PCD整体刀具切削高级技术PCD-monobloc toolsThe advanced technology in cutting

www.lmtchina.com.cn

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LMT 上海办事处:

上海市遵义南路8号锦明大厦20-A

(邮编: 200336)

Tel: 021-62959800

Fax: 021-62959855

LMT 杭州办事处:

杭州市朝晖路179号嘉汇大厦1号楼1005室

(邮编: 310014)

Tel: 0571-85819445

Fax: 0571-85819049

LMT 北京办事处:

北京朝阳区安立路56号3-807

(邮编: 100012)

Tel: 010-84801475

Fax: 010-84801474

LMT 重庆办事处:

重庆市渝北区红石路5号北部尚座21-10

(邮编: 400020)

Tel: 023-67504760

Fax: 023-67504850

LMT 沈阳办事处:

沈阳市南八马路27号金辉大厦中厅16F

(邮编: 110005)

Tel: 024-62256576

Fax: 024-62256577

LMT 西安办事处:

西安市区雁塔北路15号天凯莱酒店9002室

(邮编: 710054)

Tel: 029-87868102

Fax: 029-87868127

LMT Shanghai Office

Address: Rm.20A Jinming mansion, No.8 South

Zunyi RD.Shanghai, 200336

Tel: 021-62959800

Fax: 021-62959855

LMT Hangzhou Office

Address: Rm 1005, No.1 Jiahui Building, 179

Zhaohui Road, Hangzhou, 310014

Tel: 0571-85819445

Fax: 0571-85819049

LMT Beijing Office

Address:807 Building3 No.56, Anli Rd., Beijing,

100012

Tel: 010-84801475

Fax: 010-84801474

LMT Chongqing Office

Address: Rm.21-10 BeiBuShangZuo , 5 HongShi

Rd., YuBei Division, ChongQing, 400020

Tel: 023-67504760

Fax: 023-67504850

LMT Shenyang Office

Address: 16F, Jinhui Building, No.27 Nanba

Road, Heping Area, Shenyang, 110005

Tel:024-62256576

Fax:024-62256577

LMT Xian Office

Address: Rm.9002, Tian Yu Gloria Plaza Hotel,

15 Yanta North Road. Xian, 710054

Tel: 029-87868102

Fax: 029-87868127

南京蓝帜金属加工技术有限公司LMT China Co., Ltd

南京市江宁经济开发区菲尼克斯路8号(邮编:211100)

Address: 8 Phoenix Road Jiangning

Development Zone Nanjing P.R.China 211100

Tel: 025-52128866

Fax: 025-52106376

Email: info@lmtchina.com.cn

www.lmtchina.com.cn

钻石魅力 Diamond Fascination 前瞻性刀具技术具有高加工安全性 Forward-looking tool technology with high process security

多功能动态混合刀具焊接整体刀具 Multi-Function Dynamic Hybrid Tool

With our special systems for precision machining, we rank worldwide amongst the best. Our diverse range of special tools handles all processing tasks in various challenging areas. LMT- Kieninger GmbH has a high standard of development in the special area of PCD-monobloc tools.

Kieninger PCD tools (polycrystalline diamond) are highly precise, wear resistant and manufactured according to the latest produc -tion technologies. With our PCD tools, we achieve higher tool life through the optimal adjustment of geometry and cutting material of the cutting edge. Kieninger PCD tools correspond to the high -est requirements in the processing of nonferrous metals, such as aluminium and magnesium, as well as non-GRP materials such as wood materials. A valuable characteristic of PCD tools are virtually burr-free contours in the processing.

Smooth and failure free process: The field tested PCD-monobloc tools from Kieninger optimize the value chain of your production process and thus ensure a measurable increase in productivity.

The intelligent compound of a soldered monobloc tool, a cutting insert and a solid carbide drill, provides multi-functional high performance. The advantages are high process reliability and increased cost efficiency.

概述:减少换刀以及通过使用特殊的刀具解决方案实 现过程最优化。

General: Decrease of tool changing , process optimisation by the use of a special cutter solution.

