P R O D U C T S A N D S E R V I C E S - FTC Energy Group S ...€¦ · Spark-ignited industrial engine systems: ALTRONIC I, II, III, IV & V Gas combustion engine spark plugs Electric

K N O W L E D G E - E X P E R T I S E - Q U A L I T Y - R E L I A B I L I T Y - E F F I C I E N C Y - S A F E T Y - T E C H N O L O G Y – P R O D U C T I V I T Y - S E C U R I T Y

e-mai l : f tc@f tcenergygroup.com.co

WE HAVE ACHIEVED

THE HIGHEST QUALITY STANDARDS

PROVIDING SAFETY, INCREASED EFFICIENCY

AND COMPLETE RELIABILITY

www.ftcenergygroup.com.co

Bogotá D.C. - Colombia - Suramérica

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Calle 23 No. 116-31, Bodega 7 y 8,Parque Industrial Puerto Central

PBX: + 57(1) 7459090 FAX: +57(1) 7459090 ext. 900

Web site: www.ftcenergygroup.com.coE-mail: [email protected]

Bogotá, D.C. - ColombiaSuramérica

C ódigo: S C 833-1 C ertificado No. 063

FTC Energy Group is a Colombian company dedicated to provide integral solutions in electro-mechanical equipment to meet the needs of a diverse set of industries for the automation, control and distribution of energy in various processes focusing on the rational use of energy, improved efficiency and less costly operations for our customers. We want to ensure safe operations and customer satisfaction when reliability counts.

We believe in respect and reliance to our co-workers. Supportive relations with our vendors, and actions intended for sustainability, profitability and respect to our stake holders complying with the current legislation.To develop a CSR policy means for us that our business would embrace the responsibility for the impact of our activities on the environment, consumers, employees, community and all other members of the public sphere.

In 2012 FTC energy Group will be recognized as a nationwide company capable of providing solutions to some of the toughest questions of our times in energy efficiency management. Able to identify the critical success factors that make a difference in our customers’ productivity. Offering electro-mechanical products and services that are reliable, timely delivered, highly differentiated and innovate. By the means of technology and consolidation of strategic international alliances we will continue to be a company fully committed to quality, integral safety and socially responsible.

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27 YEARS IN THE COLOMBIAN MARKET

FTC ENERGY GROUP S.A. is an electro-mechanical engineering company founded in 1984 to provide comprehensive solutions and high quality products to a set of diverse industries demanding a more rational and efficient use of electrical energy. It is located in the heart of Colombia, Bogotá D.C. with over twenty five years in the market. Its core business is to help its customers to use electrical power effectively by designing, assembling, installing and starting electro-mechanical equipment. FTC´s portfolio includes low and medium panels for control and distribution, synchronizing systems, motor control centers MMCs, electrical substations and PFC power factor correction systems to name but a few. In its early days the company operated under the name of FTC LIMITED, which stands for Fábrica de tableros y controles Ltda. In recent years as a part of a growth process the organization changed its trade name to FTC ENERGY GROUP S.A. expecting to give better service, improved communications, support and innovative solutions to its current and prospective customers.FTC ENERGY GROUP S.A is fully committed to increase industrial productivity of its customers in a sustainable way by offering a complete set of products and services in a tailored and customer focused orientation.

VISSION STATEMENT

MISSION STATEMENT

OUR ORGANIZATIONAL VALUES

OPERATION MODE

Commitment to quality, safety & reliability in our processes and products Respect and responsibility in our actionsDiscipline and determination in persuing our goalsHonest practices and continuous improvement Sincerity and honesty in our acts Customer orientation

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The GTI Bi-Fuel System from Altronic offers an affordable and efficient means of operating industrial diesel engines utilizing both diesel and natural gas (or other available gas) as fuel sources. This innovative, patented system, which requires no modification to the internal components of the engine, allows for operation on natural gas up to a maximum of 70%* of the fuel required to maintain the desired speed and load. Reduced exhaust emissions and fuel costs are just a few of the benefits of Bi-Fuel operation. The GTI Bi-Fuel System operates by blending both diesel fuel and natural gas in the combustion chamber. This is achieved using a fumigated gas-charge design, whereby natural gas is pre-mixed with engine intake-air and delivered to the combustion chamber via the air-intake valve. The air-gas mixture is ignited when the diesel injector sprays a reduced quantity of diesel fuel into the chamber. This diesel "pilot" acts as the ignition source for the primary air-gas combustible mixture. Because the Bi-Fuel System utilizes the OEM air-intake and diesel injection systems, no internal engine modifications are required for installation.

