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    A

    Rapid   p p r o ~ i l D a t e Meth od For

    EstilD ation

    of Hydrocarhon Dew

    Points

    Pipeline Natural

    Gases

    By  

    ZIZ

    and  

    W.

    G O V I E R ~

    13th

    Annual

    Technical Meeting

    Calgary May 1962

    Th e

    of Clean

    ABSTRACT

    A

     theoretical correlation

    of

    th e

    effect

    of pressure

    on

    the

    hydrocar

    bon dew

    point

    temperature

    of c lean

    pipeline gases is presented.

    The

    correlation

    was developed from cal-

    culated dew

    point

    data on thi rt een

    ga s

    analyses

    from

    ten

    gas fields

    in

    Alberta. The

    dew points

    were cal-

    culated by

    conventional

    trial and

    error method an d NGAA equilib·

    rium

    ratio

    charts.

    The

    data are

    correlated

    by means

    of

    a wetness

    parameter

    based on th e

    amounts

    of

    propane and heavier components

    in

    the gas and equilibrium ratios

    fo r

    those components

    at

    arbitrarily

    selected

    conditions.

    The correlat ion allows th e quick

    est imation of

    th e

    hydrocarbon

    dew

    points

    of c lean

    pipeline

    gases with.

    ou t

    th e

    usual

    trial an d

    error

    pro-

    cedure.

    For

    more accura te results

    th e

    dew points calculated

    f rom thi s

    correlation

    may be used as the

    first

    e st imate in the

    conventional

    trial

    and error calculations. The

    calcu-

    lated dew

    points

    ar e usually within

    ±4°F

    of

    th e results from

    conven-

    tional

    calculations

    over t he norma l

    range of pipeline operating

    pres·

    sure

    and, fo r pipeline natural gases

    f ree of

    contaminants,

    such

    as glycol

    or

    compressor

    oil, are

    within about

    th e

    same

    limits when compared

    with measu red dew points.

    The correlation

    does

    no t apply to

    th e

    prediction

    of dew point temp

    era tures for pipeline gases contain

    ing even small quantities

    of

    alcohol,

    glycol or

    compressor

    oil.

     

    Assistant Professor

    of Petroleum

    Engineering

    University of

    Alber-

    ta Edmonton.

     

    Professor of Chemical Engineer-

    ing Dean

    of Faculty

    of Engin-

    eering

    University

    of Alberta

    Edmonton.

    Technology Spring 1962 Calgary

    INTRODUCTION

     

    IPELINE natural gases,

    which

    ar e

    composed

    mainly of

    a mix-

    ture

    of

    paraffin hydrocarbon

    gases,

    nitrogen, carbon dioxide an d water

    vapor,

    normally

    exhibit

    two

    kinds

    of

    dew points. These ar e hydro

    car bon dew points

    an d water dew

    points.

    The

    dew

    point

    is

    th e temperature,

    at a certain

    pressure,

    at

    which

    th e

    first drop of liquid is formed

    or

    is

    just about

    to form .

    In

    the

    ca se o f

    water dew points, the

    liquid

    formed

    is water an d

    in

    th e case of hydro

    carbon dew points the

    liquid formed

    is

    a

    mixture

    of

    th e

    hydrocarbons

    contained in

    th e

    gas.

    If a pipeline

    gas,

    as a result

    of

    processing, con·

    ta ins contaminants such as glycol,

    a thi rd type of dew

    points

    may

    also

    be observed. The liquid formed in

    this case will

    be

    a mixture

    of

    hydro

    carbons

    an d

    the contaminant.

    Be-

    cause

    of

    the higher boiling point o f

    th e

    contaminant, th e

    presence of

    thi s component

    in

    the gas

    would

    raise

    the dew point

    temperature.

    Small amoun ts

    of n it rogen,

    carbon

    dioxide and

    other

    non-hydrocarbon

    constituents

    may

    also be

    present in

    th e dew formed, depending upon

    th e concent ra tion of these compon-

    ents.

    In the

    case of clean

    natural

    gases

    (free of con taminant s) the hydro

    carbon

    dew

    point may

    be

    determ

    ined

    e ith er b y

    direct

    measurement

    or

    by calculation

    from the known

    ga s

    analysis.

    The

    dew points of

    contaminated gases may

    only be

    determined by

    actual measurement.

    (If

    the amoun t a nd nature of the

    contaminants were accurately

    k

      ow

    n

    theoret ical calcu la tions

    should be

    possible.