刀夹优点： -用户可以调整

　-用户可更换刀片-成本低

CartridgeAdvantage: - Possibility of adjustment

- Change of inserts- Cost effective

焊接的PCD优点： -精密钻削

Soldered PCDAdvantage: - Precision drilling

硬质合金钻头优点： -减少换刀

Carbide drillAdvantage: - Decrease of tool change

固定刀片优点： -用户可以调整

　　-用户可更换刀片　-成本低

Fixed insertsAdvantage: - Possibility of adjustment

- Change of inserts- Cost effective

刀夹优点： -用户可以调整

　　-用户可更换刀片-特殊形状用于高加工

安全性　 -成本低

CartridgeAdvantage: - Possibility of adjustment

- Change of inserts- Special geometry for high

process security- Cost effective

The fascination with diamond is not only significant in the traditional sense of diamond jewellery (MCD = monocrystalline diamond), but it also becomes important in the industrial sense - The so-called PCD cutting material (poly-crystalline diamond).

PCD is fabricated under a pressure up to 60,000 bar and a temperature of about 1500 °C. The individual diamond parti -cles in combination with a carbide substrate are affiliated with each other in a sintering process, thus binding the cobalt of the carbide product to the individual, (PCD) diamond particles. The resultant excellent cutting material is a combination of the hard -ness of diamonds with the toughness of the carbide.

PCD cutting tools are mainly used for nonferrous machining - for example aluminium and magnesium in the wood and plastics industries (e.g.: CFRP, GRP materials). This shows that PCD has excellent wear characteristics compared to the highly abrasive materials, such as CFRP / GRP high siliceous materials as well as higher tool life compared to that of carbide cutting materials.

PCD tools can achieve very high cutting parameter, depending on the application. This also has a positive effect on cycle times.

Among the various applications, it is very important to use the right PCD grade, according to the grit size. LMT Kieninger with its professional and time served know-how will be happy to advise you.

PCD粗铣和精铣刀PCD-Roughing and finishing cutter

PCD是在压力高达60,000巴以及温度约为1500摄氏度的情况下制造而成。结合在硬质合金基体上的各个金刚石颗粒在烧结过程中相互 结合在一起。硬质合金的钴作为粘结剂在各个金刚石颗粒之间发挥作用。因此金刚石的硬度和硬质合金的韧性结合在一起，就构成了超级切削材料。

钻石的魅力不仅在传统意义上作为钻石珠宝很重要（MCD＝单晶钻石），而且在工业领域中也变得越来越重要－即所谓的PCD切削材料（聚晶金刚石）。

PCD切削刀具主要用于有色金属的加工例如铝和镁，以及用于木材和塑料 行业中（如：碳纤维、玻璃钢材料） 。这表明　PCD与高研磨材料相比具有出色的磨损性能，例如碳纤维/玻璃钢或者高硅质材料，因而与硬质合金刀具相比，具有更高的刀具寿命。

此外PCD（聚晶金刚石）刀具根据使用的场合能够达到非常高的切削参数，这对于节拍时间也有积极的影响。

在各种不同的使用场合中，按照颗粒尺寸使用正确的PCD等级是非常重要的。LMT Kieninger公司凭借其多年的经验和诀窍很乐意为您提供咨询。

凭借我们的精密加工特殊系列，我们在全球同行业中名列前茅。我们的多样化特殊刀具在各种具有挑战性的领域中能满足所有的加工任务。 LMT-Kieninger 公司在PCD整体刀具特殊领域中达到了高标准的研发水平。

Kieninger公司的PCD刀具（聚晶金刚石）高度精确、耐磨并根据最新的生产技术制造而成。通过优化调整刀刃的几何形状和切削材料，我们的PCD刀具达到了更高的刀具寿命，因而 Kieninger公司的PCD刀具在加工有色金属如铝和镁以及非GRP（玻璃钢）材料，例如木质材料时，符合最高的要求。PCD刀具重要的性能就是在加工时，轮廓几乎没有毛刺。

顺利、无故障的加工过程：Kieninger公司经受了实践考验的PCD整体刀具优化了您的生产过程的价值链，从而确保生产率提高，这一点是可测定的。

切削刀片以及硬质合金钻头高智能的结合提供了多功能的高性能，将多种优点同时集于一身：具有极高的加工可靠性，提高了成本效益。

钻石魅力 Diamond Fascination 前瞻性刀具技术具有高加工安全性 Forward-looking tool technology with high process security

多功能动态混合刀具焊接整体刀具 Multi-Function Dynamic Hybrid Tool

With our special systems for precision machining, we rank worldwide amongst the best. Our diverse range of special tools handles all processing tasks in various challenging areas. LMT- Kieninger GmbH has a high standard of development in the special area of PCD-monobloc tools.