The GTI Bi-Fuel System provides gas to the engine using a technique known as fumigation. In a process similar to that utilized by carburetors found in spark engine applications, the system supplies gas to the engine using the original air intake system. In the typical configuration, the gas is introduced at a location upstream of the turbocharger and downstream of the engine air cleaner. The gas is introduced at approximately atmospheric pressure using a proprietary air-fuel mixing device that allows for a high level of fuel atomization with the smallest possible air restriction. After exiting the mixer, the fuel-air charge is compressed in the turbo and then distributed to each cylinder by the engine air-intake manifold. The intake valves deliver the mixture to individual cylinders at the proper moment according to the normal valve timing of the engine. Upon entering the combustion chamber, the air-gas mix is compressed during the compression stroke and ignited when the diesel injector is activated. Because a majority of the fuel and air is already pre-mixed prior to activation of the injector, the combustion differs slightly from the normal "stratified charge" process of the diesel engine. During bi-fuel operation, the combustion is slightly accelerated and the pressure rise in the cylinder is slightly "steeper" than normal diesel combustion. Peak cylinder pressures reached during bi-fuel operation, however, are within normal limits. Although natural gas has a lower energy density than diesel fuel, the lean-burn/excess air operation of the diesel engine com-bined with the compression provided by the turbocharger, allow the system to supply adequate quantities of natural gas to the combustion chamber, therefore assuring that the equivalent power can be realized. The included control system monitors various engine parameters : exhaust gas temperature, intake manifold air temperature, inlet air restriction, supply gas pressure and engine vibration. This data allows the system to determine when to activate or

Converts industrial diesel engines to Bi-Fuel operation by substituting up to 70% natural gas for diesel fuelSave on operating fuel costs by using natural gas with return to 100% diesel operation at any timeAllows the use of available or interruptible gas suppliesNo modification to internal engine components is requiredCleaner burning natural gas reduces exhaust emissionsReduces requirements for on-site fuel storageUnique, patented design ensures no loss of power or efficiencyLow cost and easy to install


REDUCE YOU OPERATIONAL COSTS BY UTILIZING BOTH DIESEL AND NATURAL GAS AS FUEL SOURCES FOR YOUR ENGINES

deactivate bi-fuel operation depending on load level, ambient conditions, knock limits, low or high gas pressure or a detected malfunction in the engine. The automatic default mode is always to 100% diesel operation.

GAS FLOW

Air Air+Gas

Mixer

50 Micron Filter

Double Shut-off Control ValvePrimary AdjustablePower Valve

Secundary AdjustablePower Valve

Regulator

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Design for nominal tension of 4.16kV up to 36kV, busbar rated current up to 4000A and short circuit current up to 50kA.Equipped with withdrawable switches using vacuum or SF6 isolation for enhanced protection along with a completely innovated modular design (Metal Clad) LSC2B in compliance with standard IEC 62271-200. Arc resistance (IAC) and closed door racking PM or PI type that significantly reduces operator risks during the handling and operation of the equipment hence less operational risks and over costs. Vacuum encapsulated in polyurethane resin I, II &III PT´s (power transformers) with fuseholders either fixed or removable class 0.5, 5P10, 5P20.

Tailored designs for gen-sets protection, transformers and engines.

NEMA 1, NEMA 12 & NEMA 4 enclosures with special assembly in custom made and climate controlled containers commonly used in oil and gas fields.

Improved design reduces over dimensions and enhances versatility and flexibility for handling, connection and assembling as well as maximum continuity of service, ease of maintenance and inspection. A detailed and careful selection of components and straighten controls for normalization and quality assurance to further extend personnel safety and continuous functioning of the process.

State of the art vacuum circuit breakers from the best well known manufactures provide versatility in a numerous number of configurations and withdrawable capabilities. Our offer covers an extensive range up to 4000A

MV Switchgear 4.16kV

[ PROJECT: CPF Ocelote - Hocol S.A. ]

LSC2B-PM-IAC-AFLR MEDIUM VOLTAGE SWITHGEARFTC –CONSONNI Standard IEC 62271-200

INTERNAL SIDE VIEW INPUT 4.16kV

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EXCLUSIVE AREA DEALERSHIP

IGNITION INSTRUMENTATION BI-FUEL SYSTEMSENGINECONTROLS

FTC ENERGY GROUP S.A is ALTRONIC´s master Distributor in Colombia for all Altronic and GTI Bi-Fuel related products.

ALTRONIC provides electric ignition systems for engines of 1 to 20 cylinder and 10 to 10.000HP. Modular design for ease of maintenance and expandability designed and manufactured in Girard, OHIO, United States of America. Designed under the following principles:

Reliability and noise immunity

Calibrated timing control.

Power source flexibility.

Tolerance to supply variation.

Ease of maintenance.

Corrosion resistance.

ALTRONIC´S associated equipment and ignition systems are installed in 95% of the world wide engine population and in about 90% of the OEM engines. Some of the engines and compressors that actively use these products are Ajax, Arrow, Caterpillar, Cummins, Fairbanks Morse, Ingersoll Rand, Lufkin, Superior, Waukesha.

ALTRONIC INC has built and maintained a reputation for product design and innovation, quality, reliability and customer service for over 30 years, rapidly becoming the standard as original equipment for most major gas engine manufacturers around the world. ALTRONIC’s application experience and worldwide distribution network assure successful use of Altronic´s products and an extended trouble free operation. Here some of Altronic´s products and applications for engines, compressors, generators and pumps which usually run under difficult operating conditions in potentially hazardous and classified areas.

Spark-ignited industrial engine systems: ALTRONIC I, II, III, IV & V

Gas combustion engine spark plugs

Electric ignition systems CD1, CD200, DISN, CPU-95, CPU-2000.

