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Operation & Maintenance Instructions Read these operation and maintenance instructions before start up! To be held for future reference. EN 02 -12301

*OKFDUJPO 'JUUJOHT * 3 ' - Dosierpumpen Chlorgas · PDF file · 2015-11-03to be injected into the centre of the piping system, to ensure uniform mixing. Non-Return Valve The non-return

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Operation & Maintenance InstructionsRead these operation and maintenance instructions before start up!To be held for future reference.

EN02

-12301

Inje

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MB 1 23 01 / 1

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GeneralInjection fittings are used to inject the chemicaldelivered by the metering pump into the system tobe treated.

Injection PipeThe injection pipe (I) allows the metering chemicalto be injected into the centre of the piping system, toensure uniform mixing.

Non-Return ValveThe non-return valve (R) prevents liquid from flowingbackward from the system under pressure into themetering plant or metering tank. All sizes are availablein the form of a single-ball non-return valve with anopening pressure of approx. 0.1 bar. Special typeswith an opening pressure of approx. 1.2 bar are alsoavailable.

Shutoff ValveA shut-off valve (A) allows to separate the meteringinstallation, including the non-return valve, from theplant under pressure. Due to the shut-off valve thenon-return valve can be maintained after beingseparated from the system. Prior to longer periodsof standstill it should be closed since the sealing ofthe non-return valve may be affected by dirt particlesor wear.

Cooling PipeIn mixed assemblies, where the metering plantfittings and pipes are of plastic and the plant itself isof steel or other metals, because the liquidtemperatures are higher, a cooling pipe (K) can beused to radiate the heat. This allows plastic fittingsand pipes to be connected to the plant.

ConnectionsThe transition from the injection fitting to the meteringpipe can be made in various ways, using theconnections listed on MB 1 23 01 / 4. The individualelements described before are available in functionalcombinations and have appropriate type codes forindentification.

Selection CriteriaThe determining factors for selecting the appropriateinjection fitting are the chemical flow, the chemicalresistance and the heat resistance. PVC injectionfittings may be used for temperatures of up to 40°C;other types up to 80°C; and with a cooling pipe up to120°C.PVC-version: p

max = 10 bar

Stainless steel version:Normal version: p

max = 40 bar

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MB 1 23 01 / 2

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ND *h/l 1d 2d CVP 1754.1

notiV nolapyH EFTP notiV/FA nolapyH

4 07

4/1G

8/5G

44752321 99253321 42962321 - -

2/1G 29652321 24943321 52962321 - -

4/3G 74752321 00353321 62962321 - -

6 051

2/1G

1G

97752321 56862321 - 86862321 -

4/3G 30752321 66862321 - 96862321 -

1G 08752321 76862321 - 07862321 -

01 004

1G

4/11G

29752321 77862321 - 08862321 -

4/11G 11752321 87862321 - 18862321 -

2/11G 39752321 97862321 - 28862321 -

51 009

1G

4/11G

38852321 19862321 - - 49862321

2/11G 41852321 29862321 - - 59862321

2G 32752321 39862321 - - 69862321

52 00622/11G

2/11G08852321 70962321 - - 90962321

2G 73752321 80962321 - - 01962321

ND *h/l 1d 2d CVP 1754.1

notiV nolapyH EFTP notiV/FA nolapyH

4 07 2/1G 8/5G 78052321 29053321 02962321 - -

6 051 4/3G 1G 49652321 95862321 - 06862321 -

01 004 4/11G 4/11G 70752321 54862321 - 69692321 -

51 009 1G 4/11G 91752321 16862321 - - 26862321

52 0062 2/11G 2/11G 23752321 36862321 - - 46862621

Shorten injection pipe

Injection nozzle

Type R (Non-Return Valve)

Type IR (Injection Fitting with Non-Return Valve)

* Flow values only valid with uniform flow. Without pulsation dampener the max. flow rate for motor pumps amountsto 1/3 and for solenoid pumps to 1/5 of the indicated value.

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MB 1 23 01 / 3

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ND *h/l 1d 2d CVP 1754.1

notiV nolapyH EFTP notiV/FA nolapyH

4 07

4/1G

8/5G

84752321 10353321 03962321 - -

2/1G 19652321 20353321 13962321 - -

4/3G 94752321 30353321 23962321 - -

6 051

2/1G

1G

18752321 17862321 - 47862321 -

4/3G 40752321 27862321 - 57862321 -

1G 28752321 37862321 - 67862321 -

01 004

1G

4/11G

49752321 38862321 - 68862321 -

4/11G 41752321 48862321 - 78862321 -

2/11G 59752321 58862321 - 88862321 -

51 009

1G

4/11G

28852321 79862321 - - 00962321

2/11G 51852321 89862321 - - 10962321

2G 62752321 99862321 - - 20962321

52 00622/11G

2/11G67852321 11962321 - - 31962321

2G 14752321 21962321 - - 41962321

Type IRA (Injection Fitting with Non-Return Valve and Shutoff Valve)