Kieninger PCD tools (polycrystalline diamond) are highly precise, wear resistant and manufactured according to the latest produc -tion technologies. With our PCD tools, we achieve higher tool life through the optimal adjustment of geometry and cutting material of the cutting edge. Kieninger PCD tools correspond to the high -est requirements in the processing of nonferrous metals, such as aluminium and magnesium, as well as non-GRP materials such as wood materials. A valuable characteristic of PCD tools are virtually burr-free contours in the processing.

Smooth and failure free process: The field tested PCD-monobloc tools from Kieninger optimize the value chain of your production process and thus ensure a measurable increase in productivity.

The intelligent compound of a soldered monobloc tool, a cutting insert and a solid carbide drill, provides multi-functional high performance. The advantages are high process reliability and increased cost efficiency.

概述:减少换刀以及通过使用特殊的刀具解决方案实 现过程最优化。

General: Decrease of tool changing , process optimisation by the use of a special cutter solution.

刀夹优点： -用户可以调整

　-用户可更换刀片-成本低

CartridgeAdvantage: - Possibility of adjustment

- Change of inserts- Cost effective

焊接的PCD优点： -精密钻削

Soldered PCDAdvantage: - Precision drilling

硬质合金钻头优点： -减少换刀

Carbide drillAdvantage: - Decrease of tool change

固定刀片优点： -用户可以调整

　　-用户可更换刀片　-成本低

Fixed insertsAdvantage: - Possibility of adjustment

- Change of inserts- Cost effective

刀夹优点： -用户可以调整

　　-用户可更换刀片-特殊形状用于高加工

安全性　 -成本低

CartridgeAdvantage: - Possibility of adjustment

- Change of inserts- Special geometry for high

process security- Cost effective

The fascination with diamond is not only significant in the traditional sense of diamond jewellery (MCD = monocrystalline diamond), but it also becomes important in the industrial sense - The so-called PCD cutting material (poly-crystalline diamond).

PCD is fabricated under a pressure up to 60,000 bar and a temperature of about 1500 °C. The individual diamond parti -cles in combination with a carbide substrate are affiliated with each other in a sintering process, thus binding the cobalt of the carbide product to the individual, (PCD) diamond particles. The resultant excellent cutting material is a combination of the hard -ness of diamonds with the toughness of the carbide.

PCD cutting tools are mainly used for nonferrous machining - for example aluminium and magnesium in the wood and plastics industries (e.g.: CFRP, GRP materials). This shows that PCD has excellent wear characteristics compared to the highly abrasive materials, such as CFRP / GRP high siliceous materials as well as higher tool life compared to that of carbide cutting materials.

PCD tools can achieve very high cutting parameter, depending on the application. This also has a positive effect on cycle times.

Among the various applications, it is very important to use the right PCD grade, according to the grit size. LMT Kieninger with its professional and time served know-how will be happy to advise you.

PCD粗铣和精铣刀PCD-Roughing and finishing cutter

PCD是在压力高达60,000巴以及温度约为1500摄氏度的情况下制造而成。结合在硬质合金基体上的各个金刚石颗粒在烧结过程中相互 结合在一起。硬质合金的钴作为粘结剂在各个金刚石颗粒之间发挥作用。因此金刚石的硬度和硬质合金的韧性结合在一起，就构成了超级切削材料。

钻石的魅力不仅在传统意义上作为钻石珠宝很重要（MCD＝单晶钻石），而且在工业领域中也变得越来越重要－即所谓的PCD切削材料（聚晶金刚石）。

PCD切削刀具主要用于有色金属的加工例如铝和镁，以及用于木材和塑料 行业中（如：碳纤维、玻璃钢材料） 。这表明　PCD与高研磨材料相比具有出色的磨损性能，例如碳纤维/玻璃钢或者高硅质材料，因而与硬质合金刀具相比，具有更高的刀具寿命。