Digital instruments for speed, pressure and temperature measurement, control and protection.

Control equipment for gas engines.

Governors systems

Conversion systems DIESEL to DIESEL-GAS (BiFuel powered systems) GTI BiFuel systems

Mix control systems, air-fuel ratio control

Gas engines ignition magnetos

Ignition systems accessories

Tailored control panels to keep engines at peak efficiency

Supervision system for gas engines

A complete instrumentation line

We count with highly trained personnel by ALTRONIC to offer prompt and accurate consultation, assembly of products and systems maintenance, sales and specialized services rendered by our team of specialists. These include:

Design, installation, set up, star up and testing of equipment in field.

We offer commercial and technical support and In house – In field training

In addition, our technical support group can help train your operative personnel and offer troubleshooting advice for specific situations.

ALTRONIC systems are widely found through our territory where we have participated in numerous modernization projects, installation of ignition systems, supervision and diagnosis for compressors, generators and pumps.

For additional information and documents please visit: www.altronicinc.com

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Manufactured and designed to operate in industrial environments with versatile assembly that allows both indoors and outdoorsconfigurations. Maneuver components from highly recognizable manufactures provides voltages up to 480V in LV and 34.5kV in MT and rated capacities up to 5000A, Icc 65kA. The panels tolerate the operation of two or more Gent Sets (Gas or Diesel) with distribution and control of reactive and active load. They include an execution mode that allows parallel operation with the commercial network in such a way that the system can interact as an exporter, importer and isle mode or simply just as a soft transferor. Some of their most common applications are found in petroleum wells.The control is based on Sate of the art DEEP SEA panels which embody an advanced communication port that permits interconnection up to 32 power generating sets with independent modes of operation for each system, accordingly to individual demands of loads hence balancing the timing of operation for each equipment which in returns results in an compound more efficient system, where only the necessary gent-Sets will be operated. It also can function as a PLC and it is available with full color resolution display or monochromatic, multiple ports of communication such as: CAN bus, RS485 Modbus RTU and EtherNet.

TTA Standard IEC60439-1

[ PROJECT: Petrobras Campo Santiago (Maní-Casanare) ]

MOVABLE ASSEMBLY SOLUTIONS

[ PROJECT: Synchronizing System for 4 generators of 500 KW and well feeding panels. Built in a 35 Ft container. OCCIDENTAL DE COLOMBIA.]

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Deep Sea PanelsSeries 55XX/75XX/87XX

SYNCHRONIZING AND PARALLELING PANEL DEVICES C O M P L E M E N TA R Y B R A N D S

PC&S has 20 plus years of experience in manufacturing and product distribution. They supply quality instruments and components for the measurement and control of AC and DC power and transit systems. Its main objective is to continuously improve on providing the electrical industry quality products for measurement, protection and control.


Analog and digital measurement panelsMultifunctioning measurement systemsOne and multifunction transducersLV and MV power and current transformers Battery charging systems


Deep Sea Electronics (DSE) is the world’s leading designer, manufacturer and supplier of electronic control, monitoring and protection modules for diesel and gas generating sets. The diverse DSE range of products includes specialized single and multi-set generator controller solutions that have been created specifically for the generator industry.


Automated synchronizing and paralleling systemsControl modules for power generating sets (autostar)Open transition modules for automated transferring controlStationary automated battery charging systems in rated capacities of 2A, 5A, 10A for 12VDC and 24VDC.


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Intended for Generator sets that operates in systems GENERATOR- NETWORK where commercial network voltage is available. Or in the case of a need for automatic transferring to emergency upon the utility failure. In systems GENERATOR - GENERATOR where commercial network is inexistent or whether two generator sets want to be alternated automatically at a specific time the control is done by using a transfer unit, programmable logic controller PLC or relays and timers.

Depending upon the sort of generator set or specification the system can be composed by:

Electric Boards for starting, marching and generator protection.Electric Boards for Function timing and monitoring.Set modes of operation: Manual, Automatic-Test, and Shutdown or lock from both the generator and the generator panel.Thermo-Magnetic Protection for Generator set output power.Electric watchers of Sub/Above voltage in the commercial network.Power contactors and switches to network controlling and generator energy adjustments.Optic and acoustic protection and signaling over the operative parameters of connection, operation failure and alarm or emergency.

AUTOMATED POWER DISTRIBUTION: CONTROL AND TRANSMISSION SOLUTIONS

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Recently, energy quality has become a major concern to all energy related companies due to the demanding conditions and government fines imposed to such companies where energy usage is less than optimum or when such companies does not comply with current regulations.Our respond to this necessity of an improved quality of the electrical supply encompasses a wide range of capacitors panel options.The use of capacitors panel is relatively inexpensive in relation with its intrinsic benefits. Easy and quick to install can be deployed virtually anywhere in the network, significant effects are reach in voltage regulation improvement and the reduction of further losses or additional investment. A low power factor diminishes the efficiency of the electric network and the overall performance and life expectancy of the electric equipment. To address this issue we can offer an extensive set of configurations in capacitors banks that can meet very specific needs of a great deal of users.

Fixed Capacitors Banks: Intended for applications when the consumption of reactive energy is constant.Automated Capacitors Banks: Suitable for systems in which reactive energy consumption is very variant.

