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MARINE BOILERS &

HEAT EXCHANGERS

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IntroductionAalborg Industries are the market lead-

ing suppliers of marine steam boilers. We

deliver our boiler and heat exchanger con-

cepts worldwide and for all commercial

ship types including Floating Production

Systems.

The Aalborg Industries Group is head-

quartered in Aalborg, Denmark and has

fully owned subsidiaries and factories in

14 countries supported by a capable agent

network. Our own brands of boilers and

heat exchangers are all manufactured at

our factories in Asia, Europe and South

America. Boiler accessories such as burners

and control systems are generally our own

designs that are manufactured at our fac-

tories as well.

HistoryThe Aalborg Industries Group’s engineer-

ing expertise in marine boilers encompass-

es the best features from our original and

acquired brands (Aalborg™, SUNROD™,

UNEX™ and WIESLOCH™) and material-

izes in our trendsetting MISSION™ brand.

In total, we have delivered around 35,000

marine boilers and heat recovery units

since 1919. Our burner and combustion

know-how has been accumulated since the

1950s, now embodied in our KB™ burners.

Our expertise in the VESTA™ heat exchang-

ers dates back to 1914, and the number of

shell and tube type heat exchangers manu-

factured has passed 25,000.

Lifetime commitmentAt Aalborg Industries we are committed

to supporting all our products for their

service lifetime. We have the practical and

technological background to advise our

customers on the most suitable new boiler

and heat exchanger configuration for their

particular ship type. After delivery, our cus-

tomers enjoy the security of our Global Af-

ter Sales organization for commissioning,

training, spare parts, service and refurbish-

ment. With Aalborg Industries companies

located in the shipping hubs of the world,

you can depend on Aalborg Industries as

Your Preferred Partner to limit the down-

time of your equipment.

p: Carnival Plc’s three “Queens” inuthampton, UK. All three cruise ves-

s are equipped with Aalborg Indus-

es boilers.

ove: Air flow after the swirlers in a

SD™ steam atomizing burner.

low: One of the first boilers de-

ned and built by Aalborg Industries

Denmark.

2

First Aalborg boiler(Scotch marine type)designed and pro-

duced at the shipyardin Aalborg, Denmark.

Aalborg (marine) boilersand burners supplied toan increasing number ofinternational shipyards

and shipowners.

Aalborg marine boil-ers opened its firstmarine After Sales

companies inSingapore and

Rotterdam.

Heat exchangercompany A/S Vesta,

Copenhagen, Denmark,acquired. Brand name

VESTA™.

Burner companyDansk Fyrings Teknik A/S

in Odense, Denmark,acquired. Brand name

KB™.

The Sunrod Group, Swe-den, acquired from ABB.Marine boiler and heatexchanger brand namesSUNROD™, GADELIUS™

and BENDEK™.

1919 1950s 1978 1993 19941988

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The MISSION™ conceptAalborg Industries’ high quality and docu-

mentation standards are evident in our MIS-

SION™ concept for marine boilers, burners

and control systems. The MISSION™ con-

cept provides detailed configurations and

well-defined options to shipyards and ship-

owners.

The MISSION™ series embodies reliable,

high quality, innovative and environmen-

tally friendly solutions. This generation of

boilers, together with our range of burn-

ers, was developed as high performance

equipment of superior quality from quota-

tion and documentation through to manu-

facturing and plant commissioning.

Advantages for shipyardsn Fast and accurate design/configuration

n Fast delivery of approval drawings

n Boiler unit concept: pre-mounted,

pre-wired accessories

n Pre-tested/cold-tested boilers

n Reduced commissioning time

Advantages for shipownersn One-stop supplier of boilers equipped

with burner and control system

n User-friendly operation

n Low total life cycle cost

n Easy inspection and maintenance

n Certified quality

n Service and spares available worldwide

n MISSION™ spare parts e-catalogue

n High quality of documentation

n Global After Sales support network

3

Top: Oil mist velocity and distribu-tion from a Y-jet atomizer. Aalborg

Industries cooperate with universities

to test solutions for optimal fuel util-

ization.