    CALCULATION OF HYDROCARBON

     DEW POINTS FROM GAS

    ANALYSIS

    The

    dew point is th e

    condition

    at

    which th e first

    droplet

    of l iquid

    (o r

    dew) is formed, an d is computed

    as th e temperature, T, an d pressure,

    P, at which the

    sum

    of th e ~

    terms equals

    unity.

      =   x = 1.0

    at dew

    point.  1

    where:

    y

    mole fraction of

    th e

    hydro

    carbon

    in

    th e gas

    phase

    on a

    water free basis.

    x mole

    fraction

    of the

    hydro

    carbon

    in

    th e droplet

    o f l iquid

    formed on a wate r f ree

    basis.

    K:

    equilibrium

    ratio

    for the hy-

    drocarbon at

    pressure P an d

    at temperature

    T.

    The procedure fo r

    calculation

    of th e

    dew point temperature knowing th e

    pressure

    and th e

    composition

    of th e

    ga s

    is

    as

    follows:

     1

    Assume

    a

    dew

    point tempera

    ture.

    (2 )

    Determine th e K

    values

    for

    each component at the pres

    sure

    of

    interest and assumed

    temperature (K values may

    be obtained from the NGAA

    correIation).

     3 Calculate

    the composition

    in

    th e

    liquid

    phase

    (x) fo r each

    component (assuming that

    the o ri gin al composition o f

    the

    gas

    is the same as th e

    composition

    of th e gas

    after

    the first droplet of

    liquid

    is

    formed).

    9

    62-01-02

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      4)

    Check

    th e sum of a ll th e

    mole

    fractions in th e

    liquid phase

    (x). This sum

    must

    be

    equal

    to 1.00

    if

    the temperature as-

    sumed

    is correct_

      5)

     

    the sum of th e l iquid mole

    fractions is no t

    equal to

    1.00,

    repeat

    calculations   2)

    through

    (4),

    assuming a dif-

    ferent dew point temperature.

    In

    order

    to

    perform

    th e above

    calculations,

    an analysis

    of

    th e gas

    an d

    th e K-value

    fo r

    each

    compon

    ent in the gas as a

    function

    of

    p ress ure an d tempera tu re mus t

    be

    ava il ab le . The se

    ar e

    now discussed

    separately.

    ANALYSIS OF GAS

    to

    composi tion would be most ac-

    curate.

    Several correlations are available

    fo r

    th e

    determination

    of K

    values.

    All of these cor re la tions

    ar e based

    on th e assumption th at th e compo-

    nents

    of a natural

    ga s

    behave sim

    i la rly with respect to

    their

    physical

    p ropert ie s. This

    behavior of

    hydro

    carbons as

    a

    f amily has

    been

    veri-

    fied. The

    presence

    of non-hydro

    carbons such

    as

    carbon

    dioxide,

    nitrogen an d hydrogen sulphide re-

    duces th e

    accuracy

    of these correla

    tions

    as these

    gases

    do no t belong

    to

    th e

    hydrocarbon

    family.

    The Kellogg

    fugacity

    charts   1)

    an d

    th e

    NGAA

    charts

      2) have

    found

    wide use fo r

    predicting

    equil-

    i br ium const an ts

    fo r natural

    gas

    systems. The NGAA

    charts

    which

    are

    contained in

    th e Natural Gaso-

    l ine Supply Men s Association

    Data

    Book, were used fo r calculations in

      1) Benedict, M.,  

    al

    Vapor

    Liquid Equilibrium in Mixtures

    of

    Light

    Hydrocarbons, M.

    W.

    Kel logg Company .

    New

    York;

    Chem. Eng . Progr .,

    46

    (3):

    20

      1950).

      2)

    Natural

    Gasoline

    Supply Men s

    Association,

    Engineering Data

    Book

      1957).

    o o l i l < oM o oNM NO

    OC lli lMOOOOO

    C icicicicicicicici

    o

     

    The

    dew point s

    of pipeline

    gases

    depend to

    a l ar ge e xte nt

    on

    th e

    p ropane and heavier

    hydrocarbons.

    Th e propane-plus

    content

    of

    most

    pipeline gases

    is

    quite small

    an d

    th e

    methods

    of analysis ordinari ly

    used

    are least accu rate for

    these

    components. This

    is

    illustrated by

    Table I

    which

    reports th e

    results

    of

    th e

    analysis of

    th e s ame

    ga s by

    eight

    different

    laboratories.

    The

    analyses

    appear

    reasonably

    consist-

    en t

    bu t the variat ion in th e relative

    amounts of propane and higher

    hydrocarbons

    i s s uf fi ci en t

    to cause

    a considerable difference in calcu-

    lated

    dew point

    temperature. This

    will be d iscusse d

    further.

