Drive Technology

OPDEplus Family

OPDEplusUnicità e innovazione tecnologica

La serie OPDEPlus si differenzia nel mercato per l’unicità e l’innovazione tecnologica delle soluzioni adottate.

È studiata per garantire le migliori prestazioni e semplicità d’uso e per supportare molte delle applicazioni richieste dal mercato nel rispetto degli standard internazionali riconosciuti quali CE (Europa), UL (USA), cUL (Canada), EAC.

Progettata per una facile installazione e messa in servizio, la famiglia OPDEPlus consente di abbassare i costi di produzione ottimizzando i processi industriali.

La tecnologia integrata di questi servoazionamenti consente un controllo

ottimale di motori asincroni trifase (IM), di servomotori sincroni a magneti permanenti (PMSM) sfruttandone appieno anche l’eventuale anisotropia e di motori sincroni a riluttanza (SynRM).

L’intera gamma di azionamenti è gestita dalla medesima architettura a microprocessore su software unificato, in cui, ad un PLC programmabile integrato IEC 61131.3, si combinano un elevatissimo numero di algoritmi di controllo e specifiche routines di autotaratura proprietari, specificatamente studiati per agevolare la messa in servizio di complesse automazioni.

S

1

0,6

0,5

0,6

0,6

3

1,8

1,5

1,7

1,4

7

3,6

3,0

3,3

2,9

12

6,6

5,5

6,1

5,2

40

22,2

18,5

20,4

17,6

15

9,0

7,5

8,3

7,1

46

24,0

20,0

22,0

19,0

22 32

13,2 18,0

11,0 15,0

12,1 16,5

10,5 14,3

57,5

32,8

27,3

30,0

25,9

Vac: 200 / 400 / 480; Vdc: 280 / 560 / 680 (UL: 600Vdc)

M L XLIn @ nominal overload [Arms]

Light:Light: 120% x 30 sec. [kW]

Standard:Standard: 150% x 30 sec. [kW]

Strong:Strong: 200% x 30 sec. [kW]

Pn @ 400Vac with overload:

Pn @ 400Vac with overload:

Pn @ 400Vac with overload:

Nominal power Pn @ 400Vac with default overload Heavy:Heavy: 200% x 3 sec. + 150% x 30 sec. [kW]

CR - CM - MM

4

1,8

1,5

1,6

1,3

8

3,8

3,2

3,4

2,7

12

6,5

5,5

5,8

4,7

Vac: 200 / 400 / 480; Vdc: 280 / 560 / 680 (UL: 600Vdc)

In @ nominal overload [Arms]

Light:Light: 120% x 30 sec. [kW]

Standard:Standard: 150% x 30 sec. [kW]

Strong:Strong: 200% x 30 sec. [kW]

Nominal power Pn @ 400Vac with default overload Heavy:Heavy: 200% x 3 sec. + 150% x 30 sec. [kW]

BF1

70

42

310

180

37

37

160

160

30 130

90

52

370

224

45

46

200

199

37 162

110

59

460

284

55

53

250

253

43 205

175

101

90

89

73

220

124

110

111

90

250

149

132

132

107

150

83

570

354

75

74

315

315

60 255

Vac: 200 / 400 / 480; Vdc: 280 / 560 / 680 (UL: 600Vdc)

BF2 BF3

In @ nominal overload [Arms]

Light:Light: 120% x 30 sec. [kW]

Standard:Standard: 150% x 30 sec. [kW]

Strong:Strong: 200% x 30 sec. [kW]

Nominal power Pn @ 400Vac with default overload Heavy:Heavy: 200% x 3 sec. + 150% x 30 sec. [kW]

OPDEplus XS

Unicità e innovazione tecnologica

CR (CAN Resolver)

CM (CAN Multifeedback)

MM (Multibus

Multifeedback)

Connettività integrata nel multifieldbus ed un unico connettore universale per gestire la maggior parte delle retroazioni (Universal Feeback).