Left: The Hyundai shipyard in Korea.

Below: The environmentally friendly

MISSION™ OS-TCi boiler is delivered

as one complete unit.

A company with a MISSION™

New generation ofMISSION™ boilers

launched:the MISSION™ TCi series. TCi = TurboClean intelligent.

MISSION™ncept introduced.The frst productas the MISSION™S oil-fired marine

boiler.

Pipemasters Oy, Rauma,Finland acquired from

Finnyards Oy.Boiler and economizerbrand name UNEX™.

1995 1997 2007

Development and shoptesting of the MISSION™Steam Pilot control sys-tem for the MISSION™boiler programme was

completed.

2008

Burner and control & safety system companyGosfern Pty. Ltd., Aus-tralia, acquired. Brand

name GOSFERN™.

2006

The Aalborg Industries

Group increases its focuson environmentallyfriendly solutions.

2008

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Trendsetting products

MISSION™ TCi series:

New generation of boilersAalborg Industries have recently launched

our new generation of MISSION™ boilers

– suffixed TCi – Turbo Clean, Intelligent .

These have been designed such that the

oil-fired boiler is self-cleaning without the

need for water washing (and subsequent

disposal of effluent) and with significant

efficiency improvements compared to the

existing range of Aalborg Industries boilers

in this capacity range.

KBP™ pressure atomizing

burnerAalborg Industries’ own monoblock pres-

sure atomizing burner was developed as

an integrated burner unit specifically de-

signed for marine boilers. The KBP™ burn-

er is suitable for combustion of heavy oil

as well as light oil and is thus designed to

conform with new maritime laws in force

from 2010 stating that only oil with a sul-

phur content below 0.1% is allowed for

combustion in European ports.

MISSION™ Steam Pilot:New safety & control systemThe self-diagnostics, intelligent, computer-

ized MISSION™ Steam Pilot is the latestaddition to Aalborg Industries’ range of

control systems. The new control system

is designed with the rigours of the marine

environment in mind while containing the

latest features in advanced touch screen

control systems. The self-diagnostics fea-

ture is a first for maritime boiler systems

and monitors and proves all operating se-

quences of the burner and visualizes the

starting sequence. Logical and easy opera-

tion of the boiler and burner is achieved

with Aalborg Industries’ wide range of

safety and control systems - via the inter-

net, from the control room or locally.

Waste heat recovery tech-

nologyFrom the new small steam capacity com-

posite MISSION™ OC-TCi boiler to the large

capacity MISSION™ XW-TG waste heat re-

covery unit after turbo generators, Aal-

borg Industries are at the forefront when

it comes to maximizing the utilization of

waste heat from the fossil fuels combusted

in diesel engines and gas turbines.

VESTA™ heat exchangersAmongst our latest shell & tube type heat

exchangers is the VESTA™ EH-U jacket wa-

ter preheater which is used by major en-

gine manufactures to save operating the

energy intensive cooling system duringharbour stay.

4

Above: The self-diagnostics MIS-

SION™ Steam Pilot control system.

Continual product development

s a top priority at Aalborg Indus-

tries.

Below: The KBP™ pressure atom-

zing burner.

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5

Recommended solutions

Another recent heat exchanger design is

the VESTA™ EH stand-by electrical heater

that is typically used to generate steam

during short harbour stays and saves ex-

pensive MDO consumption.

The Configurator sets newstandard in documentationBy keying in a fairly small amount of cus-

tomer requirements, Aalborg Industries

can present the optimal MISSION™ boiler

and economizer configuration to our cus-

tomers, complete with documentation

such as layout drawing, item lists and a

fixed price.

Aalborg Industries’ Configurator has been

fed all necessary data to achieve:

Quick response to inquiriesn

Consistently high quality of quotationsn

to customers - across geographical loca-

tions

Standard solutions with pre-definedn

scope based on best practice

Option for customers to access then

Configurator to design simple, standard

system solutions.