此外PCD（聚晶金刚石）刀具根据使用的场合能够达到非常高的切削参数，这对于节拍时间也有积极的影响。

在各种不同的使用场合中，按照颗粒尺寸使用正确的PCD等级是非常重要的。LMT Kieninger公司凭借其多年的经验和诀窍很乐意为您提供咨询。

凭借我们的精密加工特殊系列，我们在全球同行业中名列前茅。我们的多样化特殊刀具在各种具有挑战性的领域中能满足所有的加工任务。 LMT-Kieninger 公司在PCD整体刀具特殊领域中达到了高标准的研发水平。

Kieninger公司的PCD刀具（聚晶金刚石）高度精确、耐磨并根据最新的生产技术制造而成。通过优化调整刀刃的几何形状和切削材料，我们的PCD刀具达到了更高的刀具寿命，因而 Kieninger公司的PCD刀具在加工有色金属如铝和镁以及非GRP（玻璃钢）材料，例如木质材料时，符合最高的要求。PCD刀具重要的性能就是在加工时，轮廓几乎没有毛刺。

顺利、无故障的加工过程：Kieninger公司经受了实践考验的PCD整体刀具优化了您的生产过程的价值链，从而确保生产率提高，这一点是可测定的。

切削刀片以及硬质合金钻头高智能的结合提供了多功能的高性能，将多种优点同时集于一身：具有极高的加工可靠性，提高了成本效益。

www.lmtchina.com.cn02 www.lmtchina.com.cn 03

多用途刀具 项目管理和过程管理:创新概念的先驱

Project management and process engineering: Pacesetter for innovative concepts

Multi purpose tool

Kieninger公司的全方位服务能力：全面高效以及最高的用户满意度

For full performance and highest customer satisfaction

Our customers, worldwide in the automotive industry, mechanical engineering and metalworking industry appreciate us as a partner for highly complex projects and special developments. Our skilled tool-project team develops customized approaches for different tasks in close cooperation with our customer’s. Our project mana-gers coordinate the entire process up to product launch.

使用一把刀具进行几种切削加工方法的刀具解决方案在生产制造过程中提高了效率。

Tooling solutions with several cutting procedures in one tool to increase efficiency in the manufacturing process.

我们合理的服务范围完全能适应多样化的客户需求。

A flexible tool service and a qualified application engineer consulting also belong to our corporate principles as well as logistic duties.

Our reasoned range of services is perfectly tailored to the diversified customer needs.

Our own service department operates quickly and flexibly. On request, our customer service delivers the required tool personally to you.

Contact us. We are pleased to advise you.

www.kieninger.dewww.kieninger.de

钻削Z=4Drilling Z=4

螺旋铣削Z=4Circular milling Z=4

PCD钻削和螺旋铣削刀具PCD-drilling and circular milling cutter

PCD钻削和镗杆PCD-drilling and boring bar

PCD旋转刀具PCD-rotary tool

钻削Z=2Drilling Z=2

锪孔Z=2Counterbore Z=2

各个刀夹可以互换Cartridge changeable

请联系我们，我们将很乐意并全面地为您提供咨询。

我们的客户来自全球的汽车行业、机械制造行业以及金属加工业，他们评价我们是高度复杂的项目和高度专业的特别研发合作伙伴。我们经验丰富的刀具项目团队与客户密切合作，按照客户要求针对不同的任务开发研制方案。我们的项目经理协调整个过程直至产品调试推出。

灵活的刀具服务和合格的应用工程师咨询同样也属于我们的企业原则以及后勤职责。

我们自己的服务部门行动迅速、灵活。根据 要求，我们的客户服务人员会将您所需要的刀具亲自送货上门。

多用途刀具 项目管理和过程管理:创新概念的先驱

Project management and process engineering: Pacesetter for innovative concepts

Multi purpose tool

Kieninger公司的全方位服务能力：全面高效以及最高的用户满意度

For full performance and highest customer satisfaction

Our customers, worldwide in the automotive industry, mechanical engineering and metalworking industry appreciate us as a partner for highly complex projects and special developments. Our skilled tool-project team develops customized approaches for different tasks in close cooperation with our customer’s. Our project mana-gers coordinate the entire process up to product launch.

使用一把刀具进行几种切削加工方法的刀具解决方案在生产制造过程中提高了效率。

Tooling solutions with several cutting procedures in one tool to increase efficiency in the manufacturing process.

我们合理的服务范围完全能适应多样化的客户需求。

A flexible tool service and a qualified application engineer consulting also belong to our corporate principles as well as logistic duties.

Our reasoned range of services is perfectly tailored to the diversified customer needs.