    Addition

    of air to

    the g as

    sample

    or th e condensation of heavy hydro

    carbons

    from a gas will result in

    inaccurate

    analysis.

    Th e

    ga s

    may

    be

    contaminated by

    ai r if

    th e

    s ampl e con ta in er is no t

    properly

    purged.

    The

    condensat ion of heavy

    hydrocarbons may

    occu r i f

    th e

    ga s

    is cooled below

    i ts dew poi nt d ur in g

    th e

    expan sion o f th e gas from a

    high pressure

    pipeline to

    a

    low pres

    s ure co ntain er o r f rom a

    high pres

    sure

    bomb to

    a low p re ssur e gas

    intake of an analysis system.

    Hydrocarbon ga s analyses ar e

    usual ly ob ta ine d by chr omat og ra

    phic methods.

    Special

    care

    should

    be

    taken

    to ensure

    proper

    sampling

    of th e gas.

    EQUILIBRIUM RATIO K

    Ideally K

    values should

    be deter

    mined

    exper imen ta ll y f or t he sys-

    tem under

    conside ra ti on. Thi s

    is

    seldom

    pract ical and fo r most cal-

    culations

    th e eng in ee r must r esor t

    to generalized empirical correla

    tions.

    Correla t ions based on

    data

    f rom sy stems sim ila r

    with respect

    OC lNOO l C lM

    NC ll i l MOO O

    C icicicicicici

    t -MO lO, ( )C l

    MC l MOO

    C icicicic ic i

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    *

    *

    o

    M

     -0

    l( )

    c:i

    o

     

    o

     n

    o

    o

    C 1

    C 1

    I

    I

    I

    I

    I

    I

    I

     E:Q

    Oa

    a;;: l

    Ui:Q

    ct

    o

    I

    I:- 00

    I I

    I:-

    1( )

    C 1

    o

     

    o

     

    o

    M

    o I I

     1

    I:- 00 C 1

    '-0 M 0 I:-l( )

    C i

    . ;1

     

    1 00

    o I:- m

      OO

    M M M

    00

    M

    o

    00

    o

    o

    C )

    o

    o

    00

    I:

    o

    o

    C 1

    o

    C )

    o

    o

    CVJ

    o

    o

    C )

    o

    o

    00

    M

    o

    M

    m

    C i

    o

    1( )

    o

    o

    C l

    o

    o

    C 1

    o

    o

    M

    o

    M

    o

    M

    M

      i S  

    C i C i < 5 C i

    M

    M

    o

    M

    I:-M 00

    OM 0

     

    0

    8

      0

     

    MM

    s

    ;

     

    H

    ti l

    ro

    ,-,Z

    CALCULATED

    RESULTS

    The ana lyses an d properties of 10

    different Alberta gases

    are present

    ed in Table

    II ,

    duplicate analyses

    being

    given

    fo r several.

    Dew

    points

    were calculated from

    these analyses

    an d

    NGAA

    K

    data

    at a

    converg

    ence pressure of 5000 psi. The re

    sults at pressures from 100 to 800

    psia

    appear

    in

    Table

    III.

    The

    var

    iation in calculated dew point

    temperature

    for the

    duplicate

    an

    alyses ranges from 2 °F to 25°F.

    this investigation.

    These

    charts are

    based on th e assumption that th e

    K value

    fo r

    a component in a ga s

    is a f unct ion o f th e

    pressure,

    tem

    perature an d

    th e

    convergence pres

    sure only.

    The convergence pressure is em

    ployed as an approximate measure

    of the composi tion of th e gas.

    The

    calculation procedures fo r

    th e

    con

    vergence

    pressure are descr ibed in

    the NGSMA Data Book and

    th e

     Handbook

    of Natural Gas Engin

    eering

    by

    Katz and Associates (31.

    The accuracy of dew point

    calcu

    l at ions depends

    on

    al l of

    th e

    fac

    tors discussed

    above. With

    a preci

    sion analysis

    an d

    suitably

    chosen

    K values

    calculated

    dew point s fo r

    uncontaminated gases

    may

    be ex

    pected

    to

    check measured

    values

    within about 5°F.

    Normal

    com

    mercial gas

    analyses

    may

    lead to

    much greater discrepancies an d

    if

    inappropriate

    K

    values are used

    differences

    between

    calcu la ted and

    measured

    dew points may easily

    reach 40° or 50°F.