Type IRF (Injection Fitting with Non-Return Valve and Flange Connection)

Type IRAF (Injection Fitting with Non-Return Valve, Shutoff Valve and Flange Connection)

Order Example:An injection fitting with shutoff valve is required to be used with a MINIDOS A 24, for phosphate metering into a potablewater pipe (max. 10 bar). A connection sleeve with G 1/2 is available.Supply line: tubing id=4; od=6. From the IRAtable on this page, size DN 4 up to 50 l/h, with d1=G 1/2 is chosen. PVC version, type IRA, consisting of injection pipe,shutoff valve and non-return valve. Part Number 12325691. From table Cooling Pipe (K) and Connections on MB 123 01 / 4, for a 4/6 tubing, the connection, Part Number 20975 is selected.

ND *h/l 2dCVP 1754.1

notiV nolapyH nolapyH

01 004 4/11G - 24772321 -

51 009 4/11G 66952321 30962321 40962321

52 0062 2/11G 96952321 51962321 61962321

ND h/l 2dCVP 1754.1

notiV nolapyH notiV/FA nolapyH

01 004 4/11G 31362321 98862321 09862321 -

51 009 4/11G 76952321 50962321 - 60962321

52 0062 2/11G 17952321 71962321 - 81962321

* Flow values only valid with uniform flow. Without pulsation dampener the max. flow rate for motor pumps amountsto 1/3 and for solenoid pumps to 1/5 of the indicated value.

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MB 1 23 01 / 4

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Cooling Pipe (K) and Connections

Cooling pipe

Tubingconnection

Hose liner

PVC cementedconnection

Stainlesssteel pipingconnection

Threadedconnection

ND 2d ad/id ad CVP 1754.1

4 8/5G - - - 94852

6 1G - - - 35852

014/11G

- - - 29852

51 - - - 39852

52 2/11G - - - 30952

4 8/5G

6/4 - 57902 -

8/6 - 67152 -

21/6 - 08191 -

6 1G 21/6 - 20952 -

4 8/5G 21/6 - 29032 39032

6 1G21/6 - 80952 90952

51/9 - 07423 -

014/11G

51/9 - 12952 52952

51 62/61 - 63952 53952

52 2/11G 43/52 - 74952 94952

4 8/5G- 01 78032 -

- 21 98032 -

6 1G- 01 11952 -

- 21 73122 -

014/11G

- 21 32952 -

51 - 02 73952 -

52 2/11G - 23 05952 -

4 8/5G - 4/1G 88032 99922

6 1G- 4/1G 95272 41952

- 8/3G 51952 69013

014/11G

- 8/3G 03952 73072

51 - 2/1G 34952 44952

52 2/11G- 4/3G - 35952

- 1G - 63072

4 8/5G- 6 - 95942

- 01 - 09032

6 1G - 8 - 31952

014/11G

- 21 - 93072

51 - 81 - 93952

52 2/11G- 22 - 25952

- 82 - 53072

ET 1 23 01 / 1

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metI noitpircseD lairetaM .oNtraP .oNtraP .oNtraP4ND 6ND 01ND

1 ydobevlaV CVP 54802 59652 607521754.1 98291 46752 89752

2 llabevlaV salG 87792 - 75428cimareC - 71001 -

1044.1 44081 63001 411283 gnirpserusserP yolletsaH 18052 28052 775234 taesevlaV FDVP 06418 - -

CVP - 69652 697521754.1 16418 36752 99752

5 gnir-O notiV 31008 43708 93708MDPE 55708 53708 83708EFTP 72608 - -

6 teksaG notiV 17318 67218 89118MDPE 35418 - -

nolapyH - 83218 53018FA - 72618 92618

EFTP 77618 - -7 gnir-O notiV 48318 30008 -

MDPE 45708 62108 -EFTP 71608 - -

teksaG FA - 12518 -8 teksaG notiV 62518 - 77218

MDPE 52518 - -nolapyH - - 93218

FA - - 82618EFTP 58518 - -

9 ediugllaB CVP 66042 - -1754.1 76042 - -

01 gulpdedaerhT CVP 99291 - -1754.1 13042 - -

notiV/CVPylbmessagnittifnoitcejnI 78052321 49652321 70752321nolapyH/CVPylbmessagnittifnoitcejnI 29053321 95862321 54862321

1754.1ylbmessagnittifnoitcejnI 02962321 06862321 69692321foedamteksaghtiw EFTP notiV/FA notiV/FA

Injection fitting type R DN 4...10

DN 46

105

4

2

1

39

8

7

DN 10

6

4

52

3

1

8

ET 1 23 01 / 2

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metI noitpircseD lairetaM .oNtraP .oNtraP51ND 52ND