OPDEplus XS* AC Input: 3 x (200V - 10% ÷ 3 x 480V + 10%)

DC Input: Vdc (280-10% ÷ 680 + 10%)

Regulation Power Supply 24 VDCBack-Up power supplyPC programming and device interfacing:

EtherNet Modbus TCP/IP RS 485 Modbus RTU

N. 2 configurable digital output

Multi fieldbus interface for all industrial ethernet standards fieldbuses(Ethercat / Profinet)

CanBus interface

STO safety function, or additional 2 digital output

N. 3 conf. digital input1 conf. analog inputs ± 10VPotentiometer Supply ± 10V

USB Type-C

2° External Feedback

Resolver feedback

Motor thermal probes (ON/OFF, PTC, NTC, KTF 84, KTY 1000)

Motor control feedback

U/V/W motor power connection and connection for external braking resistor (IGBT integrated braking)

Altezza (mm)

Lunghezza (mm)

Profondità (mm)

277,672,5

164,2Peso (kg) 2,7

CR - CM - MM

*See installation manual for more details

OPDEplus S-M-L-XL BF1-2-3Controllo continuo. Potenza pura

Un prodotto adatto per tutte le applicazionie a tutte le tipologie di motori.Tre tipi di raffreddamento, tradizionale ad aria, ad acqua per il massimo rendimento, a gas per applicazioni su compressori.

S M L XL

BF3BF2

BF1

Fieldbus interface

U/V/W motor power connection and connection for external braking resistor(IGBT integrated braking)

CAN A/B interfaces

Motor thermal probes (PTC, NTC, KTY84)

*AC Input: 3 x (200V - 10% ÷ 3 x 480V + 10%)DC Input: Vdc (280-10% ÷ 680 + 10%)

Integrated Drive to Drive interface SPI

Connector for the remote keypad

USB Key connector

Frequency Input (4 channels or Up / Down frequency)

RS 485 Modbus RTU for PC programming and device interfacing

(configuration software)

1° - 2° Feedback Sensormotor and application

I/O ANALOG / DIGITAL

Regulation Power Supply 24 VDC(Back-Up power supply)

STO connectorPL= e in accordo EN ISO 13849-1

SIL= 3 in accordo EN 61800-S-2

Altezza (mm)

Lunghezza (mm)

Profondità (mm)

BF1

556253294

BF2

978309309

BF3

978309484

S

30389

253

M

303116253

L

322137253

XL

322194273

Peso (kg) 25 50 854 5,2 5,7 9,6

*See installation manual for more details

Main Features OPDEpXS (PMSM/IM) -

CROPDEpXS (PMSM/IM) -

CMOPDEpXS (PMSM/IM) -

MMOPDEplus (PMSM/IM)

Auto 24VSensor feedback 1 (Default motor control)

CanBus

Digital Input

Modbus RTU (Rs485)

Digital Output

Frequency input

Analog OutputSTORemote keypadCE/UL certificationPWM range (*) [kHz]

Modbus TCP-IP (Ethernet)

Analog input

Fieldbuses*More fieldbus can be integrated “On demand”

Usb Type-CSimulated Encoder

Sensor feedback 2**Alway possible swap in motor control feedback

Yes (Optional)

Integrated (1 x CanA)

3

Yes

Yes

2 x 200 mA

No

0Yes (SIL3 - Ple)Yes (Optional)

CE/UL/EACup to 18

No

1x ±10V OR 4/20 mA (12 bit)

No

NoYes (only 2nd fbk)Yes (only 2nd fbk)

Yes (Optional)

Integrated (1 x CanA)

3

Yes

Yes

2 x 200 mA

No

0Yes (SIL3 - Ple)Yes (Optional)

CE/UL/EACup to 18

Yes (integrated via NetX90)

1x ±10V OR 4/20 mA (12 bit)

No

Resolver (direct decode), integrated with DB9 conn.Resolver (direct decode)

Resolver (direct decode)Resolver (direct decode)Hiperface DSL (ST/MT)

Hiperface (ST/MT)HiRes resolver (AD2s1210)

HiRes resolver (AD2s1210)HiRes resolver (AD2s1210)

BissC (ST/MT)BissC (ST/MT)

BissC (ST/MT)

SinCos AbsoluteSinCos Incremental

SinCos Absolute

SinCos AbsoluteSinCos Absolute

TLLTLL

TLLTLL

TLL + HallTLL + Hall

TLL + HallTLL + HallHiperface DSL (ST/MT)Hiperface DSL (ST/MT)

SinCos IncrementalHiperface (ST/MT)

SinCos IncrementalSinCos Incremental

Tamagawa (ST/MT)Tamagawa (ST/MT)