    The theoret ical

    correlation is

    based on

    th e

    fol lowing considera

    tions.   i Th e d ew poin t

    tempera

    ture

    of

    a ga s is a f unct ion o f the

    pressure

    an d

    ga s

    composition. (il)

    The equ il ib ri um constants

    are

    a

    f unct ion o f th e

    pressure , tempera

    ture and

    composition.

    Oii)

    For

    natural

    gas systems the

    propane

    plus content of th e natural gas

    might be expec ted t o have

    th e dom

    inant effec t on the

    hydrocarbon

    dew

    point. Ov)

    I f

    th e value of K

    is

    selected fo r each component at

    some

    a rb itr ar y ave rage

    pressure

    and t empe ra tu re ,

    th e dew point

    temperature might be considered to

    CORRELATION

    (3)

    Katz,

    D. L.,

      al.

    Handbook

    of Natural Gas

    Engineering,

    McGraw-Hill,

    1959.

    Technology, Spring,   962 lg ry

    11

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    TABLE III.

    CALCULATED

    HYDROCARBON

    DEW

    POINT

    TEMPERATURES

    OF.

    Wetness

    Gas Parameter

    Pressure, Psia

    No.

    W

    100 300

    500

    600

    800

    241

    0.231

    -7O

    -49 -42 -38.5

    -36

    242

    0.427

    -45

    -24.5

    -18 -16

    -15

    20 0.353

    -63 -37 -27

    -2.4

    -21.5

    23 0.317

    -63 -40

    -31

    -29

    -26

    1 0.302

    -66 -43 -34

    -32

    -29

    15

    0.238  72 -44.5 -40.5

    -38

    -35

    18

    1

    0.582

    -45 -18

    8

    - 6

    - 3.5

      b

    0.804

    -35

    - 4

    8

    13

    17

    331

    0693

    -43

    -11

    1 5

    10

    332

    0.623

    -48

    -15.5 2

    2

    8

    361

    0.484

    -53

    -24

    -12

    8

    3.5

    22

    0.634

    -42

    -14

    3

    0

    4

    362

    0.698 ·34

    - 8.5

    2

    5

    8.5

    Convergence

    Pressure

    5000

    psi.

    NGAA K values used;

    K fo r C

    n

    used fo r C

    n

     

    be

    a

    f unct ion of

    th e pressure

    and

    a wetness parameter, W, defined by

    Equation  2 .

    The values of

    Wand

    dew

    point

    temperatures at 100, 300,500, 600

    and 800 psia, were calculated fo r

    gas samples 24, 242 20,  23 1, 15, 18,

    31, 33. 332, 36,

    22

    and

    362.

    The cal

    culated d ata ar e tabulated

    in

    Table

    III

    0.135

    0.050

    0.034

    0,013

    0.0096

    0.00335

    0.009

     ydrocarbon

    Propane _

    i-Butane _

    r ~ u t n e _

    i-Pentane

     

    n-Pentane

    _

    Hexane .__

    Heptane _

    TABLE IV.

    Note:

    A

    is

    the

    equilibrium

    constant

    K, at oa 500 psia

    an d

    a

    convergence pressure of

    5000

    psi.

    Journal of anadian Petroleum

    ACKNOWLEDGMENT

    The res earch reported here w as

    undertaken at th e re ques t

    of

    and

    under

    the

    financial support of Al

    berta

    Gas

    Trunk Line Company

    Limited.

    The authors

    wish to acknowledge

    th e enthusiastic co-operation

    of

    Mr.

    E. V.

    Hunt,

    Mr.

    C. T. McCa ll

    an d

    Mr. J . Bul ley, al l of th e Alberta Gas

    Trunk

    Line Company .

     omenclature

    A: Equil ibr ium rat ion , K, at OaF

    and 500

    psia

    fo r a

    hydrocarbon

    mixture

    of

    5000 ps i

    convergence

    pressure.

    Ct, C2

     

    -

    C6:

    methane, ethane - -

    hexane.

    K:

    Equilibrium ration

    for the

    hy

    drocarbon at pressure P and

    temperature T.

    P:

    pressure, psia.

    T:

    dew

    point

    temperature, OF.

    W: wetness

    parameter defined by

    Equation  2 .

    x:

    mole

    fraction

    in

    the liquid

    phase.

    y:

    mole

    fraction in the vapor

    phase.

    CONCLUSION

    A correlation

    based on theoretical

    considerations

    ha s been developed

    for the rapid estimation

    of

    th e

    hydrocarbon

    dew point temperature

    of c le an

    pipeline natural

    gases.