The power factor correction control is done through electric regulators relays that besides from capacitors input/output automatization contain all the most significant electric measurement of the system.

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ENERGY QUALITY SOLUTIONS: CAPACITORS PANELS

Electro mechanical installations and Special assemblies.Industrial control systems maintenance.Electric in filed commissioning in low and medium voltage.Technical studies, selection and/or construction of equipment to compensate reactive power and harmonics distortion filtering. Harmonic current lead to malfunctioning of the system resulting in downtime and increase in operating costs. Repair and maintenance of automated transmission systems, panels and electric substations.Equipment selection for high and medium voltages.Systems supervision and electric equipment management support.Diagnosis studies for the rational use of electric resources.Technical assistance to set up and star up of control switchboardsOverhaul and retrofitting of switchgear, MCC´s and LV and MV voltage equipment.

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Contacts units resistance up to 600A DcIsolation resistance up to 10kV 35TΩHi-pot voltage up to 160kVHi-pot for low voltages 0-4kV 60HzControl and protection testsPrimary current injection up to 3800AMV protection relays parametrization Transformation ratio testsPower factor correction testsOperating and running optimum times

Synchronizing DEEP SEA relays training Electric systems engineering development. Synchronizing systems with DEEP SEA relays up to 32 units –set up and star up-

OTHER SERVICES

Our aftermarket solutions encompasses Design, manufacturing, installation, commissioning, star-up, and maintenance of Electro Mechanical equipment including the following specific applications:

Our services portfolio includes a series of diagnosis tests for electric systems in accordance to the most recent applicable legislation. Some of these include:

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POWER CENTERS – DISTRIBUTION SWITCHBOARDS

[ PROJECT: Combined Cycle Power Center Moerdijk (Holanda) - Consonni]

Indoors- outdoors construction enclosures to be operated in low voltage up to 690 Va. Output current up to 6.000 A. configurable to MetalClad and Metal Enclosed enclosures through the utilization of fixed and removable switches. Very specific configurations can be met with highly technical accuracy. The use of State- of-the-Art technology offers a variety of alternatives in communication interfaces and multifunctional measurement systems.

MOTOR CONTROL CENTERS MMC

[ PROJECT: Withdrawable CCM 3200A CPF Ocelote – Hocol S.A.]

Withdrawable units can be operated in three different modes: (I) Inserted/connected: in this operation mode the power terminal block and the control circuit are connected to the bus and the units are ready to run. (II) Test : in this operation mode the power terminal block is disconnected from the bus however the control circuit is energized and ready to be tested, this operation mode is useful when the control source is the same for the entire MCC. (III) Extracted/disconnected: in this operation mode the power terminal block and the control circuit are disconnected from the bus and the units can be removed from the MMC.

Built under the highest standards on quality and increased level of safety under the current international normative. Our MMC Provides faster and easier assembly incorporating the components of the best well-known manufactures. Maintaining an equilibrate and perfect balance in various configurations, assuring optimum function ability and easy interchangeability between units of the same size due to its versatile design that meets a variety of requirements and specifications.

TTA tests compliance under the standard IEC 60439-1 / IEC 61439-1/2Arc resistance test compliance under the standard IEC 61641Series ISE-IAC

Fixed Mounted Or Removable

Oriented by our company vision we have pursued international technical endorsement with companies with compatible objectives close to those we believe in. In that sense and with the main purpose of provide our customers with a comprehensive portfolio of products for control, protection of their assets and rational use of its energy resources. FTC Energy Group has developed a strategic partnership through a licensing agreement with C.E CONSONNI S.A a Spanish company with an extensive experience in the manufacturing market of medium voltage panels and MCC´s.

Mid-voltage Metallic enclosures up to 34.5kV MetalClad type offer the advantages of Arc resistance which translates into increased protection for personnel, operations and equipment. Protective relays and switches assembled are provided by well known original equipment manufacturers assuring the highest levels on quality.

Superior safety and lower maintenance costs are achieved with internal arc like constructions. Arc resistance protects the operator from harm and limits the damage to equipment in case of fault. Reduced personnel risk plus customer focused designs lead to an improved operation with higher customer revenues. MMC´s Motor Control Centers in low voltage with withdrawable starters can be operated in three different modes: I) connected, II) test, II): disconnected along with easy handling and maintenance positions.Our MMC´s like our mid-voltage panels are type tested and certified by independent and recognized laboratories. Safety and proven quality is guaranteed in every system by type testing which gives the system total reliability and provides continuing and uninterrupted service giving the costumers peace of mind in its day in day out operations.

C.E CONSONNI was founded in 1952 headquartered in Bilbao, Spain. Is a well positioned company with broad expertise in the manufacturing and distribution of mid-voltage electric panels and MCC´s FTC Energy Group S.A & CONSONNI S.A strategic alliance provides a world class alternative to nowadays highly competitive and demanding market. FTC counts with CONSONNI´s support to perform various tests to validate and certificate a wide range of mechanical and electric designs from which we can name a few:

Dynamic and short cut intensity 50kA, 1 sec and 125kA in mid-voltage bars.Dynamic and short cut intensity 100kA, 1 sec and 260kA in mid-voltage bars.Shockwave test up to 4.000AInternal arc resistance 20kA, 0.5 sec in 24kV cellsInternal arc resistance 31.5kA, 0.5 sec in 12kV cells

A company policy on continuous and improved product design is been implemented to challenge the most ambitious requirements of our always demanding customers. FTC is continuously implementing the latest technology practices to our developing market.

