the system

• Several types – all compress gas with varying degrees of efficiency• Far from isentropic (our assumption earlier)

• Wshaft = work done by shaft

• Welec = electric power requirements

Page 10: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Reciprocating compressor

Page 11: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Reciprocating Compressor

• Figures 4.4, 4.6

Page 12: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Reciprocating

• Piston compressing volume• PVn = constant = C

• For all stages, if we assume no heat transfer

• Can measure n, but dependent on many factors• Often use isentropic n in absence of better

values• R-12 n =1.07• R-22 n = 1.12• R-717 n = 1.29

Page 13: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Rotary Compressors

• Higher efficiency, lower noise and vibration

• Cylinder rotating eccentrically in side housing

Page 14: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Rotary Compressor

Page 15: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Scroll Compressors

• One scroll is fixed

• The other scroll “wobbles” inside compressing refrigerant

• Often requires heat transfer from refrigerant to cool scrolls

Page 16: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Scroll compressor

»http://www.youtube.com/watch?v=f_6xolDoqs0

Page 17: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Scroll Compressors

• Constant displacement

• Higher efficiency, but harder to manufacture

• Close tolerance between scrolls

• Ugly to analyze – see text for details

Page 18: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Screw compressor

»http://www.youtube.com/watch?v=xO7IhhzImMU&feature=related

Page 19: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Screw Compressors

• Rotating meshed screws

• One or two screws

Page 20: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Summary

• Many compressors available• ASHRAE Handbook is good source of more

detailed information• Very large industry

Page 21: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Expansion Valves

• Throttles the refrigerant from condenser temperature to evaporator temperature

• Connected to evaporator superheat• Increased compressor power consumption• Decreased pumping capacity• Increased discharge temperature

• Can do it with a fixed orifice (pressure reducing device), but does not guarantee evaporator pressure

Page 22: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Thermostatic Expansion Valve (TXV)

• Variable refrigerant flow to maintain desired superheat

Page 23: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

AEV

• Maintains constant evaporator pressure by increasing flow as load decreases

Page 24: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Summary

• Expansion valves make a big difference in refrigeration system performance

• Trade-offs• Cost, refrigerant amount• Complexity/moving parts

Page 25: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Refrigerants

Page 26: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

What are desirable properties of refrigerants?

• Pressure and boiling point

• Critical temperature

• Latent heat of vaporization

• Heat transfer properties

• Viscosity

• Stability

Page 27: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

In Addition….

• Toxicity• Flammability• Ozone-depletion• Greenhouse potential• Cost• Leak detection• Oil solubility• Water solubility

Page 28: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Refrigerants

• What does R-12 mean?• ASHRAE classifications• From right to left ←

• # fluorine atoms

• # hydrogen atoms +1

• # C atoms – 1 (omit if zero)

• # C=C double bonds (omit if zero)

• B at end means bromine instead of chlorine• a or b at end means different isomer

Page 29: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat
Page 30: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Refrigerant Conventions

• Mixtures show mass fractions

• Zeotropic mixtures• Change composition/saturation temperature as

they change phase at a constant pressure

• Azeotropic mixtures• Behaves as a monolithic substance• Composition stays same as phase changes

Page 31: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Inorganic Refrigerants

• Ammonia (R717)• Boiling point?• Critical temp = 271 °F• Freezing temp = -108 °F• Latent heat of vaporization?

• Small compressors

• Excellent heat transfer capabilities• Not particularly flammable

• But…

Page 32: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Carbon Dioxide (R744)

• Cheap, non-toxic, non-flammable

• Critical temp?

• Huge operating pressures

Page 33: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Water (R718)

• Two main disadvantages?

• ASHRAE Handbook of Fundamentals Ch. 20

Page 34: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Water in refrigerant

• Water + Halocarbon Refrigerant = (strong) acids or bases• Corrosion

• Solubility• Free water freezes on expansion valves

• Use a dryer (desiccant)

• Keep the system dry during installation/maintenance

Page 35: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

Oil

• Miscible refrigerants

• High enough velocity to limit deposition• Especially in evaporator

• Immiscible refrigerants • Use a separator to keep oil contained in

compressor

• Intermediate

Page 36: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

The Moral of the Story

• No ideal refrigerants

• Always compromising on one or more criteria

Page 37: Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat

HW3

Five problems:

1) Book: 3.1,

2) Book: 3.5,

3) Solve 3. 5 for ammonia,

4) Same like 3.5 for R22 with no intercooler

5) Finish example problem 3 (two cycle and two compressors) for ammonia.

Deadline: 03/11 in class.