3D drawings that can be incorporatedn

in engine room layouts by shipyards.

Trendsetting MISSION™

spare parts catalogue

In co-operation with the leading e-com-

merce trading platform ShipServ, Aalborg

Industries make it easy for shipowners to

source the correct OEM spare parts for all

MISSION™ brand equipment onboard. The

Aalborg Industries spare parts catalogue

supplies accurate data sheets, images and

split drawings, and sets a new standard in

efficient sourcing of spare parts for cus-

tomers all over the world.

Compatible innovation

When designing new products and related

accessories, Aalborg Industries make sure

that new appliances have full compatibil-

ity with existing systems so that when re-

placing or upgrading existing boilers, etc.,

our customers get the full benefit of the

latest designs and product achievements

without having to convert or replace. Com-

bining compatibility and innovation help

preserve our customers’ investments while

saving resources for the benefit of our en-

vironment.

Top: The 3D boiler system Con-figurator software enables Aal-

borg Industries’ sales engineers to

make a fixed offer with complete

documentation at the click of a

button.

Below: The deck-mounted VES-

TA™ MP-C cargo heater.

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oiler accessories such as burners andontrol systems are manufacured in

enmark and delivered to our facto-

es in China and Vietnam.

elow: The top-fired MISSION™ OL

oiler incorporates the best features

f the AQ-9, AQ-18 and SUNROD™

PH designs.

4A

Product range

MISSION™ OS

MISSION™ OS-TCiMISSION™ OM

MISSION™ OM-TCi

MISSION™ OL

Patent Pending MISSION™ D

C A P A C I T Y

0.75 - 5.0 t/h (OS)

0.75 - 8.0 t/h (TCi)

3 - 6 MW

8.0 - 45.0 t/h

8.0 - 20.0 t/h

7 - 23 MW

12.5 - 55.0 t/h

13 - 33 MW

25.0 - 120.0 t/h

23 - 79 MW

B U R N E R

C O N T R O L

n Pressure jet KBO-E™

(OS)

n Pressure atomizing KBP™ (OS-TCi)

n Rotary cup KBE™

n Steam atomizing

KBSD™ or KBSA™

n Rotary cupKBE™

n Steam atomizing

KBSD™

n Steam atomizing

KBSD™

S H I P S

M E D I U M

n Container shipn Bulk carriern Cruise vesseln Ferryn LNG/LPG carrier

n Cruise vesseln VLCC tankern Suezmax tankern Aframax tankern Panamax tankern FPS unit

n Steam

OIL-FIRED OR GAS-FIRED BOILERS

P R E S S U R E

n 10 bar(g) n 10 bar(g) (OM-TCi)

n 11 bar(g)

n 18 bar(g)

n 9 bar(g) ≤ 20 t/h

n 18-22 bar(g) ≥ 20 t/h

n 18 - 24 bar(g)

n 40 bar(g) (FPS)

D E S I G N

n Cylindricaln Verticaln Pin tube elementsn Helix tubes (OS-TCi)

n Bare tubes (OS)

n Cylindricaln Verticaln Pin tube elementsn Smoke tubes

n Cylindricaln Verticaln Pin tube elements

n Two-drumn D-type designn Pin tubes or bare tubes (FPS)

n MISSION™ Relay/PLCn MISSION™ Control

n MISSION™ Control Touch

n MISSION™

Steam Pilot

n MISSION™Control


n MISSION™

Steam Pilot

n MISSION™ Control

n MISSION™

Steam Pilot


n MISSION™

Steam Pilot

n VLCC tankern Suezmax tankern Aframax tankern Panamax tankern FPS unit

n VLCC tankern Suezmax tankern Aframax tankern FPS unit

n Steamn Hot-water

n Steamn Hot-water

n Steamn Hot-water

I N E R T G A S

n Yes n Yes n Yes

MISSION™ BH

1.0 - 6.0 t/h

0.7 - 4 MW

n Cylindricaln Horizontaln Smoke tubes with turbolators

n 12 bar(g)

n Steam


n MISSION™ Relay/PLCn MISSION™ Control


n MISSION™ Steam Pilot

n Cruise vesseln Bulk carriern Cruise vesseln Ro-Ro cargo shipn Chemical/oil products tanker