Tamagawa (ST/MT)Tamagawa (ST/MT)

Every rotary EnDat 01/02/21/22 (with automatic recognization of the parameters) ST/MT

Rotary and linear EnDat 2.1/2.2 (ST/MT)Every rotary EnDat 01/02/21/22 (with automatic parameters recognition) ST/MT

Every linear EnDat 01/02/21/22 (with automatic recognization of the parameters) ST/MT

Every rotary EnDat 01/02/21/22 (with automatic parameters recognition) ST/MT

Every linear EnDat 01/02/21/22 (with automatic parameters recognition) ST/M

Every linear EnDat 01/02/21/22 (with automatic parameters recognition) ST/MT

Yes (Optional)Yes (Optional)

NoIntegrated (1 x CanA + 1 x CanB)

38

Yes

Yes

Yes

2 x 200 mA4 x 200 mA

NoYes

02Yes (SIL3 - Ple)Yes (SIL3 - Ple)Yes (Optional)Yes (Optional)

CE/UL/EACup to 18

CE/UL/EACup to 18

Yes (integrated via NetX90)Yes (via NetX90 or Profinet)

1x ±10V OR 4/20 mA (12 bit)3 x ±10V and 4/20 mA (12 bit)

EtherCat (NetX90)CanOpen (on CanA)

Profinet (NetX90)

EtherNetIP (NetX90)EtherCat (ET1100 board)

TCP IP (NetX90)

Profinet (NetX90)Profinet (TPS1 board)

EtherNetIP (NetX90) – to be tested

TCP IP (NetX90) EtherCat (NetX90)

Profibus

Power HW Features OPDEpXS (PMSM/IM)

- CROPDEpBF1 (PMSM/IM) OPDEpXS (PMSM/IM)

- CMOPDEpBF2 (PMSM/IM) OPDEpXS (PMSM/IM)

- MMOPDEpBF3 (PMSM/IM)OPDEplus (PMSM/IM)

Available rated current on size

External +24V auxiliary supply voltage

Sizes with removable power terminal blocks (main line side / motor side)

Removable cooling fan of capacitor bank (if present)(can be made by customer)

Removable cooling fan / fans of heatsink (can be made by customer)

Cooling fan of capacitor bank

Removable capacitors bank(can be made by maintenance department)

Integrated EMI filter (EN 61800-3)

Integrated braking unit

XS

L

DC/AC version (without AC/DC stage)

Internal braking resistor

S

XL

External braking resistor

Control of cooling fan / fans

M

BF1 BF2 BF3

Maximum rated voltage

Internal +24V auxiliary supply voltage

Network type

SIZE XS: No SIZE XS: NoSIZE XS: No SIZE BF1: No SIZE BF2: No

Yes, PWM

SIZE BF3: No

SIZE S: Yes SIZE M: Yes SIZE L: Yes

SIZE XL: Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes (Optional)

Yes

Yes

Yes

Yes

Yes

Yes (Optional)

480Vac, 3 phases, 50/60 [Hz]

Neutral-Grounded TT and TN system and not grounded IT system

Yes

No

Yes (Optional)

Yes (Optional)

No

Yes

Yes

Neutral-Grounded TT and TN system and not grounded IT

system

Neutral-Grounded TT and TN system and not grounded IT system

Corner-grounded TT, TN and IT system

Yes

No

Yes (Optional)

Yes (Optional)

No

Yes

Yes

480Vac, 3 phases, 50/60 [Hz]

Yes

No

Yes (Optional)

Yes (Optional)

No

Yes

Yes

Yes

No

Yes

No

Yes

No

Neutral-Grounded TT and TN system and not grounded IT system

Corner-grounded TT, TN and IT system

480Vac, 3 phases, 50/60 [Hz]

XS

No

No

SIZE XS: Same cooling fan of heatsink

4A / 8A /12A

Yes, ON / OFF

Yes (Optional)