Our own service department operates quickly and flexibly. On request, our customer service delivers the required tool personally to you.

Contact us. We are pleased to advise you.

www.kieninger.dewww.kieninger.de

钻削Z=4Drilling Z=4

螺旋铣削Z=4Circular milling Z=4

PCD钻削和螺旋铣削刀具PCD-drilling and circular milling cutter

PCD钻削和镗杆PCD-drilling and boring bar

PCD旋转刀具PCD-rotary tool

钻削Z=2Drilling Z=2

锪孔Z=2Counterbore Z=2

各个刀夹可以互换Cartridge changeable

请联系我们，我们将很乐意并全面地为您提供咨询。

我们的客户来自全球的汽车行业、机械制造行业以及金属加工业，他们评价我们是高度复杂的项目和高度专业的特别研发合作伙伴。我们经验丰富的刀具项目团队与客户密切合作，按照客户要求针对不同的任务开发研制方案。我们的项目经理协调整个过程直至产品调试推出。

灵活的刀具服务和合格的应用工程师咨询同样也属于我们的企业原则以及后勤职责。

我们自己的服务部门行动迅速、灵活。根据 要求，我们的客户服务人员会将您所需要的刀具亲自送货上门。

04 05www.lmtchina.com.cn www.lmtchina.com.cn

PCD高性能整体铰刀PCD-high-performance monobloc reamers

For lightweight and composite materials, PCD tipped reamers are being used increasingly for highly complex drilling opera-tions. For the complete machining of reamed holes in alumini-um, Belin supplies special multiple-blade PCD-tipped reamers.

These tools are used in particular for machining aluminium compo-nents such as transmission casings and steering-system tubes for the automobile industry.

The precision manufacturing methods used for PCD reamers are capable of achieving low run values below 4 µm and operating speeds in excess of 10,000 min-1. If requested, reamers are sup-plied complete with their aligning adapter and ready-balanced, so that time-consuming setting-up work is avoided and machines can be equipped with the necessary tools without delay.

LMT-BELIN is the dedicated specialist of the LMT Performance Team for finish applications with highest demands in surface quality.

PCD高精度绞刀，被越来越多的使用在轻型复合材料加工中，特别是复合孔加工，针对铝合金的铰销，贝林提供专业的多刃PCD铰刀。

这些PCD铰刀常用在汽车工业中的一些铝合金部件，如变速箱体及转向器中。

高精度的制造工艺，保证我们PCD铰刀圆跳动控制在4微米以内，转速可达每分钟10000RPM。如需要，我们还可提供相应的经过动平衡和预调的刀柄，这样现场的换刀时间大大缩短，效率提高。

LMT-BELIN是LMT高性能团队中按照最高表面质量要求进行精加工的专家。

生产情况一览

PCD高性能整体铰刀PCD-high-performance monobloc reamers

For lightweight and composite materials, PCD tipped reamers are being used increasingly for highly complex drilling opera-tions. For the complete machining of reamed holes in alumini-um, Belin supplies special multiple-blade PCD-tipped reamers.

These tools are used in particular for machining aluminium compo-nents such as transmission casings and steering-system tubes for the automobile industry.

The precision manufacturing methods used for PCD reamers are capable of achieving low run values below 4 µm and operating speeds in excess of 10,000 min-1. If requested, reamers are sup-plied complete with their aligning adapter and ready-balanced, so that time-consuming setting-up work is avoided and machines can be equipped with the necessary tools without delay.

LMT-BELIN is the dedicated specialist of the LMT Performance Team for finish applications with highest demands in surface quality.

PCD高精度绞刀，被越来越多的使用在轻型复合材料加工中，特别是复合孔加工，针对铝合金的铰销，贝林提供专业的多刃PCD铰刀。

这些PCD铰刀常用在汽车工业中的一些铝合金部件，如变速箱体及转向器中。

高精度的制造工艺，保证我们PCD铰刀圆跳动控制在4微米以内，转速可达每分钟10000RPM。如需要，我们还可提供相应的经过动平衡和预调的刀柄，这样现场的换刀时间大大缩短，效率提高。

LMT-BELIN是LMT高性能团队中按照最高表面质量要求进行精加工的专家。

生产情况一览

06 07www.lmtchina.com.cn www.lmtchina.com.cn

生产情况一览