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POWER CENTERS – DISTRIBUTION SWITCHBOARDS

[ PROJECT: Combined Cycle Power Center Moerdijk (Holanda) - Consonni]

Indoors- outdoors construction enclosures to be operated in low voltage up to 690 Va. Output current up to 6.000 A. configurable to MetalClad and Metal Enclosed enclosures through the utilization of fixed and removable switches. Very specific configurations can be met with highly technical accuracy. The use of State- of-the-Art technology offers a variety of alternatives in communication interfaces and multifunctional measurement systems.

MOTOR CONTROL CENTERS MMC

[ PROJECT: Withdrawable CCM 3200A CPF Ocelote – Hocol S.A.]

Withdrawable units can be operated in three different modes: (I) Inserted/connected: in this operation mode the power terminal block and the control circuit are connected to the bus and the units are ready to run. (II) Test : in this operation mode the power terminal block is disconnected from the bus however the control circuit is energized and ready to be tested, this operation mode is useful when the control source is the same for the entire MCC. (III) Extracted/disconnected: in this operation mode the power terminal block and the control circuit are disconnected from the bus and the units can be removed from the MMC.

Built under the highest standards on quality and increased level of safety under the current international normative. Our MMC Provides faster and easier assembly incorporating the components of the best well-known manufactures. Maintaining an equilibrate and perfect balance in various configurations, assuring optimum function ability and easy interchangeability between units of the same size due to its versatile design that meets a variety of requirements and specifications.

TTA tests compliance under the standard IEC 60439-1 / IEC 61439-1/2Arc resistance test compliance under the standard IEC 61641Series ISE-IAC

Fixed Mounted Or Removable

Oriented by our company vision we have pursued international technical endorsement with companies with compatible objectives close to those we believe in. In that sense and with the main purpose of provide our customers with a comprehensive portfolio of products for control, protection of their assets and rational use of its energy resources. FTC Energy Group has developed a strategic partnership through a licensing agreement with C.E CONSONNI S.A a Spanish company with an extensive experience in the manufacturing market of medium voltage panels and MCC´s.

Mid-voltage Metallic enclosures up to 34.5kV MetalClad type offer the advantages of Arc resistance which translates into increased protection for personnel, operations and equipment. Protective relays and switches assembled are provided by well known original equipment manufacturers assuring the highest levels on quality.

Superior safety and lower maintenance costs are achieved with internal arc like constructions. Arc resistance protects the operator from harm and limits the damage to equipment in case of fault. Reduced personnel risk plus customer focused designs lead to an improved operation with higher customer revenues. MMC´s Motor Control Centers in low voltage with withdrawable starters can be operated in three different modes: I) connected, II) test, II): disconnected along with easy handling and maintenance positions.Our MMC´s like our mid-voltage panels are type tested and certified by independent and recognized laboratories. Safety and proven quality is guaranteed in every system by type testing which gives the system total reliability and provides continuing and uninterrupted service giving the costumers peace of mind in its day in day out operations.

C.E CONSONNI was founded in 1952 headquartered in Bilbao, Spain. Is a well positioned company with broad expertise in the manufacturing and distribution of mid-voltage electric panels and MCC´s FTC Energy Group S.A & CONSONNI S.A strategic alliance provides a world class alternative to nowadays highly competitive and demanding market. FTC counts with CONSONNI´s support to perform various tests to validate and certificate a wide range of mechanical and electric designs from which we can name a few:

Dynamic and short cut intensity 50kA, 1 sec and 125kA in mid-voltage bars.Dynamic and short cut intensity 100kA, 1 sec and 260kA in mid-voltage bars.Shockwave test up to 4.000AInternal arc resistance 20kA, 0.5 sec in 24kV cellsInternal arc resistance 31.5kA, 0.5 sec in 12kV cells

A company policy on continuous and improved product design is been implemented to challenge the most ambitious requirements of our always demanding customers. FTC is continuously implementing the latest technology practices to our developing market.

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Intended for Generator sets that operates in systems GENERATOR- NETWORK where commercial network voltage is available. Or in the case of a need for automatic transferring to emergency upon the utility failure. In systems GENERATOR - GENERATOR where commercial network is inexistent or whether two generator sets want to be alternated automatically at a specific time the control is done by using a transfer unit, programmable logic controller PLC or relays and timers.

Depending upon the sort of generator set or specification the system can be composed by:

Electric Boards for starting, marching and generator protection.Electric Boards for Function timing and monitoring.Set modes of operation: Manual, Automatic-Test, and Shutdown or lock from both the generator and the generator panel.Thermo-Magnetic Protection for Generator set output power.Electric watchers of Sub/Above voltage in the commercial network.Power contactors and switches to network controlling and generator energy adjustments.Optic and acoustic protection and signaling over the operative parameters of connection, operation failure and alarm or emergency.