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COMPOSITEWASTE HEAT RECOVERY

MISSION™ XS-2V / XS-7V

MISSION™ XS-4H MISSION™ XW-TG MISSION™ WHR-GT

0.5 - 5.0 t/h

dep. on diesel engine

15.0 - 34.0 t/h


or turbo-generator

10.0 - 50.0 t/h

dep. on gas turbine

n Unfired

n Container shipn Bulk carriern LNG/LPG tankern Chemical/oil products tanker

n Cruise shipn FPS unit

n 10 bar(g) n 18 - 24 bar(g) n 10 - 40 bar(g)

n Cylindricaln Vertical (XS-2V & -7V)n Horizontal (XS-4H)n Smoke tubes

n Bare tubes with (2V)/ without steam space

n Water tubesn Double gilled tubesn Forced circulationn Dual pressure

n Superheater

n Water tubesn Serrated spiral fin

tubesn Forced circulation

n VLCC tankern Gas tankern Chemical carriern Bulk carriern Container ship > 2,500 TEUn Cruise ship

n Steam n Steam n Steamn Hot-water

n Unfired n Unfired

0.75 - 6.5 t/h (oil-fired)

1.2 - 6.5 t/h (oil-f. TCi)

Up to 5 t/h (exhaust)

n Pressure atomizing

KBP™ (TCi)

n Rotary cup KBE™


n Container shipn Bulk carriern LNG/LPG tankern Chemical/oil products tanker

n 10 bar(g)

n 9 bar(g) (TCi)

n Cylindricaln Verticaln Smoke and pin tubesn Helix and smoke

tubes (TCi)n Bare tubes (OC)

n MISSION™ Relay/PLC

n MISSION™ Control Touch (TCi)


n Steam

MISSION™ OC

MISSION™ OC-TCi










MISSION™ XW

0.2 - 17.0 t/h


n 12 - 22 bar(g)

n Water tubesn Double gilled tubesn Forced circulation

n Oil tankern Gas tankern Chemical carriern Bulk carriern Container ship > 2,500 TEUn Cruise ship

n Steam

n Unfired




AFTER DIESEL ENGINES AFTER GAS TURBINES

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BURNERS

Rotary cup KBE™ Pressure atomizing KBP™ Pressure jet KBO-E™ Steam atomizing KBSD™

CONTROL SYSTEMS

MISSION™ CONTROL RELAY / PLC MISSION™ CONTROL MISSION™ CONTROL TOUCH MISSION™ STEAM PILOT

0.3 – 0.97 MW150–1,300 kg/h

100 - 650 kW 650 - 3,500 kW 1.7 – 46.6 MW

n Electronic air/fuel ratio controln Compact and low weightn Low power consumption

n The new generation KB™

n Monoblock type designedfor modulating operation

n Integrated boiler instrumentationn Compact and sturdy

n Reliable and fully automatic operation

n Tailor-made for Aalborg Industries’ boilersn Stable combustion at low

loads

n High turn-down ratio

n Non-computerizedn No computer skills required

for operation and mainte- nancen Rhetoric user interface on

front panel with LED lamps and hard wired digital con-

trollersn Can be extended with PLC

n Computerizedn Control system with panel (HMI) locally on the burnern Remote access to control

system for historical data and

trend curvesn Electronic key control system

to prevent more than oneoperator at the time

n Local CPU memoryn PC with Scada software

n Computerizedn 10 inch TFT touch screen with advanced touch menusn Graphic HMI from anywhere on the ship