    The

    correlation results

    in

    dew points

    which check those determined by

    conventional calculations

    to

    within

    about 4°F. The correlation, like

    conventional calculations, does

    not

    app ly to ga ses contamin ated

    with

    hydrate

    depressants or compressor

    oil.

    The

    final  theoretical correla

    t ion which

    is a

    smoothed cross p lo t

    of

    Figure I

    is presented

    in

    Figure

    II This permi ts t he

    direct est ima

    tion of

    the

    dew poi nt

    temperature

    at any pressure f rom a calculation

    of th e wetness parameter.

     

    a

    more accur at e

    cal cu la ti on o f

    the

    dew

    point

    is

    required,

    th e calculated

    dew

    point

    f rom th e

    correlation

    may

    be used

    as a

    first

    estimate

    of

    the

    dew

    point i n conven ti onal calcula

    tions.

    Th e cor re la tion e limina tes

    th e

    normal

    t ime-consuming tr ia l .

    and-error

    calculations.

    By

    way

    of example,

    the dew

    point a t

    568 psia

    of

    th e ga s

    report

    ed in

    Table

    I

    was

    calculated assum

    ing the analysis

    from

    Laboratory

    B.

    Conventional calculations

    gave

    a

    dew point of +13°F. The

    wet

    ness parameter for the ga s was

    determined

    as 0.9 5

    and the

    dew

    point i ndi ca ted by

    Figure

      is

    + 16°F. Other comparisons show

    a

    check between convent iona l

    cal

    culations

    an d

    that from

    Figure

     

    of

     

    a

    F in t he pressure

    range

    of

    300

    to

    800

    psia.

     This

    accuracy

    refers

    to th e agreement obtained

    from th e cor re la ti on a s compa red

    with the

    conventional

    calculations,

    not

    th e

    agreement

    between calcu

    la te d and a ctu al

    dew

    points.)

    represented by t he s tr aig ht lines

    except

    at 100

    psia

    where a

    scatter

    ing up to about lOa i s observed.

     3)

    K at arbit·

    rary

    constant

    P and T

    «2)

     

    K

    C

    n

    W

     

    1

    A

    C3

    where

    C

    n

    is th e heaviest hydrocar

    bon present in

    th e

    gas.

    For

    th e

    calcu la tions o f th e wet

    ness parameter, W, values

    of

    K at

    oaF

    and 500 psia were selected.

    These

    v alu es of K are called vari

    able A and are

    tabulated

    in

    Table

    IV for

    reference.

    Equation

     2

    may now

    be w rit te n

    as :

    The

    dew po int temperatures are

    shown fo r various

    constant

    pres

    sures as a function

    of

    t he wetness

    parameter, W, in

    Figure I. Straight

    line relationships

    were

    observed on

    semi-logarithmic co-ordinates fo r

    each pressure. The data are

    well

  • 8/17/2019 PETSOC-62-01-02

    5/5

    9

    7

    5

    4

    p s i a

    3

      ~ 0 J : : : O ~

    t

    2

     

    ;

    .

    a::

      ,,

    k

    W

     /  .,./ ,,,   ~

    I

    , -

    w

    1.0

    . , : .,.,, 800

     

    «

    0.8

    a::

    «

    0.6

    LEGEND

    £l.

    0.5

    CALCULATED

    DATA

      J)

    0.4

    PRESSURE

    SYMBOL

      J)

      psio)

    W

    0.3

    100 -  

    b

    Z

    30 0

    -  

    i

    I

    500 -  

    w

    0.2

    600

    - - -

     

    t

    800 - - -

     

    -70 -60 -50 -40 -30

    -20 -10

    0 10 20 30 40

    50 60

    DEW POINT TEMPER TURE

    igur

    800

    700

    600

    500

    c:i

    400

    200

     /)

     /)

    w

    a::

    a..

    WETNESS

    PARAMETER, W

    5 0 .40 0 .50

    °fl

    1.00 1.50

    2. iO

    two

    I :

    .1::

    ,.

     

    /

     i . , i

    •<

    ••

     

    ,

    IT

    .

    .,

    ,

     

    /

     .

    i

     

    I

     

    ••

    ,  

    /

    .

     

    o

    ]I

    .I

    ....

    i

     

    . ...

    :

    .

    H

    1 )

     

    ,

    .. .

      ··

     J

    11 .

     

    .

    ..

    100

    -50

    -40

    -30 -20

    -10 0

    10

    20 30

    40

    50

    60 70

    80

    DE W

    POINT TEMPERATURE ,OF

     igur

    Technology Spring 1962, Calgary

    13