AUTOMATED POWER DISTRIBUTION: CONTROL AND TRANSMISSION SOLUTIONS

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Recently, energy quality has become a major concern to all energy related companies due to the demanding conditions and government fines imposed to such companies where energy usage is less than optimum or when such companies does not comply with current regulations.Our respond to this necessity of an improved quality of the electrical supply encompasses a wide range of capacitors panel options.The use of capacitors panel is relatively inexpensive in relation with its intrinsic benefits. Easy and quick to install can be deployed virtually anywhere in the network, significant effects are reach in voltage regulation improvement and the reduction of further losses or additional investment. A low power factor diminishes the efficiency of the electric network and the overall performance and life expectancy of the electric equipment. To address this issue we can offer an extensive set of configurations in capacitors banks that can meet very specific needs of a great deal of users.

Fixed Capacitors Banks: Intended for applications when the consumption of reactive energy is constant.Automated Capacitors Banks: Suitable for systems in which reactive energy consumption is very variant.

The power factor correction control is done through electric regulators relays that besides from capacitors input/output automatization contain all the most significant electric measurement of the system.

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ENERGY QUALITY SOLUTIONS: CAPACITORS PANELS

Electro mechanical installations and Special assemblies.Industrial control systems maintenance.Electric in filed commissioning in low and medium voltage.Technical studies, selection and/or construction of equipment to compensate reactive power and harmonics distortion filtering. Harmonic current lead to malfunctioning of the system resulting in downtime and increase in operating costs. Repair and maintenance of automated transmission systems, panels and electric substations.Equipment selection for high and medium voltages.Systems supervision and electric equipment management support.Diagnosis studies for the rational use of electric resources.Technical assistance to set up and star up of control switchboardsOverhaul and retrofitting of switchgear, MCC´s and LV and MV voltage equipment.

AFTER

BEFORE

BEFORE

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THROUGHOUT

S E R V I C E S G U I D E

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RV

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Contacts units resistance up to 600A DcIsolation resistance up to 10kV 35TΩHi-pot voltage up to 160kVHi-pot for low voltages 0-4kV 60HzControl and protection testsPrimary current injection up to 3800AMV protection relays parametrization Transformation ratio testsPower factor correction testsOperating and running optimum times

Synchronizing DEEP SEA relays training Electric systems engineering development. Synchronizing systems with DEEP SEA relays up to 32 units –set up and star up-

OTHER SERVICES

Our aftermarket solutions encompasses Design, manufacturing, installation, commissioning, star-up, and maintenance of Electro Mechanical equipment including the following specific applications:

Our services portfolio includes a series of diagnosis tests for electric systems in accordance to the most recent applicable legislation. Some of these include:

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Manufactured and designed to operate in industrial environments with versatile assembly that allows both indoors and outdoorsconfigurations. Maneuver components from highly recognizable manufactures provides voltages up to 480V in LV and 34.5kV in MT and rated capacities up to 5000A, Icc 65kA. The panels tolerate the operation of two or more Gent Sets (Gas or Diesel) with distribution and control of reactive and active load. They include an execution mode that allows parallel operation with the commercial network in such a way that the system can interact as an exporter, importer and isle mode or simply just as a soft transferor. Some of their most common applications are found in petroleum wells.The control is based on Sate of the art DEEP SEA panels which embody an advanced communication port that permits interconnection up to 32 power generating sets with independent modes of operation for each system, accordingly to individual demands of loads hence balancing the timing of operation for each equipment which in returns results in an compound more efficient system, where only the necessary gent-Sets will be operated. It also can function as a PLC and it is available with full color resolution display or monochromatic, multiple ports of communication such as: CAN bus, RS485 Modbus RTU and EtherNet.

TTA Standard IEC60439-1

[ PROJECT: Petrobras Campo Santiago (Maní-Casanare) ]

MOVABLE ASSEMBLY SOLUTIONS

[ PROJECT: Synchronizing System for 4 generators of 500 KW and well feeding panels. Built in a 35 Ft container. OCCIDENTAL DE COLOMBIA.]

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Deep Sea PanelsSeries 55XX/75XX/87XX

SYNCHRONIZING AND PARALLELING PANEL DEVICES C O M P L E M E N TA R Y B R A N D S









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Design for nominal tension of 4.16kV up to 36kV, busbar rated current up to 4000A and short circuit current up to 50kA.Equipped with withdrawable switches using vacuum or SF6 isolation for enhanced protection along with a completely innovated modular design (Metal Clad) LSC2B in compliance with standard IEC 62271-200. Arc resistance (IAC) and closed door racking PM or PI type that significantly reduces operator risks during the handling and operation of the equipment hence less operational risks and over costs. Vacuum encapsulated in polyurethane resin I, II &III PT´s (power transformers) with fuseholders either fixed or removable class 0.5, 5P10, 5P20.

Tailored designs for gen-sets protection, transformers and engines.

NEMA 1, NEMA 12 & NEMA 4 enclosures with special assembly in custom made and climate controlled containers commonly used in oil and gas fields.