1 ydobevlaV CVP 32843 219531754.1 29853 41953

2 llabevlaV salG 06428 -1044.1 24442 -

3 ksidevlaV FDVP - 464431754.1 - 76443

4 gnirpserusserP yolletsaH 77782 712525 taesevlaV CVP 81752 31953

1754.1 46852 519536 gnir-O notiV 00808 14708

MDPE 19708 247087 teksaG notiV 89118 19318

nolapyH 92518 093188 teksaG notiV 22418 19318

nolapyH 19418 09318notiV/CVPylbmessagnittifnoitcejnI 91752321 23752321

nolapyH/CVPylbmessagnittifnoitcejnI 16862321 36862321nolapyH/1754.1ylbmessagnittifnoitcejnI 26862321 46862321

Injection fitting type R DN 15 and DN 25

DN 25DN 15

7

5

62

4

1

8

7

5

63

4

1

8

WarrantyPlease copy and send with the device.

If the device breaks down within the period of warranty, please return it in a cleaned condition with the complete warranty application, filled out.

Sender

Company: ......................................................................... Phone: ........................................ Date: .......................................

Address: ..............................................................................................................................................................................

Contact person: ...................................................................................................................................................................

Manufacturer order-no.: .................................................... Delivery date: ..............................................................................

Device type: ...................................................................... Serial no.: ...................................................................................

Nominal capacitynominal pressure: .......................................................................................................................................

Description of fault: ..............................................................................................................................................................

...........................................................................................................................................................................................

...........................................................................................................................................................................................

Type of fault:

1. Mechanical fault 2. Electrical fault

o premature wear o loose connections such as plug connector or cable

o wear parts o operating elements (e.g.. switches/buttons)

o breakage/other damage o electronics - corrosion

o damage in transit

3. Leaks 4. No or inadequate function

o connections o defective diaphragm

o dosing head o other

Service conditions of the device

Point of use / system designation: ...................................................................................................................

Accessories used (Suction line, etc.): ...............................................................................................................

.....................................................................................................................................................................

.....................................................................................................................................................................

Commissioning (date): ....................................................................................................................................

Duty peroid (approx. operating hours): .............................................................................................................

Please describe the specifics of the installation and provide a simple diagram with details of the material, diameter, length and levels.

EN12

Declaration of harmlessnessPlease copy and send in with your device! Please display anon the outer packaging!

Declaration of harmlessness (please fill out a separate form for each appliance)

We forward the following device for repairs:

Type of device: __________________________________________________________________

Part-no.: _______________________________________________________________________

Order-no.: ______________________________________________________________________

Delivery date: ___________________________________________________________________

Reason for repair: ________________________________________________________________

______________________________________________________________________

Medium used: ____________________________________ Properties: irritant: yes/no corrosive: yes/no

We hereby certify that the machine has been thoroughly cleaned inside and out before its dispatch and that it is free from health risk chemical, biological and radioactive materials as well as having been drained of oil. *)

If the manufacturer find it necessary to carry out further cleaning work, we accept the charge will be made to us.

We certify that the aforementioned information is correct and complete and that the unit is dispatched in compliance with legal requirements.

Company / address: Phone:

�a�:�a�:

E-Mail:

Customer-number:

Contact person:

________________________ ____________________________ Date Signature / stamp

*) If not applicable please cross out!

EN12

Lutz-Jesco GmbHAm Bostelberge 1930900 WedemarkGermany

Phone: +49 5130 5802-0Fax: +49 5130 [email protected]/de

24h-Hotline: +49 5130 580 280

Austria

Lutz-Jesco GmbH

Aredstraße 7/22544 LeobersdorfAustria

Phone: +43 2256 62180Fax: +43 2256 [email protected]

Netherlands

Lutz-Jesco Nederland B.V.

Nijverheidstraat 14 C2984 AH RidderkerkNetherlands

Phone: +31 180 499460Fax: +31 180 [email protected]

USA

Lutz-JESCO America Corp.

55 Bermar ParkRochester, NY 14624USA

Phone: +1 585 426-0990Fax: +1 585 [email protected]

East Asia

Lutz-JescoEast Asia Sdn Bhd6 Jalan Saudagar U1/16Hicom Glenmarie Industrial Park40150 Shah Alam /SelangorMalaysia

Phone: +603 5569 2322Fax: +603 5569 [email protected]

Middle East

Lutz-Jesco Middle East FZE

P.O. Box 9614SAIF-Free Zone CenterSharjahUAE

Phone: +971 6 5572205Fax: +971 6 [email protected]

Best.-Nr. BB-12301-0X-V04Technische Änderungenund Irrtümer vorbehalten© Lutz-Jesco GmbH 05.2010Printed in Germany

Hungary

Lutz-Jesco Üzletág

Vasvári P. u. 9.9024 GyörHungary

Phone: +36 96 523046Fax: +36 96 [email protected]

Great Britain

Lutz-Jesco (GB) Ltd.

Gateway EstateWest Midlands FreeportBirmingham B26 3QDGreat Britain

Phone: +44 121 782 2662Fax: +44 121 782 [email protected]