XS

No

No

SIZE XS: Same cooling fan of heatsink

4A / 8A /12A

Yes, ON / OFF

XS

No

No

SIZE XS: Same cooling fan of heatsink

4A / 8A /12A

Yes, ON / OFF

No

No

Yes

SIZE BF1: Different cooling fan of heatsink

Yes, PWM

70A / 90A /110A / 150A

No

No

Yes

SIZE BF2: Different cooling fan of heatsink

175A / 220A / 250A 310A / 370A / 460A / 510A

No

No

Yes

SIZE BF3: Different cooling fan of heatsink

Yes, PWM

S / M / L

Yes

Yes

SIZE S: Not present SIZE M: Not present

SIZE L: Dedicated cooling fan SIZE XL: Dedicated cooling fan

32A

1A / 3A /7A 7 12A

40A / 48A / 60A

Yes, ON / OFF

15A / 22A

Advanced Features

Advanced Application sw

Fundamental output frequency 0 - 2000 [Hz]

Switching frequency (PWM) up to 18 [kHz]

Speed loop bandwidth 200 [Hz]

Current loop bandwidth up to 2000 [Hz]

Update cycle internal loop: speed, current, positioning and speed task

PLC cycle equal to the PWM cycle selectable from 2 up to 18 [kHz]

Flying Start for IM/PMSM/SynRM

Two memory banks

Mechanical System Identification

Electrical gear

PID regulator/ PID

Positioning System

Winder and Unwinder with Servodiameter

Spindle indexing (Stop in position)

Linear and Rotary Flying Cutter

Starter

Full electric injection moulding machine

Digital fast electric axes with SPI

Custom applications

Ctrl Features

TheTECHNOLOGY

OPDEplus (PMSM/IM) (OPDEPlus S-L-M-XL; BF1,2,3

XS CR - CM - MM)

Asynchronous motors (IM) Closed loop iFOC with each of the fbk1 and fbk2 sensors

VF control, Modified VF control and optimized VF control with

torque compensation

Sensorless (wide range) optimized for low speed high torque and high speed

spindle motors

Permanent Magnet Synchronous motors (PMSM)

Closed loop with each of the fbk1 and fbk2 sensors

Built in features for anisotropic motors (PMSM-IPM as MTPA and d-axis

phasing @ standstill)

Sensorless (wide range) optimized for low speed high torque and high speed

spindle motors

Synchronous Reluctance Motor (SynRM)

Closed loop with each of fbk1 and fbk2

Optimized closed loop andsensorless control with

flux linkage curves

Motor control over a wide range of flux weakening

PWM ~ Max 18 [KHz] (applicativo leggero)

~ Max 14 [KHz] (applicativo pesante)

Control loop bandwidthCurrent loop: 1400~2000 [Hz] Max

Speed loop: Max 200 [Hz]

The max-min range depends of the overall computational effort

CE/UL certificationCE/UL/EAC

OPDExplorer

LOGIClab 5

Languages

Programming, supervision, telediagnosis

On-board PLC functions and applications

OPD Explorer è un software sviluppato in ambiente windows HTML, XML che permette di configurare e utilizzare in modo ottimale i drive tramite PC.

Parametrization support (Wizard)

Upload/Downloadof FW & SW data

STANDARDIEC 61131-3

2 TESTUAL LANGUAGES

ILinstruction

list

STstructure

text

LDladder

diagram

FBDfunction block

diagram

SFC sequential

function chart

3 GRAPHIC LANGUAGES

I/O Management Alarms Management

Main Plc task synchronized

with fPWM

Digital Softscope function

(up to 8 values)

Parameters saving on USB

Parameters saving on USB

Motors and sensors database

LogicLab è un potente strumento in grado di estendere le caratteristiche dei drive BDF Digital, permettendo lo sviluppo di funzioni e applicativi complessi implementabili direttamente a bordo azionamento.

www.bdfdigital.com

VicenzaHead Office

FirenzeCNC Division

MilanoCNC Division

Via dell’Oreficeria, 41

36100 – Vicenza (Vi) – Italy

Tel +39 0444 343555

Fax +39 0444 343509

Via di Pratignone 15/5

50019 – Sesto Fiorentino (Fi) – Italy

Tel +39 055 881441

Fax +39 055 8814466

Viale Fulvio Testi 128

20092 – Cinisello Balsamo (Mi) – Italy

Fax +39 02 2423417

AutomazioneVETRO | PACKAGING | PLASTICA | METALLI | CARTA | HVACR |ROBOTICA | TESSILE | SISTEMI DI TRAZIONE A FUNE

Market & Applications

EnergiaSOLARE | EOLICO | IDROELETTRICO | ACCUMULO

Macchine UtensiliTORNIO | FRESA | PIEGA | TAGLIO | LASER