n Single or multi control cabi- net installationn Flash memory card for historical data and trend curvesn Screen connected to its own CPU, memory and other hardware

n Computerizedn Redundant Ethernet switch on main circuit boardn CANopen bus systemn USB memory stick connection

for historical data and trendsn Memory and back-up on Flash ROM storagen RS-485 MOD bus for com- munication with IT systemsn Sustains toughest maritime environment, -20°C to +70°C

n Monoblock type designedfor 2-stage or modulating

operationn Reliable and fully automatic

operation

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The VESTA™ heat exchangers from Aalborg Industries are of the shell &

tube design that is particulary sturdy

and flexible.

Below: The VESTA™ EH-U electrical

heater for jacket water comes with

its own local control panel.

HEAT EXCHANGERS

VESTA™ EH / EH-W

VESTA™ EH-C / EH-UVESTA™ MX

VESTA™ MD

VESTA™ MD-TVESTA™ MP-C

Electrical heatern - for oil and water (EH)n - compact (EH-C)n - for jacket water (EH-U)n - for water (EH-W)

n Preheater for oil and water

n Dump condenser/drain cooler (MD)n Tank cleaning heater - seawater (MD-T)

n Cargo heater

n Flow throughn Immersionn Outflow

n U-tubes n Straight tubes n U-tubes

n 5 - 235 kW (EH)n 15 - 486 kW (EH-W)n 5 - 72 kW (EH-C)n 15 - 270 kW (EH-U)

n 10 - 5,000 kW n 400 - 6,000 kg/h (MD)n 0 - 240 m3 /h (MD-T)

n 300 - 2,500 kW

n 6 bar(g) (EH)n 16 bar(g) (EH-W)n 6 bar(g) (EH-C)n 16 bar(g) (EH-U)

n 16 or 30 bar(g) n 16 bar(g)

n Horizontaln Vertical (EH-C)

n Horizontaln Vertical



n T: Carbon steel (EH)n T: AISI 316L stainless steel (EH-U)n S: Carbon steel

n T: Carbon steeln S: Carbon steel

n T: CuNi 90/10 alloy (MD)n T: CuNi 70/30 alloy (MD-T)n S: Carbon steel

n T: AISI 316L stainlesssteel

n S: AISI 316L stainlesssteel

T: TubesS: Shell

4B

n 16 bar(g)

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6

Recovering waste heat from dieselngines or gas turbines is a field

of expertise for Aalborg Industries

imed at fully utilizing the energy.

Below: The MISSION™ XW-TG

xhaust gas economizer used in

he TCS improves the engine ef-

ficiency (i.e. fuel utilization) by up

o 11.4%.

Energy savings and environ-

mental benefitsAalborg Industries have a reputation for be-

ing the trendsetter in the marine boiler in-

dustry and in the forefront when it comes to

product development. Our latest initiatives

have focussed on developing new products

that will mitigate the impact of emissions

from burning fossil fuels on board ships, be-

sides working with related equipment suppli-

ers towards improving the efficiency of the

total plant rather than just the boilers.

Waste heat recovery (WHR)The MISSION™ XW-TG exhaust gas economiz-

er plants has been developed to improve the

utilization of wasted energy after large diesel

engines. We have achieved documented fuel

savings and thereby reduced CO2 emissions in

double digit percentages. The so-called Turbo

Compound System (TCS) generates electric

power equal to more than 11% of the mainengine output on large container ships from

waste heat while at the same time reducing

emission of harmful exhaust gases like CO2,

SOx and NO

x into the environment.