Improved design reduces over dimensions and enhances versatility and flexibility for handling, connection and assembling as well as maximum continuity of service, ease of maintenance and inspection. A detailed and careful selection of components and straighten controls for normalization and quality assurance to further extend personnel safety and continuous functioning of the process.

State of the art vacuum circuit breakers from the best well known manufactures provide versatility in a numerous number of configurations and withdrawable capabilities. Our offer covers an extensive range up to 4000A

MV Switchgear 4.16kV

[ PROJECT: CPF Ocelote - Hocol S.A. ]

LSC2B-PM-IAC-AFLR MEDIUM VOLTAGE SWITHGEARFTC –CONSONNI Standard IEC 62271-200

INTERNAL SIDE VIEW INPUT 4.16kV

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EXCLUSIVE AREA DEALERSHIP

IGNITION INSTRUMENTATION BI-FUEL SYSTEMSENGINECONTROLS

FTC ENERGY GROUP S.A is ALTRONIC´s master Distributor in Colombia for all Altronic and GTI Bi-Fuel related products.

ALTRONIC provides electric ignition systems for engines of 1 to 20 cylinder and 10 to 10.000HP. Modular design for ease of maintenance and expandability designed and manufactured in Girard, OHIO, United States of America. Designed under the following principles:

Reliability and noise immunity

Calibrated timing control.

Power source flexibility.

Tolerance to supply variation.

Ease of maintenance.

Corrosion resistance.

ALTRONIC´S associated equipment and ignition systems are installed in 95% of the world wide engine population and in about 90% of the OEM engines. Some of the engines and compressors that actively use these products are Ajax, Arrow, Caterpillar, Cummins, Fairbanks Morse, Ingersoll Rand, Lufkin, Superior, Waukesha.

ALTRONIC INC has built and maintained a reputation for product design and innovation, quality, reliability and customer service for over 30 years, rapidly becoming the standard as original equipment for most major gas engine manufacturers around the world. ALTRONIC’s application experience and worldwide distribution network assure successful use of Altronic´s products and an extended trouble free operation. Here some of Altronic´s products and applications for engines, compressors, generators and pumps which usually run under difficult operating conditions in potentially hazardous and classified areas.

Spark-ignited industrial engine systems: ALTRONIC I, II, III, IV & V

Gas combustion engine spark plugs

Electric ignition systems CD1, CD200, DISN, CPU-95, CPU-2000.

Digital instruments for speed, pressure and temperature measurement, control and protection.

Control equipment for gas engines.

Governors systems

Conversion systems DIESEL to DIESEL-GAS (BiFuel powered systems) GTI BiFuel systems

Mix control systems, air-fuel ratio control

Gas engines ignition magnetos

Ignition systems accessories

Tailored control panels to keep engines at peak efficiency

Supervision system for gas engines

A complete instrumentation line

We count with highly trained personnel by ALTRONIC to offer prompt and accurate consultation, assembly of products and systems maintenance, sales and specialized services rendered by our team of specialists. These include:

Design, installation, set up, star up and testing of equipment in field.

We offer commercial and technical support and In house – In field training

In addition, our technical support group can help train your operative personnel and offer troubleshooting advice for specific situations.

ALTRONIC systems are widely found through our territory where we have participated in numerous modernization projects, installation of ignition systems, supervision and diagnosis for compressors, generators and pumps.

For additional information and documents please visit: www.altronicinc.com

FTC Energy Group is a Colombian company dedicated to provide integral solutions in electro-mechanical equipment to meet the needs of a diverse set of industries for the automation, control and distribution of energy in various processes focusing on the rational use of energy, improved efficiency and less costly operations for our customers. We want to ensure safe operations and customer satisfaction when reliability counts.

We believe in respect and reliance to our co-workers. Supportive relations with our vendors, and actions intended for sustainability, profitability and respect to our stake holders complying with the current legislation.To develop a CSR policy means for us that our business would embrace the responsibility for the impact of our activities on the environment, consumers, employees, community and all other members of the public sphere.

In 2012 FTC energy Group will be recognized as a nationwide company capable of providing solutions to some of the toughest questions of our times in energy efficiency management. Able to identify the critical success factors that make a difference in our customers’ productivity. Offering electro-mechanical products and services that are reliable, timely delivered, highly differentiated and innovate. By the means of technology and consolidation of strategic international alliances we will continue to be a company fully committed to quality, integral safety and socially responsible.

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27 YEARS IN THE COLOMBIAN MARKET

FTC ENERGY GROUP S.A. is an electro-mechanical engineering company founded in 1984 to provide comprehensive solutions and high quality products to a set of diverse industries demanding a more rational and efficient use of electrical energy. It is located in the heart of Colombia, Bogotá D.C. with over twenty five years in the market. Its core business is to help its customers to use electrical power effectively by designing, assembling, installing and starting electro-mechanical equipment. FTC´s portfolio includes low and medium panels for control and distribution, synchronizing systems, motor control centers MMCs, electrical substations and PFC power factor correction systems to name but a few. In its early days the company operated under the name of FTC LIMITED, which stands for Fábrica de tableros y controles Ltda. In recent years as a part of a growth process the organization changed its trade name to FTC ENERGY GROUP S.A. expecting to give better service, improved communications, support and innovative solutions to its current and prospective customers.FTC ENERGY GROUP S.A is fully committed to increase industrial productivity of its customers in a sustainable way by offering a complete set of products and services in a tailored and customer focused orientation.

VISSION STATEMENT

MISSION STATEMENT

OUR ORGANIZATIONAL VALUES

OPERATION MODE

Commitment to quality, safety & reliability in our processes and products Respect and responsibility in our actionsDiscipline and determination in persuing our goalsHonest practices and continuous improvement Sincerity and honesty in our acts Customer orientation

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The GTI Bi-Fuel System from Altronic offers an affordable and efficient means of operating industrial diesel engines utilizing both diesel and natural gas (or other available gas) as fuel sources. This innovative, patented system, which requires no modification to the internal components of the engine, allows for operation on natural gas up to a maximum of 70%* of the fuel required to maintain the desired speed and load. Reduced exhaust emissions and fuel costs are just a few of the benefits of Bi-Fuel operation. The GTI Bi-Fuel System operates by blending both diesel fuel and natural gas in the combustion chamber. This is achieved using a fumigated gas-charge design, whereby natural gas is pre-mixed with engine intake-air and delivered to the combustion chamber via the air-intake valve. The air-gas mixture is ignited when the diesel injector sprays a reduced quantity of diesel fuel into the chamber. This diesel "pilot" acts as the ignition source for the primary air-gas combustible mixture. Because the Bi-Fuel System utilizes the OEM air-intake and diesel injection systems, no internal engine modifications are required for installation.

The GTI Bi-Fuel System provides gas to the engine using a technique known as fumigation. In a process similar to that utilized by carburetors found in spark engine applications, the system supplies gas to the engine using the original air intake system. In the typical configuration, the gas is introduced at a location upstream of the turbocharger and downstream of the engine air cleaner. The gas is introduced at approximately atmospheric pressure using a proprietary air-fuel mixing device that allows for a high level of fuel atomization with the smallest possible air restriction. After exiting the mixer, the fuel-air charge is compressed in the turbo and then distributed to each cylinder by the engine air-intake manifold. The intake valves deliver the mixture to individual cylinders at the proper moment according to the normal valve timing of the engine. Upon entering the combustion chamber, the air-gas mix is compressed during the compression stroke and ignited when the diesel injector is activated. Because a majority of the fuel and air is already pre-mixed prior to activation of the injector, the combustion differs slightly from the normal "stratified charge" process of the diesel engine. During bi-fuel operation, the combustion is slightly accelerated and the pressure rise in the cylinder is slightly "steeper" than normal diesel combustion. Peak cylinder pressures reached during bi-fuel operation, however, are within normal limits. Although natural gas has a lower energy density than diesel fuel, the lean-burn/excess air operation of the diesel engine com-bined with the compression provided by the turbocharger, allow the system to supply adequate quantities of natural gas to the combustion chamber, therefore assuring that the equivalent power can be realized. The included control system monitors various engine parameters : exhaust gas temperature, intake manifold air temperature, inlet air restriction, supply gas pressure and engine vibration. This data allows the system to determine when to activate or

Converts industrial diesel engines to Bi-Fuel operation by substituting up to 70% natural gas for diesel fuelSave on operating fuel costs by using natural gas with return to 100% diesel operation at any timeAllows the use of available or interruptible gas suppliesNo modification to internal engine components is requiredCleaner burning natural gas reduces exhaust emissionsReduces requirements for on-site fuel storageUnique, patented design ensures no loss of power or efficiencyLow cost and easy to install


REDUCE YOU OPERATIONAL COSTS BY UTILIZING BOTH DIESEL AND NATURAL GAS AS FUEL SOURCES FOR YOUR ENGINES

deactivate bi-fuel operation depending on load level, ambient conditions, knock limits, low or high gas pressure or a detected malfunction in the engine. The automatic default mode is always to 100% diesel operation.

GAS FLOW

Air Air+Gas

Mixer

50 Micron Filter

Double Shut-off Control ValvePrimary AdjustablePower Valve

Secundary AdjustablePower Valve

Regulator

K N O W L E D G E - E X P E R T I S E - Q U A L I T Y - R E L I A B I L I T Y - E F F I C I E N C Y - S A F E T Y - T E C H N O L O G Y – P R O D U C T I V I T Y - S E C U R I T Y

e-mai l : f tc@f tcenergygroup.com.co

WE HAVE ACHIEVED

THE HIGHEST QUALITY STANDARDS

PROVIDING SAFETY, INCREASED EFFICIENCY

AND COMPLETE RELIABILITY

www.ftcenergygroup.com.co

Bogotá D.C. - Colombia - Suramérica

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Calle 23 No. 116-31, Bodega 7 y 8,Parque Industrial Puerto Central

PBX: + 57(1) 7459090 FAX: +57(1) 7459090 ext. 900

Web site: www.ftcenergygroup.com.coE-mail: [email protected]

Bogotá, D.C. - ColombiaSuramérica


Documents

P R O D U C T S A N D S E R V I C E S - FTC Energy Group S ...€¦ · Spark-ignited industrial engine systems: ALTRONIC I, II, III, IV & V Gas combustion engine spark plugs Electric