Environmentally friendlysolutions

Standard diesel engine

Exhaust gas 25.4 %

Scavenge air 14.1 %

Jacket water 6.3 %

Lubricating oil

4.3 %Radiation0.6 %

Shaft power

49.3 %

Fuel input100%

(172 g/kWh)

Exhaust gas12.6 %

Scavenge air 12.9 %

Jacket water 6.2 %

Lubricating oil

4.2 %

Radiation0.6 %

Shaft power

49.0 %

Electric power

5.9%

Condenser 8.6 %

Diesel engine with waste heat recovery

Total power

54.9%

Engine efficiency improvement with heat recovery: 54.9 / 49.3 = 11.4%

Fuel input100%

(171 g/kWh)

Heat balance example for RTA96C diesel engine - ISO conditions, 100% load

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7

Remote diagnostics is available for Aalborg Industries’ latest design of

control systems when trouble-shoot-

ing and reprogramming is required.

R & D effortsThe future of our company is secured by

our engineering and product development

organization. We maintain a close co-oper-

ation with universities, maritime organiza-

tions and classification societies to supple-

ment our own technological capabilities

and cover all analysis aspects. In addition,

we co-operate with other leading suppliers

of marine equipment to develop solutions

that satisfy our customers.

QualityQuality control and assurance are key func-

tions for an international, market leading

supplier such as Aalborg Industries. With

factories on three continents and sales &

service offices in many countries world-

wide, we maintain a uniform, equally high

quality level of our products, accessories,services and documentation because we

consider ourselves one global company.

Aalborg Industries have no licensees ap-

proved for production of our boilers and

heaters because we want to assure custom-

ers of up-to-date designs and high quality

products.

All new products are rigorously tested in-

house prior to release to ensure trouble-

free operation in service.

Innovative (man)powerThe Aalborg Industries Group staff are a

mix of people with practical operational

knowledge and those with innovative en-

gineering skills. We like to mix experience

from real life with novel development

ideas to be certain that Aalborg Industries

remain a driving force in our business.

Global After Sales

From the time we carry out commissioning

of new boiler plants and train the future

operators in daily maintenance and safety

precautions, Aalborg Industries maintain

a close contact with shipowners and man-

agers worldwide. Our Global After Sales

organization has an all-in-one concept for

marine service which ensures that service

queries and requests go to the regional

Aalborg Industries’ Global Sales office clos-

est to the customer that can provide pro-

fessional and complete service on all our

products.

Aalborg Industries carry out inspections,

service, repairs, rehabilitations and

upgrades on our own boilers, burners, con-

trol systems and heat exchangers but 3rd

party boiler and burner brands can be serv-

iced as well.

Quality throughout

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Aalborg Industries’ mission is, on the basis of world leading

technology within our defined core business, to provide our cus-

tomers with reliable, innovative and optimal steam, heat and

safety solutions that are environmentally friendly and ensure

the lowest life cycle cost.

Aalborg Industries’ vision is to become the Preferred Partner to

all our customers and business relations.

Fort Lauderdale

Macaé

Hong Kong

Hai Phong

Busan

Wakefield

RotterdamNijmegen

Houston

Rio de Janeiro

São Paulo

Dubai

Singapore

Shanghai

Qingdao

Tokyo

Kobe

Dalian

Rauma

Aalborg

Sydney

Los Angeles

Hanoi

Guangzhou

Your Preferred Partner

THERMAL FLUID SYSTEMS

INERT GAS SYSTEMS

FLOATING PRODUCTION SYSTEMS

GLOBAL AFTER SALES

INDUSTRIAL BOILERS

MARINE BOILERS & HEAT EXCHANGERS

© A a l b o r g I n d u s t r i e s M a r k e t i n g / D K - S e p t e m b e r 2 0 0 8

CONTACT US:

[email protected]

[email protected]

www.aalborg-industries.com

Australia: +61 2 4399 0000

China: +86 21 6164 2077

Finland: +358 10 838 3100

Japan: +81 78 271 5720

Netherlands: +31 181 650 500

UAE: +971 4 3241 061

USA: +1 954 435 5999

Brazil: +55 24 2233 9963

Denmark: +45 99 30 4000

Hong Kong: +852 2836 3826

Korea: +82 51 703 6162

Singapore: +65 6261 9898

UK: +44 1924 280021

Vietnam: +84 4 936 28 32

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